Assembly and testing equipment

By designing and assembling and testing equipment, the mechanized assembly and inspection of parts is realized, and the problems of low assembly efficiency and inaccurate judgment are solved, and assembly efficiency and product yield are improved.

CN116423199BActive Publication Date: 2025-08-22FU DING ELECTRONICSAL TECH JIASHAN
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Patent Information

Application Number
CN202310351897.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-29
Publication Date
2025-08-22
Estimated Expiration
2043-03-29

AI Technical Summary

Technical Problem

In the prior art, the parts assembly efficiency is low and the judgment is inaccurate, resulting in high product defect rate.

Method used

Design an integrated assembly and inspection equipment, including a frame, conveying mechanism, hoisting mechanism, feeding mechanism, moving mechanism, material picking mechanism, feeding mechanism and testing mechanism, realize mechanized assembly and inspection of parts, complete the assembly and inspection of parts through the coordinated movement of moving components, and use the detection mechanism to determine whether the assembly of parts is qualified.

Benefits of technology

It improves the efficiency and judgment accuracy of parts assembly, improves the yield of products, reduces manual intervention, and ensures assembly quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

An integrated assembly and inspection device comprises a frame, a conveying mechanism, a lifting mechanism, a feeding mechanism, a moving mechanism, a material taking mechanism, a material ejecting mechanism and a detection mechanism; the conveying mechanism is arranged on the frame; the lifting mechanism is arranged on the frame and lifts the product from the conveying mechanism; the feeding mechanism is arranged on the frame and supplies parts; the moving mechanism comprises a moving component arranged on the frame and a mounting seat connected to the moving component; the material taking mechanism is connected to the mounting seat and, driven by the moving component, obtains the parts and places the parts on the product; the material ejecting mechanism is connected to the mounting seat and, driven by the moving component, moves the parts and pushes the parts so that the parts are assembled on the product; the detection mechanism is connected to the mounting seat and obtains the detection distance between the parts and the detection mechanism, and judges whether the assembly of the parts is qualified based on the detection distance. The integrated assembly and inspection device of the present application realizes the mechanized assembly of parts and products, and the detection of whether the assembly of parts is qualified, thereby improving the assembly efficiency and the judgment accuracy.
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Description

Technical Field

[0001] The present application relates to the technical field of assembly and testing of parts and products, and in particular to an integrated assembly and testing device. Background Art

[0002] Small parts often need to be assembled into products. Currently, this process is usually done manually, with humans then judging the assembly quality based on their experience. However, this manual process can lead to low assembly efficiency and inaccurate judgments, resulting in defective products. Summary of the Invention

[0003] In view of the above, it is necessary to propose an integrated assembly and inspection equipment to realize the mechanized assembly of parts and products, and to detect whether the assembly of parts is qualified, thereby improving assembly efficiency and judgment accuracy, and improving product yield.

[0004] The embodiment of the present application provides an integrated assembly and detection device, including a frame, a conveying mechanism, a lifting mechanism, a feeding mechanism, a moving mechanism, a material picking mechanism, a material pushing mechanism and a detection mechanism; the conveying mechanism is arranged on the frame for conveying products; the lifting mechanism is arranged on the frame and corresponds to the conveying mechanism, for lifting the product from the conveying mechanism to the assembly position; the feeding mechanism is arranged on the frame and adjacent to the conveying mechanism for supplying parts; the moving mechanism includes a moving component and a mounting seat connected to the moving component, the moving component is arranged on the frame and adjacent to the conveying mechanism and the feeding mechanism; the material picking mechanism is connected to the mounting seat, for taking parts from the feeding mechanism and placing the parts on the product under the drive of the moving component; the material pushing mechanism is connected to the mounting seat The mounting seat is connected and is arranged adjacent to the picking mechanism, for moving the parts and pushing the parts under the drive of the moving assembly, so that the parts are assembled on the product, and the lifting mechanism includes a lifting drive member, a lifting slide, a lifting connection member, a lifting elastic member and a lifting member, and the lifting drive member is arranged on the mounting seat, the lifting slide is slidably arranged on the mounting seat and is connected with the output end of the lifting drive member through the lifting connection member, the lifting elastic member is sleeved on the lifting connection member and abuts between the lifting slide and the output end of the lifting drive member, and the lifting member is connected to the lifting slide; the detection mechanism is connected to the mounting seat and is arranged adjacent to the picking mechanism and the lifting mechanism, for obtaining a detection distance between the part and the detection mechanism, and judging whether the assembly of the part is qualified according to the detection distance.

[0005] When the above-mentioned integrated assembly and inspection equipment assembles parts on the product, the product is placed on the conveying mechanism, the conveying mechanism conveys the product to the top of the lifting mechanism, the lifting mechanism lifts the product from the conveying mechanism to the assembly position, the motion component drives the mounting seat, the picking mechanism, the lifting mechanism and the inspection mechanism to move synchronously, the motion component drives the picking mechanism to move to the position corresponding to the feeding mechanism, the picking mechanism obtains the parts from the feeding mechanism, the motion component drives the picking mechanism and the parts to move to the position corresponding to the product at the assembly position, the picking mechanism places the parts on the product, and the motion component drives the lifting mechanism to move to the position corresponding to the parts on the product The moving component drives the ejecting mechanism to move the parts so that the parts are inserted into the product in a shaking manner. The moving component drives the ejecting mechanism to push the parts so that the parts are fixedly assembled on the product, thereby realizing the assembly of the parts and the product. The moving component drives the detection mechanism to move to the position corresponding to the assembled parts on the product. The detection mechanism obtains the detection distance between the parts and the detection mechanism, and judges whether the assembly of the parts is qualified according to the detection distance, thereby realizing the detection of whether the assembly of the parts is qualified. After the assembly of the parts is inspected, the ejecting mechanism places the product on the conveying mechanism, and the conveying mechanism conveys the assembled products and parts. The integrated assembly and detection equipment provided in the embodiment of the present application realizes the mechanized assembly of parts and products, and the detection of whether the assembly of parts is qualified, without the need for manual assembly and detection, thereby improving the assembly efficiency and the accuracy of judging whether the parts assembly is qualified, which is conducive to improving the product yield.

[0006] In some embodiments, the integrated assembly and detection equipment also includes a calibration mechanism, which is arranged on the frame and adjacent to the conveying mechanism and the feeding mechanism. The calibration mechanism is coupled to the motion component. The calibration mechanism is used to obtain the reference features of the parts obtained by the picking mechanism, and to enable the motion component to adjust the posture of the parts according to the reference features.

[0007] In some embodiments, the reference feature includes a reference point and a reference line, the calibration mechanism is used to obtain the reference line and contour of the part, determine the reference point based on the contour, establish a reference coordinate system based on the reference point and the reference line, and enable the motion component to adjust the posture of the part based on the reference coordinate system.

[0008] In some embodiments, the feeding mechanism includes a vibration disk, a vibration line and a dislocation component. The vibration line is provided with a vibration groove for conveying parts and adapted to the parts. The dislocation component includes a dislocation driving member, a dislocation connecting member connected to the dislocation driving member and a dislocation member connected to the dislocation connecting member. The dislocation member is provided with a receiving groove adapted to the part. The output port of the vibration disk is connected to the inlet of the vibration groove, and the outlet of the vibration groove is connected to the receiving groove of the dislocation member. When the part falls into the receiving groove through the vibration disk and the vibration groove of the vibration line, the dislocation driving member drives the dislocation member to move relative to the vibration line through the dislocation connecting member, so that the receiving groove and the vibration groove are dislocated; the picking mechanism obtains the part from the receiving groove.

[0009] In some embodiments, the material picking mechanism includes a material picking sliding member, a material picking member, a stop base, a material picking guide member and a material picking elastic member. The material picking sliding member is slidably arranged on the mounting seat, the material picking member is connected to the material picking sliding member, the material picking member is provided with a material picking portion adapted to the part, the material picking portion is used to vacuum absorb the part, the stop base is arranged on the mounting seat and opposite to the material picking sliding member, one end of the material picking guide member is connected to the material picking sliding member, the other end of the material picking guide member is movably connected to the stop base, and the material picking elastic member is sleeved on the material picking guide member and abuts between the material picking sliding member and the stop base.

[0010] In some embodiments, the integrated assembly and detection equipment also includes an imaging mechanism, which is arranged on the mounting seat and adjacent to the imaging mechanism, the lifting mechanism and the detection mechanism. The imaging mechanism is used to obtain an image of the feeding mechanism so that the imaging mechanism can obtain parts from the feeding mechanism. The imaging mechanism is also used to obtain an image of the product so that the imaging mechanism can place the parts on the product and the lifting mechanism can assemble the parts onto the product.

[0011] In some embodiments, the integrated assembly and detection equipment also includes a resisting mechanism, which is arranged on the conveying mechanism and is located on one side of the lifting mechanism along the conveying direction of the product. The resisting mechanism includes a resisting connecting seat, a resisting driving member and a resisting member. The resisting connecting seat is arranged on the conveying mechanism, and the resisting driving member is arranged on the resisting connecting seat. The resisting member is connected to the resisting driving member so as to move away from the frame under the drive of the resisting driving member to resist the product.

[0012] In some embodiments, the integrated assembly and detection equipment also includes a positioning mechanism, which includes a first fixed member, a first movable component, a second fixed member and a second movable component. The first fixed member and the first movable component are arranged on the lifting mechanism at intervals along the conveying direction of the product, and the second fixed member and the second movable component are arranged on the conveying mechanism at intervals along a direction perpendicular to the conveying direction of the product. When the lifting mechanism lifts the product from the conveying mechanism to the assembly position, the first fixed member and the first movable component are respectively located on opposite sides of the product, and the first movable component is used to press the product against the first fixed member. The second fixed member and the second movable component are respectively located on the other opposite sides of the product, and the second movable component is used to press the product against the second fixed member.

[0013] In some embodiments, the lifting mechanism includes a substrate, an adsorption base, a lifting drive, an adsorption member, a mounting base, a lifting guide and a buffer. The substrate is arranged on the frame, the adsorption base is arranged opposite to the substrate and is located on the side of the substrate away from the frame, the lifting drive is connected to the substrate and the output end of the lifting drive passes through the substrate and is connected to the adsorption base, the adsorption member is arranged on the adsorption base, the adsorption member is used to adsorb products, the mounting base is arranged opposite to the substrate and is located on the side of the substrate away from the adsorption base, one end of the lifting guide is connected to the adsorption base, and the other end of the lifting guide is movably passed through the substrate and connected to the mounting base, and the buffer is arranged between the mounting base and the substrate and is arranged on the mounting base.

[0014] In some embodiments, the conveying mechanism includes a first conveyor line, a second conveyor line and a locking member, the first conveyor line is arranged on the frame, the second conveyor line is slidably arranged on the frame and is spaced apart from the first conveyor line, the locking member is movably connected to the second conveyor line, and the locking member fixes the first conveyor line on the frame by pressing against the frame, and the first conveyor line and the second conveyor line are used to convey products; the lifting mechanism is located between the first conveyor line and the second conveyor line. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the integrated assembly and detection equipment provided in an embodiment of the present application.

[0016] Figure 2 yes Figure 1 The diagram shows the exploded structure of products and parts in the integrated assembly and inspection equipment.

[0017] Figure 3 yes Figure 2 Schematic diagram of the three-dimensional structure of the parts.

[0018] Figure 4 yes Figure 1 The three-dimensional structural diagram of the conveying mechanism in the integrated assembly and detection equipment is shown.

[0019] Figure 5 yes Figure 1 The schematic diagram of the exploded structure of the lifting mechanism in the integrated assembly and detection equipment shown.

[0020] Figure 6 yes Figure 1 The three-dimensional structural diagram of the feeding mechanism in the integrated assembly and detection equipment is shown.

[0021] Figure 7 yes Figure 1 The three-dimensional structural diagram of the mounting base, material picking mechanism, material pushing mechanism, detection mechanism and imaging mechanism in the integrated assembly and detection equipment shown.

[0022] Figure 8 yes Figure 1 The three-dimensional structural diagram of the mounting base, material picking mechanism, material pushing mechanism, detection mechanism and imaging mechanism in the integrated assembly and detection equipment shown is from another angle.

[0023] Figure 9 yes Figure 1 The three-dimensional structural diagram of the calibration mechanism in the integrated assembly and detection equipment is shown.

[0024] Figure 10 yes Figure 3 Schematic diagram of the plan view of the parts.

[0025] Description of main component symbols

[0026] Assembly and testing equipment 1

[0027] Assembly position 1a

[0028] Rack 10

[0029] Conveying mechanism 20

[0030] First conveyor line 22

[0031] First conveyor rack 221 First roller assembly 222 First conveyor belt 223

[0032] First conveying drive assembly 224

[0033] Second conveyor line 24

[0034] Second conveyor rack 241 Locking connector 242 Second roller assembly 243 Second conveyor belt 244 Second conveying drive assembly 245 Locking member 26

[0035] Lifting mechanism 30

[0036] Substrate 31

[0037] Adsorption base 32

[0038] Adsorption base plate 322 Adsorption top plate 324 Adsorption connector 326 Lifting drive 33 Adsorption parts 34 Install the base plate 35 Lifting guide 36 Buffer 37 Linear bearing 38 Feeding mechanism 40 Vibration plate 42 Vibration Line 44 Vibration trough 442 Support seat 452 Cover 454 Dislocation component 46 Dislocation drive 461 Dislocation connector 462 Fault-tolerant slot 4622 Dislocation 463 Accommodation groove 4632 Extension 4634 Sensor 464 Support base 465 Support vertical plate 466 Supporting horizontal plate 467 Buffer mounting 468 Buffer 469 Feeding bottom plate 48 Motion mechanism 50 Motion component 52 Mounting Block 54 Reclaiming mechanism 60 Retrieving slide 61 Pickup parts 62 Reclaiming Department 622 Stop base 63 Retrieving guide 64 Retrieving elastic member 65 Vacuum generator 66 Vacuum pressure gauge 67 Ejector mechanism 70 Ejector drive 71 Ejector slide 72 Ejector sliding plate 722 Ejector protrusion 724 Top material connector 73 Top material elastic member 74 Ejector 75 Testing agency 80 Calibration mechanism 90 Calibrate camera 92 Calibration light source 94 Calibration connector 96 Imaging mechanism 100 Image capture camera 102 Imaging light source 104 Resisting mechanism 110 Resist connector 1101 Resist driving member 1102 Stopper 1103 Resisting sliding member 1104 Resistant substrate 1105 Positioning mechanism 120 First fixing member 122 First movable component 124 First movable driving member 1241 First movable member 1242 Clamp 1243 First movable elastic member 1244 First movable base 1245 Card interface 1246 U-shaped mouth 1247 Second fixing member 126 Second movable component 128 Second movable driving member 1281 Second movable member 1282 Movable rotating parts 1283 Active connector 1284 Guide seat 1285 Second movable elastic member 1286 Second movable base 1287 Product 2

[0039] Mounting slot 2a

[0040] Profiled hole 2b

[0041] Part 3

[0042] Groove 3a

[0043] Profiling portion 3b

[0044] Reference point 3c

[0045] Baseline 3d

[0046] First straight line 3e

[0047] Second straight line 3f

[0048] The third straight line 3g

[0049] Fourth straight line 3h DETAILED DESCRIPTION

[0050] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and should not be understood as limiting the present application.

[0051] Some embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0052] See also Figures 1 to 3 As shown, an embodiment of the present application provides an integrated assembly and inspection device 1, which is used to assemble a part 3 on a product 2 and inspect the assembled part 3 to determine whether the assembly of the part 3 is qualified. In some embodiments, the product 2 is provided with an assembly groove 2a, and the bottom of the assembly groove 2a is provided with a contoured hole 2b. The part 3 has a groove 3a and a contoured portion 3b located on one side of the groove 3a. The part 3 is adapted to be assembled within the assembly groove 2a, and the contoured portion 3b of the part 3 is adapted to be assembled within the contoured hole 2b. When the part 3 is assembled within the assembly groove 2a and the contoured portion 3b of the part 3 is assembled within the contoured hole 2b, the assembly of the part 3 is qualified; otherwise, the assembly of the part 3 is unqualified. It is understood that in other embodiments, the groove structure on the product 2 can also have other shapes, and the structure of the part 3 can also have a shape that is compatible with it.

[0053] The assembly and detection integrated device 1 includes a frame 10, a conveying mechanism 20, a lifting mechanism 30, a feeding mechanism 40, a moving mechanism 50, a material taking mechanism 60, and a material lifting mechanism 70 (please refer to Figure 8) and detection mechanism 80, the conveying mechanism 20, the lifting mechanism 30, the feeding mechanism 40, and the moving mechanism 50 are all arranged on the frame 10, and the material picking mechanism 60, the lifting mechanism 70 and the detection mechanism 80 are all arranged on the moving mechanism 50, so that the assembly and detection integrated equipment 1 can be centrally set.

[0054] The conveying mechanism 20 is used to convey the product 2. Figure 4 As shown, specifically, the conveying mechanism 20 includes a first conveyor line 22, a second conveyor line 24 and a locking member 26. The first conveyor line 22 is provided on the frame 10, and the second conveyor line 24 is slidably provided on the frame 10 through a slide slider structure and is spaced apart from the first conveyor line 22. The locking member 26 is movably connected to the second conveyor line 24. The locking member 26 is pressed against the frame 10 to fix the first conveyor line 22 on the frame 10. The first conveyor line 22 and the second conveyor line 24 cooperate to convey the product 2. In this way, when the conveying mechanism 20 conveys the product 2, the product 2 is placed across the first conveyor line 22 and the second conveyor line 24 to be conveyed under the cooperation of the first conveyor line 22 and the second conveyor line 24. By sliding the second conveyor line 24 on the frame 10 and fixing the first conveyor line 22 on the frame 10 through the locking member 26, the distance between the first conveyor line 22 and the second conveyor line 24 can be changed, thereby adapting to products 2 of different sizes, thereby improving the scope of application of the assembly and detection integrated device 1.

[0055] The first conveyor line 22 includes a first conveyor frame 221, a first roller assembly 222, a first conveyor belt 223 and a first conveyor drive assembly 224. The first conveyor frame 221 is generally a gantry frame. The first conveyor frame 221 extends along the conveying direction of the product 2 and is arranged on the frame 10. The first roller assembly 222 is arranged on the first conveyor frame 221. The first roller assembly 222 can be composed of a plurality of rollers, and the plurality of rollers are distributed on the first conveyor frame 221. The first conveyor belt 223 is sleeved on the first roller assembly 222. The first conveyor drive assembly 224 is arranged on the first conveyor frame 221 and is transmission-connected to the first roller assembly 222. The first conveyor drive assembly 224 is used to drive the first roller assembly 222 to rotate, and then drive the first conveyor belt 223 to rotate through the first roller assembly 222, thereby driving the product 2 to move. In this embodiment, the first conveyor drive assembly 224 can be a servo motor. The specific structure of the first roller assembly 222 is not repeated in detail in this embodiment of the application.

[0056] The second conveyor line 24 includes a second conveyor frame 241, a locking connecting seat 242, a second roller assembly 243, a second conveyor belt 244 and a second conveying drive assembly 245. The second conveyor frame 241 is roughly a gantry frame. The second conveyor frame 241 extends along the conveying direction of the product 2 and is parallel to the first conveyor frame 221. In the direction perpendicular to the frame 10, the height of the second conveyor frame 241 is less than the height of the first conveyor frame 221. The two ends of the second conveyor frame 241 are respectively connected to a locking connecting seat 242. The two locking connecting seats 242 are respectively connected to the frame 10 through a slide rail slider structure. Dynamic connection, the second roller assembly 243 is arranged on the second conveyor frame 241, the second roller assembly 243 can be composed of a plurality of rollers, and the plurality of rollers are distributed on the second conveyor frame 241, the second conveyor belt 244 is sleeved on the second roller assembly 243, the second conveying drive assembly 245 is arranged on the second conveyor frame 241 and is transmission-connected to the second roller assembly 243, the second conveying drive assembly 245 is used to drive the second roller assembly 243 to rotate, and then drive the second conveyor belt 244 to rotate through the second roller assembly 243, thereby cooperating with the first conveyor belt 223 to drive the product 2 to move. Among them, the locking member 26 moves through the locking connection seat 242. When the locking member 26 moves through the locking connection seat 242 and presses against the frame 10, the second conveyor line 24 is relatively fixed on the frame 10, and the distance between the first conveyor line 22 and the second conveyor line 24 is fixed. When the distance between the first conveyor line 22 and the second conveyor line 24 needs to be adjusted, the locking member 26 is separated from the frame 10, and the second conveyor line 24 is moved closer to or away from the first conveyor line 22 through the slide block structure. After the distance between the first conveyor line 22 and the second conveyor line 24 is adjusted, the locking member 26 is moved through the locking connection seat 242 again and presses against the frame 10 to fix the distance between the first conveyor line 22 and the second conveyor line 24. In some embodiments, the locking member 26 is, for example, a screw. The locking member 26 is threaded on the locking member 26 to move closer to or away from the frame 10, and the locking member 26 is rotated toward the frame 10 so that the locking member 26 is pressed against the frame 10. It is understood that in other embodiments, the locking member 26 can also be other functional mechanisms that can be disposed on the locking connector 242 and can be pressed against and separated from the frame 10. In this embodiment, the second conveyor drive assembly 245 can be a servo motor. The specific structure of the second roller assembly 243 is not further described in this embodiment of the application.

[0057] The lifting mechanism 30 is disposed on the frame 10 and corresponds to the conveying mechanism 20. The lifting mechanism 30 is used to lift the product 2 from the conveying mechanism 20 to the assembly position 1a, wherein the assembly and testing integrated device 1 assembles the part 3 onto the product 2 at the assembly position 1a and tests the assembled part 3. In this embodiment, the lifting mechanism 30 is located between the first conveyor line 22 and the second conveyor line 24 to facilitate the lifting mechanism 30 to lift the product 2 from the first conveyor line 22 and the second conveyor line 24.

[0058] Please refer to Figure 5As shown, specifically, the lifting mechanism 30 includes a base plate 31, an adsorption base 32, a lifting drive member 33, an adsorption member 34, a mounting base 35, a lifting guide member 36 and a buffer 37. The base plate 31 is arranged on the frame 10 and is located above the frame 10. The adsorption base 32 is arranged opposite to the base plate 31 and is located on the side of the base plate 31 away from the frame 10. The lifting drive member 33 is connected to the base plate 31 and the output end of the lifting drive member 33 is connected to the adsorption base 32 through the base plate 31. There are multiple adsorption members 34, and multiple adsorption members 34 are evenly arranged on the adsorption base 32. Multiple adsorption members 34 are used to connect to an external negative pressure device (not shown) for adsorbing the product 2. There are two mounting bases 35, and the two mounting bases 35 are arranged at intervals and are both arranged opposite to the substrate 31. The two mounting bases 35 are both located on the side of the substrate 31 away from the adsorption base 32. The two mounting bases 35 are respectively located on both sides of the jacking drive 33. There are four jacking guides 36. The four jacking guides 36 are evenly distributed and arranged corresponding to the two mounting bases 35. One end of each jacking guide 36 is connected to the adsorption base 32, and the other end of each jacking guide 36 is movable through the substrate 31 and connected to the corresponding mounting base 35. There are two buffers 37. The two buffers 37 are respectively arranged corresponding to the two mounting bases 35. Each buffer 37 is arranged between the corresponding mounting base 35 and the substrate 31 and on the corresponding mounting base 35. In this way, when the above-mentioned lifting mechanism 30 lifts the product 2 from the first conveyor line 22 and the second conveyor line 24, the output end of the lifting drive 33 extends to drive the adsorption base 32 to move upward, so that the adsorption base 32 contacts the product 2 and adsorbs the product 2 through multiple adsorption parts 34. After the multiple adsorption parts 34 adsorb the product 2, the output end of the lifting drive 33 continues to extend to drive the adsorption base 32 and the product 2 to move upward to the assembly position 1a, wherein the buffer 37 moves synchronously with the lifting guide 36 and the mounting base 35. The buffer 37 abuts against the base plate 31 to limit the extension degree of the output end of the lifting drive 33, thereby limiting the degree of upward movement of the adsorption base 32 and the product 2, ensuring that the product 2 can be accurately moved to the assembly position 1a, and ensuring the lifting accuracy of the product 2 by the lifting mechanism 30. In this embodiment, the lifting drive member 33 may be a linear cylinder, the buffer 37 may be an oil pressure buffer mechanism, the adsorption member 34 may be a suction nozzle, and the lifting guide member 36 is slidably connected to the base plate 31 through a linear bearing 38.

[0059] The adsorption base 32 includes a bottom adsorption plate 322, a top adsorption plate 324 disposed opposite the bottom adsorption plate 322, and four adsorption connectors 326 connecting the bottom adsorption plate 322 and the top adsorption plate 324. The four adsorption connectors 326 are evenly distributed between the bottom adsorption plate 322 and the top adsorption plate 324. The bottom adsorption plate 322 is connected to the output end of the lifting drive 33 and to the lifting guide 36. Multiple adsorption members 34 are embedded in the top adsorption plate 324.

[0060] The feeding mechanism 40 is disposed adjacent to the second conveying line 24 of the conveying mechanism 20 , and the feeding mechanism 40 is used to supply the parts 3 .

[0061] See also Figure 6 As shown, specifically, the feeding mechanism 40 includes a vibration disk 42, a vibration line 44 and a dislocation component 46. The vibration line 44 is provided with a vibration groove 442 for conveying parts 3 and adapted to the parts 3. The dislocation component 46 includes a dislocation driving member 461, a dislocation connecting member 462 connected to the dislocation driving member 461 and a dislocation member 463 connected to the dislocation connecting member 462. The dislocation member 463 is provided with a receiving groove 4632 adapted to the parts 3. The output port of the vibration disk 42 is connected to the inlet of the vibration groove 442, and the outlet of the vibration groove 442 is connected to the receiving groove 4632 of the dislocation member 463. When the parts 3 fall into the receiving groove 4632 through the vibration groove 442 of the vibration disk 42 and the vibration line 44, the dislocation driving member 461 drives the dislocation member 463 to move relative to the vibration line 44 through the dislocation connecting member 462, so that the receiving groove 4632 is dislocated with the vibration groove 442. In this way, when the feeding mechanism 40 supplies parts 3, it places multiple parts 3 in the vibration disk 42. The vibration disk 42 vibrates the parts 3 into the vibration groove 442 of the vibration line 44. Under the vibration of the vibration line 44, the parts 3 move along the vibration groove 442 toward the dislocation assembly 46. After a part 3 falls into the receiving groove 4632 of the dislocation member 463, the dislocation driving member 461 drives the dislocation member 463 to move relative to the vibration line 44 through the dislocation connecting member 462, so that the receiving groove 4632 is displaced from the vibration groove 442. By displacing the receiving groove 4632 from the vibration groove 442, the dislocation member 463 can also resist the parts 3 in the vibration groove 442 to prevent the parts 3 in the vibration groove 442 from being vibrated out. In this embodiment, the dislocation driving member 461 can be a slide cylinder.

[0062] The feeding mechanism 40 also includes a feeding base plate 48, on which the vibrating plate 42, the vibrating wire 44, and the offset assembly 46 are all mounted, enabling a centralized feeding mechanism 40. The feeding mechanism 40 also includes a support base 452 mounted on the feeding base plate 31 for supporting the vibrating wire 44, and a cover plate 454 mounted on the vibrating wire 44 to cover the vibrating groove 442. By providing the cover plate 454 on the vibrating wire 44 to cover the vibrating groove 442, the parts 3 are prevented from being vibrated out of the vibrating groove 442 by the vibration of the vibrating wire 44, thereby ensuring smooth feeding of the parts 3.

[0063] The dislocation connector 462 is provided with a fault-tolerant groove 4622, and the cross-section of the fault-tolerant groove 4622 is larger than the cross-section of the dislocation member 463. Along the moving direction of the dislocation member 463, both ends of the dislocation member 463 respectively have an outwardly protruding extension 4634. In this way, the position of the dislocation member 463 on the dislocation connector 462 can be adjusted to improve the docking accuracy between the accommodating groove 4632 and the vibration groove 442, thereby improving the supply accuracy of the part 3. By providing the outwardly protruding extension 4634 at both ends of the dislocation member 463, when the dislocation member 463 moves displaced relative to the vibration line 44, the extension 4634 can effectively block the vibration groove 442, thereby preventing the part 3 from vibrating out of the vibration groove 442.

[0064] The dislocation assembly 46 further includes a sensor 464, a support base 465, a support vertical plate 466, a support horizontal plate 467, a buffer mounting member 468, and a buffer member 469. The sensor 464 is mounted on the dislocation member 463, and the sensing end of the sensor 464 extends into the receiving groove 4632. The sensor 464 is used to sense the part 3 that has fallen into the receiving groove 4632 to determine whether the part 3 has fallen into the receiving groove 4632. The support base plate 465 is arranged on the feeding base plate 31, and the number of support vertical plates 466 is two. The two support vertical plates 466 are arranged at intervals on the support base plate 465 and away from the feeding base plate 48. The support transverse plate 467 is arranged opposite to the support base plate 465 and connected to the two support vertical plates 466. The offset driving member 461 is arranged on the support transverse plate 467. The number of buffer mounting members 468 is two. The two buffer mounting members 468 are respectively arranged on both sides of the offset driving member 461. The number of buffer members 469 is two and corresponds to the two buffer mounting members 468. The buffer members 469 are arranged on the corresponding buffer mounting members 468 and correspond to the slide of the offset driving member 461. The buffer members 469 are used to limit the movement degree of the slide of the offset driving member 461, thereby limiting the offset degree of the accommodating groove 4632 and the vibration groove 442. In this embodiment, the buffer member 469 may be an oil pressure buffer mechanism, and the sensor 464 may be an infrared sensor, a distance sensor, etc.

[0065] The motion mechanism 50 includes a motion assembly 52 and a mounting base 54 connected to the motion assembly 52. ​​The motion assembly 52 is disposed on the frame 10 and is positioned adjacent to the second conveyor line 24 of the conveyor mechanism 20 and the vibration line 44 of the feeding mechanism 40. In this embodiment, the motion assembly 52 may be a robotic arm, and the mounting base 54 may be substantially quadrangular in shape. It will be appreciated that in other embodiments, the motion assembly 52 may also be a multi-axis linear module or other functional mechanism capable of driving the movement of the mounting base 54.

[0066] The picking mechanism 60 is connected to the mounting seat 54 . The picking mechanism 60 is used to pick up the part 3 from the receiving groove 4632 of the offset component 46 of the feeding mechanism 40 and place the part 3 in the assembly groove 2a of the product 2 under the drive of the moving component 52 .

[0067] See also Figure 7As shown, specifically, the material picking mechanism 60 includes a material picking slide 61, a material picking member 62, a stop base 63, a material picking guide 64 and a material picking elastic member 65. The material picking slide 61 is slidably arranged on the mounting seat 54 through a slide rail slider structure. The material picking member 62 is connected to the material picking slide 61. The material picking member 62 is provided with a material picking portion 622 adapted to the part 3. The material picking portion 622 is used to vacuum absorb the part 3. The stop base 63 is arranged on the mounting seat 54 and is opposite to the material picking slide 61. One end of the material picking guide 64 is connected to the material picking slide 61, and the other end of the material picking guide 64 is movably connected to the stop base 63. The material picking elastic member 65 is sleeved on the material picking guide 64 and abuts between the material picking slide 61 and the stop base 63. In this way, when the above-mentioned picking mechanism 60 picks up the part 3 from the receiving groove 4632 of the dislocation member 463, the motion component 52 drives the picking mechanism 60 to move to the top of the receiving groove 4632 through the mounting seat 54, and the motion component 52 drives the picking mechanism 60 to move close to the part 3 in the receiving groove 4632 through the mounting seat 54 until the picking portion 622 of the picking member 62 contacts the part 3, and the picking portion 622 adsorbs the part 3 through vacuum, wherein the picking elastic member 65 makes the picking portion 622 and the part 3 in elastic contact, thereby avoiding damage to the part 3 when adsorbing the part 3. Afterwards, the motion assembly 52 drives the pick-up mechanism 60 via the mounting seat 54 to move above the assembly slot 2a of the product 2. The motion assembly 52, via the mounting seat 54, drives the pick-up mechanism 60 and the part 3 toward the assembly slot 2a of the product 2 until the part 3 is inserted into the assembly slot 2a of the product 2. The pick-up elastic member 65 allows the part 3 to elastically contact the product 2, preventing collision between the part 3 and the product 2 and damaging the part 3 and the product 2. After the part 3 is inserted into the assembly slot 2a of the product 2, the motion assembly 52 drives the pick-up mechanism 60 via the mounting seat 54 to move away from the product 2. In this embodiment, the pick-up elastic member 65 may be a spring, and the number of the pick-up guide members 64 and the pick-up elastic member 65 may each be two. The two pick-up guide members 64 and the two pick-up elastic members 65 ensure that the pick-up slide 61 has good balance during sliding. It is understood that in other embodiments, one end of the pick-up guide member 64 may also abut against the pick-up slide 61.

[0068] In order to determine whether the picking portion 622 has adsorbed the part 3, the picking mechanism 60 further includes a vacuum generator 66 and a vacuum pressure gauge 67. The vacuum generator 66 is disposed on the mounting seat 54 and communicates with the picking portion 622 of the picking member 62, so that the picking portion 622 can vacuum-adsorb the part 3. The vacuum pressure gauge 67 is disposed on the mounting seat 54 and is located on the side of the stop base 63 facing away from the picking slide 61. The vacuum pressure gauge 67 and the vacuum generator 66 are respectively disposed on adjacent sides of the mounting seat 54 and communicate with the vacuum generator 66. The vacuum pressure gauge 67 determines whether the picking portion 622 has adsorbed the part 3 by detecting the negative pressure value of the vacuum generator 66. For example, when the negative pressure value of the vacuum generator 66 detected by the vacuum pressure gauge 67 stabilizes to a preset vacuum value, it indicates that the picking portion 622 has adsorbed the part 3. Otherwise, it indicates that the picking portion 622 has not adsorbed the part 3.

[0069] Please refer to Figure 8 As shown, the ejecting mechanism 70 is connected to the mounting seat 54 of the motion assembly 52 and is disposed adjacent to the retrieving mechanism 60. The ejecting mechanism 70 and the retrieving mechanism 60 are disposed on opposite sides of the mounting seat 54. The ejecting mechanism 70 is used to move the part 3 and push the part 3 under the drive of the motion assembly 52, so that the part 3 is assembled on the product 2. In this way, when the ejecting mechanism 70 is assembled on the product 2, the motion assembly 52 drives the ejecting mechanism 70 to move above the part 3 via the mounting seat 54. The ejecting mechanism 70 is inserted into the groove 3a of the part 3 and moves the part 3 left and right, so that the contoured portion 3b of the part 3 falls into the contoured hole 2b of the product 2. When the contoured portion 3b of the part 3 falls into the contoured hole 2b of the product 2, the ejecting mechanism 70 pushes the part 3, so that the part 3 is stably assembled on the product 2, thereby completing the assembly of the part 3 and the product 2.

[0070] When the locking cam 75 is in the unlocking state, the locking cam 73 is in the unlocking state, and the locking cam 73 is in the unlocking state, so that the locking cam 73 can be unlocked and the winch 72 can be unlocked. In this way, when the ejection mechanism 70 is assembling the part 3 onto the product 2, the motion assembly 52 drives the ejection mechanism 70 to move above the part 3 via the mounting seat 54. The ejection driving member 71 drives the ejection member 75 via the ejection connecting member 73 and the ejection sliding member 72 to insert into the groove 3a of the part 3 and to move the part 3 left and right, so that the contoured portion 3b of the part 3 falls into the contoured hole 2b of the product 2. When the contoured portion 3b of the part 3 falls into the contoured hole 2b of the product 2, the ejection driving member 71 drives the ejection member 75 via the ejection connecting member 73 and the ejection sliding member 72 to push the part 3, so that the part 3 is stably assembled onto the product 2. The ejection elastic member 74 ensures that the ejection member 75 and the part 3 are in elastic contact, preventing the ejection member 75 from hard contact with the part 3 and damaging the part 3. In this embodiment, the ejection driving member 71 can be a linear cylinder, and the ejection elastic member 74 can be a spring.

[0071] The ejection sliding member 72 includes an ejection sliding plate 722 slidably mounted on the mounting seat 54 via a slide rail and slider structure, and an ejection protrusion 724 protruding from the ejection sliding plate 722. The ejection connecting member 73 is connected to the ejection protrusion 724, and the ejection elastic member 74 abuts between the ejection protrusion 724 and the output end of the ejection driving member 71. It is understood that the ejection elastic member 74 can also abut between the ejection protrusion 724 and the ejection connecting member 73. For example, the ejection connecting member 73 is generally a T-shaped structure.

[0072] The inspection mechanism 80 is connected to the mounting base 54 of the motion assembly 52 and is located adjacent to the material removal mechanism 60 and the material ejection mechanism 70. Specifically, the inspection mechanism 80 is located below the vacuum generator 66. The inspection mechanism 80 is used to determine the detection distance between the part 3 and the inspection mechanism 80 and to determine whether the assembly of the part 3 has been qualified based on the detection distance. Thus, after the part 3 is assembled into the product 2, the inspection mechanism 80 is used to inspect whether the assembly of the part 3 has been qualified.

[0073] Specifically, the detection mechanism 80 can be a laser three-dimensional profile measuring instrument. The detection mechanism 80 is used to emit a line laser to the product 2 after the part 3 is assembled. The line laser emitted by the detection mechanism 80 is irradiated on the part 3 and the product 2 on both sides of the part 3. The detection mechanism 80 obtains the detection distance between the detection mechanism 80 and the part 3 through the laser triangulation method, and compares the detection distance with the preset distance. If the comparison result is consistent or basically consistent, it means that the assembly of the part 3 is qualified. If not, it means that the assembly of the part 3 is unqualified.

[0074] It can be understood that in other embodiments, the detection mechanism 80 can also obtain the detection distance between the detection mechanism 80 and the part 3, and the comparison distance between the detection mechanism 80 and the product 2 by laser triangulation, and compare the detection distance with the comparison distance. If the detection distance is greater than the comparison distance, it means that the upper surface of the part 3 is lower than the upper surface of the product 2, the part 3 is assembled into the assembly groove 2a of the product 2, and the assembly of the part 3 is qualified. If the detection distance is less than the comparison distance, it means that the upper surface of the part 3 is higher than the upper surface of the product 2, the part 3 is not effectively assembled into the assembly groove 2a of the product 2, and the assembly of the part 3 is unqualified.

[0075] Please refer to Figure 1 and Figure 9 As shown, in this embodiment, in order to enable the picking mechanism 60 to accurately place the part 3 in the assembly groove 2a of the product 2, the assembly and detection integrated device 1 further includes a calibration mechanism 90. The calibration mechanism 90 is provided on the frame 10 and is adjacent to the second conveyor line 24 of the conveying mechanism 20, the feeding mechanism 40 and the motion component 52. The calibration mechanism 90 is coupled to the motion component 52. The calibration mechanism 90 is used to obtain the reference features of the part 3 obtained by the picking mechanism 60, and to adjust the posture of the part 3 according to the reference features. In this way, after the picking mechanism 60 absorbs the part 3 from the accommodating groove 4632, the motion component 52 drives the picking mechanism 60 to move to the top of the calibration mechanism 90 through the mounting seat 54. The calibration mechanism 90 obtains the reference features of the part 3 above it, and to adjust the posture of the part 3 according to the reference features, so as to facilitate the accurate placement of the part 3 in the assembly groove 2a of the product 2.

[0076] Please refer to Figure 10 The reference features of part 3 include reference point 3c and reference line 3d. Reference point 3c can be understood as the center of part 3, and reference line 3d can be understood as the longer straight edge on part 3.

[0077] The calibration mechanism 90 is used to obtain the reference line 3d and the outline of the part 3. The outline can be understood as the projected shape of the part 3, and the reference line 3d is the longer straight edge on the outline.

[0078] The reference point 3c is determined according to the contour. Specifically, a first straight line 3e parallel to the reference line 3d is established based on the reference line 3d, and the first straight line 3e is tangent to the upper side of the contour. A second straight line 3f parallel to the first straight line 3e is established based on the first straight line 3e, and the second straight line 3f is tangent to the lower side of the contour. A third straight line 3g and a fourth straight line 3h perpendicular to the first straight line 3e and the second straight line 3f are established based on the first straight line 3e and the second straight line 3f, and the third straight line 3g is tangent to the left side of the contour, and the fourth straight line 3h is tangent to the right side of the contour. The first straight line 3e, the second straight line 3f, the third straight line 3g and the fourth straight line 3h form a right-angled quadrilateral, and the intersection of the diagonals of the right-angled quadrilateral is the reference point 3c of the contour.

[0079] A reference coordinate system is established based on reference point 3c and reference line 3d. Specifically, an X-axis passing through reference point 3c is established with reference point 3c as the origin and reference line 3d as the reference. The X-axis is parallel to the reference line, and a Y-axis passing through reference point 3c and perpendicular to the X-axis is established with the X-axis, thereby establishing the reference coordinate system.

[0080] The motion component 52 adjusts the posture of the part 3 according to the reference coordinate system. Specifically, the motion component 52 adjusts the posture of the part 3 according to the established reference coordinate system and the position of the product 2 so that the part 3 can be accurately inserted into the assembly groove 2a of the product 2.

[0081] In this embodiment, the calibration mechanism 90 includes a calibration camera 92, a calibration light source 94 and a calibration connecting seat 96. The calibration connecting seat 96 is set on the frame 10. The calibration camera 92 and the calibration light source 94 are coaxially set on the calibration connecting seat 96. The calibration camera 92 is used to obtain an image of the part 3, thereby obtaining the reference point 3c and the reference line 3d. The calibration camera 92 can be a CCD (Charge-coupled Device) camera, and the calibration light source 94 is used to emit annular light to improve the clarity of the image of the part 3 obtained by the calibration camera 92.

[0082] Please refer to Figure 7 and Figure 8 As shown, the integrated assembly and inspection equipment 1 further includes an imaging mechanism 100, which is disposed on the mounting base 54 and adjacent to the material-retrieving mechanism 60, the material-ejecting mechanism 70, and the inspection mechanism 80. The imaging mechanism 100 is used to capture an image of the feeding mechanism 40, so that the material-retrieving mechanism 60 can absorb the part 3 from the receiving groove 4632 of the feeding mechanism 40. The imaging mechanism 100 is also used to capture an image of the product 2, so that the material-retrieving mechanism 60 can place the part 3 on the product 2, and so that the material-ejecting mechanism 70 can assemble the part 3 onto the product 2. In this way, by providing the imaging mechanism 100 and capturing images of the feeding mechanism 40 and the product 2, the accuracy of the material-retrieving, material-discharging, and assembly of the integrated assembly and inspection equipment 1 can be improved.

[0083] Specifically, the imaging mechanism 100 includes an imaging camera 102 and an imaging light source 104. The imaging camera 102 and the imaging light source 104 are coaxially arranged on the mounting base 54. The imaging camera 102 is used to obtain images of the receiving groove 4632 of the feeding mechanism 40, the assembly groove 2a of the product 2 and the part 3. The imaging camera 102 can be a CCD (Charge-coupled Device) camera, and the imaging light source 104 is used to emit annular light to improve the clarity of the image obtained by the imaging camera 102.

[0084] See also Figure 4 As shown, the integrated assembly and inspection equipment 1 further includes a resisting mechanism 110, which is provided on the conveying mechanism 20 and is located on one side of the lifting mechanism 30 along the conveying direction of the product 2. The resisting mechanism 110 is used to resist the product 2 so that the product 2 remains at a designated position on the conveying mechanism 20. In this embodiment, two resisting mechanisms 110 are defined as a group, and the integrated assembly and inspection equipment 1 includes three groups of resisting mechanisms 110. The three groups of resisting mechanisms 110 are sequentially provided on the conveying mechanism 20 along the conveying direction of the product 2. The two resisting mechanisms 110 in each group are respectively provided on the first conveying line 22 and the second conveying line 24. The three groups of resisting mechanisms 110 are all used to resist the products 2 to avoid interference between the products 2. Among them, a group of resisting mechanisms 110 is located downstream of the lifting mechanism 30, so that the lifting mechanism 30 can lift the product 2 from the conveying mechanism 20. When the lifting mechanism 30 lifts the product 2 from the conveying mechanism 20, a group of resisting mechanisms 110 located upstream will resist the product 2 to avoid interference between the product 2 and the lifting mechanism 30.

[0085] Specifically, each resisting mechanism 110 includes a resisting connecting seat 1101, a resisting driving member 1102 and a resisting member 1103. The resisting connecting seat 1101 is arranged on the first conveying frame 221 of the first conveyor line 22 or the second conveying frame 241 of the second conveyor line 24. The resisting driving member 1102 is arranged on the resisting connecting seat 1101. The resisting member 1103 is connected to the resisting driving member 1102 so as to move away from the frame 10 under the drive of the resisting driving member 1102, thereby resisting the product 2.

[0086] In this embodiment, each resisting mechanism 110 further includes a resisting sliding member 1104 and a resisting base plate 1105. The resisting base plate 1105 is disposed above the resisting connecting seat 1101 and is connected to the output end of the resisting driving member 1102. The resisting member 1103 is disposed on the resisting base plate 1105. One end of the resisting sliding member 1104 is connected to the resisting base plate 1105, and the other end of the resisting sliding member 1104 is slidably connected to the resisting connecting seat 1101. In this way, by providing the above-mentioned resisting sliding member 1104 and resisting base plate 1105, it is ensured that the resisting member 1103 can move along a preset straight line direction, thereby preventing the resisting member 1103 from deviating during movement.

[0087] Please refer to Figure 4 and Figure 5 As shown, the integrated assembly and detection equipment 1 also includes a positioning mechanism 120, which includes a first fixing member 122, a first movable component 124, a second fixing member 126 and a second movable component 128. The first fixing member 122 and the first movable component 124 are arranged on the lifting mechanism 30 at intervals along the conveying direction of the product 2, and the second fixing member 126 and the second movable component 128 are arranged on the conveying mechanism 20 at intervals along a direction perpendicular to the conveying direction of the product 2. When the lifting mechanism 30 lifts the product 2 from the conveying mechanism 20 to the assembly position 1a, the first fixing member 122 and the first movable component 124 are respectively located on opposite sides of the product 2, and the first movable component 124 is used to press the product 2 against the first fixing member 122, the second fixing member 126 and the second movable component 128 are respectively located on the other opposite sides of the product 2, and the second movable component 128 is used to press the product 2 against the second fixing member 126. In this way, when the lifting mechanism 30 lifts the product 2 from the conveying mechanism 20 to the assembly position 1a, the first movable component 124 and the second movable component 128 press the product 2 against the first fixing member 122 and the second fixing member 126 respectively. With the cooperation of the first fixing member 122, the first movable component 124, the second fixing member 126 and the second movable component 128, the product 2 is positioned to prevent the product 2 from shaking on the lifting mechanism 30 and improve the assembly accuracy of the part 3.

[0088] For details, please refer to Figure 5As shown, the first fixing member 122 is arranged perpendicular to the adsorption bottom plate 322 of the jacking mechanism 30 and protrudes relatively from the adsorption top plate 324. The first movable assembly 124 includes a first movable driving member 1241, a first movable member 1242, a clamping member 1243, a first movable elastic member 1244 and a first movable base 1245. The first movable driving member 1241 is fixedly arranged between the adsorption top plate 324 and the adsorption bottom plate 322 through the first movable base 1245 and is connected to the adsorption top plate 324. The first movable member 1242 is slidably arranged on the adsorption top plate 324 by being engaged with the slide rail slider structure. The clamping member 1243 is arranged perpendicular to the first movable member 1242 and away from the first movable driving member 1241. The clamping member 1243 protrudes relatively from the adsorption top plate 324. The first movable elastic member 1244 is sleeved on the output end of the first movable driving member 1241 and abuts between the output end of the first movable driving member 1241 and the first movable member 1242. Thus, when the lifting mechanism 30 lifts the product 2 from the conveying mechanism 20 to the assembly position 1a, the first movable driving member 1241 drives the clamping member 1243 to move toward the first fixing member 122 via the first movable member 1242, so that the clamping member 1243 and the first fixing member 122 cooperate to press against the product 2; through the first movable elastic member 1244, the clamping member 1243 and the product 2 are elastically abutted to avoid crushing the product 2. In this embodiment, the first movable member 1242 is provided with a card interface 1246 for adapting to the slider of the card-engaging slide rail slider structure, and a U-shaped opening 1247 that is card-engaged with the output end of the first movable driving member 1241 and is used to accommodate the first movable elastic member 1244, wherein the card interface 1246 can also be a groove-like structure provided on the first movable member 1241 for adapting to the slider of the card-engaging slide rail slider structure.

[0089] For details, please refer to Figure 4As shown, the number of the second fixing member 126 and the second movable assembly 128 is two, the two second movable assemblies 128 are spaced apart on the first conveyor frame 221 of the first conveyor line 22, the two second fixing members 126 are spaced apart on the second conveyor frame 241 of the second conveyor line 24 and correspond to the two second movable assemblies 128, each second movable assembly 128 includes a second movable driving member 1281, a second movable member 1282, a movable rotating member 1283, a movable connecting member 1284, a guide seat 1285, a second movable elastic member 1286 and a second movable base 1287, the second movable base 1287 is provided on the second conveyor frame 241, and the second movable driving member 1281 is provided on the second movable base On the seat 1287, the guide seat 1285 is arranged on the second movable base 1287 and is arranged opposite to the second movable driving member 1281, one end of the second movable member 1282 is adapted to pass through the guide seat 1285, and the other end of the second movable member 1282 is rotatably connected to the movable rotating member 1283, and the movable connecting member 1284 is arranged between the output end of the second movable driving member 1281 and the second movable member 1282, the movable connecting member 1284 is fixedly connected to the second movable driving member 1281, the movable connecting member 1284 is slidingly connected to the second movable member 1282, and the second movable elastic member 1286 is sleeved on the movable connecting member 1284 and abuts between the movable connecting member 1284 and the second movable member 1282. Thus, when the lifting mechanism 30 lifts the product 2 from the conveying mechanism 20 to the assembly position 1a, the second movable driving member 1281 drives the second movable member 1282 and the movable rotating member 1283 toward the second fixed member 126 via the movable connecting member 1284 and the second movable elastic member 1286, so that the movable rotating member 1283 cooperates with the second fixed member 126 to press against the product 2. By providing the rotating movable rotating member 1283 on the second movable member 1282, the movable rotating member 1283 can rotate under the contact of the product 2 when the product 2 moves along the conveying direction, thereby reducing friction on the product 2 and facilitating the quality protection of the product 2. The guide seat 1285 guides the movement direction of the second movable member 1282 to prevent it from deflecting. The second movable elastic member 1286 allows the movable rotating member 1283 to elastically contact the product 2 to prevent it from being crushed.

[0090] The integrated assembly and inspection equipment 1 of this embodiment realizes mechanized feeding, picking, positioning of product 2, assembly of part 3 and product 2, and inspection of whether the assembly of part 3 is qualified, etc. through the cooperation between the frame 10, conveying mechanism 20, lifting mechanism 30, feeding mechanism 40, moving mechanism 50, picking mechanism 60, lifting mechanism 70, inspection mechanism 80, calibration mechanism 90, imaging mechanism 100, resistance mechanism 110 and positioning mechanism 120. It does not require manual assembly and inspection, saves labor costs, improves assembly efficiency, and improves the accuracy of judging whether the assembly of part 3 is qualified, which is beneficial to improving the yield of product 2 and improving the assembly capacity of part 3 and product 2.

[0091] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application.

Claims

1. An integrated assembly and detection device, characterized in that: include: frame; A conveying mechanism, provided on the frame, for conveying products; A lifting mechanism, provided on the frame and corresponding to the conveying mechanism, for lifting the product from the conveying mechanism to an assembly position; A feeding mechanism, provided on the frame and adjacent to the conveying mechanism, for supplying parts; A motion mechanism, comprising a motion component and a mounting base connected to the motion component, wherein the motion component is disposed on the frame and adjacent to the conveying mechanism and the feeding mechanism; A picking mechanism connected to the mounting seat, used to pick up parts from the feeding mechanism and place the parts on the product under the drive of the motion assembly; A lifting mechanism is connected to the mounting seat and is arranged adjacent to the picking mechanism, and is used for moving parts and pushing parts under the drive of the moving assembly to assemble the parts on the product, the lifting mechanism includes a lifting drive, a lifting slide, a lifting connection, a lifting elastic member and a lifting member, the lifting drive is arranged on the mounting seat, the lifting slide is slidably arranged on the mounting seat and is connected to the output end of the lifting drive through the lifting connection, the lifting elastic member is sleeved on the lifting connection and abuts between the lifting slide and the output end of the lifting drive, and the lifting member is connected to the lifting slide; A detection mechanism, connected to the mounting seat and disposed adjacent to the material taking mechanism and the material ejecting mechanism, for obtaining a detection distance between the part and the detection mechanism, and determining whether the assembly of the part is qualified based on the detection distance; The integrated assembly and detection equipment also includes a calibration mechanism, which is arranged on the frame and adjacent to the conveying mechanism and the feeding mechanism. The calibration mechanism is coupled to the motion component. The calibration mechanism is used to obtain the reference features of the part obtained by the material-taking mechanism, and adjust the posture of the part according to the reference features. The reference features include a reference point and a reference line. The reference point is the center of the part, and the reference line is a straight edge on the part. The calibration mechanism is used to obtain the reference line and contour of the part, determine the reference point according to the contour, establish a reference coordinate system according to the reference point and the reference line, and adjust the posture of the part according to the reference coordinate system.

2. The integrated assembly and detection device according to claim 1, wherein: The feeding mechanism includes a vibration disk, a vibration line and a dislocation component. The vibration line is provided with a vibration groove for conveying parts and adapted to the parts. The dislocation component includes a dislocation driving member, a dislocation connecting member connected to the dislocation driving member and a dislocation member connected to the dislocation connecting member. The dislocation member is provided with a receiving groove adapted to the parts. The output port of the vibration disk is connected to the inlet of the vibration groove, and the outlet of the vibration groove is connected to the receiving groove of the dislocation member. When the part falls into the receiving groove through the vibration disk and the vibration groove of the vibration line, the dislocation driving member drives the dislocation member to move relative to the vibration line through the dislocation connecting member, so that the receiving groove and the vibration groove are dislocated; the picking mechanism obtains the part from the receiving groove.

3. The integrated assembly and detection device according to claim 1, wherein: The material picking mechanism includes a material picking sliding member, a material picking member, a stop base, a material picking guide member and a material picking elastic member. The material picking sliding member is slidably arranged on the mounting seat, the material picking member is connected to the material picking sliding member, the material picking member is provided with a material picking portion adapted to the parts, the material picking portion is used to vacuum absorb the parts, the stop base is arranged on the mounting seat and opposite to the material picking sliding member, one end of the material picking guide member is connected to the material picking sliding member, and the other end of the material picking guide member is movably connected to the stop base, and the material picking elastic member is sleeved on the material picking guide member and abuts between the material picking sliding member and the stop base.

4. The integrated assembly and detection device according to claim 1, wherein: The integrated assembly and detection equipment also includes an imaging mechanism, which is arranged on the mounting seat and adjacent to the material picking mechanism, the material pushing mechanism and the detection mechanism. The imaging mechanism is used to obtain an image of the feeding mechanism so that the material picking mechanism can obtain parts from the feeding mechanism. The imaging mechanism is also used to obtain an image of the product so that the material picking mechanism can place the parts on the product and the material pushing mechanism can assemble the parts onto the product.

5. The integrated assembly and detection device according to claim 1, wherein: The integrated assembly and detection equipment also includes a resisting mechanism, which is arranged on the conveying mechanism and is located on one side of the lifting mechanism along the conveying direction of the product. The resisting mechanism includes a resisting connecting seat, a resisting driving member and a resisting member. The resisting connecting seat is arranged on the conveying mechanism, and the resisting driving member is arranged on the resisting connecting seat. The resisting member is connected to the resisting driving member so as to move away from the frame under the drive of the resisting driving member to resist the product.

6. The integrated assembly and detection device according to claim 1, wherein: The integrated assembly and detection equipment also includes a positioning mechanism, which includes a first fixed member, a first movable component, a second fixed member and a second movable component. The first fixed member and the first movable component are arranged on the lifting mechanism at intervals along the conveying direction of the product, and the second fixed member and the second movable component are arranged on the conveying mechanism at intervals along a direction perpendicular to the conveying direction of the product. When the lifting mechanism lifts the product from the conveying mechanism to the assembly position, the first fixed member and the first movable component are respectively located on opposite sides of the product, and the first movable component is used to press the product against the first fixed member. The second fixed member and the second movable component are respectively located on the other opposite sides of the product, and the second movable component is used to press the product against the second fixed member.

7. The integrated assembly and detection device according to claim 1, wherein: The lifting mechanism includes a substrate, an adsorption base, a lifting drive, an adsorption member, a mounting base, a lifting guide and a buffer. The substrate is arranged on the frame, the adsorption base is arranged opposite to the substrate and is located on the side of the substrate away from the frame, the lifting drive is connected to the substrate and the output end of the lifting drive passes through the substrate and is connected to the adsorption base, the adsorption member is arranged on the adsorption base, the adsorption member is used to adsorb products, the mounting base is arranged opposite to the substrate and is located on the side of the substrate away from the adsorption base, one end of the lifting guide is connected to the adsorption base, and the other end of the lifting guide movably passes through the substrate and is connected to the mounting base, and the buffer is arranged between the mounting base and the substrate and is arranged on the mounting base.

8. The integrated assembly and detection device according to claim 1, wherein: The conveying mechanism includes a first conveying line, a second conveying line and a locking member. The first conveying line is arranged on the frame. The second conveying line is slidably arranged on the frame and is spaced apart from the first conveying line. The locking member is movably connected to the second conveying line. The locking member fixes the second conveying line on the frame by pressing against the frame. The first conveying line and the second conveying line are used to convey products. The lifting mechanism is located between the first conveying line and the second conveying line.

Citation Information

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