A sorting hoist for anode plate installation
By designing a sorting and hoisting device, and using a combination of touch-sensitive sensors, pull-rope odometers, and magnetic materials for detection, the problem of inaccurate flatness detection of copper anode plates was solved, achieving rapid and accurate flatness detection and ensuring the stability of the hoisting process and electrolysis efficiency.
Patent Information
- Application Number
- CN202310661943.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-06
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2043-06-06
AI Technical Summary
In existing technologies, the flatness detection of copper anode plates is not comprehensive and accurate enough, which leads to tilting and friction damage during hoisting, affecting electrolysis efficiency and installation accuracy.
A sorting and hoisting device was designed, which uses a bonding plate to contact an anode plate. Flatness is detected by a touch sensor and a pull rope odometer. The movement of the contact rod is controlled by a magnetic material and an electromagnet to achieve multi-position deformation detection, and the thickness uniformity is judged by the difference.
It enables rapid and accurate detection of the surface flatness of copper anode plates, ensuring stability and electrolysis efficiency during hoisting, reducing wear on copper lugs, and improving installation accuracy.
Smart Images

Figure CN116639595B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of anode plate sorting and hoisting technology, specifically to a sorting and hoisting device for anode plate installation. Background Technology
[0002] Pyrometallurgical copper smelting is increasingly adopted by companies due to its cost advantages. The main principle of pyrometallurgical copper smelting is that molten copper is cast into copper anode plates, which are then placed in an electrolytic cell to obtain high-purity copper. However, due to quality defects, the cast copper anode plates cannot be directly placed into the electrolytic cell; they need to be shaped in a plate-forming unit before electrolysis.
[0003] Electrolysis of copper anode plates is a crucial process in copper pyrometallurgical processes, directly impacting copper quality. Electricity costs associated with copper anode plate electrolysis constitute a significant portion of the total cost. Improving electrolysis efficiency helps reduce DC power consumption in copper electrolysis, thereby lowering production costs. The most effective way to improve the efficiency of copper anode plate electrolysis is to shorten the electrode spacing during electrolysis. Electrode spacing refers to the length between two electrodes of the same name during electrolysis. The distance between the electrodes is affected by the size of the two electrodes and the surface finishing precision of the electrodes. Improving the precision of the copper anode plate and the copper starting plate can effectively improve the electrolysis effect of the copper anode plate.
[0004] The appearance quality inspection of copper anode plates serves as the basis for judging the quality of the shaped copper anode plates and plays a role in screening copper anode plates. The appearance quality inspection of copper anode plates mainly includes two aspects: weight inspection and flatness inspection of the plate body.
[0005] The weight of the anode plate can be measured by weighing. Existing methods for measuring the flatness of the plate typically involve checking the sag of the copper anode plate. This method requires suspending the copper anode plate and measuring the distance from one side of the plate to the vertical plane.
[0006] During the process from casting to removal of the copper anode plate, deformation is possible at every location of the anode plate. When the anode plate itself has deformation at multiple different locations, the detection method described above cannot comprehensively and accurately detect the copper anode plate. Based on the above problems, there is still room for improvement in the existing technology.
[0007] During the production, installation, and hoisting of the anode plates, such as Figure 1 As shown, there is a thickness difference c between the copper lugs b and the plate body. When the anode plate a is suspended and transported, it will tilt due to the difference in the vertical plane of the upper and lower centers of gravity. The tilt will cause uneven force on the copper lugs b of the anode plate a, resulting in friction damage. In the subsequent installation of the electrolytic cell, this will cause errors in the installation accuracy and affect the production efficiency.
[0008] Therefore, a sorting and hoisting device for anode plate installation is proposed to address the above problems. Summary of the Invention
[0009] The purpose of this invention is to provide a sorting and hoisting device for anode plate installation, so as to solve the problem mentioned in the background art that "the detection method described above cannot comprehensively and accurately detect the copper anode plate body".
[0010] To achieve the above objectives, the present invention provides the following technical solution:
[0011] A sorting and hoisting device for installing anode plates includes a support frame, a support plate for temporarily placing anode plates, and a base. The support frame is equipped with a clamping device for moving anode plates. Two bonding plates are slidably disposed at the top of the base. After the clamping device clamps the anode plate, the two bonding plates can move closer to the front of the anode plate respectively.
[0012] The cast anode plates are transferred to the support plate by a forklift and sorting begins. The support plate has support rods (not shown). The clamping device clamps the anode plates and moves them to the upper side of the base. The set bonding plate begins to detect the surface flatness of the anode plates.
[0013] Among them, such as Figure 3 As shown, the two bonding boards operate differently;
[0014] The working principle of the bonding plate on the left is as follows: as the bonding plate moves closer to the anode plate, all the contact rods on the bonding plate gradually come into contact with the anode plate until the last contact rod makes contact, at which point the movement of the bonding plate stops. Whether the contact rods are in contact with the anode plate is identified by touch-sensitive sensors on the contact rods. During the movement of the bonding plate, if the anode plate deforms, for any "relatively convex" area on the anode plate, the contact rod will press the pull rope on its back to move backward. The pull rope is under force, which pulls the recorder. The measuring tape inside the recorder gradually releases the tape. In this invention, the size of the released tape is used to determine the magnitude of the deformation of the anode plate. During the entire detection process, the degree of deformation of the "relatively convex" areas is detected. Surface detection is achieved by additive detection. This method of surface flatness detection can achieve rapid detection of multiple positions of the entire surface. After the detection is completed, qualified anode plates are put into subsequent hoisting work, while unqualified anode plates are put down by the clamping device and reworked.
[0015] The working principle of the bonding plate on the right is as follows: The contact rod is made of magnetic material. When the plate electromagnet is energized, the contact rod and the fixed rod are on the same plane. Then, the bonding plate moves. As the bonding plate approaches the anode plate, when the first contact rod contacts the anode plate, the bonding plate stops moving. Then, the power supply to the plate electromagnet is disconnected. Under the action of the first tension spring, the contact rod moves towards the anode plate and sticks to it. Whether the contact rod contacts the anode plate is detected by the touch sensor on the contact rod. When the anode plate is deformed, for any "relatively concave" area on the anode plate, the contact rod will drive the pull rope on its back to move forward. The pull rope is stressed and pulls the recorder. The tape measure in the recorder gradually releases the tape. The size of the released tape is used to determine the size of the deformation of the anode plate.
[0016] Under the above configuration, the present invention can also provide a tension sensor at one end of the first tension spring. The length of the moving distance of the abutment rod can be obtained by obtaining the reading of the tension sensor. After obtaining the moving distance of all abutment rods, the difference between the maximum and minimum moving distance of the abutment rods on each side of the bonding plate is calculated as L1 and L2. The difference between L1 and L2 is compared to determine the uniformity of the anode plate thickness. The larger the difference, the less uniform the anode plate thickness.
[0017] The back of the bonding plate is fixedly connected to a fixing rod, a recorder, and a plurality of spaced limiting blocks. The fixing rod and the recorder are connected by a pull rope. The outer side of the pull rope is slidably connected to the inner side of the limiting block. The limiting blocks are distributed in a square array from the outside to the inside on the back of the bonding plate.
[0018] With the above setup, the fixing rod is used to fix one end of the pull rope, and the limiting blocks are distributed in a square array from the outside to the inside on the back of the bonding plate. This setup is used to increase the distribution density and uniformity of the pull rope, so as to achieve more accurate and direct flatness detection.
[0019] A contact rod is slidably connected to the inner side of the bonding plate, and a first tension spring is provided on the outer side of the contact rod. The two ends of the first tension spring are respectively fixedly connected to the inner side of one end of the contact rod and one end of the bonding plate. The contact rod can drive the pull rope to move back and forth. The contact rod is located between two limit blocks on the pull rope. A touch sensor is fixedly connected to the side of the contact rod facing the anode plate. When not close to the anode plate, one end of multiple contact rods is on the same plane.
[0020] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, the base is provided with a sliding groove, and a second slider is slidably connected to the inner side of the sliding groove. The top end of the second slider is fixedly connected to the bottom end of the bonding plate. A third hydraulic rod is fixedly connected to the inner side of the base, and the movable end of the third hydraulic rod is fixedly connected to the second slider. The bonding plate is moved closer to the anode plate by the extension of the third hydraulic rod.
[0021] The movement of the bonding plate is provided by the extension of the third hydraulic rod, and the groove enables the stability of the bonding plate during movement;
[0022] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, a first motor is fixedly connected to both the upper and lower positions of one of the bonding plates. A screw is fixedly connected to the end of the main shaft of the first motor, and a plate-shaped electromagnet is spirally connected to the outside of the screw. The plate-shaped electromagnet can drive the abutment rod on that side to achieve reset.
[0023] Under the above configuration, the left or right movement of the plate electromagnet is achieved by the screw driven by the first motor; after the plate electromagnet attracts the contact rod, it can also drive the contact rod on that side to reset, which facilitates subsequent sorting operations.
[0024] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, a measuring tape is fixedly connected to the inner side of the odometer, the tape on the measuring tape is fixedly connected to one end of the pull rope, a rotating wheel is also rotatably connected to the inner side of the odometer, and a rubber ring is fixedly connected to the outer side of the rotating wheel, the outer side of the rubber ring being in contact with the outer side of the tape.
[0025] In the above configuration, the present invention also proposes a mechanism for calculating the tape pull-out distance. When the tape is pulled out, the tape drives the rotating wheel to rotate, the rotating wheel drives the turntable to rotate, and the rotating turntable drives the outer protrusions to rotate. As the protrusions rotate, multiple protrusions continuously press the sliding rod. After being pressed, the sliding rod will reset under the action of the second tension spring. The reciprocating motion of the sliding rod will continuously press the press counter. Because the protrusions divide the circumference of the rotating wheel into equal parts, the rotation distance of the rotating wheel can be obtained by obtaining the number of presses of the press counter. That is, the length of the equal parts multiplied by the number of presses is the rotation distance, thereby obtaining the tape pull-out distance. Increasing the density of the protrusions can increase the accuracy of the calculation.
[0026] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, the rotary wheel is coaxially provided with a turntable, a protrusion is fixedly connected to the outer side of the turntable, a housing is also provided on the inner side of the odometer, and a sliding rod is slidably connected to the inner side of the housing, and the sliding rod can move backward when it contacts the protrusion.
[0027] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, a second tension spring is provided on the outer side of the slide rod, and the two ends of the second tension spring are fixedly connected to the inner side of the housing and one end of the slide rod, respectively. A pressing counter is fixedly connected to the inner side of the housing, and the pull-out length of the measuring tape is obtained by obtaining the number of pressings of the pressing counter.
[0028] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, the clamping device includes an I-beam guide rail and a first hydraulic rod. Both the first hydraulic rod and the I-beam guide rail are fixedly mounted on a support frame. A first slider is slidably mounted on the I-beam guide rail. The movable end of the first hydraulic rod is fixedly connected to the first slider. The forward and backward movement of the first slider and the clamping component is realized by the extension and retraction of the first hydraulic rod.
[0029] In the above configuration, the I-beam guide rail in this invention is a movable guide rail in the clamping device, and the clamping of the anode plate is achieved by bringing the clamping plates together through the extension and retraction of the two first hydraulic rods.
[0030] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, the bottom end of the first slider is fixedly connected to a second hydraulic rod, the movable end of the second hydraulic rod is fixedly connected to a connecting cover, a connecting plate is rotatably arranged inside the connecting cover, the bottom end of the connecting plate is fixedly connected to two fourth hydraulic rods, and the movable end of the fourth hydraulic rod is fixedly connected to a clamping plate. The anode plate is clamped by clamping the two clamping plates.
[0031] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, a second motor is fixedly connected to the top of the connecting cover, a gear is fixedly connected to the output end of the second motor, the top of the connecting disc is arranged in a toothed ring shape, and the outer side of the gear meshes with the top of the connecting disc. The rotation of the second motor realizes the rotation of the connecting disc and the clamping component.
[0032] Under the above configuration, the clamping device in this invention can rotate, which facilitates the parallel alignment of the anode plate with the bonding plate and also facilitates the movement of the anode plate toward the hanging plate. When rotating, the second motor drives the gear to rotate, and the rotation of the gear drives the connecting disc and the clamping plate to rotate, thereby realizing the rotation of the anode plate.
[0033] As a preferred embodiment of the sorting and hoisting device for anode plate installation according to the present invention, the sorting and hoisting device further includes a top plate, a connector fixedly connected to the top end of the top plate, and a hanging plate fixedly connected to the bottom end of the top plate via a connecting rod. The hanging plate has a groove, and inclined portions are provided on both sides of the groove. The width of the groove matches the width of the copper lug.
[0034] In the above configuration, the anode plate is placed onto the hanging plate by the clamping device. The present invention achieves hoisting through the top plate and the hanging plate. The connecting parts are connected to the four corners of the top plate by steel ropes to increase stability. The inclined part is used for the anode plate to slide into the groove. The width of the groove matches the width of the copper lug, so that the side of the copper lug can participate in the support and connection of the anode plate; increase the support and connection area, reduce the wear of the copper lug, and ensure installation accuracy.
[0035] Compared with the prior art, the beneficial effects of the present invention are:
[0036] 1. The sorting and hoisting device for anode plate installation, wherein the working principle of the bonding plate on the left side is as follows: as the bonding plate approaches the anode plate, all the contact rods on the bonding plate gradually come into contact with the anode plate until the last contact rod contacts the anode plate, at which point the movement of the bonding plate stops. Whether the contact rods are in contact with the anode plate is detected by touch-sensitive sensors on the contact rods. During the movement of the bonding plate, if the anode plate deforms, the contact rod will press against the back of any "relatively convex" area on the anode plate. The pull rope moves backward, and the pull rope is under force, which pulls the recorder. The tape measure inside the recorder is gradually released. In this invention, the deformation of the anode plate is determined by judging the size of the released tape. During the entire inspection process, the degree of deformation of the "relative convex part" is detected. Surface inspection is achieved by adding data. This method of surface flatness inspection can achieve rapid inspection of multiple positions of the whole. After the inspection is completed, qualified anode plates are put into subsequent hoisting work, and unqualified anode plates are put down by the clamping device and remelted.
[0037] 2. The sorting and hoisting device for anode plate installation operates as follows: The contact rod is made of magnetic material. When the plate electromagnet is energized, the contact rod and the fixed rod are on the same plane. Then, the bonding plate moves. As the bonding plate approaches the anode plate, the bonding plate stops moving when the first contact rod contacts the anode plate. Then, the power supply to the plate electromagnet is disconnected. Under the action of the first tension spring, the contact rod moves towards the anode plate and adheres tightly. Whether the contact rod contacts the anode plate is detected by a touch-sensitive sensor on the contact rod. When the anode plate is deformed, for any "relatively concave" area on the anode plate, the contact rod will drive the pull rope on its back to move forward. The pull rope is stressed and pulls the recorder. The tape measure inside the recorder gradually releases the tape. The size of the released tape is used to determine the size of the deformation of the anode plate.
[0038] 3. In this sorting and hoisting device for anode plate installation, a tension sensor can be set at one end of the first tension spring. The length of the moving distance of the contact rod can be obtained by obtaining the reading of the tension sensor. After obtaining the moving distance of all contact rods, the difference between the maximum and minimum moving distance of the contact rod on each side of the bonding plate is calculated as L1 and L2. The difference between L1 and L2 is compared to determine the uniformity of the anode plate thickness. The larger the difference, the less uniform the anode plate thickness.
[0039] 4. This is a sorting and hoisting device for anode plate installation. The anode plate is placed onto the hanging plate by a clamping device. The invention achieves hoisting through a top plate and a hanging plate. The connecting parts are connected to the four corners of the top plate by steel ropes to increase stability. The inclined part is used for the anode plate to slide into the groove. The width of the groove matches the width of the copper lug, so that the side of the copper lug can participate in the support and connection of the anode plate; increasing the support and connection area, reducing the wear of the copper lug, and ensuring installation accuracy. Attached Figure Description
[0040] Figure 1 This is a schematic diagram of the existing anode plate's external structure.
[0041] Figure 2 This is a schematic diagram of the overall structure of the present invention;
[0042] Figure 3 This is a cross-sectional view of the mounting structure of the bonding plate of the present invention;
[0043] Figure 4 This is a side view of the mounting structure of the bonding plate of the present invention;
[0044] Figure 5 For the present invention Figure 2 A schematic diagram of the structure at point A;
[0045] Figure 6 For the present invention Figure 3 A schematic diagram of the structure at point B;
[0046] Figure 7 For the present invention Figure 4 A schematic diagram of the structure at point C;
[0047] Figure 8 This is a schematic diagram of the mounting structure at the turntable and protrusion of the present invention;
[0048] Figure 9 This is a schematic diagram of the installation structure of the clamping mechanism of the present invention;
[0049] Figure 10 This is a schematic diagram of the installation structure at the push-button switch of the present invention;
[0050] Figure 11This is a schematic diagram of the structure of L1 and L2 in this invention;
[0051] Figure 12 This is a schematic diagram of the external structure of the hanging plate of the present invention.
[0052] In the picture:
[0053] a. Anode plate; b. Copper lugs; c. Thickness difference;
[0054] 1. Support frame; 2. Support plate; 3. I-beam guide rail; 4. First hydraulic rod; 5. First slider; 6. Second hydraulic rod; 7. Base; 8. Third hydraulic rod; 9. Hanging plate; 10. Connecting rod; 11. Connecting piece; 12. Inclined part; 13. Groove; 14. First motor; 15. Screw; 16. Plate electromagnet; 17. Abutment rod; 18. Slide groove; 19. Second slider; 20. Connecting cover; 21. Fourth 21. Hydraulic rod; 22. Clamping plate; 23. Fixing rod; 24. Limiting block; 25. Top plate; 26. Adhesive plate; 27. Pull rope; 28. First tension spring; 29. Measuring tape; 30. Measuring tape; 31. Rotating wheel; 32. Housing; 33. Pitcher; 34. Rubber ring; 35. Turntable; 36. Protrusion; 37. Second motor; 38. Gear; 39. Connecting plate; 40. Press counter; 41. Sliding rod; 42. Second tension spring. Detailed Implementation
[0055] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0056] Example 1
[0057] Please see Figure 1-11 The present invention provides a technical solution:
[0058] A sorting and hoisting device for installing anode plates includes a support frame 1, a support plate 2 for temporarily placing anode plates a, and a base 7. The support frame 1 is provided with a clamping device for moving anode plates a. Two bonding plates 26 are slidably provided at the top of the base 7. After the clamping device clamps the anode plate a, the two bonding plates 26 can move closer to the front of the anode plate a respectively.
[0059] The cast anode plate a is transferred to the support plate 2 by a forklift and sorting operation begins. The support plate 2 has support rods, which are not shown in the figure. The clamping device clamps the anode plate a and moves it to the upper side of the base 7. The set bonding plate 26 begins to detect the surface flatness of the anode plate a.
[0060] Among them, such as Figure 3 As shown, the two bonding plates 26 operate differently;
[0061] The bonding plate 26 located on the left works as follows: as the bonding plate 26 moves closer to the anode plate a, all the contact rods 17 on the bonding plate 26 gradually come into contact with the anode plate a until the last contact rod 17 contacts the anode plate a, at which point the movement of the bonding plate 26 stops. Whether the contact rod 17 is in contact with the anode plate a is detected by a touch-sensitive sensor on the contact rod 17. During the movement of the bonding plate 26, if the anode plate a deforms, for any "relatively convex" area on the anode plate a, the contact rod 17 will press against the pull cord 27 on its back. Moving backward, the rope 27 is pulled, which pulls the recorder 33. The measuring tape 29 inside the recorder 33 gradually releases the tape 30. In this invention, the deformation of the anode plate a is determined by judging the size of the released tape 30. During the entire inspection process, the degree of deformation of the "relative convex part" is detected. Surface inspection is achieved by adding data. This method of surface flatness inspection can achieve rapid inspection of multiple positions of the whole. After the inspection is completed, qualified anode plates a enter the subsequent hoisting work, and unqualified anode plates a are put down by the clamping device and remelted.
[0062] The working principle of the bonding plate 26 located on the right is as follows: the contact rod 17 is made of magnetic material. When the plate electromagnet 16 is energized, the contact rod 17 and the fixing rod 23 are on the same plane. Then, the bonding plate 26 is moved. As the bonding plate 26 approaches the anode plate a, when the first contact rod 17 contacts the anode plate a, the bonding plate 26 stops moving. Then, the power supply to the plate electromagnet 16 is disconnected, and the contact rod 17 moves towards the anode plate a under the action of the first tension spring 28. The contact rod 17 moves and adheres to the anode plate a. Whether the contact rod 17 is in contact with the anode plate a is identified by the touch sensor on the contact rod 17. When the anode plate a is deformed, for any "relatively concave" area on the anode plate a, the contact rod 17 will drive the pull rope 27 on its back to move forward. The pull rope 27 is under force and pulls the recorder 33. The tape measure 29 in the recorder 33 gradually releases the tape 30. The size of the released tape 30 is used to determine the size of the deformation of the anode plate a.
[0063] like Figure 11In the above configuration, the present invention can also provide a tension sensor at one end of the first tension spring 28. The length of the moving distance of the abutment rod 17 can be obtained by obtaining the reading of the tension sensor. After obtaining the moving distance of all abutment rods 17, the difference L1 and L2 between the maximum and minimum moving distance of the abutment rod 17 on each side of the bonding plate 26 are calculated respectively. The difference between L1 and L2 is compared to determine the uniformity of the thickness of the anode plate a. The larger the difference, the less uniform the thickness of the anode plate a.
[0064] The back of the aforementioned bonding plate 26 is fixedly connected to a fixing rod 23, a recorder 33, and a plurality of spaced limiting blocks 24. The fixing rod 23 and the recorder 33 are connected by a pull rope 27. The outer side of the pull rope 27 is slidably connected to the inner side of the limiting block 24. The limiting blocks 24 are arranged in a square array from the outside to the inside on the back of the bonding plate 26.
[0065] In the above configuration, the fixing rod 23 is used to fix one end of the pull rope 27, and the limiting blocks 24 are distributed in a square array from the outside to the inside on the back of the bonding plate 26. This configuration is used to increase the distribution density and uniformity of the pull rope 27, so as to achieve more accurate and direct flatness detection.
[0066] The inner side of the aforementioned bonding plate 26 is slidably connected to an abutment rod 17, and the outer side of the aforementioned abutment rod 17 is provided with a first tension spring 28. The two ends of the aforementioned first tension spring 28 are respectively fixedly connected to the inner side of one end of the abutment rod 17 and one end of the bonding plate 26. The aforementioned abutment rod 17 can drive the pull rope 27 to move back and forth. The aforementioned abutment rod 17 is located between two front and rear limiting blocks 24 on the pull rope 27. The side of the aforementioned abutment rod 17 facing the anode plate a is fixedly connected to a touch sensor. When not close to the anode plate a, one end of multiple aforementioned abutment rods 17 is on the same plane.
[0067] Specifically, the base 7 is provided with a sliding groove 18, and a second slider 19 is slidably connected to the inner side of the sliding groove 18. The top end of the second slider 19 is fixedly connected to the bottom end of the bonding plate 26. A third hydraulic rod 8 is fixedly connected to the inner side of the base 7. The movable end of the third hydraulic rod 8 is fixedly connected to the second slider 19. The bonding plate 26 moves closer to the anode plate a by extending the third hydraulic rod 8.
[0068] The movement of the bonding plate 26 is provided by the extension of the third hydraulic rod 8, and the groove 18 enables the stability of the bonding plate 26 during movement;
[0069] Specifically, a first motor 14 is fixedly connected to the upper and lower positions of one of the aforementioned bonding plates 26. A screw 15 is fixedly connected to the end of the main shaft of the first motor 14. A plate-shaped electromagnet 16 is spirally connected to the outside of the screw 15. The plate-shaped electromagnet 16 can drive the abutment rod 17 on that side to achieve reset.
[0070] Under the above configuration, the left or right movement of the plate electromagnet 16 is achieved by the screw 15 driven by the first motor 14; after the plate electromagnet 16 attracts the contact rod 17, it can also drive the contact rod 17 on that side to reset, which facilitates subsequent sorting operations.
[0071] Specifically, a measuring tape 29 is fixedly connected to the inner side of the aforementioned recorder 33, and the tape 30 on the measuring tape 29 is fixedly connected to one end of the pull rope 27. A rotating wheel 31 is also rotatably connected to the inner side of the aforementioned recorder 33, and a rubber ring 34 is fixedly connected to the outer side of the aforementioned rotating wheel 31. The outer side of the aforementioned rubber ring 34 is in contact with the outer side of the tape 30.
[0072] Under the above configuration, the present invention also proposes a calculation mechanism for the pull-out distance of the ruler 30. When the ruler 30 is pulled out, the ruler 30 drives the rotating wheel 31 to rotate. The rotation of the rotating wheel 31 drives the rotating disk 35 to rotate. The rotation of the rotating disk 35 drives the outer protrusion 36 to rotate. As the protrusion 36 rotates, multiple protrusions 36 continuously press the slide rod 41. After being pressed, the slide rod 41 will reset under the action of the second tension spring 42. The reciprocating motion of the slide rod 41 will continuously press the press counter 40. Since the protrusion 36 divides the circumference of the rotating wheel 31 into equal parts, the rotation distance of the rotating wheel 31 can be obtained by obtaining the number of presses of the press counter 40. That is, the length of the equal parts multiplied by the number of presses is the rotation distance, thereby obtaining the pull-out distance of the ruler 30. Among them, increasing the density of the protrusions 36 can increase the accuracy of the calculation.
[0073] Specifically, the aforementioned rotary wheel 31 is coaxially provided with a turntable 35, and a protrusion 36 is fixedly connected to the outer side of the turntable 35. The inner side of the aforementioned recorder 33 is also provided with a housing 32, and a sliding rod 41 is slidably connected to the inner side of the aforementioned housing 32. When the aforementioned sliding rod 41 contacts the protrusion 36, it can move backward.
[0074] Specifically, a second tension spring 42 is provided on the outer side of the slide rod 41. The two ends of the second tension spring 42 are fixedly connected to the inner side of the housing 32 and one end of the slide rod 41, respectively. A press counter 40 is fixedly connected to the inner side of the housing 32. The pull-out length of the measuring tape 29 is obtained by obtaining the number of presses of the press counter 40.
[0075] Specifically, the clamping device includes an I-beam guide rail 3 and a first hydraulic rod 4. Both the first hydraulic rod 4 and the I-beam guide rail 3 are fixedly mounted on the support frame 1. A first slider 5 is slidably mounted on the I-beam guide rail 3. The movable end of the first hydraulic rod 4 is fixedly connected to the first slider 5. The first slider 5 and the clamping component move back and forth through the extension and retraction of the first hydraulic rod 4.
[0076] Under the above configuration, the I-beam guide rail 3 in this invention is a movable guide rail in the clamping device. The clamping of the anode plate a is achieved by extending and retracting the two first hydraulic rods 4 to bring the clamping plates 22 together.
[0077] Specifically, the bottom end of the first slider 5 is fixedly connected to a second hydraulic rod 6, the movable end of the second hydraulic rod 6 is fixedly connected to a connecting cover 20, the inner side of the connecting cover 20 is rotatably provided with a connecting plate 39, the bottom end of the connecting plate 39 is fixedly connected to two fourth hydraulic rods 21, the movable end of the fourth hydraulic rod 21 is fixedly connected to a clamping plate 22, and the clamping of the anode plate a is achieved by clamping the two clamping plates 22.
[0078] Specifically, a second motor 37 is fixedly connected to the top of the connecting cover 20, and a gear 38 is fixedly connected to the output end of the second motor 37. The top of the connecting disk 39 is arranged in the shape of a toothed ring, and the outer side of the gear 38 meshes with the top of the connecting disk 39. The rotation of the second motor 37 realizes the rotation of the connecting disk 39 and the clamping component.
[0079] Under the above configuration, the clamping device in this invention can rotate, which facilitates the parallel alignment of the anode plate a with the bonding plate 26 and also facilitates the movement of the anode plate a towards the hanging plate 9. When rotating, the second motor 37 drives the gear 38 to rotate, and the rotation of the gear 38 drives the connecting plate 39 and the clamping plate 22 to rotate, thereby realizing the rotation of the anode plate a.
[0080] Example 2
[0081] This embodiment is a further improvement on embodiment 1. Please refer to [link / reference]. Figure 1-12 ,
[0082] The sorting and hoisting device also includes a top plate 25, with a connector 11 fixedly connected to the top of the top plate 25 and a hanging plate 9 fixedly connected to the bottom of the top plate 25 via a connecting rod 10. The hanging plate 9 has a groove 13, and inclined portions 12 are provided on both sides of the groove 13. The width of the groove 13 matches the width of the copper ear b.
[0083] In the above configuration, the anode plate a is placed onto the hanging plate 9 by the clamping device. The present invention achieves hoisting through the top plate 25 and the hanging plate 9. The connecting piece 11 is connected to the four corners of the top plate 25 by steel rope to increase stability. The inclined part 12 is used for the anode plate a to slide into the groove 13. The width of the groove 13 matches the width of the copper ear b, so that the side of the copper ear b can participate in the support and connection of the anode plate a; increase the support and connection area, reduce the wear of the copper ear b, and ensure installation accuracy.
[0084] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sorting and hoisting device for mounting anode plates, comprising a support frame (1), a support plate (2) for temporarily placing anode plates (a), a base (7), and an adhesive plate (26), characterized in that: The support frame (1) is provided with a clamping device for moving the anode plate (a). The base (7) is provided with a sliding groove (18). The inner side of the sliding groove (18) is slidably connected to a second slider (19). The top end of the second slider (19) is fixedly connected to the bottom end of the bonding plate (26). The inner side of the base (7) is fixedly connected to a third hydraulic rod (8). The movable end of the third hydraulic rod (8) is fixedly connected to the second slider (19). The bonding plate (26) moves closer to the anode plate (a) by the extension of the third hydraulic rod (8). After the clamping device clamps the anode plate (a), the bonding plate (26) can move closer to the front of the anode plate (a). The back of the bonding plate (26) is fixedly connected to a fixing rod (23), a recorder (33) and a plurality of spaced limiting blocks (24). The fixing rod (23) and the recorder (33) are connected by a pull rope (27). The outer side of the pull rope (27) is slidably connected to the inner side of the limiting block (24). The limiting blocks (24) are arranged in a square array from the outside to the inside on the back of the bonding plate (26). The inner side of the bonding plate (26) is slidably connected to an abutment rod (17), and the outer side of the abutment rod (17) is provided with a first tension spring (28). The two ends of the first tension spring (28) are respectively fixedly connected to the inner side of one end of the abutment rod (17) and one end of the bonding plate (26). The abutment rod (17) can drive the pull rope (27) to move back and forth. The abutment rod (17) is located between two limit blocks (24) on the pull rope (27). The side of the abutment rod (17) facing the anode plate (a) is fixedly connected to a touch sensor. When not close to the anode plate (a), one end of multiple abutment rods (17) is on the same plane.
2. The sorting and hoisting device for anode plate installation according to claim 1, characterized in that: One of the bonding plates (26) is fixedly connected to a first motor (14) at both the upper and lower positions. The end of the main shaft of the first motor (14) is fixedly connected to a screw (15). A plate electromagnet (16) is spirally connected to the outside of the screw (15). The plate electromagnet (16) can drive the abutment rod (17) on that side to achieve reset.
3. The sorting and hoisting device for anode plate installation according to claim 2, characterized in that: A measuring tape (29) is fixedly connected to the inside of the odometer (33). The tape (30) on the measuring tape (29) is fixedly connected to one end of the pull rope (27). A rotating wheel (31) is also rotatably connected to the inside of the odometer (33). A rubber ring (34) is fixedly connected to the outside of the rotating wheel (31). The outside of the rubber ring (34) is in contact with the outside of the tape (30).
4. The sorting and hoisting device for anode plate installation according to claim 3, characterized in that: The rotary wheel (31) is coaxially provided with a turntable (35), and a protrusion (36) is fixedly connected to the outer side of the turntable (35). The inner side of the odometer (33) is also provided with a housing (32), and a sliding rod (41) is slidably connected to the inner side of the housing (32). When the sliding rod (41) contacts the protrusion (36), it can move backward.
5. The sorting and hoisting device for anode plate installation according to claim 4, characterized in that: A second tension spring (42) is provided on the outside of the slide rod (41). The two ends of the second tension spring (42) are fixedly connected to the inside of the housing (32) and one end of the slide rod (41), respectively. A press counter (40) is fixedly connected to the inside of the housing (32). The pull-out length of the measuring tape (29) is obtained by obtaining the number of presses of the press counter (40).
6. The sorting and hoisting device for anode plate installation according to claim 5, characterized in that: The clamping device includes an I-beam guide rail (3) and a first hydraulic rod (4). The first hydraulic rod (4) and the I-beam guide rail (3) are both fixedly mounted on the support frame (1). A first slider (5) is slidably mounted on the I-beam guide rail (3). The movable end of the first hydraulic rod (4) is fixedly connected to the first slider (5). The first slider (5) and the clamping part move back and forth through the extension and retraction of the first hydraulic rod (4).
7. The sorting and hoisting device for anode plate installation according to claim 6, characterized in that: The bottom end of the first slider (5) is fixedly connected to a second hydraulic rod (6), and the movable end of the second hydraulic rod (6) is fixedly connected to a connecting cover (20). A connecting plate (39) is rotatably arranged on the inner side of the connecting cover (20). The bottom end of the connecting plate (39) is fixedly connected to two fourth hydraulic rods (21). The movable end of the fourth hydraulic rod (21) is fixedly connected to a clamping plate (22). The clamping plate (22) is a clamping component. The anode plate (a) is clamped by clamping the two clamping plates (22).
8. The sorting and hoisting device for anode plate installation according to claim 7, characterized in that: The top of the connecting cover (20) is fixedly connected to a second motor (37), and the output end of the second motor (37) is fixedly connected to a gear (38). The top of the connecting disk (39) is set in the shape of a toothed ring. The outer side of the gear (38) meshes with the top of the connecting disk (39). The rotation of the second motor (37) realizes the rotation of the connecting disk (39) and the clamping part.
9. The sorting and hoisting device for mounting anode plates according to any one of claims 1-8, characterized in that: The sorting and hoisting device also includes a top plate (25), with a connector (11) fixedly connected to the top of the top plate (25) and a hanging plate (9) fixedly connected to the bottom of the top plate (25) via a connecting rod (10). A groove (13) is provided on the hanging plate (9), and inclined portions (12) are provided on both sides of the groove (13). The width of the groove (13) matches the width of the copper ear (b), and the copper ear (b) is set on the anode plate (a).
Citation Information
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