Automatic ceramic product blank arranging machine

By designing an automatic blank arranging machine for ceramic products, the automatic arrangement and placement of ceramic blanks are realized, which solves the problems of low efficiency and excessive manual intervention in the existing technology, improves production efficiency and reduces costs.

CN116787589BActive Publication Date: 2025-10-21GUANGDONG XINXIN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202310965866.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-02
Publication Date
2025-10-21
Estimated Expiration
2043-08-02

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Abstract

The application discloses a kind of automatic blanking machines of ceramic products, including rack, the blanking transfer mechanism of press blanking for ceramic blanking material and carrying to unloading conveyor belt mechanism, the burr mechanism for removing the burr and excess powder on the surface of ceramic blanking material, the dust blowing mechanism for blowing off burr and excess powder, the material taking and arranging mechanism for sucking ceramic blanking material on unloading conveyor belt mechanism and arranging and placing it to buffer mechanism, the buffer mechanism for ceramic blanking material placement buffer, the powder scattering mechanism for powdering ceramic blanking material on buffer mechanism and preventing sticking, the tray loading unloading mechanism for supplying empty tray and conveying carrying, material placing mechanism, the tray taking and placing mechanism for carrying tray and transferring to material receiving tray mechanism, and the material receiving tray mechanism for tray unloading.The structure of the application is simple, novel, reasonable in design, high in automation, replaces manual operation, improves work efficiency and production quality, and can meet the needs of large-scale production of enterprises.
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Description

Technical Field

[0001] The present invention relates to the technical field of blank arranging machines, and more particularly to an automatic blank arranging machine for ceramic products. Background Art

[0002] Powder metallurgy is a process technology that uses metal powder (or a mixture of metal powder and non-metallic powder) as raw material, and then presses and sinters it to make parts of various shapes. The process generally includes three steps: mixing, pressing and sintering to obtain the finished product. After pressing and forming, the pressed ceramic blanks need to be arranged on a material tray and then sintered. The existing blank arrangement machine has low efficiency and excessive manual intervention, which is time-consuming and labor-intensive, greatly increasing production costs. Summary of the Invention

[0003] The purpose of the present invention is to overcome the above-mentioned defects in the prior art and provide an automatic blank arrangement machine for ceramic products that can complete a series of automated operations such as automatic loading and unloading and automatic positioning of empty trays, automatic material retrieval, automatic burr removal, automatic dust blowing, automatic plate loading, automatic powder sprinkling and automatic tray arrangement of ceramic blanks, as well as automatic storage of trays.

[0004] To achieve the above-mentioned purpose, the present invention provides an automatic blank arranging machine for ceramic products, comprising a frame, a press unloading and transferring mechanism for taking ceramic blanks and transporting them to a unloading conveyor belt mechanism, a burr brushing mechanism for removing burrs and excess powder on the surface of the ceramic blanks, a dust blowing mechanism for blowing off burrs and excess powder, a material taking and arranging mechanism for sucking the ceramic blanks on the unloading conveyor belt mechanism and arranging them on a buffer mechanism, a buffer mechanism for caching ceramic blanks, a powder sprinkling mechanism for sprinkling powder on the ceramic blanks on the buffer mechanism to prevent them from sticking, a tray loading and unloading mechanism for supplying empty trays and transporting them, a material suction and swinging mechanism for transporting the ceramic blanks on the buffer mechanism to the empty tray, and a tray picking and placing mechanism for transporting the trays and transferring them to the receiving tray mechanism. And a receiving tray mechanism for unloading materials from the material tray, the press unloading transfer mechanism is connected to the feeding end of the unloading conveyor belt mechanism and is located on one side of the frame, the burr brushing mechanism is located on the unloading conveyor belt mechanism and is located on the conveying path of the ceramic blank, the dust blowing mechanism is located on the discharge end side of the unloading conveyor belt mechanism, the cache mechanism is located between the dust blowing mechanism and the tray loading and unloading mechanism, the powder sprinkling mechanism is located above the cache mechanism, the material taking and plate arrangement mechanism is movably arranged above the unloading conveyor belt mechanism and the cache mechanism, the material suction and swinging plate mechanism is movably arranged above the cache mechanism and the tray loading and unloading mechanism, the receiving tray mechanism is located at the discharge end of the tray loading and unloading mechanism, and the material tray picking and placing mechanism is movably arranged above the tray loading and unloading mechanism and the receiving tray mechanism.

[0005] Compared with the prior art, the present invention has the following beneficial effects:

[0006] The structure of the present invention is simple, novel and reasonably designed. It can complete a series of automated operations such as automatic loading and unloading and automatic positioning of empty material trays, automatic material taking, automatic burr removal, automatic dust blowing, automatic plate loading, automatic powder sprinkling and automatic plate placement of ceramic blanks, as well as automatic material tray taking and placement. It has a high degree of automation, greatly improves production efficiency, reduces the labor intensity of operators, reduces production costs, and can meet the large-scale production needs of enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0008] Figure 1 This is a schematic diagram of the structure provided by the embodiment of the present invention Figure 1 ;

[0009] Figure 2 This is a schematic diagram of the structure provided by the embodiment of the present invention Figure 2 ;

[0010] Figure 3 1 is a schematic structural diagram of a shift guide rail assembly provided by an embodiment of the present invention;

[0011] Figure 4 Schematic diagram of the structure of the reclaiming manipulator provided by an embodiment of the present invention;

[0012] Figure 5 It is a structural schematic diagram of a material unloading conveyor belt mechanism and a burr brushing mechanism provided in an embodiment of the present invention;

[0013] Figure 6 It is a structural diagram of the material taking and discharging mechanism and the material suction and swinging plate mechanism provided in an embodiment of the present invention;

[0014] Figure 7 Schematic diagram of an explosion of the dust blowing mechanism provided by an embodiment of the present invention;

[0015] Figure 8 is a schematic structural diagram of a cache mechanism provided by an embodiment of the present invention;

[0016] Figure 9 2 is a schematic structural diagram of a powder spreading mechanism provided by an embodiment of the present invention;

[0017] Figure 10 Schematic diagram of the structure of the tray loading and unloading mechanism provided by an embodiment of the present invention;

[0018] Figure 11 1 is an exploded schematic diagram of a tray storage assembly provided by an embodiment of the present invention;

[0019] Figure 12 2 is a schematic structural diagram of an empty tray feeding module provided in an embodiment of the present invention;

[0020] Figure 13 This is a schematic diagram of the structure of the empty tray support assembly provided by an embodiment of the present invention. Figure 1 ;

[0021] Figure 14 This is a schematic diagram of the structure of the empty tray support assembly provided by an embodiment of the present invention. Figure 2 ;

[0022] Figure 15 1 is a schematic structural diagram of a tray fixing device provided in an embodiment of the present invention;

[0023] Figure 16 1 is a schematic structural diagram of a tray support device provided by an embodiment of the present invention;

[0024] Figure 17 1 is a schematic structural diagram of a material tray blocking device provided in an embodiment of the present invention;

[0025] Figure 18 Schematic diagram of the structure of the tray picking and placing mechanism provided by an embodiment of the present invention;

[0026] Figure 19 It is a structural schematic diagram of the material receiving tray mechanism provided by an embodiment of the present invention;

[0027] Figure 20 It is a schematic diagram of the assembly of the automatic blank arranging machine for ceramic products and the powder forming press provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0029] Please refer to Figures 1 to 20, an embodiment of the present invention provides an automatic blank arranging machine for ceramic products, including a frame 1, a press unloading and transferring mechanism 20 for taking ceramic blanks and transporting them to a unloading conveyor belt mechanism 2, a burr brushing mechanism 21 for removing burrs and excess powder on the surface of the ceramic blanks, a dust blowing mechanism 3 for blowing off burrs and excess powder, a material taking and arranging mechanism 4 for sucking the ceramic blanks on the unloading conveyor belt mechanism 2 and arranging them on a buffer mechanism 5, a buffer mechanism 5 for caching ceramic blanks, a powder sprinkling mechanism 50 for sprinkling powder on the ceramic blanks on the buffer mechanism 5 to prevent sticking, a tray loading and unloading mechanism 6 for supplying empty trays and transporting them, a suction and swinging mechanism 7 for transporting the ceramic blanks on the buffer mechanism 5 to the empty tray, a tray picking and placing mechanism 8 for transporting the trays and transferring them to a receiving tray mechanism 9, and a receiving tray mechanism 9 for unloading the trays and a powder molding press 10. The following describes in detail the various components of this embodiment with reference to the accompanying drawings.

[0030] like Figure 1 and Figure 2 As shown, the press unloading and transferring mechanism 20 can be connected to the feeding end of the unloading conveyor belt mechanism 2 and be located on one side of the frame 1; the burr brushing mechanism 21 is located on the unloading conveyor belt mechanism 2 and is located on the conveying path of the ceramic blank; the dust blowing mechanism 3 is located on the discharge end side of the unloading conveyor belt mechanism 2; the buffer mechanism 5 is located between the dust blowing mechanism 3 and the tray loading and unloading mechanism 6; the powder sprinkling mechanism 50 is located above the buffer mechanism 5; the material taking and plate arrangement mechanism 4 is movably arranged above the unloading conveyor belt mechanism 2 and the buffer mechanism 5; the material suction and swinging plate mechanism 7 is movably arranged above the buffer mechanism 5 and the tray loading and unloading mechanism 6; the material receiving tray mechanism 9 is located at the discharge end of the tray loading and unloading mechanism 6; and the material tray picking and placing mechanism 8 is movably arranged above the tray loading and unloading mechanism 6 and the material receiving tray mechanism 9.

[0031] like Figure 3 As shown, the press unloading and transferring mechanism 20 may include a shift guide rail assembly 201 and a picking manipulator 202, the shift guide rail assembly 201 is movably arranged at the bottom of the picking manipulator 202, the shift guide rail assembly 201 includes a first discharge guide trough 2011, a second discharge guide trough 2012, a discharge conveyor line 2013 and a first slider rail assembly 2014, the first discharge guide trough 2011 is tilted and arranged on one side of the second discharge guide trough 2012 and is connected thereto, the first discharge guide trough 2011 and the second discharge guide trough 2012 are both provided with a strip groove 2015 for moving the ceramic blank, the second discharge guide trough 312 is arranged on the discharge conveyor line 2013, the first slider rail assembly 2014 is arranged at the bottom of the discharge conveyor line 2013, and the suction part of the picking manipulator 202 can move back and forth above the output end of the shift guide rail assembly 201 and above the unloading conveyor belt mechanism 2;

[0032] like Figure 4 As shown, the material picking robot 202 may include a material picking translation cylinder 2021, a third slide rail slider assembly 2022 and a material picking mechanical suction cup 2023. One end of the material picking translation cylinder 2021 may be fixedly connected to the powder molding press 10, the slider of the third slide rail slider assembly 2022 is transmission-connected to the output shaft of the material picking translation cylinder 2021, and the material picking mechanical suction cup 2023 is fixedly connected to the slider of the third slide rail slider assembly 2022.

[0033] like Figure 5 As shown, the burr brushing mechanism 21 may include a brush mounting plate 211, a brush driving motor 212 and a top surface brush 213. The brush mounting plate 211 is installed on one side of the unloading conveyor belt mechanism 2. The top surface brush 213 is longitudinally installed on the brush mounting plate 211 and is located on the conveying path of the ceramic blank. The top surface brush 213 is connected to the brush driving motor 212 in a transmission manner.

[0034] like Figure 6 As shown, the material picking and plate arrangement mechanism 4 may include a translation module mounting frame 41, a material picking translation module 42, a material picking lifting module 43 and a material picking suction cup 44. The translation module mounting frame 41 is arranged above the unloading conveyor belt mechanism 2, the buffer mechanism 5 and the tray loading and unloading mechanism 6. The material picking translation module 42 is horizontally arranged on the translation module mounting frame 41. The material picking lifting module 43 is longitudinally installed on the translation part of the material picking translation module 42. The material picking suction cup 44 is connected to the lifting part of the material picking lifting module 43.

[0035] Furthermore, the material suction swing plate mechanism 7 may include a material suction translation module 71, a material suction lifting module 72 and a material suction cup 73. The material suction translation module 71 is horizontally arranged on the translation module mounting frame 41, the material suction lifting module 72 is longitudinally installed on the translation part of the material suction translation module 71, and the material suction cup 73 is connected to the lifting part of the material suction lifting module 72.

[0036] like Figure 7 As shown, the dust blowing mechanism 3 may include a blowing block 31, an air suction plate 32 and an air suction hood 33. The air suction plate 32 is installed on the top of the air suction hood 33. A plurality of air suction holes 321 are provided through the air suction plate 32. There are two air blowing blocks 31 and they are respectively located on both sides of the air suction plate 32. The air blowing block 31 is provided with air holes 311. The air inlet end of the air hole 311 is connected to the air supply source, and the bottom opening of the air suction hood 33 is connected to the exhaust source through a dust suction pipe.

[0037] like Figure 8As shown, the cache mechanism 5 may include a material storage tray 51, a material pushing drive cylinder 52 and a material pushing plate 53. The material storage tray 51 is fixedly arranged on one side of the unloading conveyor belt mechanism 2, and an opening is provided on one side of the material storage tray 51. The material pushing drive cylinder 52 is arranged at the bottom of the material storage tray 51, and the material pushing plate 53 is arranged on the side of the material storage tray 51 with the opening. The material pushing plate 53 is transmission-connected to the output shaft of the material pushing drive cylinder 52.

[0038] like Figure 9 As shown, the powder spreading mechanism 50 can be arranged above the material storage support plate 51. The powder spreading mechanism 50 is configured as a powder storage tank with a strip-shaped opening at the bottom, and one side of the powder storage tank is connected to the air supply source.

[0039] like Figure 10 and Figure 11 As shown, the tray loading and unloading mechanism 6 may include a tray storage component 61 and a tray conveying component 62. The tray conveying component 62 is located at the bottom of the tray storage component 61. The tray storage component 61 includes an empty tray storage rack 611, an empty tray 612, an empty tray feeding module 613 and an empty tray supporting component 614. The empty tray storage rack 611 is arranged above the tray conveying component 62. The empty trays 612 are stacked on the empty tray storage rack 611. The empty tray feeding module 613 is arranged below the discharge position of the empty tray storage rack 611. The supporting assembly 614 includes a tray supporting block 6141 and a supporting block driving device 6142. The tray supporting blocks 6141 pass through the two side surfaces of the empty tray storage rack 611 respectively and can extend into the empty tray groove 6121 at the top of the empty tray 612. The tray supporting blocks 6141 are respectively connected to their respective supporting block driving devices 6142 for transmission, so that one end of the tray supporting block 6141 passes through the empty tray storage rack 611 and extends into the inner side of the empty tray groove 6121, or one end of the tray supporting block 6141 exits the inner side of the empty tray groove 6121.

[0040] In this embodiment, the tray conveying assembly 62 may include a tray conveying line 621, several tray fixing devices 622, a tray supporting device 623 and a tray blocking device 624. The tray conveying line 621 is located at the bottom of the empty tray storage rack 611, the tray fixing devices 622 are respectively arranged on both sides of the tray conveying line 621, the tray supporting device 623 is arranged on the discharge end side of the tray conveying line 621, and the tray blocking device 624 is arranged at the discharge end of the tray conveying line 621.

[0041] like Figure 12As shown, the empty tray feeding module 613 may include an empty tray feeding support plate 6131 and a feeding lifting drive device 6132. The empty tray feeding support plate 6131 is provided with two pieces and is arranged at intervals. The bottoms of the two empty tray feeding support plates 6131 are both transmission-connected with the feeding lifting drive device 6132 and are driven to rise and fall by the feeding lifting drive device 6132. The feeding lifting drive device 6132 may adopt any lifting drive device on the market, but this embodiment does not involve improvements in this aspect and will not be repeated here.

[0042] like Figure 13 and Figure 14 As shown, the supporting block transmission assembly 615 may include a lifting block 6151, a fixed block 6152 and a horizontal axis 6153. The lifting block 6151 can be lifted and lowered through the fixed block 6152 and is in transmission connection with the supporting block driving device 6142. The tray supporting block 6141 is horizontally passed through the fixed block 6152 and the lifting block 6151. Transverse guide holes 6154 are passed through both sides of the fixed block 6152. Lifting guide holes 6155 are passed through both sides of the lifting block 6151. The horizontal axis 6153 is passed through the tray supporting block 6141 and is perpendicular to the tray supporting block 6141. The two ends of the horizontal axis 6153 are respectively inserted into the corresponding transverse guide holes 6154 and lifting guide holes 6155.

[0043] like Figures 15 to 17 As shown, the tray fixing device 622 may include a fixed mounting seat 6221, a tray fixing plate 6222, a tray translation cylinder 6223 and a tray lifting cylinder 6224. The tray translation cylinder 6223 is arranged on one side of the tray conveyor line 621, and the output shaft of the tray translation cylinder 6223 is transmission-connected to the bottom of the fixed mounting seat 6221. The tray lifting cylinder 6224 is arranged on the front side of the fixed mounting seat 6221, and the tray fixing plate 6222 is transmission-connected to the output shaft of the tray lifting cylinder 6224 and is located on the top thereof.

[0044] Preferably, the tray support device 623 may include a tray support block 6231 and a tray support cylinder 6232. The tray support cylinder 6232 is arranged on one side of the tray conveyor line 621. The tray support block 6231 is transmission-connected to the output shaft of the tray support cylinder 6232 and is located on the top thereof.

[0045] Preferably, the tray stopping device 624 may include a tray stopping block 6241 and a tray stopping cylinder 6242. The tray stopping cylinder 6242 is arranged at the discharge end of the tray conveyor line 621, and one end of the tray stopping block 6241 is transmission-connected to the output shaft of the tray stopping cylinder 6242.

[0046] like Figure 18As shown, the tray pick-up and placement mechanism 8 may include a tray translation module mounting plate 81, a tray X-axis translation module 82, a tray Y-axis translation module 83, a tray pick-up and placement lifting module 84, a second slider rail assembly 85, a lifting plate 86, a clamp cylinder 87 and a clamping block 88. The tray X-axis translation module 82 is horizontally mounted on the tray translation module mounting plate 81, and one end of the tray Y-axis translation module 83 is connected to the translation part of the tray X-axis translation module 82. The other end of the tray Y-axis translation module 83 is set on the tray translation module mounting plate 81 through the second slider rail assembly 85, and the tray picking and placing lifting module 84 is longitudinally installed on the translation part of the tray Y-axis translation module 83. The output shaft of the tray picking and placing lifting module 84 is fixedly connected to the lifting plate 86, and the clamp cylinder 87 is set at the bottom of the lifting plate 86. The two clamps of the clamp cylinder 87 are respectively connected to the clamping blocks 88, and the clamping blocks 88 are respectively arranged opposite to each other.

[0047] like Figure 19 As shown, the material tray receiving mechanism 9 may include a material tray unloading rack 91, a material tray unloading support plate 92 and a material tray unloading lifting module 93. The material tray unloading rack 91 is longitudinally arranged on one side of the frame 1, and the material tray unloading support plate 92 is movably arranged on the material tray unloading rack 91 through the material tray unloading lifting module 93. The material tray unloading lifting module 93 is transmission-connected to both sides of the material tray unloading support plate 92.

[0048] The working principle of the present invention is as follows:

[0049] First, the empty trays 612 are stacked on the empty tray storage rack 611, and the empty tray feeding support plate 6131 is supported on the bottom of the empty tray 612. When an empty tray 612 needs to be output, the feeding lifting drive device 6132 drives the empty tray feeding support plate 6131 to drop to the height of one tray, and the first supporting block extends and supports both sides of the second-to-last layer of empty trays 612. Then, the empty tray feeding support plate 6131 is lowered again, so that the empty tray 612 on the bottom layer placed on the empty tray feeding support plate 6131 is placed on the tray conveyor line 621, and the tray conveyor line 621 drives the empty tray 612 to move horizontally, and the empty tray 612 is limited to the tray swinging position when the tray fixing device 622 and the tray blocking device 624 both rise;

[0050] During operation, the feed end of the first discharge guide trough 2011 is connected to the discharge end of the powder molding press 10, and the pressed ceramic blank slides from the feed end of the first discharge guide trough 2011 to the discharge end of the second discharge guide trough 2012, and the material-taking manipulator 202 transfers the ceramic blank to the unloading conveyor belt mechanism 2. Under the transportation of the unloading conveyor belt mechanism 2, the top surface brush 213 of the burr brushing mechanism 21 is driven by the brush driving motor 212 to deburr the ceramic blank. After the ceramic blank is driven by the material-taking and plate-discharging mechanism 4 and the dust-blowing mechanism 3 to clean the remaining burrs and waste, it is placed on the storage support plate 51, and this process is repeated until a preset number of ceramic blanks are arranged into a whole plate. At the same time, the powder-sprinkling mechanism 50 sprinkles powder on the ceramic blank on the plate, and then the suction and swinging plate mechanism 7 puts the ceramic blank on the storage support plate 51. The ceramic blanks are transferred to the empty tray 612 on the tray conveyor line 621. After the preset number of layers of ceramic blanks are stacked, the tray fixing device 622 and the tray blocking device 624 both release the limit on the tray loaded with ceramic blanks. Then the tray conveyor line 621 drives the empty tray 612 to continue to move horizontally to the bottom of the tray picking and placing mechanism 8. The clamp cylinder 87 drives the clamping block 88 to clamp the tray loaded with ceramic blanks. The tray unloading support plate 92 rises under the drive of the tray unloading lifting module 93. The tray picking and placing mechanism 8 places the tray loaded with ceramic blanks on the top of the tray unloading support plate 92. Repeat the operation so that the tray loaded with ceramic blanks is stacked on the tray unloading rack 91. Finally, the loading tray trolley or the operator takes away the tray loaded with ceramic blanks, completing the preparation work before firing the ceramic blanks.

[0051] It should be noted that all drive modules of this embodiment can be configured as various commercially available linear drive modules driven by servo motors. During operation, the servo motors can drive the sliding block on the lead screw. Furthermore, each cylinder, motor, and sensor of this embodiment can be connected to a controller via wires, and its operation is controlled by the controller. The controller can be a computer, control panel, control cabinet, or other commonly available control device.

[0052] To sum up, the present invention has a simple and novel structure and a reasonable design. It can complete a series of automated operations such as automatic loading and unloading and automatic positioning of empty trays, automatic material collection, automatic burr removal, automatic dust blowing, automatic plate loading, automatic powder sprinkling and automatic tray placement of ceramic blanks, as well as automatic material tray picking and placement. It has a high degree of automation, greatly improves production efficiency, reduces the labor intensity of operators, reduces production costs, and can meet the large-scale production needs of enterprises.

[0053] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be considered as equivalent replacement methods and are included in the scope of protection of the present invention.

Claims

1. An automatic blanking machine for ceramic products, characterized by: The invention comprises a frame (1), a press unloading and transferring mechanism (20) for taking ceramic blanks and transferring them to an unloading conveyor mechanism (2), a burr brushing mechanism (21) for removing burrs and excess powder on the surface of the ceramic blanks, a dust blowing mechanism (3) for blowing off the burrs and excess powder, a material taking and arranging mechanism (4) for sucking ceramic blanks on the unloading conveyor mechanism (2) and arranging them on a buffer mechanism (5), a buffer mechanism (5) for arranging and caching ceramic blanks, a powdering mechanism (50) for powdering the ceramic blanks on the buffer mechanism (5) to prevent them from sticking, a tray loading and unloading mechanism (6) for supplying empty trays and conveying them, a material suction and swinging mechanism (7) for transferring ceramic blanks on the buffer mechanism (5) to the empty tray, a tray taking and placing mechanism (8) for transferring the trays and transferring them to a receiving tray mechanism (9), and a receiving tray mechanism (9) for unloading the trays. The mechanism (20) is connected to the feeding end of the unloading conveyor belt mechanism (2) and is located on one side of the frame (1); the burr brushing mechanism (21) is located on the unloading conveyor belt mechanism (2) and on the conveying path of the ceramic blank; the dust blowing mechanism (3) is located on the discharge end side of the unloading conveyor belt mechanism (2); the buffer mechanism (5) is located between the dust blowing mechanism (3) and the disk loading and unloading mechanism (6); the powder spreading mechanism (50) is located above the buffer mechanism (5); the material taking and plate arrangement mechanism (4) is movably arranged above the unloading conveyor belt mechanism (2) and the buffer mechanism (5); the material suction and swinging plate mechanism (7) is movably arranged above the buffer mechanism (5) and the disk loading and unloading mechanism (6); the material receiving tray mechanism (9) is located at the discharge end of the disk loading and unloading mechanism (6); and the material tray taking and placing mechanism (8) is movably arranged above the disk loading and unloading mechanism (6) and the material receiving tray mechanism (9).

2. The automatic blank arranging machine for ceramic products according to claim 1, characterized in that: The press unloading transfer mechanism (20) comprises a shift guide rail assembly (201) and a material taking manipulator (202); the shift guide rail assembly (201) is movably arranged at the bottom of the material taking manipulator (202); the shift guide rail assembly (201) comprises a first discharge guide trough (2011), a second discharge guide trough (2012), a discharge conveying line (2013) and a first slider rail assembly (2014); the first discharge guide trough (2011) is obliquely arranged on one side of the second discharge guide trough (2012) and In correspondence therewith, the first discharge guide groove (2011) and the second discharge guide groove (2012) are both provided with a strip groove (2015) for the movement of ceramic blanks, the second discharge guide groove (2012) is arranged on the discharge conveyor line (2013), the first slider rail assembly (2014) is arranged at the bottom of the discharge conveyor line (2013), and the suction part of the material taking robot (202) can move back and forth above the output end of the shift rail assembly (201) and above the discharge conveyor belt mechanism (2).

3. The automatic blank arranging machine for ceramic products according to claim 1, characterized in that: The burr brushing mechanism (21) comprises a brush mounting plate (211), a brush driving motor (212) and a top surface brush (213); the brush mounting plate (211) is mounted on one side of the unloading conveyor belt mechanism (2); the top surface brush (213) is longitudinally mounted on the brush mounting plate (211) and is located on the conveying path of the ceramic blank; the top surface brush (213) is in transmission connection with the brush driving motor (212).

4. The automatic blank arranging machine for ceramic products according to claim 1, characterized in that: The dust blowing mechanism (3) comprises a blowing block (31), an air suction plate (32) and an air suction hood (33); the air suction plate (32) is mounted on the top of the air suction hood (33); a plurality of air suction holes (321) are provided through the air suction plate (32); two air blowing blocks (31) are provided and are respectively located on both sides of the air suction plate (32); air blowing holes (311) are provided through the air blowing block (31); an air inlet end of the air blowing hole (311) is connected to an air supply source; and a bottom opening of the air suction hood (33) is connected to an air extraction source through a dust suction pipe.

5. The automatic blank arranging machine for ceramic products according to claim 1, characterized in that: The buffer mechanism (5) comprises a material storage support plate (51), a material pushing driving cylinder (52) and a material pushing plate (53); the material storage support plate (51) is fixedly arranged on one side of the unloading conveyor belt mechanism (2); an opening is provided on one side of the material storage support plate (51); the material pushing driving cylinder (52) is arranged at the bottom of the material storage support plate (51); the material pushing plate (53) is arranged on the side of the material storage support plate (51) provided with the opening; the material pushing plate (53) is drivingly connected to the output shaft of the material pushing driving cylinder (52); The powder spreading mechanism (50) is arranged above the material storage support plate (51), and the powder spreading mechanism (50) is arranged as a powder storage tank with a strip-shaped opening at the bottom, and one side of the powder storage tank is connected to an air supply source.

6. The automatic blank arranging machine for ceramic products according to claim 1, characterized in that: The material picking and plate arrangement mechanism (4) comprises a translation module mounting frame (41), a material picking translation module (42), a material picking lifting module (43) and a material picking suction cup (44); the translation module mounting frame (41) is arranged above the unloading conveyor belt mechanism (2), the buffer mechanism (5) and the plate loading and unloading mechanism (6); the material picking translation module (42) is horizontally arranged on the translation module mounting frame (41); the material picking lifting module (43) is longitudinally mounted on the translation part of the material picking translation module (42); and the material picking suction cup (44) is connected to the lifting part of the material picking lifting module (43); The material suction swing plate mechanism (7) comprises a material suction translation module (71), a material suction lifting module (72) and a material suction cup (73); the material suction translation module (71) is horizontally arranged on a translation module mounting frame (41); the material suction lifting module (72) is longitudinally mounted on a translation portion of the material suction translation module (71); and the material suction cup (73) is connected to a lifting portion of the material suction lifting module (72).

7. The automatic blank arranging machine for ceramic products according to claim 1, characterized in that: The tray loading and unloading mechanism (6) comprises a tray storage assembly (61) and a tray conveying assembly (62); the tray conveying assembly (62) is located at the bottom of the tray storage assembly (61); the tray storage assembly (61) comprises an empty tray storage rack (611), an empty tray (612), an empty tray feeding module (613) and an empty tray supporting assembly (614); the empty tray storage rack (611) is arranged above the tray conveying assembly (62); the empty trays (612) are stacked and placed on the empty tray storage rack (611); the empty tray feeding module (613) is arranged below the discharge position of the empty tray storage rack (611); and the empty tray supporting assembly (614) is arranged below the discharge position of the empty tray The component (614) includes a tray support block (6141) and a support block driving device (6142), wherein the tray support block (6141) passes through the two side surfaces of the empty tray storage rack (611) and can extend into the empty tray groove (6121) at the top of the empty tray (612), and the tray support block (6141) is respectively connected to the respective support block driving devices (6142) through the support block transmission assembly (615), so that one end of the tray support block (6141) passes through the empty tray storage rack (611) and then extends into the inner side of the empty tray groove (6121), or one end of the tray support block (6141) exits the inner side of the empty tray groove (6121).

8. The automatic blank arranging machine for ceramic products according to claim 7, characterized in that: The tray conveying assembly (62) comprises a tray conveying line (621), a plurality of tray fixing devices (622), a tray supporting device (623) and a tray blocking device (624); the tray conveying line (621) is located at the bottom of the empty tray storage rack (611); the tray fixing devices (622) are respectively arranged on both sides of the tray conveying line (621); the tray supporting device (623) is arranged on one side of the discharge end of the tray conveying line (621); and the tray blocking device (624) is arranged at the discharge end of the tray conveying line (621).

9. The automatic blank arranging machine for ceramic products according to claim 1, characterized in that: The tray pick-up and placement mechanism (8) comprises a tray translation module mounting plate (81), a tray X-axis translation module (82), a tray Y-axis translation module (83), a tray pick-up and placement lifting module (84), a second slider rail assembly (85), a lifting plate (86), a clamp cylinder (87) and a clamping block (88), wherein the tray X-axis translation module (82) is horizontally mounted on the tray translation module mounting plate (81), one end of the tray Y-axis translation module (83) is connected to the translation portion of the tray X-axis translation module (82), and the tray Y-axis translation module (83) is connected to the translation portion of the tray X-axis translation module (82). The other end of the axis translation module (83) is arranged on the material tray translation module mounting plate (81) through the second slider rail assembly (85), and the material tray pick-up and placement lifting module (84) is longitudinally installed on the translation part of the material tray Y-axis translation module (83). The output shaft of the material tray pick-up and placement lifting module (84) is fixedly connected to the lifting plate (86), and the clamp cylinder (87) is arranged at the bottom of the lifting plate (86). The two clamps of the clamp cylinder (87) are respectively connected to the clamping blocks (88), and the clamping blocks (88) are respectively arranged opposite to each other.

10. The automatic blank arranging machine for ceramic products according to claim 1, characterized in that: The material receiving tray mechanism (9) comprises a tray unloading frame (91), a tray unloading support plate (92) and a tray unloading lifting module (93); the tray unloading frame (91) is longitudinally arranged on one side of the frame (1); the tray unloading support plate (92) is movably arranged on the tray unloading frame (91) through the tray unloading lifting module (93); and the tray unloading lifting module (93) is transmission-connected to both sides of the tray unloading support plate (92).

Citation Information

Patent Citations

  • Automatic blank arranging machine for ceramic products

    CN220364032U