Curing light source power control method, apparatus, device, and storage medium
By acquiring ink curing parameter values during the printing process and combining them with weighted calculations, the power of the curing light source is dynamically adjusted, solving the problem that the curing light source power cannot adapt to the printing environment, thus improving ink curing efficiency and finished product quality.
Patent Information
- Application Number
- CN202210148446.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-02-17
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2042-02-17
AI Technical Summary
In existing technologies, the power of the curing light source cannot be dynamically adjusted according to the actual printing environment, resulting in poor ink curing efficiency and affecting the quality of printed products.
Ink curing parameter values are obtained by testing printed images. The light source power is dynamically adjusted in the actual printing environment based on the preset curing light source power, and the light source power is optimized by combining weight calculations.
Dynamic control of the curing light source power was achieved, which improved the curing effect of the ink and avoided finished product quality problems.
Smart Images

Figure CN116653449B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of printing technology, and in particular to a curing light source power control method, device, equipment and storage medium. BACKGROUND
[0002] In an industrial inkjet printing system, in order to improve the quality and gloss of the printed product, the printed product is printed using resin material (UV ink), and a layer of varnish is also sprayed on the surface. This not only improves the gloss of the product, but also prevents the printed product surface from discoloring and scratching, so that the printed product surface is smoother, the color is more saturated, the image is more delicate, and it has a more senior feel.
[0003] Resin material and varnish are difficult to volatilize and dry under natural conditions. In order to accelerate curing, a curing light source (usually a UV curing lamp) is used for irradiation to quickly cure the resin material and varnish. In the prior art, the power of the curing light source is constant or divided into several levels, but in the actual printing process, the power of the curing light source cannot be dynamically adjusted according to the actual situation of the current printing environment. The high or low power of the curing light source affects the ink curing efficiency. If the power is too low, the ink may not be completely cured after scanning, and if the power is too high, the ink may be cured before it is completely fused, affecting the quality of the finished product. In addition, in the printer, the relative position offset between the installation position of the UV curing lamp and the position of the nozzle (there is a position offset error in the actual installation of different printers) will also cause deviation in the power adjustment during actual printing.
[0004] Some light source curing control technologies are also disclosed in the prior art, such as Comparative Document 1 (CN108891132A), which discloses an ink curing method comprising: obtaining the number of times of printing covering a specified area of a printing medium when ink is sprayed, the ink including pattern forming ink and transparent ink; determining a power variation law of a first light source irradiating the pattern forming ink according to the number of times of printing, the power variation law of the first light source being determined such that the power of the first light source is different when at least two of the number of times of printing cover the specified area of the printing medium; obtaining a relative position relationship between the printing medium and the nozzle, and determining a power variation law of a second light source irradiating the transparent ink according to the relative position relationship and the number of times of printing, the power variation law of the second light source being determined such that the power of the second light source is different when at least two of the number of times of printing cover the specified area of the printing medium; obtaining a first control signal for controlling the first light source according to the power variation law of the first light source, and obtaining a second control signal for controlling the second light source according to the power variation law of the second light source; controlling the first light source to irradiate and cure the pattern forming ink after spraying the pattern forming ink according to the first control signal, and controlling the second light source to irradiate and cure the transparent ink sprayed on the pattern forming ink according to the second control signal.
[0005] The contrastive document 2 (CN108891131A) discloses a transparent ink curing method, comprising: obtaining the printing times of covering the specified area of the printing medium when the transparent ink is jetted, and the relative position relationship between the printing medium and the nozzle; determining the power variation rule of the light source irradiating the transparent ink according to the printing times and the relative position relationship, and determining that the power of the light source is different when at least two of the printing times of covering the specified area of the printing medium are printed; obtaining a control signal for controlling the light source to emit light according to the power variation rule; and controlling the light source to irradiate and cure the transparent ink after the transparent ink is jetted according to the control signal.
[0006] The contrastive document 3 (CN108819499A) discloses an ink curing method for pattern formation, which comprises: obtaining the printing times of covering the specified area of the printing medium when the ink for pattern formation is jetted; then determining the power variation rule of the light source irradiating the ink for pattern formation according to the printing times, so that the power of the irradiating light source for curing the specified area of the printing medium is not completely the same each time; obtaining a control signal for controlling the light source to emit light according to the power variation rule; and controlling the light source to irradiate and cure the ink for pattern formation after the ink for pattern formation is jetted according to the control signal, and dynamically adjusting the power of the light source in real time according to the printing times, so that different color inks printed on the printing medium can be timely and completely cured, and the surface of the printed product is flat and free of yin and yang colors.
[0007] The above-mentioned prior art is all about dynamic adjustment of the power during ink curing. Generally, the power is adjusted during the printing process. However, when the above-mentioned prior art is used in different printing environments, the performance of the nozzle and the ink will deviate from the ideal state, and the dynamic adjustment according to the preset power variation rule will also deviate. In addition, the printing effect of the actual printed product is still not good. This is because there is no prior reference. For example, if the printing is carried out according to the power variation rule of a light source in a high-temperature printing environment or a low-temperature printing environment, the ink curing effect will be poor or the ink leveling time will be insufficient, which will affect the quality of the printed product. SUMMARY
[0008] Therefore, the embodiments of the present application provide a curing light source power control method, device, equipment and storage medium, to solve the technical problem that the power adjustment of the curing light source in the prior art does not consider the actual printing environment, resulting in poor curing effect of the actual printed product.
[0009] In a first aspect, the embodiments of the present application provide a curing light source power control method, characterized in that the method comprises:
[0010] obtaining a first ink curing parameter value meeting a preset condition through test printing a test print;
[0011] obtaining a plurality of second ink curing parameter values corresponding to printing the to-be-printed image at actual printing environment at preset time intervals by starting a curing light source for curing the to-be-printed image according to a preset curing light source power;
[0012] dynamically adjusting the power of the curing light source according to the first ink curing parameter value and the plurality of second ink curing parameter values.
[0013] Preferably, the obtaining of the first ink curing parameter value meeting the preset condition through test printing the test print comprises:
[0014] performing test printing to obtain a test print at an initial curing light source power;
[0015] obtaining an ink curing parameter value according to the test print;
[0016] increasing the initial curing light source power by a preset step value to obtain an intermediate curing light source power;
[0017] performing test printing to obtain a corresponding test print at the intermediate curing light source power, and further obtaining an ink curing parameter value;
[0018] when the intermediate curing light source power is less than a preset maximum power, continuing to increase by the preset step value, performing test printing each time the preset step value is increased, and obtaining a corresponding ink curing parameter value;
[0019] when the current intermediate curing light source power is greater than or equal to the preset maximum power through a plurality of preset step value increases, stopping test printing;
[0020] screening the first ink curing parameter value from all obtained ink curing parameter values according to the preset condition.
[0021] Preferably, the obtaining of the ink curing parameter value according to the test print comprises:
[0022] finding a first boundary region between an ink curing area and a molten ink area in the test print, and selecting an ink curing area in the test print as a target test print;
[0023] determining an actual starting position of the curing light source according to the first boundary region;
[0024] determining a target starting position according to a preset starting position of the curing light source and the actual starting position;
[0025] performing binaryzation processing on the target test print to obtain the ink curing parameter value.
[0026] Preferably, the method further comprises:
[0027] The actual printing is performed, and a plurality of actual printing images are obtained at preset time intervals during the actual printing by starting the curing light source according to the preset curing light source power and the target opening position.
[0028] The boundary area between the cured ink and the molten ink is found from the plurality of actual printing images, and a plurality of target actual printing images are obtained.
[0029] The plurality of target actual printing images are binarized to obtain a plurality of second ink curing parameter values.
[0030] Preferably, the method further comprises:
[0031] The first ink curing parameter value is subjected to a weighted operation to obtain a first weight value.
[0032] The plurality of second ink curing parameter values are subjected to a weighted operation in sequence according to the order of obtaining the plurality of second ink curing parameter values to obtain a plurality of second weight values.
[0033] The power of the curing light source is dynamically adjusted according to the first weight value and the plurality of second weight values.
[0034] Preferably, the method further comprises:
[0035] During the actual printing, the first weight value and the second weight value are compared in sequence according to the order of obtaining the two weight values.
[0036] When the first weight value is greater than the second weight value, the power of the curing light source is reduced according to a first preset value.
[0037] When the first weight value is less than the second weight value, the power of the curing light source is increased according to a second preset value.
[0038] Preferably, the method further comprises:
[0039] After the actual printing is completed, a final printing image is obtained by capturing a printing image.
[0040] When the molten ink is found in the final printing image, an alarm signal is sent.
[0041] In a second aspect, an embodiment of the present application provides a curing light source power control device, characterized in that the device comprises:
[0042] a first ink curing parameter value acquisition module configured to acquire a first ink curing parameter value meeting a preset condition through at least one test printing image;
[0043] a second ink curing parameter value acquisition module configured to acquire a plurality of second ink curing parameter values corresponding to printing of the to-be-printed image in an actual printing environment at a preset time interval by starting a curing light source used for curing the to-be-printed image at a preset curing light source power;
[0044] a curing light source power adjustment module configured to dynamically adjust the power of the curing light source according to the first ink curing parameter value and the plurality of second ink curing parameter values.
[0045] In a third aspect, an embodiment of the present application provides a printing device, which comprises at least one processor, at least one memory, and computer program instructions stored in the memory, and when the computer program instructions are executed by the processor, any method according to the first aspect is implemented.
[0046] In a fourth aspect, an embodiment of the present application provides a computer readable storage medium, which stores computer program instructions, and when the computer program instructions are executed by a processor, any method according to the first aspect is implemented.
[0047] The curing light source power control method, device, equipment and storage medium provided by the embodiment of the present application acquire a first ink curing parameter value meeting a preset condition through at least one test printing image, acquire a plurality of second ink curing parameter values corresponding to printing of the to-be-printed image in an actual printing environment at a preset time interval by starting a curing light source used for curing the to-be-printed image at a preset curing light source power, and dynamically adjust the power of the curing light source according to the first ink curing parameter value and the plurality of second ink curing parameter values, so that the dynamic control of the curing light source power according to the actual printing environment is realized, the curing light source is fully irradiated, the curing effect of the ink is improved, and the technical problem of poor product effect caused by too high or too low power due to mismatch between the curing light source power and the actual printing environment is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0048] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be briefly introduced as follows, and other drawings can also be obtained by those of ordinary skill in the art without creative labor on the premise that these drawings are within the protection scope of the present application.
[0049] Figure 1 is a curing light source power control flowchart provided by the embodiment of the present application.
[0050] Figure 2 is a structural schematic diagram of a nozzle provided by an embodiment of the present application.
[0051] Figure 3 is a solidification light source power control flowchart provided by an embodiment of the present application.
[0052] Figure 4 is a test print diagram provided by an embodiment of the present application.
[0053] Figure 5 is a solidification light source power control flowchart provided by an embodiment of the present application.
[0054] Figure 6 is a structural schematic diagram of a solidification light source power control device provided by an embodiment of the present application.
[0055] Figure 7 is a structural schematic diagram of a solidification light source power control device provided by an embodiment of the present application. DETAILED DESCRIPTION
[0056] The features and exemplary embodiments of various aspects of the present application will be described in detail below with reference to the drawings. To make the purpose, technical solutions and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are configured only to explain the present application, and are not configured to limit the present application. The present application can be implemented without some of the specific details by those skilled in the art. The following description of the embodiments is merely to provide a better understanding of the present application by showing examples of the present application.
[0057] It should be noted that, in this document, relational terms such as first and second, and the like, are used solely to distinguish one entity or action from another entity or action, without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without more limitations, an element defined by the phrase "comprising a... " does not exclude the existence of additional identical elements in the process, method, article, or apparatus that includes the element.
[0058] It should be particularly noted that the "left" and "right" referred to in the present application are relative positional relationships.
[0059] Embodiment 1
[0060] Please refer toFigure 1 The embodiment of the present application provides a curing light source power control method, characterized in that the method comprises:
[0061] S1, obtaining a first ink curing parameter value meeting a preset condition through at least one test printing picture;
[0062] S2, starting a curing light source used for curing the to-be-printed picture according to a preset curing light source power to obtain a plurality of second ink curing parameter values corresponding to printing the to-be-printed picture in an actual printing environment at a preset time interval;
[0063] S3, dynamically adjusting the power of the curing light source according to the first ink curing parameter value and the plurality of second ink curing parameter values;
[0064] Specifically, first, at least one test printing is performed to obtain a first ink curing parameter value meeting a preset condition, such as Figure 2 as shown, Figure 2 The printhead shown in the figure comprises four nozzle columns of C, M, Y and K, a sensor and a curing light source. The first ink curing parameter value can be obtained by the sensor installed on the printhead. In the printing process, the sensor moves together with the reciprocating scanning of the printhead, and the ink curing parameter value is collected in real time. The sensor comprises but is not limited to a high-definition camera, a line-scan camera and the like. Any sensor capable of obtaining a high-definition image can be used, which is not specifically limited here. When actual printing is performed, the curing light source is started according to a preset curing light source power to obtain a plurality of second ink curing parameter values in an actual printing environment at a preset time interval. The plurality of second ink curing parameter values in the actual printing environment are obtained in real time at a preset time interval in the printing process through the above-mentioned sensor. The power of the curing light source is dynamically adjusted according to the first ink curing parameter value and the plurality of second ink curing parameter values, so as to improve the curing effect of the printing finished product, and avoid the situation that the ink cannot be completely cured or the ink is cured without complete fusion due to too low or too high power, thereby improving the quality of the finished product.
[0065] In an embodiment, please refer to Figure 3 , the step S1 comprises:
[0066] S11, performing test printing to obtain a test printing picture at an initial curing light source power;
[0067] S12, obtaining an ink curing parameter value according to the test printing picture;
[0068] S13, increasing the initial curing light source power by a preset step value to obtain an intermediate curing light source power;
[0069] S14, performing test printing to obtain a corresponding test printing picture at the intermediate curing light source power, and further obtaining an ink curing parameter value;
[0070] S15, when the intermediate curing light source power is less than the preset maximum power, continue to increase by the preset step value, and each time the preset step value is increased, test printing is performed, and the corresponding ink curing parameter value is obtained;
[0071] S16, when the current intermediate curing light source power is greater than or equal to the preset maximum power through several times of preset step value increase, stop test printing;
[0072] S17, according to the preset condition, screen the first ink curing parameter value from all obtained ink curing parameter values;
[0073] Specifically, first, start the curing light source at an initial curing light source power, perform test printing, obtain a test print, obtain an ink curing parameter value according to the test print, then increase the initial curing light source power by a preset step value to obtain an intermediate curing light source power, perform test printing at the intermediate curing light source power to obtain a corresponding test print, further obtain an ink curing parameter value, when the intermediate curing light source power is less than the preset maximum power, continue to increase the intermediate curing light source power by the preset step value, each time the preset step value is increased, test printing is performed, and the corresponding ink curing parameter value is obtained, and the ideal ink curing data is obtained by screening the ink curing parameters that meet the preset screening condition from the plurality of ink curing data, wherein the preset step value can be set by the user, when the preset step value is too small, the number of test printing required is increased, ink and printing medium are wasted, and since the difference between each power is too small, it is difficult to distinguish the difference on the test print, which increases the difficulty of screening the ink curing parameter value, when the preset step value is too large, the ink curing parameter value with good curing effect is missed, and the curing effect of the finished product cannot reach the optimum;
[0074] In a specific embodiment, the initial curing light source power is 40%, the preset step value is 20%, and the preset maximum power is 100%. First, set the curing light source power to 20%, perform test printing, collect a first test print during the printing process, obtain a first ink curing parameter value according to the test print, at this time, the curing light source power is less than 100%, then set the curing power of the curing light source to 60%, perform test printing again and collect a second test print, further obtain a first ink curing parameter value according to the second test print, and so on, constantly obtain a first ink curing parameter value and adjust the power of the curing light source until the power of the curing light source reaches the preset maximum power, i.e. 100%, finally obtain a fourth test print, the first test print, the second test print, the third test print, and the fourth test print are as follows: Figure 4As shown, the ink curing data under different curing light source powers is obtained by the above four test printing images, and the first ink curing parameter value is screened from all the obtained ink curing parameter values according to the preset condition. The screening of the ink curing parameter can be performed by screening the test printing image with the best curing effect in the test printing images. For example, in the several test printing images shown, the ink curing effect of the fourth test printing image is the best, and the ink curing parameter value corresponding to the fourth test printing image is obtained as the first ink curing parameter value. Figure 4 As shown, the ink curing data under different curing light source powers is obtained by the above four test printing images, and the first ink curing parameter value is screened from all the obtained ink curing parameter values according to the preset condition. The screening of the ink curing parameter can be performed by screening the test printing image with the best curing effect in the test printing images. For example, in the several test printing images shown, the ink curing effect of the fourth test printing image is the best, and the ink curing parameter value corresponding to the fourth test printing image is obtained as the first ink curing parameter value.
[0075] In an embodiment, the step S12 comprises:
[0076] S121, finding a first boundary area between the ink curing area and the molten ink area in the test printing image, and selecting the ink curing area in the test printing image as a target test printing image;
[0077] S122, determining the actual starting position of the curing light source according to the first boundary area;
[0078] S123, determining the target starting position according to the preset starting position of the curing light source and the actual starting position;
[0079] S124, performing binaryzation processing on the target test printing image to obtain the ink curing parameter value;
[0080] Specifically, during the test printing, the printing image is cured by the light source in the inkjet printing process according to the preset curing light source power, and a test printing image is obtained. A first boundary area between the ink curing area and the molten ink area in the test printing image is found. The actual starting position of the curing light source can be determined according to the first boundary area. The target starting position is determined according to the preset starting position of the curing light source and the actual starting position. Due to circuit transmission delay or other reasons, the starting position of the curing light source may deviate from the preset starting position during printing. By determining the target starting position, the starting position of the curing light source can be corrected, and the curing effect of the to-be-printed image can be improved. The binaryzation of the image is beneficial to the further processing of the image, makes the image simple, reduces the data amount, and highlights the outline of the target. After the binaryzation processing, the ink curing parameter value can be obtained through feature extraction;
[0081] In an embodiment, the S2 comprises:
[0082] S21, performing actual printing in an actual printing environment, and obtaining several actual printing images at a preset time interval by starting the curing light source according to the preset curing light source power and the target starting position during the actual printing.
[0083] S22, find the junction areas of the solidified ink and the molten ink from the actual printing images to obtain a plurality of target actual printing images;
[0084] S23, perform a binaryzation process on the target actual printing images to obtain a plurality of second ink solidification parameter values;
[0085] Specifically, during actual printing, the actual printing is performed under an actual printing environment, and a plurality of actual printing images are obtained at a preset time interval during the actual printing by starting the solidification light source according to a preset solidification light source power and the target opening position. The preset time interval can be set by the user. Then, the junction areas of the solidified ink and the molten ink are found from the actual printing images to obtain a plurality of target actual printing images. A binaryzation process is performed on the target printing images to obtain a plurality of second ink solidification parameter values. The second ink solidification parameter values are obtained in the same manner as the first ink solidification parameter values, and thus will not be described herein again.
[0086] In an embodiment, referring to Figure 5 , the step S3 comprises:
[0087] S31, performing a weighted operation on the first ink solidification parameter values to obtain a first weight value;
[0088] S32, sequentially performing a weighted operation on the second ink solidification parameter values according to the order of obtaining the second ink solidification parameter values to obtain a plurality of second weight values;
[0089] S33, dynamically adjusting the power of the solidification light source according to the first weight value and the second weight values;
[0090] Specifically, after the first ink solidification parameter values and the second ink solidification parameter values are obtained, since the first ink solidification parameter values are obtained before the actual printing, a weighted operation is first performed on the first ink solidification parameter values to obtain a first weight value. The second ink solidification parameter values are obtained continuously during the actual printing. A weighted operation is performed on the second ink solidification parameter values to obtain a second weight value each time a second ink solidification parameter value is obtained. The power of the solidification light source is adjusted according to the first weight value and the second weight values. The corresponding second weight values are obtained by multiple second ink solidification parameter values. The power of the solidification light source is continuously adjusted during the actual printing to achieve a better ink solidification effect.
[0091] In a specific embodiment, the first ink curing parameter value and the second ink curing data parameter value include image brightness and image flatness, the image brightness is denoted as A, the image flatness is denoted as B, the first weight value and the second weight value are calculated by the following formula: a*A+β*B, and a and β are the weight of the image brightness and the weight of the image flatness, respectively, which can be set by the user according to the actual situation.
[0092] In an embodiment, the S33 comprises:
[0093] S331, in the actual printing process, the first weight value and the second weight value are compared in turn according to the acquisition order of the two weight values;
[0094] S332, when the first weight value is greater than the second weight value, the power of the curing light source is reduced according to the first preset value;
[0095] S333, when the first weight value is less than the second weight value, the power of the curing light source is increased according to the second preset value;
[0096] Specifically, in the actual printing process, the first weight value and the second weight value are compared in turn according to the acquisition order of the two weight values, when the first weight value is greater than the second weight value, it indicates that the power of the curing light source is too high at this time, which causes the ink to be cured before it is fully fused, at this time, the power of the curing light source is reduced according to the first preset value, when the first weight value is less than the second weight value, it indicates that the power of the curing light source is too low at this time, and the ink cannot be fully cured, at this time, the power of the curing light source is increased according to the second preset value, wherein the first preset value and the second preset value can be set by the user, which is not limited herein, by collecting the second ink curing parameter value in real time during the printing process, the first ink curing parameter value and the second ink curing parameter value are weighted and compared, the dynamic adjustment of the curing power in the printing process is realized, the curing efficiency is improved, and the product quality is improved.
[0097] In an embodiment, the method further comprises:
[0098] S4, after the actual printing is completed, a final printed image is collected;
[0099] S5, when the molten ink is found in the final printed image, an alarm signal is sent.
[0100] Specifically, after the curing ends, at this time the ink on the printed image is in an ideal state, the ink is completely cured, but in actual printing, due to or curing light source failure or preset curing light source power is too small, the curing light source power needs to be adjusted for a long time during printing, resulting in that the ink in the printed image after the final curing ends is not completely cured, therefore, after the actual printing curing ends, the printed image is collected to obtain a final printed image, when the molten ink is found in the final printed image, an alarm signal is sent, in this embodiment, the alarm signal is an acoustic signal or a light signal, to remind the user to check or adjust the preset curing light source power of the curing light source of the printer.
[0101] The curing light source power control method of this embodiment, by acquiring a first ink curing parameter value meeting a preset condition through at least one test printed image; starting the curing light source according to a preset curing light source power to acquire a plurality of second ink curing parameter values in an actual printing environment at a preset time interval; and dynamically adjusting the power of the curing light source according to the first ink curing parameter value and the plurality of second ink curing parameter values, realizes the dynamic control of the curing light source power, makes the curing light source irradiation sufficient, improves the curing effect of the ink, and avoids the problem of poor finished product effect caused by the curing light source power being too high or too low.
[0102] Embodiment 2
[0103] Referring to Figure 6 , the embodiment of the present application provides a curing light source power control device, characterized in that the device comprises:
[0104] a first ink curing parameter value acquisition module for acquiring a first ink curing parameter value meeting a preset condition through at least one test printed image;
[0105] a second ink curing parameter value acquisition module for starting a curing light source for curing the to-be-printed image according to a preset curing light source power to acquire a plurality of corresponding second ink curing parameter values in an actual printing environment when printing the to-be-printed image at a preset time interval;
[0106] a curing light source power adjustment module for dynamically adjusting the power of the curing light source according to the first ink curing parameter value and the plurality of second ink curing parameter values.
[0107] Preferably, the first ink curing parameter value acquisition module comprises:
[0108] a test printed image acquisition unit for performing test printing to acquire a test printed image at an initial curing light source power;
[0109] a first ink curing parameter value acquisition unit for acquiring an ink curing parameter value according to the test printed image;
[0110] a curing light source power adjusting unit configured to increase the initial curing light source power by a preset step value to obtain an intermediate curing light source power;
[0111] a second ink curing parameter value obtaining unit configured to obtain a corresponding test print image by test printing with the intermediate curing light source power, and further obtain a second ink curing parameter value;
[0112] a third ink curing parameter value obtaining unit configured to, when the intermediate curing light source power is less than a preset maximum power, continue to increase the intermediate curing light source power by the preset step value, and obtain a corresponding ink curing parameter value each time the intermediate curing light source power is increased by the preset step value;
[0113] a test printing stopping unit configured to stop test printing when the intermediate curing light source power is greater than or equal to the preset maximum power after the intermediate curing light source power is increased by the preset step value for a plurality of times;
[0114] a screening unit configured to screen the first ink curing parameter value from all the obtained ink curing parameter values according to the preset condition;
[0115] In an embodiment, the first ink curing parameter value obtaining unit comprises:
[0116] a target test print image obtaining unit configured to find a first boundary region between an ink curing area and a molten ink area in the test print image, and select the ink curing area in the test print image as a target test print image;
[0117] an actual starting position determining unit configured to determine an actual starting position of the curing light source according to the first boundary region;
[0118] a target opening position determining unit configured to determine a target opening position according to a preset starting position of the curing light source and the actual starting position;
[0119] a binarization unit configured to perform binarization processing on the target test print image to obtain the ink curing parameter value.
[0120] In an embodiment, the second ink curing parameter value obtaining unit comprises:
[0121] an actual print image obtaining unit configured to perform actual printing in an actual printing environment, and obtain a plurality of actual print images at a preset time interval during the actual printing by starting the curing light source according to a preset curing light source power and the target opening position;
[0122] a target actual print image obtaining unit configured to find a boundary region between cured ink and molten ink from the plurality of actual print images to obtain a plurality of target actual print images;
[0123] A binarization processing unit is configured to perform binarization processing on the target printing images to obtain second ink solidification parameter values.
[0124] In an embodiment, the solidification light source power adjustment module comprises:
[0125] A first weighting unit is configured to perform weighting operation on the first ink solidification parameter value to obtain a first weight value.
[0126] A second weighting unit is configured to perform weighting operation on the second ink solidification parameters in sequence according to the sequence of obtaining the second ink solidification parameter values to obtain second weight values.
[0127] A power adjustment unit is configured to dynamically adjust the power of the solidification light source according to the first weight value and the second weight values.
[0128] In an embodiment, the power adjustment unit comprises:
[0129] A comparison unit is configured to compare the first weight value and the second weight value in sequence according to the sequence of obtaining the weight values during actual printing.
[0130] A first adjustment unit is configured to decrease the power of the solidification light source according to a first preset value when the first weight value is greater than the second weight value.
[0131] A second adjustment unit is configured to increase the power of the solidification light source according to a second preset value when the first weight value is less than the second weight value.
[0132] In an embodiment, the solidification light source power control device further comprises:
[0133] A final image acquisition module is configured to acquire a final printing image after actual printing is completed.
[0134] An alarm module is configured to send an alarm signal when molten ink is found in the final printing image.
[0135] The solidification light source power control device of the embodiment 2 of the present application acquires the first ink solidification parameter value meeting the preset condition through at least one test printing image, acquires the second ink solidification parameter values in the actual printing environment at the preset time interval according to the preset solidification light source power, and dynamically adjusts the power of the solidification light source according to the first ink solidification parameter value and the second ink solidification parameter values, thereby realizing dynamic control of the power of the solidification light source, ensuring sufficient irradiation of the solidification light source, improving the solidification effect of the ink, and avoiding the problem of poor product effect caused by excessively high or low power of the solidification light source.
[0136] Embodiment 3
[0137] In addition, in combination with Figure 1 The curing light source power control method of the described embodiments of the present application can be implemented by a curing light source power control device. Figure 7 A hardware structure schematic diagram of the curing light source power control device provided by the embodiments of the present application is shown.
[0138] The curing light source power control device can include a processor and a memory storing computer program instructions.
[0139] Specifically, the processor can include a central processing unit (CPU), or an application specific integrated circuit (ASIC), or one or more integrated circuits configured to implement the embodiments of the present application.
[0140] The memory can include a mass storage for data or instructions. By way of example and not limitation, the memory can include a hard disk drive (HDD), a floppy disk drive, a flash memory, an optical disk, a magneto-optical disk, a magnetic tape, or a Universal Serial Bus (USB) drive or a combination of two or more of these. Where appropriate, the memory can include removable or non-removable (or fixed) media. Where appropriate, the memory can be internal or external to the data processing device. In certain embodiments, the memory is non-volatile solid-state memory. In certain embodiments, the memory includes read-only memory (ROM). Where appropriate, this ROM can be mask-programmed ROM, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), electrically alterable ROM (EAROM), or flash memory, or a combination of two or more of these.
[0141] The processor implements any of the curing light source power control methods in the above embodiments by reading and executing the computer program instructions stored in the memory.
[0142] In one example, the curing light source power control device can further include a communication interface and a bus. Wherein, as Figure 7 shown, the processor, the memory, the communication interface are connected through the bus and complete the communication among each other.
[0143] The communication interface is mainly used to realize the communication between the modules, devices, units and / or equipment in the embodiments of the present application.
[0144] The bus includes hardware, software, or both, to couple components of the solidification light source power control device to each other and / or to other components, such as processors. While the application is not limited to particular bus structures, in this application, a bus can be a system bus, a peripheral component interconnect (PCI) bus, a HyperTransport® bus, Industry Standard Architecture (ISA) bus, a proprietary bus, or the like; and a bus can incorporate any of the following: a memory bus, an I / O bus, a forward bus, a backside bus, or the like. As introduced above, a bus can include one or more buses. Although the application is not limited to particular bus structures, the application contemplates any suitable bus or interconnect.
[0145] Embodiment 4
[0146] In addition, in combination with the solidification light source power control method in the above embodiments, the embodiments of the application can provide a computer readable storage medium to implement. The computer readable storage medium has computer program instructions stored thereon; the computer program instructions are executed by a processor to implement any of the solidification light source power control methods in the above embodiments.
[0147] In summary, the solidification light source power control method, device, equipment and storage medium provided by the embodiments of the application, by testing printing to obtain ideal ink solidification data; in actual printing, the power of the curing light source is started according to the preset curing light source, and the actual ink solidification data is obtained; the power of the curing light source is adjusted according to the ideal ink solidification data and the actual ink solidification data, the dynamic control of the curing light source power is realized, the curing light source irradiation is sufficient, the ink curing effect is improved, and the problem of poor product effect caused by too high or too low curing light source power is avoided.
[0148] It should be understood that the application is not limited to the particular configurations and processes described above and illustrated in the drawings. Detailed descriptions of known methods have been omitted for the sake of brevity. In the above embodiments, several specific steps are described and illustrated as examples. However, the method processes of the application are not limited to the specific steps described and illustrated, and those skilled in the art can make various changes, modifications and additions, or change the order of steps, after understanding the spirit of the application.
[0149] The functional blocks shown in the structural block diagrams described above can be implemented as hardware, software, firmware, or a combination thereof. When implemented in hardware, they can be, for example, electronic circuits, application specific integrated circuits (ASICs), appropriate firmware, plug-ins, functional cards, and the like. When implemented in software, the elements of the present application are program or code segments that are used to perform the required tasks. The program or code segments can be stored in a machine-readable medium or transmitted over a transmission medium or communication link by a carrier wave in a data signal. The "machine-readable medium" can include any medium that can store or transfer information. Examples of the machine-readable medium include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, optical fiber media, radio frequency (RF) links, and the like. The code segments can be downloaded via a computer network such as the Internet, an intranet, or the like.
[0150] It should also be noted that the exemplary embodiments mentioned in the present application describe some methods or systems based on a series of steps or devices. However, the present application is not limited to the order of the above steps, that is, the steps can be performed in the order mentioned in the embodiments, or in an order different from that in the embodiments, or several steps can be performed simultaneously.
[0151] Finally, it should be noted that the above description is only a specific implementation of the present application. Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the above-described system, modules and units can refer to the corresponding processes in the foregoing method embodiments, which will not be described here. It should be understood that the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical range disclosed by the present application, and these modifications or replacements should be covered within the protection scope of the present application.
Claims
1. A method for controlling the power of a curing light source, characterized in that, The method includes: A first ink curing parameter value that meets preset conditions is obtained by finding the boundary region between the ink curing area and the molten ink area in the test print image and performing binarization processing. The curing light source for curing the image to be printed is activated according to the preset curing light source power, and several second ink curing parameter values are obtained at preset time intervals when printing the image to be printed in the actual printing environment. The power of the curing light source is dynamically adjusted based on the first ink curing parameter value and several second ink curing parameter values.
2. The curing light source power control method according to claim 1, characterized in that, The step of obtaining the first ink curing parameter value that meets the preset conditions by testing the printed image includes: Test prints were obtained by using an initial curing light source power; Obtain the ink curing parameter values based on the test printout; The power of the initial curing light source is increased by a preset step value to obtain the power of the intermediate curing light source; The intermediate curing light source power is used to perform test printing to obtain the corresponding test print pattern, and the ink curing parameter values are further obtained. When the power of the intermediate curing light source is less than the preset maximum power, the power continues to increase by the preset step value. Each time the preset step value is increased, a test print is performed, and the corresponding ink curing parameter value is obtained. When the power of the intermediate curing light source is increased to be greater than or equal to the preset maximum power by increasing the preset step value several times, the test printing stops. The first ink curing parameter value is selected from all the obtained ink curing parameter values according to the preset conditions.
3. The curing light source power control method according to claim 2, characterized in that, The process of obtaining ink curing parameter values based on the test print pattern includes: Find the first boundary region between the ink solidification area and the molten ink area in the test print image, and select the ink solidification area in the test print image as the target test print image; Based on the first boundary area, determine the actual start-up position of the curing light source; The target activation position is determined based on the preset activation position and the actual activation position of the curing light source; The target test print is binarized to obtain the ink curing parameter values.
4. The curing light source power control method according to claim 3, characterized in that, The step of activating the curing light source according to the preset curing light source power and obtaining several second ink curing parameter values under the actual printing environment at preset time intervals includes: In an actual printing environment, actual printing is performed, and during the actual printing process, the curing light source is activated according to the preset curing light source power and the target activation position to acquire several actual printed images at preset time intervals. By identifying the boundary region between the solidified ink and the molten ink from several actual printed images, several target actual printed images are obtained; Binarization is performed on several actual printed images of the targets to obtain several second ink curing parameter values.
5. The curing light source power control method according to claim 4, characterized in that, The step of dynamically adjusting the power of the curing light source based on the first ink curing parameter value and several second ink curing parameter values includes: The first weight value is obtained by performing a weighted calculation on the first ink curing parameter value; Based on the order in which the values of several second ink curing parameters are obtained, several second weight values are obtained by performing a weighted operation on the several second ink curing parameters in sequence. The power of the curing light source is dynamically adjusted based on the first weight and several second weights.
6. The curing light source power control method according to claim 5, characterized in that, The dynamic adjustment of the power of the curing light source based on the first weight and several second weights includes: In the actual printing process, the first weight and the second weight are compared sequentially according to the order in which the two weights are obtained; When the first weight is greater than the second weight, the power of the curing light source is reduced according to the first preset value; When the first weight is less than the second weight, the power of the curing light source is increased according to the second preset value.
7. The curing light source power control method according to any one of claims 1 to 6, characterized in that, The method further includes: After the actual printing is completed, the printed image is captured to obtain the final printed image; An alarm signal is issued when molten ink is found in the final printed image.
8. A power control device for a curing light source, characterized in that, The apparatus for implementing the method as described in any one of claims 1 to 7 comprises: The first ink curing parameter value acquisition module is used to acquire the first ink curing parameter value that meets the preset conditions through at least one test print image; The second ink curing parameter value acquisition module is used to start the curing light source for curing the image to be printed according to the preset curing light source power and acquire several corresponding second ink curing parameter values when printing the image to be printed in the actual printing environment at a preset time interval. The curing light source power adjustment module is used to dynamically adjust the power of the curing light source according to the first ink curing parameter value and several second ink curing parameter values.
9. A power control device for a curing light source, characterized in that, include: At least one processor, at least one memory, and computer program instructions stored in the memory, which, when executed by the processor, implement the method as described in any one of claims 1-7.
10. A storage medium storing computer program instructions thereon, characterized in that, The method as described in any one of claims 1-7 is implemented when the computer program instructions are executed by the processor.
Citation Information
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