A protein powder production apparatus and method
By combining spiral airflow design and negative pressure discharge components, the problems of low production efficiency and numerous agglomerates in protein powder are solved, achieving efficient solid-liquid separation and non-stop production, thus ensuring the quality and production continuity of protein powder.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-31
- Publication Date
- 2026-04-07
AI Technical Summary
Existing technologies suffer from low protein powder production efficiency and high-temperature protein agglomeration problems.
It adopts a spiral airflow design, including downward and upward spiral airflow, combined with negative pressure discharge components and collection components, to achieve efficient solid-liquid separation and cooling, avoid adhesion, and ensure the filter screen is unobstructed through negative pressure suction and vibration motor.
It improves solid-liquid separation efficiency, reduces energy consumption, ensures protein powder quality, enables continuous production without shutdown, and thoroughly cleans residual impurities at the end of the process, avoiding adhesion and blockage.
Smart Images

Figure CN116688538B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of protein powder production technology, specifically a protein powder production apparatus and method. Background Technology
[0002] Taking protein powder is a convenient and effective way for the human body to supplement protein. The production of protein powder mainly adopts a solid-liquid separation process for finished protein liquid. Utility model patent CN204907793U, "A Protein Powder Production Device for Pregnant Women," discloses a technical solution that uses a heater in a drying oven to generate high temperatures while a stirrer agitates the powder, causing water vapor to evaporate and leaving protein powder. Utility model patent CN212657955U, "A Protein Powder Production Device for Pregnant Women," discloses a technical solution that uses a cooling liquid to prevent the protein powder from becoming too sticky due to excessive temperature, thus hindering metering and packaging. Utility model patent CN206699336U, "A Protein Powder Production Device for Pregnant Women," discloses a design with a waste collection bin, which can collect waste generated during protein powder production, preventing clogging of the dust collector and filter, and effectively ensuring the smooth operation of the equipment. However, existing technologies still suffer from low protein powder production efficiency and a large amount of protein clumps caused by high temperatures. Summary of the Invention
[0003] The purpose of this invention is to provide a protein powder production apparatus and method to solve the problems of low protein powder production efficiency and large amount of protein clumps caused by high temperature in the prior art.
[0004] To achieve the above objectives, the present invention provides the following technical solution:
[0005] A protein powder production apparatus includes a production component. The production component includes an inner production cylinder and a first jet pipe installed at the bottom of the inner sidewall of the inner production cylinder. A production cylinder bottom plate is fixedly sealed at the bottom of the inner production cylinder. Several first jet pipes are arranged in a circular array and located on the same horizontal plane. Each first jet pipe has its nozzle facing downwards. Simultaneous jetting from all the first jet pipes creates a downward spiral airflow, which can sweep away protein liquid and agglomerated protein powder located at lower positions on the production cylinder bottom plate, preventing agglomerated protein powder from adhering to the bottom plate after the production process. The production component also includes a second jet pipe, a third jet pipe, and a discharge oblique channel. A second jet pipe arranged in a circular array is positioned above the first jet pipe, and a third jet pipe arranged in a circular array is positioned above the second jet pipe. The inner sidewall of the inner production cylinder is connected and fixed to the second and third jet pipes respectively. The second jet pipe has its nozzle facing upwards. The pipes are located on the same horizontal plane, and the simultaneous ejection of gas from all the second jet pipes can form an upward spiral airflow; the third jet pipe is a third jet pipe with its nozzle facing obliquely upward, and all the third jet pipes are located on the same horizontal plane, and the simultaneous ejection of gas from all the third jet pipes can form an upward spiral airflow; a discharge oblique channel is horizontally opened through the top of the side wall of the inner production cylinder. In the top view, the discharge oblique channel is a discharge oblique channel that is inclined counterclockwise from the inside to the outside. The upward spiral airflow formed by the second jet pipe and the third jet pipe can efficiently agitate and exchange heat in the protein liquid in the early stage of the production process, so that the water in the protein liquid can be evaporated efficiently; in the middle stage of the production process, when a large amount of protein liquid is converted into protein powder clumps that stick together, at this time, a small amount of protein liquid, a large amount of clumps, and a large amount of protein powder coexist. The spiral airflow can blow the light-weight protein powder to a high position near the discharge oblique channel, and enter the discharge oblique channel with the help of the spiral airflow, and finally be ejected from the discharge oblique channel and collected.
[0006] It also includes an exhaust assembly, which includes an exhaust pipe, an external exhaust pipe, and staggered baffles. The top of the inner production cylinder is fixedly connected to the exhaust pipe, and the top of the exhaust pipe is fixedly connected to the external exhaust pipe. The external exhaust pipe can guide the steam out. Several staggered baffles are vertically arranged inside the exhaust pipe. The gaps between the staggered baffles form a tortuous exhaust channel, which can block and intercept a small amount of protein powder carried to a high position by the spiral airflow, preventing the protein powder from being discharged to the outside through the exhaust pipe and causing loss.
[0007] It also includes a material collection assembly, which comprises an outer material collection bucket, a sealing ring, a guide half-pipe, and a stabilizing ring. The outer material collection bucket is a vertically continuous outer material collection bucket. A connecting ring is fixedly installed at the bottom of the inner sidewall of the outer material collection bucket. The inner sidewall of the connecting ring is sealed and fixed to the circumferential sidewall of the bottom plate of the production cylinder. A protein powder collection interlayer is formed between the outer side of the inner production cylinder and the inner side of the outer material collection bucket. A sealing ring is fixedly installed at the top of the inner sidewall of the outer material collection bucket. The annular inner sidewall of the sealing ring is sealed and connected to the top of the outer sidewall of the inner production cylinder. A guide half-pipe is installed at an angle on the inner sidewall of the outer material collection bucket near the discharge inclined channel area. The concave surface of the guide pipe is opposite to the opening of the discharge oblique channel. The protein powder sprayed from the discharge oblique channel can be guided obliquely downward along the concave surface of the guide pipe to the bottom space of the protein powder collection jacket. The bottom ends of all the guide pipes on the side away from the inner wall of the outer collection barrel are connected to the same stabilizing ring. The inner wall of the stabilizing ring is connected and fixed to the outer wall of the inner production cylinder, which can improve the stability of the guide pipe. A support frame is fixedly installed at the bottom of the outer collection barrel. A feed pipe is fixedly connected to the side wall of the inner production cylinder. The feed pipe passes through the side wall of the outer collection barrel and connects to the external protein liquid supply device.
[0008] The first and second jet pipes spray hot air, while the third jet pipe sprays cold air, creating a high-temperature spiral airflow at the bottom of the inner production cylinder to improve solid-liquid separation efficiency. The upper part of the inner production cylinder uses a low-temperature spiral airflow to cool down the swirling solid protein powder, preventing it from sticking together due to high temperature and reducing the moisture content of the protein powder.
[0009] The production assembly also includes a third annular tube, a second annular tube, and a first annular tube. Three annular mounting grooves are provided on the outer wall of the inner production cylinder. The third annular tube, the second annular tube, and the first annular tube are fixedly installed in the annular mounting grooves. The annular mounting grooves can reduce the space occupied by the third annular tube, the second annular tube, and the first annular tube in the protein powder collection jacket. The third annular tube is fixedly connected to the third air jet pipe, the second annular tube is fixedly connected to the second air jet pipe, and the first annular tube is fixedly connected to the first air jet pipe. The third annular tube, the second annular tube, and the first annular tube are respectively connected to the external cold and hot air supply devices after passing through the outer collection bucket via external pipe fittings.
[0010] It also includes a negative pressure discharge assembly, which comprises a fixed frame, a filter screen, a fourth annular pipe, a first negative pressure discharge pipe, and a second discharge pipe. The fixed frame is fixedly installed on the top edge of the connecting ring, and the fixed frame is attached to the inner side wall of the outer collection bucket. A filter screen is fixedly installed on the side of the fixed frame away from the side wall of the outer collection bucket. A fourth annular pipe is fixedly installed on the outer side wall of the outer collection bucket. The fourth annular pipe passes through the side wall of the outer collection bucket using a fitting and communicates with the internal space of the fixed frame. The first negative pressure discharge pipe is fixedly connected to the fourth annular pipe and is connected to an external negative pressure generating device. When the external negative pressure generating device is activated, a negative pressure is formed inside the fixed frame, drawing the protein powder in the protein powder collection interlayer into the fixed frame. Then, the protein powder flows through the fourth annular pipe and is drawn into an external container for storage, for quality inspection and packaging. A small amount of protein powder clumps are intercepted by the filter screen to ensure the quality of the protein powder discharged from the first negative pressure discharge pipe.
[0011] A second discharge pipe is fixedly installed at the bottom of the outer wall of the outer collection bucket. The second discharge pipe is connected to the bottom of the protein powder collection jacket. At the end of the protein powder production process, the second discharge pipe is connected to an external negative pressure generating device to attract and empty the residual impurities in the protein powder collection jacket. At this time, the first negative pressure discharge pipe is connected to an external air supply device to purge the protein powder collection jacket. This allows the residual impurities to be completely discharged, while the filter screen is back-purged, ensuring that the filter screen pores are unobstructed and free from blockage.
[0012] A vibration motor is fixedly installed on the fixed frame. The vibration motor is covered with a protective shell. During the operation of the protein production device, the vibration motor runs continuously and can shake off protein clumps and impurities stuck on the filter screen to ensure the filter screen is unobstructed.
[0013] It also includes a dead-angle baffle assembly. The inner wall of the outer collection bucket is fitted with an inclined guide ring. An isolation cylinder is fixedly installed at the bottom of the inner ring of the inclined guide ring. The inclined guide ring allows the protein powder to slide down smoothly. The isolation cylinder can block the dead corner formed between the fixed frame and the protein powder collection layer, so as to avoid the phenomenon that protein powder, protein powder clumps, and impurities cannot be discharged at the end of the production process.
[0014] The protein powder production method includes the following steps:
[0015] Step 1, Feeding: Using an external protein liquid feeding device, protein liquid is added into the inner production cylinder through the feed pipe;
[0016] Step 2, solid-liquid separation: using external cold and hot air supply devices, air is supplied to the first jet pipe, the second jet pipe, and the third jet pipe to generate a spiral airflow for efficient solid-liquid separation;
[0017] Step 3, protein powder collection: When Step 2 is in progress, a large amount of protein liquid is converted into protein powder clumps that stick together. At this time, a small amount of protein liquid, a large amount of clumps, and a large amount of protein powder coexist. The spiral airflow can blow the light protein powder to a high position near the discharge chute and enter the discharge chute with the help of the spiral airflow. Finally, it is sprayed out from the discharge chute and enters the protein powder collection jacket for collection.
[0018] Step 4, further drying: Connect the first negative pressure discharge pipe to the external air supply device to further dry the protein powder inside the protein powder collection jacket with cold air to ensure the quality of the protein powder output.
[0019] Step 5, Discharge: Disconnect the first negative pressure discharge pipe from the external air supply device, and connect the first negative pressure discharge pipe to the external negative pressure generating device. A negative pressure is formed inside the fixed frame, which draws the protein powder in the protein powder collection interlayer into the fixed frame. Then, the protein powder flows through the fourth annular pipe and is drawn into the external container for storage, in preparation for quality inspection and packaging. A small amount of protein powder clumps are intercepted by the filter screen.
[0020] Step Six, Equipment Evacuation: After the protein powder is emptied, the second discharge pipe is connected to an external negative pressure generating device to draw out the residual impurities in the protein powder collection jacket. At this time, the connection between the first negative pressure discharge pipe and the external negative pressure generating device is disconnected, and the first negative pressure discharge pipe is connected to an external air supply device again to purge the protein powder collection jacket. This ensures that the residual impurities are completely discharged, and the filter screen is back-blown, making the filter screen holes and grooves unobstructed and ready for reuse in production.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] This device is small in size and has a compact structure and small footprint compared to existing protein powder solid-liquid separation production devices.
[0023] This device utilizes a spiral airflow to purge the protein liquid and agglomerated protein powder located at a low position on the bottom plate of the production cylinder. This prevents agglomerated protein powder from adhering to the bottom plate after the production process. It also purges the lighter protein powder to a higher position near the discharge chute, where it enters the chute with the help of the spiral airflow and is finally ejected and collected. This process separates the protein powder from the protein liquid and agglomerated protein powder, allowing for further solid-liquid separation and saving energy. Furthermore, it allows for the addition of protein liquid to the inner production cylinder based on the amount of separated protein powder, enabling continuous production of protein powder without stopping the machine. Compared to existing technologies that perform solid-liquid separation of all protein liquid in the evaporation chamber before sieving for agglomeration, this method achieves more thorough water evaporation and a higher proportion of protein powder in the output.
[0024] This device is equipped with a high-temperature spiral airflow at the bottom of the inner production cylinder to improve solid-liquid separation efficiency, and a low-temperature spiral airflow at the top of the inner production cylinder to cool down the swirling solid protein powder, prevent it from sticking together due to high temperature, and reduce the moisture of the protein powder.
[0025] This device uses negative pressure to draw the protein powder in the protein powder collection jacket into the fixed frame. Then, after the protein powder flows through the fourth annular pipe, it is drawn into an external container for storage, in order to conduct quality inspection and packaging. A small amount of protein powder clumps are intercepted by the filter screen, which improves the quality of the protein powder discharged from the first negative pressure discharge pipe.
[0026] At the end of the protein powder production process, this device uses a second discharge pipe to connect to an external negative pressure generating device to draw out and empty the residual impurities in the protein powder collection jacket for the next startup. At the same time, the first negative pressure discharge pipe is used to purge the protein powder collection jacket, so that the residual impurities can be completely discharged and the filter screen is back-purged to keep the filter screen pores clear for the next startup.
[0027] This device is equipped with a dead-angle baffle component, which can block the dead corners in the protein powder collection interlayer, and prevent the protein powder, protein powder clumps, and impurities from being unable to be discharged at the end of the production process. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall structure of a protein powder production device according to the present invention;
[0029] Figure 2 This is a schematic diagram showing the disassembled structure of a protein powder production device according to the present invention;
[0030] Figure 3 This is a detailed structural diagram of the material collection component of a protein powder production device according to the present invention.
[0031] Figure 4 This is a top view of the horizontal cross-sectional structure of the discharge inclined channel area of a protein powder production device according to the present invention.
[0032] The diagram is labeled as follows: 101, Inner production cylinder; 102, Production cylinder bottom plate; 103, First air jet pipe; 104, Second air jet pipe; 105, Third air jet pipe; 106, Discharge inclined channel; 201, Exhaust pipe; 202, Exhaust external pipe; 203, Staggered baffle plate; 301, Outer collection bucket; 302, Sealing ring; 303, Guide half pipe; 304, Stabilizing ring; 401, Third annular pipe; 402, Second annular pipe; 403, First annular pipe; 501, Fixing frame; 502, Filter screen; 503, Fourth annular pipe; 504, First negative pressure discharge pipe; 505, Second discharge pipe; 601, Vibration motor; 701, Inclined guide ring; 702, Isolation cylinder; 801, Support frame. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] Example: Figure 1-4As shown, the protein powder production apparatus includes a production component, which includes an inner production cylinder 101 and first jet pipes 103 installed at the bottom of the inner wall of the inner production cylinder 101. A production cylinder bottom plate 102 is fixedly sealed at the bottom of the inner production cylinder 101. Several first jet pipes 103 are arranged in a circular array and located on the same horizontal plane. The first jet pipes 103 have their openings facing downwards. When all the first jet pipes 103 simultaneously eject gas, they can form a downward spiral airflow, which can target the lower-positioned particles on the production cylinder bottom plate 102. The protein feed liquid and agglomerated protein powder are purged to prevent agglomerated protein powder from adhering to the bottom plate 102 of the production cylinder after the production process is completed. The production assembly also includes a second jet pipe 104, a third jet pipe 105, and a discharge inclined channel 106. The second jet pipe 104 is arranged in a ring array above the first jet pipe 103, and the third jet pipe 105 is arranged in a ring array above the second jet pipe 104. The inner sidewall of the inner production cylinder 101 is connected and fixed to the second jet pipe 104 and the third jet pipe 105 respectively. The second jet pipe 104 has its nozzle facing obliquely upward. The jet pipes 104, all second jet pipes 104 are located on the same horizontal plane, and the gas ejected by all second jet pipes 104 simultaneously can form an upward spiral airflow; the third jet pipe 105 is a third jet pipe 105 with its nozzle facing obliquely upward, all third jet pipes 105 are located on the same horizontal plane, and the gas ejected by all third jet pipes 105 simultaneously can form an upward spiral airflow; a discharge oblique channel 106 is horizontally opened through the top of the side wall of the inner production cylinder 101, and in the top view, the discharge oblique channel 106 is a discharge oblique channel 106 that is inclined counterclockwise from the inside to the outside, the second The upward spiral airflow generated by the jet pipe 104 and the third jet pipe 105 can efficiently agitate and exchange heat in the protein liquid in the early stage of the production process, so that the water in the protein liquid can be evaporated efficiently. In the middle stage of the production process, when a large amount of protein liquid is converted into protein powder clumps that stick together, a small amount of protein liquid, a large amount of clumps, and a large amount of protein powder coexist. The spiral airflow can blow the light protein powder to a high position near the discharge inclined channel 106, and enter the discharge inclined channel 106 with the help of the spiral airflow, and finally spray it out from the discharge inclined channel 106 and collect it.
[0035] It also includes an exhaust assembly, which includes an exhaust pipe 201, an exhaust outer pipe 202, and staggered baffles 203. The exhaust pipe 201 is fixedly connected to the top of the inner production cylinder 101, and the exhaust outer pipe 202 is fixedly connected to the top of the exhaust pipe 201. The exhaust outer pipe 202 can guide the steam out. Several staggered baffles 203 are vertically arranged inside the exhaust pipe 201. The gaps between the staggered baffles 203 form a tortuous exhaust channel, which can block and intercept a small amount of protein powder carried to a high position by the spiral airflow, and prevent the protein powder from being discharged to the outside through the exhaust pipe 201 and causing loss.
[0036] It also includes a material collection assembly, which includes an outer material collection bucket 301, a sealing ring 302, a guide half-pipe 303, and a stabilizing ring 304. The outer material collection bucket 301 is a vertically continuous outer material collection bucket 301. A connecting ring is fixedly installed at the bottom of the inner side wall of the outer material collection bucket 301. The inner side wall of the connecting ring is sealed and fixed to the circumferential side wall of the production cylinder bottom plate 102. A protein powder collection interlayer is formed between the outer side of the inner production cylinder 101 and the inner side of the outer material collection bucket 301. A sealing ring 302 is fixedly installed at the top of the inner side wall of the outer material collection bucket 301. The annular inner side wall of the sealing ring 302 is sealed and connected to the top of the outer side wall of the inner production cylinder 101. A guide half-pipe is installed at an angle on the inner side wall of the outer material collection bucket 301 near the discharge inclined channel 106. 303, the concave surface of the guide pipe 303 is opposite to the opening direction of the discharge inclined channel 106. The protein powder sprayed from the discharge inclined channel 106 can be guided obliquely downward along the concave surface of the guide pipe 303 to the bottom space of the protein powder collection jacket. The bottom ends of all guide pipes 303 on the side away from the inner wall of the outer collection tank 301 are connected to the same stabilizing ring 304. The inner wall of the stabilizing ring 304 is connected and fixed to the outer wall of the inner production cylinder 101, which can improve the stability of the guide pipe 303. A support frame 801 is fixedly installed at the bottom of the outer collection tank 301. A feed pipe is fixedly connected to the side wall of the inner production cylinder 101. The feed pipe passes through the side wall of the outer collection tank 301 and connects to the external protein liquid feeding device.
[0037] The first jet pipe 103 and the second jet pipe 104 spray hot air, and the third jet pipe 105 sprays cold air, so that the lower part of the inner production cylinder 101 is a high-temperature spiral airflow, which improves the solid-liquid separation efficiency. The upper part of the inner production cylinder 101 is a low-temperature spiral airflow, which cools down the swirling solid protein powder, avoids adhesion caused by high temperature, and reduces the moisture of the protein powder.
[0038] The production assembly also includes a third annular pipe 401, a second annular pipe 402, and a first annular pipe 403. Three annular mounting grooves are provided on the outer wall of the inner production cylinder 101. The third annular pipe 401, the second annular pipe 402, and the first annular pipe 403 are fixedly installed in the annular mounting grooves. The annular mounting grooves can reduce the space occupied by the third annular pipe 401, the second annular pipe 402, and the first annular pipe 403 in the protein powder collection interlayer. The third annular pipe 401 is fixedly connected to the third jet pipe 105, the second annular pipe 402 is fixedly connected to the second jet pipe 104, and the first annular pipe 403 is fixedly connected to the first jet pipe 103. The third annular pipe 401, the second annular pipe 402, and the first annular pipe 403 are respectively connected to the external cold and hot air supply devices after passing through the outer collection bucket 301 via external pipe fittings.
[0039] It also includes a negative pressure discharge assembly, which includes a fixed frame 501, a filter screen 502, a fourth annular pipe 503, a first negative pressure discharge pipe 504, and a second discharge pipe 505. A fixed frame 501 is fixedly installed on the top edge of the connecting ring. The fixed frame 501 is fitted against the inner wall of the outer collection bin 301. A filter screen 502 is fixedly installed on the side of the fixed frame 501 away from the side wall of the outer collection bin 301. The fourth annular pipe 503 is fixedly installed on the outer wall of the outer collection bin 301. The fourth annular pipe 503 penetrates the side wall of the outer collection bin 301 using a fitting and then connects with the fixed frame 501. The internal space of the frame 501 is interconnected, and the first negative pressure discharge pipe 504 is fixedly connected to the fourth annular pipe 503. The first negative pressure discharge pipe 504 is connected to the external negative pressure generating device. When the external negative pressure generating device is running, a negative pressure is formed inside the fixed frame 501, which draws the protein powder in the protein powder collection interlayer into the fixed frame 501. Then, the protein powder flows through the fourth annular pipe 503 and is drawn into an external container for storage, in preparation for quality inspection and packaging. A small amount of protein powder clumps are intercepted by the filter screen 502 to ensure the quality of the protein powder discharged from the first negative pressure discharge pipe 504.
[0040] A second discharge pipe 505 is fixedly installed at the bottom of the outer wall of the outer collection hopper 301. The second discharge pipe 505 is connected to the bottom of the protein powder collection jacket. At the end of the protein powder production process, the second discharge pipe 505 is connected to an external negative pressure generating device to attract and discharge the residual impurities in the protein powder collection jacket. At this time, the first negative pressure discharge pipe 504 is connected to an external air supply device to purge the protein powder collection jacket. This allows the residual impurities to be completely discharged, while the filter screen 502 is back-purged, ensuring that the pores of the filter screen 502 are unobstructed and free from blockage.
[0041] A vibration motor 601 is fixedly installed on the fixed frame 501. The vibration motor 601 is covered with a protective shell. During the operation of the protein production device, the vibration motor 601 runs continuously and can shake off the protein clumps and impurities stuck on the filter screen 502, ensuring that the filter screen 502 is unobstructed.
[0042] It also includes a dead corner baffle assembly. An inclined guide ring 701 is fitted inside the inner wall of the outer collection bucket 301. An isolation cylinder 702 is fixedly installed at the bottom of the inner ring of the inclined guide ring 701. The inclined guide ring 701 allows the protein powder to slide down smoothly. The isolation cylinder 702 can block the dead corner formed between the fixed frame 501 and the protein powder collection interlayer, so as to avoid the phenomenon that protein powder, protein powder clumps, and impurities cannot be discharged at the end of the production process.
[0043] The protein powder production method includes the following steps:
[0044] Step 1, Feeding: Using an external protein liquid feeding device, protein liquid is added into the inner production cylinder 101 through the feeding pipe;
[0045] Step 2, solid-liquid separation: using external cold and hot air supply devices, air is supplied to the first jet pipe 103, the second jet pipe 104, and the third jet pipe 105 to generate a spiral airflow for efficient solid-liquid separation.
[0046] Step 3, protein powder collection: When Step 2 is in progress, a large amount of protein liquid is converted into protein powder clumps that stick together. At this time, a small amount of protein liquid, a large amount of clumps, and a large amount of protein powder coexist. The spiral airflow can blow the light protein powder to a high position close to the discharge inclined channel 106, and enter the discharge inclined channel 106 with the help of the spiral airflow. Finally, it is sprayed out from the discharge inclined channel 106 and enters the protein powder collection jacket for collection.
[0047] Step 4, further drying: Connect the first negative pressure discharge pipe 504 to the external air supply device to further dry the protein powder inside the protein powder collection jacket with cold air to ensure the quality of the protein powder output.
[0048] Step 5, Discharge: Disconnect the first negative pressure discharge pipe 504 from the external air supply device, and connect the first negative pressure discharge pipe 504 to the external negative pressure generating device. A negative pressure is formed in the fixed frame 501, which draws the protein powder in the protein powder collection interlayer into the fixed frame 501. Then, the protein powder flows through the fourth annular pipe 503 and is drawn into the external container for storage, in preparation for quality inspection and packaging. A small amount of protein powder clumps are intercepted by the filter screen 502.
[0049] Step Six, Equipment Evacuation: After the protein powder is emptied, the second discharge pipe 505 is connected to an external negative pressure generating device to draw out the residual impurities in the protein powder collection jacket. At this time, the connection between the first negative pressure discharge pipe 504 and the external negative pressure generating device is disconnected, and the first negative pressure discharge pipe 504 is connected to an external air supply device again to purge the protein powder collection jacket. This allows the residual impurities to be completely discharged, and at the same time, the filter screen 502 is back-blown, ensuring that the pores and grooves of the filter screen 502 are unobstructed and ready for use in production.
[0050] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A protein powder production apparatus, comprising a production component, the production component including an inner production cylinder (101) and a first jet pipe (103) installed at the bottom of the inner sidewall of the inner production cylinder (101), wherein a production cylinder bottom plate (102) is fixedly sealed at the bottom end of the inner production cylinder (101), characterized in that: There are several first jet pipes (103), which are arranged in a circular array and located on the same horizontal plane. The first jet pipes (103) are those with their openings facing downwards. When all the first jet pipes (103) simultaneously eject gas, they can form a downward spiral airflow. The production assembly also includes a second jet pipe (104), a third jet pipe (105), and a discharge oblique channel (106). The second jet pipes (104) are arranged in a circular array above the first jet pipes (103), and the third jet pipes (105) are arranged in a circular array above the second jet pipes (104). The inner sidewall of the inner production cylinder (101) is connected to the second jet pipe (104) and the third jet pipe (105) respectively. The pipe (105) is connected and fixed. The second jet pipe (104) is a second jet pipe (104) with its opening facing obliquely upward. All the second jet pipes (104) are located on the same horizontal plane. All the second jet pipes (104) can form an upward spiral airflow by simultaneously ejecting gas. The third jet pipe (105) is a third jet pipe (105) with its opening facing obliquely upward. All the third jet pipes (105) are located on the same horizontal plane. All the third jet pipes (105) can form an upward spiral airflow by simultaneously ejecting gas. The top of the side wall of the inner production cylinder (101) is provided with a discharge oblique channel (106) that runs horizontally through it. In the top view, the discharge oblique channel (106) is a discharge oblique channel (106) that is inclined counterclockwise from the inside to the outside. It also includes a material collection assembly, which includes an outer material collection bucket (301), a sealing ring (302), a guide half-pipe (303), and a stabilizing ring (304). The outer material collection bucket (301) is a vertically connected outer material collection bucket (301). A connecting ring is fixedly installed at the bottom of the inner side wall of the outer material collection bucket (301). The inner side wall of the connecting ring is sealed and fixed to the circumferential side wall of the production cylinder bottom plate (102). A protein powder collection interlayer is formed between the outer side of the inner production cylinder (101) and the inner side of the outer material collection bucket (301). A sealing ring (302) is fixedly installed at the top of the inner side wall of the outer material collection bucket (301). The annular inner side wall of the sealing ring (302) is sealed and connected to the top of the outer side wall of the inner production cylinder (101). A guide is installed at an angle near the discharge inclined channel (106) on the inner side wall of the outer material collection bucket (301). The concave surface of the guide pipe (303) is opposite to the opening direction of the discharge inclined channel (106). The protein powder sprayed from the discharge inclined channel (106) can be guided downward along the concave surface of the guide pipe (303) to the bottom space of the protein powder collection jacket. The bottom ends of all the guide pipes (303) on the side away from the inner wall of the outer collection bucket (301) are connected to the same stable ring (304). The inner wall of the stable ring (304) is connected and fixed to the outer wall of the inner production cylinder (101), which can improve the stability of the guide pipe (303). The bottom end of the outer collection bucket (301) is fixedly installed with a support frame (801). The inner wall of the inner production cylinder (101) is fixedly connected with a feed pipe. The feed pipe passes through the side wall of the outer collection bucket (301) and connects to the external protein liquid feeding device. The first jet pipe (103) and the second jet pipe (104) spray hot air, and the third jet pipe (105) sprays cold air, so that the lower part of the inner production cylinder (101) is a high temperature spiral airflow and the upper part of the inner production cylinder (101) is a low temperature spiral airflow, which cools down the swirling solid protein powder. It also includes a negative pressure discharge assembly, which includes a fixed frame (501), a filter screen (502), a fourth annular pipe (503), a first negative pressure discharge pipe (504), and a second discharge pipe (505). The fixed frame (501) is fixedly installed on the top edge of the connecting ring. The fixed frame (501) is attached to the inner side wall of the outer collection bucket (301). The filter screen (502) is fixedly installed on the side of the fixed frame (501) away from the side wall of the outer collection bucket (301). The fourth annular pipe (503) is fixedly installed on the outer side wall of the outer collection bucket (301). The fourth annular pipe (503) passes through the side wall of the outer collection bucket (301) through a pipe fitting and communicates with the internal space of the fixed frame (501). The first negative pressure discharge pipe (504) is fixedly connected to the fourth annular pipe (503). The first negative pressure discharge pipe (504) is connected to an external negative pressure generating device.
2. The protein powder production apparatus according to claim 1, characterized in that: It also includes an exhaust assembly, which includes an exhaust pipe (201), an exhaust pipe (202), and staggered baffles (203). The exhaust pipe (201) is fixedly connected to the top of the inner production cylinder (101), and the exhaust pipe (202) is fixedly connected to the top of the exhaust pipe (201). Several staggered baffles (203) are vertically arranged inside the exhaust pipe (201). The gaps between the staggered baffles (203) form a tortuous exhaust channel, which can block and intercept a small amount of protein powder carried to a high position by the spiral airflow, and prevent the protein powder from being discharged to the outside through the exhaust pipe (201).
3. The protein powder production apparatus according to claim 1, characterized in that: The production assembly also includes a third annular pipe (401), a second annular pipe (402), and a first annular pipe (403). Three annular mounting grooves are provided on the outer wall of the inner production cylinder (101). The third annular pipe (401), the second annular pipe (402), and the first annular pipe (403) are fixedly installed in the annular mounting grooves. The annular mounting grooves can reduce the space occupied by the third annular pipe (401), the second annular pipe (402), and the first annular pipe (403) on the protein powder collection jacket. The third annular pipe (401) is fixedly connected to the third jet pipe (105), the second annular pipe (402) is fixedly connected to the second jet pipe (104), and the first annular pipe (403) is fixedly connected to the first jet pipe (103). The third annular pipe (401), the second annular pipe (402), and the first annular pipe (403) are connected to the external cold and hot air supply devices after passing through the outer collection bucket (301) through the external pipe fittings.
4. The protein powder production apparatus according to claim 1, characterized in that: A second discharge pipe (505) is fixedly installed on the bottom of the outer wall of the outer collection bucket (301), and the second discharge pipe (505) is connected to the bottom of the protein powder collection jacket.
5. A protein powder production apparatus according to claim 1, characterized in that: A vibration motor (601) is fixedly installed on the fixed frame (501). The vibration motor (601) is covered with a protective shell. During the operation of the protein production device, the vibration motor (601) runs continuously and can shake off the protein sticky blocks and impurities stuck on the filter screen (502) to ensure the smooth flow of the filter screen (502).
6. The protein powder production apparatus according to claim 1, characterized in that: It also includes a dead corner partition component. The inner wall of the outer collection bucket (301) is fitted with an inclined guide ring (701). An isolation cylinder (702) is fixedly installed at the bottom of the inner ring of the inclined guide ring (701). The inclined guide ring (701) allows the protein powder to slide smoothly, and the isolation cylinder (702) can block the dead corner formed between the fixed frame (501) and the protein powder collection interlayer.
7. A method for producing protein powder using the protein powder production apparatus according to any one of claims 1-6, characterized in that: Includes the following steps: Step 1, Feeding: Using an external protein liquid feeding device, protein liquid is added into the inner production cylinder (101) through the feed pipe; Step 2, solid-liquid separation: using external cold and hot air supply devices, air is supplied to the first jet pipe (103), the second jet pipe (104), and the third jet pipe (105) to generate a spiral airflow for efficient solid-liquid separation; Step 3, protein powder collection: When Step 2 is in progress, the protein liquid is converted into a large amount of protein powder clumps that stick together. At this time, a small amount of protein liquid, a large amount of clumps, and a large amount of protein powder coexist. The spiral airflow can blow the light protein powder to a high position near the discharge inclined channel (106) and enter the discharge inclined channel (106) with the help of the spiral airflow. Finally, it is sprayed out from the discharge inclined channel (106) and enters the protein powder collection jacket for collection. Step 4, further drying: Connect the first negative pressure discharge pipe (504) to the external air supply device to further dry the protein powder inside the protein powder collection jacket with cold air to ensure the quality of the protein powder output. Step 5, discharge: disconnect the first negative pressure discharge pipe (504) from the external air supply device, so that the first negative pressure discharge pipe (504) is connected to the external negative pressure generating device, and a negative pressure is formed in the fixed frame (501), which sucks the protein powder in the protein powder collection interlayer into the fixed frame (501). Then, the protein powder flows through the fourth annular pipe (503) and is sucked into the external container for storage, in order to conduct quality inspection and packaging. A small amount of protein powder clumps are intercepted by the filter screen (502). Step 6, Equipment purging: After the protein powder is purged, the second discharge pipe (505) is connected to the external negative pressure generating device to attract and purge the residual impurities in the protein powder collection jacket. At this time, the connection between the first negative pressure discharge pipe (504) and the external negative pressure generating device is disconnected, and the first negative pressure discharge pipe (504) is connected to the external air supply device again to purge the protein powder collection jacket. This allows the residual impurities to be completely discharged, while the filter screen (502) is back-purged, making the filter screen (502) holes and grooves unobstructed and ready for use in production.
Citation Information
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