High viscosity material homogenization filling system

By designing a high-viscosity material homogenization filling system, the shear and disturbance effects of sawtooth blades and rotating impellers are used to solve the "wall hanging" and unloading problems of high-viscosity materials in mine filling, and the steady-state continuous Cutting and homogenous filling reduce the risk of pipe blocking and improve production efficiency.

CN116517621BActive Publication Date: 2024-12-10CHINA MINMETALS CHANGSHA MINING RES INST
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Patent Information

Application Number
CN202310689462.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-12
Publication Date
2024-12-10
Estimated Expiration
2043-06-12

AI Technical Summary

Technical Problem

During the filling process of mines, high-viscosity materials are prone to "hung walls" and "arching" phenomena, which are unable to cut and cannot be continuously cut in a steady state, resulting in poor transportation at the filling station, affecting production, and may cause pipe blockage accidents, causing Economic losses.

Method used

A high-viscosity material homogenization filling system was designed, including a movable breaking system, a fixed breaking system and a dispersed material device. The "8"-shaped saw-toothed blades and rotating impellers were used to thoroughly pass the shear and disturbance effects. Break and disperse the materials, and achieve steady state continuous discharge through the metering system and mixing barrel, and add dispersed materials to improve fluidity and stability.

Benefits of technology

It effectively avoids the accumulation of high-viscosity materials in the breaker and uneven discharge, ensures the homogeneity and continuous transportation of the filling slurry, reduces the risk of pipe blocking, and improves the filling efficiency and production stability.

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Abstract

The present invention provides a high-viscosity material homogenization filling system. The system connects the input end of the metering system with the output end of the breaking system and the material dispersing device respectively, connects the output end of the metering system with the input end of the mixing barrel, sets "8"-shaped sawtooth blades on both sides of the movable rotating shaft, and sets a rotating impeller on the side of the chute of the mixing barrel for conveying materials. With the help of the strong shearing and disturbance effects generated by the movable rotating shaft, the high-viscosity material is first broken up; before the processed high-viscosity material falls into the mixing barrel, it is thrown into and dispersed into the mixing barrel under the action of the centrifugal force of the rotating impeller, which can avoid the situation that the material is accumulated on one side of the mixing barrel and is difficult to stir, and the material is not discharged or cannot be discharged continuously in the discharge bin; then the dispersed material and the processed high-viscosity material are sent into the mixing barrel, and the dispersed material can play an isolation and dispersion effect between material layers, thereby further breaking up the agglomerates and lumps, and promoting uniform mixing between multiple materials.
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Description

Technical Field

[0001] The invention relates to the field of mine tailings filling, and in particular to a high-viscosity material homogenization filling system device. Background Art

[0002] In the field of mine filling, some metal mines are far away from the concentrator and the filling station, and the transportation cost of transporting tailings to the filling station by pipeline is high. Therefore, mines usually use filtered tailings or directly use mud as filling materials, and transport the filtered tailings or mud to the filling station by truck for filling. This method not only solves the problem of long-distance transportation and high transportation cost of tailings, but also realizes high-concentration paste filling, meeting the requirements of matching the filling body with the underground mining process.

[0003] The tailings or silt after filtration is transported to the surface of the filling station by truck, and then sent to the disperser by a forklift. The dispersed tailings or silt is transported to the lower silo with a metering device by a belt. After metering, it is lowered into the mixing barrel, mixed with the cement powder and water, and stirred thoroughly to ensure a homogeneous filling body.

[0004] Since the tailings (silt) after filtration has high water content and high viscosity, it is difficult to disperse and discharge it in a conventional disperser, and the material often exhibits phenomena such as "hanging on the wall" and "arching". After the undisturbed high-viscosity material is sent to the discharge bin for measurement by a belt conveyor, when the gate of the discharge bin is opened to discharge the high-viscosity material, the high-viscosity material is prone to be unable to enter the mixing barrel. The material is blocked in the chute connecting the gate and the inlet of the mixing barrel in a "triangle" shape. In addition, since high-viscosity materials cannot be discharged continuously and steadily, and high-viscosity materials are not easy to disperse, while cement is in a continuous and uniform discharge process, it is difficult to evenly disperse the material and cement in a short period of time, and a homogeneous filling body cannot be formed; but if the mixing time is too long, slurry preparation and continuous pumping filling cannot be achieved.

[0005] If the high-viscosity material cannot be discharged and dispersed in the dispersing machine, the undispersed high-viscosity material cannot be discharged normally in the lower bin, causing the filling station to be unable to fill in time, seriously affecting the production of mining enterprises. And if the bone in the lower bin cannot be guaranteed to be continuously discharged in a steady state, the material will enter the mixing barrel more or less from time to time, which will also affect the mixing efficiency and cannot guarantee the quality of the formed filling body. If the mixing time is too short, a homogeneous filling slurry cannot be formed. If the slurry is forced to be filled when it is not homogeneous, it may block the filling pump, causing the filling pump to be unable to send the filling slurry in the pipeline to the underground, which is prone to pipe blocking accidents; once the filling pipeline is blocked, it will also cause a series of accidents such as the blockage of the mixing barrel, and the filling station will enter paralysis mode. At this time, repairing the filling system is not only time-consuming and labor-intensive, but also affects the production of the mine, causing huge economic losses to the mine. If the mixing time is too long, continuous filling cannot be achieved, affecting the filling efficiency. Patent No. CN209905948U discloses a feeder suitable for high-viscosity full tailings, including a bin body arranged on column legs, wherein an arch breaking device is arranged in the bin body, and the arch breaking device includes an arch breaking shaft installed between the two side walls of the bin body and arch breaking blades staggered on the arch breaking shaft. However, this arch breaking device does not fully break up the tailings after filter pressing, and is prone to "hanging on the wall" and "arching" phenomena.

[0006] In view of this, it is necessary to design a high-viscosity material homogenization filling system to solve the above problems. Summary of the invention

[0007] In view of the above-mentioned defects of the prior art, the purpose of the present invention is to provide a high-viscosity material homogenization filling system to solve the problems of "hanging on the wall" and "arching" of high-viscosity materials, as well as the inability to discharge materials and the inability to discharge materials continuously in a stable state.

[0008] To achieve the above-mentioned purpose, the present invention provides a high-viscosity material homogenization filling system, comprising: a dispersing system, a material dispersing device, a metering system and a stirring barrel; the input end of the metering system is respectively connected to the output ends of the dispersing system and the material dispersing device, and the output end of the metering system is connected to the input end of the stirring barrel, for metering the mass of the material delivered to the stirring barrel and the dispersed material; the dispersing system comprises a movable dispersing system, a fixed dispersing system and a material device; the movable dispersing system comprises a movable rotating shaft and a plurality of "8"-shaped sawtooth blades arranged on both sides of the movable rotating shaft; a rotating impeller is arranged on one side of the chute of the stirring barrel for conveying materials.

[0009] Furthermore, the "8"-shaped serrated blade includes a serrated blade one and a serrated blade two connected to the serrated blade one; the blade surface of the serrated blade one is 135° with the blade surface of the serrated blade two; the edge of the "8"-shaped serrated blade is a curved blade; the "8"-shaped serrated blade is connected to the movable rotating shaft through a nut.

[0010] Furthermore, the material device includes a material bin for loading materials and a belt conveyor 1 placed below the material bin; the material dispersion device includes a dispersion material bin for loading dispersants and a belt conveyor 2 placed below the dispersion material bin.

[0011] Furthermore, the movable disintegrating system also includes movable slide rails slidably connected to the two ends of the movable rotating shaft through sliders, and the movable slide rails are parallel to each other; the movable slide rails are symmetrically arranged on the slope surface of the material bin, and the extension direction of the movable slide rails is perpendicular to the conveying direction of the belt conveyor.

[0012] Furthermore, one end of the movable shaft is connected to a motor 1 for controlling the movement of the slider; the other end of the movable shaft is connected to a motor 2 for controlling the rotation of the movable slider.

[0013] Furthermore, the fixed breaking up system includes a motor arranged on the slope surface of the material bin, and a fixed rotating shaft connected to the motor and fixed on the slope surface of the material bin; the movable rotating shaft is parallel to the fixed rotating shaft; the fixed rotating shaft is located below the movable rotating shaft; and the number of the fixed rotating shafts is not less than one.

[0014] Furthermore, the rotating impeller is provided with a plurality of blades.

[0015] Furthermore, the metering system includes a material weighing bin with an input end placed below the output end of the belt conveyor one, a material scale placed inside the material weighing bin and parallel to the horizontal plane, and a valve one for releasing the material placed on the material scale, a dispersed material weighing bin with an input end placed below the output end of the belt conveyor two, a dispersed material scale placed inside the dispersed material weighing bin and parallel to the horizontal plane, and a valve two for releasing the dispersed material placed on the dispersed material scale.

[0016] Furthermore, the output end of the material weighing bin and the output end of the dispersed material weighing bin are both placed above the input end of the mixing barrel.

[0017] Furthermore, the dispersed material includes rice stone; the diameter of the rice stone is ≤5mm.

[0018] The beneficial effects of the present invention are:

[0019] 1. The high-viscosity material homogenization filling system provided by the present invention is used to measure the mass of the material delivered to the mixing barrel and the dispersed material by connecting the input end of the metering system with the output ends of the dispersing system and the material dispersing device respectively, and connecting the output end of the metering system with the input end of the mixing barrel; wherein the dispersing system includes a movable dispersing system, a fixed dispersing system and a material device; and a plurality of "8"-shaped sawtooth blades are arranged on both sides of the movable rotating shaft, and a rotating impeller is arranged on the side of the chute of the mixing barrel for conveying materials. In this way, the position, speed and angle of the movable shaft can be changed according to the characteristics and process requirements of the high-viscosity material. With the help of the strong shear and disturbance effects created, the high-viscosity material can be thoroughly broken up and dispersed first, effectively eliminating lumps and agglomerates, and avoiding the high-viscosity material from "hanging on the wall" or "arching" in the disperser; before the high-viscosity material processed by the movable shaft falls into the mixing barrel, when passing through the rotating impeller on one side of the chute of the mixing barrel, the processed high-viscosity material is thrown into and dispersed into the mixing barrel under the action of the centrifugal force of the impeller blades, which can effectively avoid the situation where the material accumulates on one side of the mixing barrel and is difficult to mix and homogenize, and high It effectively solves the problem that high-viscosity materials cannot be discharged in the discharge bin and cannot be discharged in a steady state; secondly, the dispersed materials in the dispersed material device and the high-viscosity materials that have been treated twice are simultaneously fed into the mixing barrel at a set specific ratio. At this time, the dispersed materials play an isolation and dispersion effect between material layers in the high-viscosity materials that have been treated twice, thereby further breaking up the lumps and agglomerates, promoting uniform mixing between multiple materials, and by adding an appropriate amount of dispersed materials, not only can the strength and stability of high-viscosity materials be increased, but also the fluidity of high-viscosity materials can be improved, adhesion and accumulation can be reduced, and high-viscosity materials can be easier to flow and transport. After multiple treatments, the viscosity of high-viscosity materials has been greatly reduced and the fluidity has been significantly improved. Through multiple different treatment methods, it avoids the situation of uneven treatment of high-viscosity materials in different viscosity ranges when using a single treatment method, and also alleviates the problem of easy damage to instruments in a single treatment method.

[0020] 2. The high-viscosity material homogenization filling system provided by the present invention can provide more surface area and contact points by setting the edge of the "8"-shaped serrated blade into a curved blade to increase the contact with the high-viscosity material and generate a stronger shear force. Its movement will cause a strong disturbance effect on the high-viscosity material, and this disturbance can destroy the internal structure of the material and achieve more effective breaking up and dispersion. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is an overall schematic diagram of the high-viscosity material homogenization filling system provided by the present invention.

[0022] Figure 2 This is the main view of the broken down system.

[0023] Figure 3 This is a top view of the broken system.

[0024] Figure 4 This is a schematic diagram of an "8"-shaped serrated blade.

[0025] Figure 5 It is a schematic diagram of the connection between the movable shaft and the slide rail.

[0026] Reference numerals

[0027] 11-Material bin; 111-Slope surface; 12-Belt conveyor 1; 211-Movable shaft; 212-8-shaped sawtooth blade; 2121-Sawtooth blade 1; 2122-Sawtooth blade 2; 2123-Curve-shaped blade; 213-Moving slide rail; 214-Slider; 215-Steel ball; 216-Steel ring; 217-Motor 1; 218-Motor 2; 221-Fixed shaft; 222-Motor; 31-Dispersed material bin; 32-Belt conveyor 2; 41-Material weighing bin; 42-Material weighing; 43-Valve 1; 44-Dispersed material weighing bin; 45-Dispersed material weighing; 46-Valve 2; 5-Mixing barrel; 51-Chute; 6-Rotating impeller; 61-Blade; 7-Nut; 81-Cement discharge pipe; 82-Water pipe; 9-Filling pipe; 10-Baffle. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0029] It should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and / or processing steps closely related to the scheme of the present invention are shown in the drawings, while other details that are not closely related to the present invention are omitted.

[0030] In addition, it should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0031] like Figures 1 to 4As shown, a high-viscosity material homogenization filling system provided by the present invention includes: a dispersing system, a material dispersing device, a metering system and a stirring barrel 5; the input end of the metering system is respectively connected with the output ends of the dispersing system and the material dispersing device, and the output end of the metering system is connected with the input end of the stirring barrel 5, for metering the mass of the material and the dispersed material delivered to the stirring barrel 5; the dispersing system includes a movable dispersing system, a fixed dispersing system and a material device; the movable dispersing system includes a movable rotating shaft 211, a plurality of "8"-shaped sawtooth blades 212 arranged on both sides of the movable rotating shaft 211, and a movable slide rail 213 slidably connected to both ends of the movable rotating shaft 211 through a slider 214, and the movable slide rails 213 are parallel to each other; a rotating impeller 6 is provided on one side of the chute 51 of the stirring barrel 5 for conveying materials, and a plurality of blades 61 are provided on the rotating impeller 6. The fixed breaking up system includes a motor arranged on the slope surface 111 of the material bin 11, and a fixed rotating shaft 221 connected to the motor and fixed on the slope surface 111 of the material bin 11; a plurality of "8" serrated blades 212 are arranged on both sides of the fixed rotating shaft 221; the movable rotating shaft 211 is parallel to the fixed rotating shaft 221; the fixed rotating shaft 221 is located below the movable rotating shaft 211; the number of the fixed rotating shafts 221 is not less than one.

[0032] The material device includes a material bin 11 for loading materials and a belt conveyor 12 disposed below the material bin 11; the material dispersion device includes a dispersion material bin 31 for loading dispersants and a belt conveyor 32 disposed below the dispersion material bin 31. The movable slide rail 213 is symmetrically arranged on the slope surface 111 of the material bin 11, and the extension direction of the movable slide rail 213 is perpendicular to the conveying direction of the belt conveyor 12. In order to prevent the filter mud from splashing out during the dispersion process, a baffle 10 is installed on the outer ring of the material bin 11 at the same height of the movable slide rail 213. One end of the movable shaft 211 is connected to a motor 217 for controlling the movement of the slider 214; the other end of the movable shaft 211 is connected to a motor 218 for controlling the rotation of the movable shaft 211. The movable rotating shaft 211 is connected to the motor 218 through a steel ring 216; a plurality of steel balls 215 are arranged in the steel ring 216 for driving the movable rotating shaft 211 to rotate. The metering system includes a material weighing bin 41 whose input end is placed below the output end of the belt conveyor 12, a material scale 42 placed inside the material weighing bin 41 and parallel to the horizontal plane, a valve 1 43 for releasing the material placed on the material scale 42, a dispersed material weighing bin 44 whose input end is placed below the output end of the belt conveyor 2 32, a dispersed material scale 45 placed inside the dispersed material weighing bin 44 and parallel to the horizontal plane, and a valve 2 46 for releasing the dispersed material placed on the dispersed material scale 45; the belt conveyor 12 is used to transfer the material dispersed by the dispersing system to the material scale 42, and the belt conveyor 2 32 is used to transfer the dispersed material released from the dispersed material bin 31 to the dispersed material scale 45. The output end of the material weighing bin 41 and the output end of the dispersed material weighing bin 44 are both placed above the input end of the mixing barrel 5 .

[0033] With such arrangement, the position of the movable rotating shaft 211 can be changed by the motor 1 217 driving the slider 214, and the rotation speed of the movable rotating shaft 211 can be changed by the power of the motor 218, according to the characteristics and process requirements of the high-viscosity material. With the help of the stronger shearing and disturbance effects created, the high-viscosity material can be thoroughly broken up and dispersed first, and the agglomerates and lumps can be effectively eliminated, so as to avoid the high-viscosity material from "hanging on the wall" or "arching" in the disperser. Before the high-viscosity material processed by the movable rotating shaft 211 falls into the mixing barrel 5, when passing through the rotating impeller 6 on one side of the chute 51 of the mixing barrel 5, the processed high-viscosity material is thrown into and dispersed into the mixing barrel 5 under the action of the centrifugal force of the blades 61 of the rotating impeller 6, and can be It effectively avoids the situation where the material is difficult to stir and homogenize when it accumulates on one side of the mixing barrel 5, and efficiently solves the problem that the high-viscosity material does not discharge in the discharge bin and cannot achieve steady-state continuous discharge; secondly, the dispersed material in the dispersed material device and the high-viscosity material that has been treated twice are simultaneously fed into the mixing barrel 5 at a set specific ratio. At this time, the dispersed material plays an isolation and dispersion effect between material layers in the high-viscosity material after the two treatments, thereby further breaking up the lumps and agglomerates, promoting uniform mixing between multiple materials, and by adding an appropriate amount of dispersed material, not only can the strength and stability of the high-viscosity material be increased, but also the fluidity of the high-viscosity material can be improved, the adhesion and accumulation phenomenon can be reduced, and the high-viscosity material can be easier to flow and transport. After multiple treatments, the viscosity of the high-viscosity material is greatly reduced and the fluidity is significantly improved. Through multiple different treatment methods, it avoids the situation that when using a single treatment method, the high-viscosity material is in different viscosity ranges. The problem of easy damage to the instrument of a single treatment method is also alleviated.

[0034] Specifically, in some embodiments of the present invention, the "8"-shaped serrated blade 212 includes a serrated blade 1 2121 and a serrated blade 2122 connected to the serrated blade 1 2121; the blade surface of the serrated blade 1 2121 is 135° to the blade surface of the serrated blade 2122; the edge of the "8"-shaped serrated blade 212 is a curved blade 2123; the "8"-shaped serrated blade 212 is connected to the movable shaft 211 via a nut 7.

[0035] With such arrangement, according to the angle between the pages of the "8"-shaped sawtooth blades 212, more surface areas and contact points can be provided by means of the position change and rotation of the movable rotating shaft 211, so as to increase the contact with the high-viscosity material and generate a stronger shear force, and its movement will cause a strong disturbance effect on the high-viscosity material, and this disturbance can destroy the internal structure of the material and achieve more effective breaking up and dispersion.

[0036] Specifically, in some embodiments of the present invention, the dispersed material includes rice stone; the diameter of the rice stone is ≤5 mm.

[0037] The working principle of a high-viscosity material homogenization filling system provided by the present invention is specifically described below:

[0038] like Figures 1 to 4 As shown, when using the high-viscosity material homogenization filling system provided by the present invention, first start a plurality of motors connected to the breaking up system, and the movable rotating shaft 211 and the fixed rotating shaft 221 start working, and then release the filter mud in the material bin 11. At this time, the movable rotating shaft 211 changes its own position, speed and angle according to the characteristics and process requirements of the high-viscosity filter mud, and first breaks up and disperses the filter mud for the first time, and then the filter mud that has been treated for the first time falls on the fixed rotating shaft 221, and is broken up and dispersed for the second time; then the breaking up system is broken up by the belt conveyor 12 The filter mud is transferred to the material scale 42, and the belt conveyor 2 32 transfers the rice stone released from the dispersed material bin 31 to the dispersed material scale 45; before the dispersed filter mud is placed in the mixing barrel 5, the rotating impeller 6 located on one side of the chute 51 of the mixing barrel 5, under the action of the centrifugal force of its blades 61, throws the treated filter mud into the mixing barrel 5 and disperses it; in addition, cement and water also enter the mixing barrel 5 through the cement feed pipe 81 and the water pipe 82 respectively, and are mixed with the treated filter mud and rice stone in the mixing barrel 5 and then used to fill the filling pipe 9. In this process, the speed of feeding is controlled by adjusting the rotation frequency of the motor, which can not only ensure the continuity of feeding, so that the material and the cement powder are fully integrated to obtain a homogeneous filling slurry; but also reasonably control the slurry preparation time, so that the slurry preparation capacity is consistent with the time required for the conveying capacity, thereby achieving continuous filling.

[0039] In summary, the present invention provides a high-viscosity material homogenization filling system, which connects the input end of the metering system with the output ends of the dispersing system and the material dispersing device respectively, and the output end of the metering system is connected with the input end of the mixing barrel, so as to measure the mass of the material delivered to the mixing barrel and the dispersed material; wherein the dispersing system includes a movable dispersing system, a fixed dispersing system and a material device; and a plurality of "8"-shaped sawtooth blades are arranged on both sides of the movable rotating shaft, and the blade surfaces of the "8"-shaped sawtooth blades form an angle of 135°, and a rotating impeller is arranged on one side of the chute of the mixing barrel for conveying materials. In this way, the position, speed and angle of the movable shaft can be changed according to the characteristics and process requirements of the high-viscosity material. With the help of the stronger shear and disturbance effect created, the high-viscosity material can be thoroughly broken up and dispersed first, effectively eliminating lumps and agglomerates, and avoiding the "hanging on the wall" and "arching" of the high-viscosity material in the disperser; before the high-viscosity material processed by the movable shaft falls into the mixing barrel, when passing through the rotating impeller on one side of the chute of the mixing barrel, the processed high-viscosity material is thrown into and dispersed into the mixing barrel under the action of the centrifugal force of the impeller blades, which can effectively avoid the situation where the material accumulates on one side of the mixing barrel and is difficult to mix and homogenize, and It effectively solves the problem that high-viscosity materials cannot be discharged in the discharge bin and cannot achieve steady-state continuous discharge; secondly, the dispersed materials in the dispersed material device and the high-viscosity materials that have been treated twice are simultaneously fed into the mixing barrel at a set specific ratio. At this time, the dispersed materials play an isolation and dispersion effect between material layers in the high-viscosity materials that have been treated twice, thereby further breaking up the lumps and agglomerates, promoting uniform mixing between multiple materials, and by adding an appropriate amount of dispersed materials, not only can the strength and stability of high-viscosity materials be increased, but also the fluidity of high-viscosity materials can be improved, adhesion and accumulation can be reduced, and high-viscosity materials can be easier to flow and transport. After multiple treatments, the viscosity of high-viscosity materials has been greatly reduced and the fluidity has been significantly improved. Through multiple different treatment methods, it avoids the situation of uneven treatment of high-viscosity materials in different viscosity ranges when using a single treatment method, and also alleviates the problem of easy damage to instruments using a single treatment method. In addition, setting the edge of the "8" sawtooth blade into a curved blade can provide more surface area and contact points to increase contact with high-viscosity materials, generate stronger shear force, and its movement will cause a strong disturbance effect on high-viscosity materials. This disturbance can destroy the internal structure of the material and achieve more effective breakup and dispersion. In this process, by adjusting the rotation frequency of the motor to control the feeding speed, the continuity of feeding can be ensured, so that the material and the cement powder are fully integrated to obtain a homogeneous filling slurry; the slurry preparation time can also be reasonably controlled, so that the slurry preparation capacity is consistent with the time required for the conveying capacity, thereby achieving continuous filling.The device can not only prevent high-viscosity materials from "hanging on the wall" or "arching" in the disperser, but also solve the problems of high-viscosity materials being unable to be discharged and high-viscosity materials being unable to be discharged continuously in a stable state, thus avoiding the formation of inhomogeneous filling slurry, filling pipe blockage and filling station paralysis.

[0040] The above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention.

Claims

1. A high viscosity material homogenization filling system, characterized in that: include: A dispersing system, a material dispersing device, a metering system and a mixing barrel; the input end of the metering system is respectively connected with the output ends of the dispersing system and the material dispersing device, and the output end of the metering system is connected with the input end of the mixing barrel, for metering the mass of the material delivered to the mixing barrel and the dispersed material; the dispersing system comprises a movable dispersing system, a fixed dispersing system and a material device; the movable dispersing system comprises a movable rotating shaft and a plurality of "8"-shaped sawtooth blades arranged on both sides of the movable rotating shaft; a rotating impeller is arranged on one side of the chute of the mixing barrel for conveying materials; The movable disintegrating system further comprises movable slide rails slidably connected to both ends of the movable rotating shaft via sliders, and the movable slide rails are parallel to each other; the movable slide rails are symmetrically arranged on the slope surface of the material bin of the material device, and the extending direction of the movable slide rails is perpendicular to the conveying direction of the belt conveyor 1 located below the material bin; One end of the movable rotating shaft is connected to motor 1 for controlling the movement of the slider; the other end of the movable rotating shaft is connected to motor 2 for controlling the rotation of the movable rotating shaft; the movable rotating shaft is connected to motor 2 via a steel ring; a plurality of steel balls for driving the movable rotating shaft to rotate are arranged in the steel ring; the slider is driven by motor 1 to change the position of the movable rotating shaft.

2. The high-viscosity material homogenization filling system according to claim 1 is characterized in that: The "8"-shaped sawtooth blade includes a sawtooth blade one and a sawtooth blade two connected to the sawtooth blade one; the blade surface of the sawtooth blade one forms an angle of 135 degrees with the blade surface of the sawtooth blade two; the edge of the "8"-shaped sawtooth blade is a curved blade; the "8"-shaped sawtooth blade is connected to the movable rotating shaft through a nut.

3. The high-viscosity material homogenization filling system according to claim 1, characterized in that: The material device includes a material bin for loading materials and a belt conveyor 1 placed below the material bin; the dispersed material device includes a dispersed material bin for loading dispersants and a belt conveyor 2 placed below the dispersed material bin.

4. The high-viscosity material homogenization filling system according to claim 3 is characterized in that: The fixed breaking system includes a motor arranged on the slope surface of the material bin, and a fixed rotating shaft connected to the motor and fixed on the slope surface of the material bin; the movable rotating shaft is parallel to the fixed rotating shaft; the fixed rotating shaft is located below the movable rotating shaft; and the number of the fixed rotating shafts is not less than one.

5. The high-viscosity material homogenization filling system according to claim 1 is characterized in that: The rotating impeller is provided with a plurality of blades.

6. The high-viscosity material homogenization filling system according to claim 3 is characterized by: The metering system includes a material weighing bin with an input end placed below the output end of the belt conveyor one, a material scale placed inside the material weighing bin and parallel to the horizontal plane, a valve one for releasing the material placed on the material scale, a dispersed material weighing bin with an input end placed below the output end of the belt conveyor two, a dispersed material scale placed inside the dispersed material weighing bin and parallel to the horizontal plane, and a valve two for releasing the dispersed material placed on the dispersed material scale.

7. The high-viscosity material homogenization filling system according to claim 6, characterized in that: The output end of the material weighing bin and the output end of the dispersed material weighing bin are both placed above the input end of the mixing barrel.

8. The high-viscosity material homogenization filling system according to claim 7, characterized in that: The dispersed material includes rice stone; the diameter of the rice stone is ≤5mm.