Automatic assembly equipment for LED ceiling lamp lens

Abstract

The present invention relates to the technical field of lamp production equipment, and specifically to an automatic assembly device for LED ceiling lamp lenses, comprising a material conveyor installed on a frame, a press-fit adsorption arm and a movable adsorption arm installed on the side of the material conveyor, an automatic detection and cleaning device is provided between the press-fit adsorption arm and the movable adsorption arm, a lens storage bin is also provided on the side of the movable adsorption arm, the automatic detection and cleaning device comprises a sealing flushing device arranged between the press-fit adsorption arm and the movable adsorption arm, a clamping detection bin for detecting and fixing the lens is installed on the sealing flushing device, a waste recycling box for recycling waste is provided below the clamping detection bin, and a recycling device for recycling cleaning liquid is also provided below the clamping detection bin. The present application can effectively ensure production quality while saving manpower and production costs.

Description

Technical Field

[0001] The invention relates to the technical field of lamp production equipment, and in particular to automatic assembly equipment for LED ceiling lamp lenses. Background Art

[0002] LED ceiling lamp is a kind of lamp that uses LED as light source and is installed inside the room. The appearance design of the lamp is flat on the top and is installed close to the roof, like being adsorbed on the roof, so it is called LED ceiling lamp. LED ceiling lamps are available in two types: with remote control and without remote control. The ceiling lamp with remote control is easy to switch and suitable for use in bedrooms. The lampshade of ceiling lamps is generally made of plastic or plexiglass, and glass lampshades are rarely used. With the continuous rise of the popularity of home decoration, the changes of ceiling lamps are also changing with each passing day. They are no longer limited to the previous single lamp or ring lamp, but are developing towards diversification. They not only absorb the luxury and style of chandeliers, but also adopt the ceiling installation method, avoiding the defect that shorter rooms cannot be equipped with large and luxurious lighting. The lamp body of LED ceiling lamp is directly installed on the roof, which is suitable for overall lighting and is usually used in living rooms and bedrooms. LED ceiling lamp is a kind of lamp that uses LED as light source and is installed inside the room. The appearance design of the lamp is flat on the top and is installed close to the roof, like being adsorbed on the roof, so it is called LED ceiling lamp. LED ceiling lamps are a new generation of cold light sources, which are more energy-efficient than tubular energy-saving lamps, have high brightness, long light projection distance, good light projection performance, and a wide voltage range. The light source can achieve seven color changes of LED through a built-in microcomputer controller. The light color is soft, bright, colorful, low-loss, low-energy, and green and environmentally friendly. Therefore, it is likely to replace ordinary circular energy-saving lamps.

[0003] Chinese patent CN112975381B discloses an automatic assembly production line for ceiling lamps, including a first conveyor line and a second conveyor line for circular conveying. On the first conveyor line, there are arranged in sequence a manual tray placement station for manually placing lamp trays on a tooling board, one or more lens assembly stations, and a terminal assembly station for assembling terminals onto a tooling board material with lenses conveyed thereon. Each lens assembly station is equipped with lenses of different wattages and is used to assemble and press the lenses. On the second conveyor line, there are arranged in sequence a chassis silo, a robot loading station, a labeling station, a laser station, a screw locking station, a coil guard installation station, a detection station, a terminal bolt locking station, a discharge station, a qualified discharge station, and an unqualified discharge station.

[0004] In the above technical solution, when assembling the lens, the lens is directly taken out from the lens material bin, moved to the lamp panel material, and then pressed and assembled by a pressing cylinder. Although it can effectively improve work efficiency, the lens material bin still needs to be added by staff. During the adding process, the lens may come into contact with foreign matter or dust and stick to the lens. If it is assembled directly, foreign matter or dust on the lens may enter the ceiling lamp, affecting the production quality and increasing the production cost. If foreign matter or dust is found to have entered after the ceiling lamp is assembled, it will cause maintenance troubles and waste manpower. Summary of the invention

[0005] In view of the problems existing in the existing technology, an automatic assembly equipment for LED ceiling lamp lenses is provided, which can effectively ensure the production quality through an automatic detection and cleaning device, while saving manpower and production costs.

[0006] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:

[0007] An automatic assembly device for LED ceiling lamp lenses comprises a material conveyor installed on a frame, a press-fit adsorption arm and a movable adsorption arm are installed on the side of the material conveyor, an automatic detection and cleaning device is arranged between the press-fit adsorption arm and the movable adsorption arm, a lens storage bin is also arranged on the side of the movable adsorption arm, the automatic detection and cleaning device comprises a sealing flushing device arranged between the press-fit adsorption arm and the movable adsorption arm, a clamping detection bin for detecting and fixing the lens is installed on the sealing flushing device, a waste recovery box for recovering waste materials is arranged below the clamping detection bin, and a recycling device for recovering cleaning liquid is also arranged below the clamping detection bin.

[0008] Preferably, the clamping detection chamber includes a fixed mounting plate installed on the sealing flushing device, the mounting chamber is installed on the fixed mounting plate, the upper and lower ends of the mounting chamber are provided with openings, the side of the mounting chamber is provided with a drainage outlet, the interior of the mounting chamber is also provided with a plurality of limit slide rails, the limit slide rails are provided with limit mounting sliders, the bottom of the limit mounting sliders is provided with sliding columns, the limit mounting sliders are also provided with a rotating mounting seat, the rotating mounting seat is also provided with a limit clamping rod, and the clamping detection chamber also includes a contraction detection device that drives the limit mounting slider to contract and move synchronously.

[0009] Preferably, the rotating mount includes a telescopic mounting frame installed on the limit mounting slider, the telescopic end of the telescopic mounting frame is installed with a rotating block, the rotating block is provided with a limit slot, and the rotating mount also includes a rotating drive device for driving the rotating block to rotate.

[0010] Preferably, a clamping joint matching the limiting slot is provided on the limiting clamping rod, a limiting installation slot is provided on the outer side of the limiting clamping rod, a rubber clamping sleeve is installed inside the limiting installation slot, and a V-shaped groove is provided on the outer side of the rubber clamping sleeve.

[0011] Preferably, the shrinkage detection device includes a synchronous shrinkage wheel installed at the bottom of the installation bin, and a plurality of shrinkage bevel grooves are provided on the synchronous shrinkage wheel, which abut against the sliding column of the limit installation slider. The shrinkage detection device also includes a rotating frame installed on the fixed installation plate, and a linear drive is installed on the rotating frame. A pressure detection head is installed on the output end of the linear drive, and the end of the pressure detection head away from the linear drive is connected to the synchronous shrinkage wheel.

[0012] Preferably, the pressure detection head includes a limiting connecting sleeve installed on the synchronous contraction wheel, a pressure sensor is provided inside the limiting connecting sleeve, a connecting block is also installed inside the limiting connecting sleeve, the connecting block is connected to the output end of the linear drive, and a spring is also installed between the connecting block and the pressure sensor.

[0013] Preferably, the sealing flushing device includes a bidirectional ball screw slide installed on a frame, a flip driver is installed at the center position of the bidirectional ball screw slide, the output end of the flip driver is connected to the fixed mounting plate, and several movable mounting plates are installed on the movable end of the bidirectional ball screw slide, and sealing plates are installed on the movable mounting plates, and quick cleaning heads are installed on the sealing plates, and a water receiving bucket is also installed on the sealing plates.

[0014] Preferably, the quick cleaning head comprises a nozzle installed on the sealing plate, a three-way solenoid valve is installed on the connecting pipe of the nozzle, an air pipe and a water pipe are installed on the three-way solenoid valve, and the water pipe is connected to the recycling device.

[0015] Preferably, the waste recycling box includes a receiving hopper arranged directly below the clamping detection bin, a discharge port is provided on the side of the receiving hopper, an elastic pad is provided at the bottom of the receiving hopper, and a storage rail is also installed on the discharge port.

[0016] Preferably, the recycling device includes a sewage collection box arranged below the sealed flushing device, and a partition filter layer is installed inside the sewage collection box, which divides the internal space of the sewage collection box into a sewage chamber and a filter chamber. The sewage chamber of the sewage collection box is connected to the water receiving bucket through a wastewater collection pipe. A suction and delivery pump is also installed on the sewage collection box, and the input end of the suction and delivery pump is connected to the filter chamber, and the output end of the suction and delivery pump is connected to the water pipe.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The material conveyor conveys the lamp panel material to the designated pressing position and stops. At the same time, the adsorption arm is moved to take out the lens to be assembled from the lens storage bin and put the lens into the clamping detection bin. The clamping detection bin clamps and fixes the lens. While the lens is clamped, the clamping detection bin will detect the diameter of the lens to determine whether it matches the lamp panel material. If the diameter of the lens is unqualified, the clamping detection bin will cancel the fixation and the lens will fall directly into the waste recycling bin. If the lens meets the standard, the sealing and flushing device will rotate the position of the clamping detection bin. At the same time, the sealing and flushing device will seal the clamping detection bin, and the lens inside the clamping detection bin will be air-dried and cleaned to ensure that the lens remains clean. The cleaning fluid and impurities generated during cleaning will fall into the recycling device. The recycling device will filter and separate the cleaning fluid and impurities to save cleaning costs. After the lens is cleaned, the clamping detection bin returns to its original position, and the press-fitting adsorption arm presses the cleaned lens onto the lamp panel material. It can effectively ensure production quality while saving manpower and production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of an automatic assembly equipment for LED ceiling lamp lenses;

[0020] Figure 2 This is a front view of an automatic assembly equipment for LED ceiling lamp lenses;

[0021] Figure 3 It is a top view of an automatic assembly equipment for LED ceiling lamp lenses;

[0022] Figure 4 It is a three-dimensional schematic diagram of an automatic detection and cleaning device in an automatic assembly device for LED ceiling lamp lenses;

[0023] Figure 5 It is a three-dimensional schematic diagram of a clamping and testing chamber and a sealing and flushing device in an automatic assembly device for LED ceiling lamp lenses;

[0024] Figure 6 It is a three-dimensional schematic diagram of the working status of the clamping and testing chamber and the sealing and flushing device in the automatic assembly equipment of the LED ceiling lamp lens;

[0025] Figure 7 It is a three-dimensional schematic diagram of a quick cleaning head in an automatic assembly device for LED ceiling lamp lenses;

[0026] Figure 8 This is a front view of a clamping and testing chamber in an automatic assembly device for LED ceiling lamp lenses;

[0027] Fig. 9 yes Figure 8 Sectional view at section AA;

[0028] Fig.10 Fig. 9 A partial enlarged view of point B in the middle;

[0029] Fig.11 It is a three-dimensional schematic diagram of a clamping and testing chamber in an automatic assembly device for LED ceiling lamp lenses;

[0030] Fig.12 It is a three-dimensional schematic diagram of a pressure detection head in an automatic assembly device for LED ceiling lamp lenses;

[0031] Fig.13 It is a three-dimensional schematic diagram of a limit clamping rod in an automatic assembly device for a LED ceiling lamp lens;

[0032] Fig.14 It is a three-dimensional schematic diagram of a waste recycling bin in an automatic assembly device for LED ceiling lamp lenses;

[0033] Fig.15 The present invention is a plan cross-sectional view of a recycling device in an automatic assembly device for a LED ceiling lamp lens.

[0034] The numbers in the figure are:

[0035] A1-lens;

[0036] A2- lamp panel material;

[0037] 1- rack;

[0038] 2-Material conveyor;

[0039] 3- Press-fit adsorption arm;

[0040] 4-Move the adsorption arm;

[0041] 5- Lens storage silo;

[0042] 6-Clamping and testing chamber;

[0043] 61-fixed mounting plate;

[0044] 62-installation compartment; 621-drainage outlet; 622-limiting slide rail;

[0045] 63-limiting installation slider; 631-sliding column;

[0046] 64-rotating mounting seat; 641-telescopic mounting frame; 642-rotating block; 6421-limiting slot; 643-rotating driving device; 6431-mounting bracket; 6432-transmission wheel; 6433-rotating wheel; 6434-rotating driver; 6435-transmission belt;

[0047] 65-limit clamping rod; 651-card joint; 652-rubber card sleeve; 6521-V-shaped card slot;

[0048] 66-contraction detection device; 661-synchronous contraction wheel; 6611-contraction chute; 662-rotating frame; 663-linear drive; 664-pressure detection head; 6641-limiting connecting sleeve; 6642-connecting block; 6643-pressure sensor; 6644-spring;

[0049] 7-Seal flushing device;

[0050] 71-bidirectional ball screw slide;

[0051] 72-flip drive;

[0052] 73-mobile mounting plate;

[0053] 74-blocking plate; 741-water receiving bucket;

[0054] 75- quick cleaning head; 751- nozzle; 752- connecting pipe; 753- three-way solenoid valve; 754- air pipe; 755- water pipe;

[0055] 8- Waste recycling bin;

[0056] 81- receiving hopper;

[0057] 82- elastic pad;

[0058] 83-Storage rail;

[0059] 9- Recycling device;

[0060] 91-wastewater collection pipe;

[0061] 92-Sewage collection tank;

[0062] 93-dividing the filter layer;

[0063] 94-Suction delivery pump. DETAILED DESCRIPTION

[0064] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0065] like Figures 1 to 15 As shown:

[0066] An automatic assembly device for LED ceiling lamp lenses comprises a material conveyor 2 installed on a frame 1, a press-fit adsorption arm 3 and a movable adsorption arm 4 are installed on the side of the material conveyor 2, an automatic detection and cleaning device is provided between the press-fit adsorption arm 3 and the movable adsorption arm 4, a lens storage bin 5 is also provided on the side of the movable adsorption arm 4, the automatic detection and cleaning device comprises a sealing flushing device 7 arranged between the press-fit adsorption arm 3 and the movable adsorption arm 4, a clamping detection bin 6 for detecting and fixing the lens is installed on the sealing flushing device 7, a waste recovery box 8 for recovering waste materials is provided below the clamping detection bin 6, and a recycling device 9 for recovering cleaning liquid is also provided below the clamping detection bin 6.

[0067] When assembling the ceiling lamp lens, the staff puts the lens to be installed in advance into the lens storage bin 5, and then puts the lamp panel material on the material conveyor 2. The material conveyor 2 conveys the lamp panel material to the designated pressing position and stops. At the same time, the adsorption arm 4 is moved to take out the lens to be assembled from the lens storage bin 5, and put the lens into the clamping detection bin 6. The clamping detection bin 6 clamps and fixes the entered lens. While the lens is clamped, the clamping detection bin 6 will detect the diameter of the lens to determine whether it matches the lamp panel material. If the diameter of the lens is unqualified, the clamping detection bin 6 will cancel the fixation. The lens will fall directly into the waste recycling box 8. If the lens meets the standard, the sealing and flushing device 7 will rotate the position of the clamping detection bin 6. At the same time, the sealing and flushing device 7 will seal the clamping detection bin 6, and the lens inside the clamping detection bin 6 will be air-dried and cleaned to ensure that the lens remains clean. The cleaning liquid and impurities generated during cleaning will fall into the recycling device 9. The recycling device 9 will filter and separate the cleaning liquid and impurities to save cleaning costs. After the lens is cleaned, the clamping detection bin 6 returns to its original position, and the press-fitting adsorption arm 3 presses the cleaned lens onto the lamp panel material.

[0068] like Figure 5 , Figure 8 and Fig. 9 As shown:

[0069] The clamping detection bin 6 includes a fixed mounting plate 61 mounted on the sealing flushing device 7, a mounting bin 62 is mounted on the fixed mounting plate 61, openings are provided at both upper and lower ends of the mounting bin 62, a drain outlet 621 is provided on the side of the mounting bin 62, a plurality of limit slide rails 622 are provided inside the mounting bin 62, a limit mounting slider 63 is provided in each of the limit slide rails 622, a sliding column 631 is provided at the bottom of the limit mounting slider 63, a rotating mounting seat 64 is also installed on the limit mounting slider 63, a limit clamping rod 65 is also installed on the rotating mounting seat 64, and the clamping detection bin 6 also includes a contraction detection device 66 for driving the limit mounting slider 63 to contract and move synchronously.

[0070] The fixed mounting plate 61 is used to be mounted on the sealing flushing device 7, and the lamp panel material is placed on the material conveyor 2. The material conveyor 2 conveys the lamp panel material to the designated pressing position and stops. At the same time, the moving adsorption arm 4 takes out the lens to be assembled from the lens storage bin 5, and puts the lens into the mounting bin 62. The lens moves to the position of the limit clamping rod 65 inside the mounting bin 62 and stops. The contraction detection device 66 drives the limit mounting slider 63 to contract synchronously. When the limit mounting slider 63 contracts, it drives the rotating mounting seat 64 to move synchronously. When the rotating mounting seat 64 contracts, the lens is clamped and fixed by the limit clamping rod 65. The contraction detection device 66 can effectively detect the clamping force. Determine whether the size of the lens meets the specifications. If the lens is unqualified, release the fixation and allow the lens to fall from the lower opening of the mounting bin 62 into the waste recycling box 8 for processing. If the size of the lens meets the specifications, the sealing and flushing device 7 drives the fixed mounting plate 61 to rotate, so that the mounting bin 62 adjusts its angle. The sealing and flushing device 7 seals the mounting bin 62, and the lens fixed inside the mounting bin 62 is air-dried and cleaned. During cleaning, the rotating mounting seat 64 synchronously drives the limit clamping rod 65 to rotate synchronously. When the limit clamping rod 65 rotates, it drives the lens to rotate as well. The rotating lens can effectively improve the cleaning effect. At the same time, the cleaning liquid generated during cleaning will flow out from the drain port 621 of the mounting bin 62.

[0071] like Fig. 9 , Fig.10 and Fig.11 As shown:

[0072] The rotating mounting seat 64 includes a telescopic mounting frame 641 mounted on the limiting mounting slider 63, a rotating block 642 is mounted on the telescopic end of the telescopic mounting frame 641, and a limiting slot 6421 is provided on the rotating block 642. The rotating mounting seat 64 also includes a rotating driving device 643 for driving the rotating block 642 to rotate.

[0073] The telescopic mounting frame 641 is installed on the limit mounting slider 63, the rotating block 642 can rotate on the rotating block 642, the limit slot 6421 on the rotating block 642 is used to clamp the limit clamping rod 65, the rotating drive device 643 is used to drive the rotating block 642 to rotate, the mobile adsorption arm 4 takes out the lens to be assembled from the lens storage bin 5, and puts the lens into the installation bin 62, the lens moves to the position of the limit clamping rod 65 inside the installation bin 62 and stops, the contraction detection device 66 drives the limit mounting slider 63 to contract synchronously, and the limit mounting slider 63 contracts and drives the telescopic mounting frame 641 to contract synchronously When the telescopic mounting frame 641 moves, it drives the limiting clamping rod 65 installed on the rotating block 642 to clamp and fix the lens. If the size of the lens meets the specifications, the sealing and flushing device 7 drives the fixed mounting plate 61 to rotate, so that the mounting bin 62 adjusts the angle. The sealing and flushing device 7 seals the mounting bin 62, and the lens fixed inside the mounting bin 62 is air-dried and cleaned. When it is necessary to drive the limiting clamping rod 65 to rotate during cleaning, the rotating block 642 is driven to rotate through the rotating driving device 643. The rotation of the rotating block 642 drives the lens to rotate synchronously. When the lens rotates, the cleaning effect can be effectively improved to avoid causing blind spots for cleaning.

[0074] It should be noted that the rotation drive device 643 includes a mounting bracket 6431, a transmission wheel 6432, a rotating wheel 6433, a rotation driver 6434 and a transmission belt 6435. The mounting bracket 6431 is mounted on the mounting bracket 6431, and the rotation driver 6434 is mounted on the mounting bracket 6431. A rotating wheel 6433 is mounted on the rotating end of the rotation driver 6434. The transmission wheel 6432 is coaxially connected to the rotating block 642. A transmission belt 6435 is sleeved on the rotating wheel 6433 and the transmission wheel 6432. When it is necessary to drive the rotating block 642 to rotate, the rotation driver 6434 is preferably a servo motor, and the servo motor drives the rotating wheel 6433 to rotate. When the rotating wheel 6433 rotates, it drives the transmission wheel 6432 to rotate through the transmission belt 6435. When the transmission wheel 6432 rotates, it drives the rotating block 642 to rotate synchronously.

[0075] like Fig. 9 and Fig.13 As shown:

[0076] The limit clamping rod 65 is provided with a clamping joint 651 matching the limit slot 6421 , the outer side of the limit clamping rod 65 is provided with a limit installation slot, the inner side of the limit installation slot is provided with a rubber clamping sleeve 652 , and the outer side of the rubber clamping sleeve 652 is provided with a V-shaped slot 6521 .

[0077] The mobile adsorption arm 4 takes out the lens to be assembled from the lens storage bin 5 and puts the lens into the installation bin 62. The lens moves to the position of the limit clamping rod 65 inside the installation bin 62 and then stops. The contraction detection device 66 drives the limit installation slider 63 to contract synchronously. When the limit installation slider 63 contracts, it drives the rotating mounting seat 64 to move synchronously. When the rotating mounting seat 64 contracts and moves, the lens is clamped and fixed by the limit clamping rod 65. The limit groove 6421 on the limit clamping rod 65 is used for limit installation of the rubber clamping sleeve 652. The V-shaped groove 6521 of the rubber clamping sleeve 652 is used to adapt to the clamping and fixing of the lens, effectively ensuring the stability of the clamping and fixing.

[0078] like Fig. 9 and Fig.11 As shown:

[0079] The shrinkage detection device 66 includes a synchronous shrinkage wheel 661 installed at the bottom of the installation bin 62, and a plurality of shrinkage inclined grooves 6611 are provided on the synchronous shrinkage wheel 661. The shrinkage inclined grooves 6611 are in conflict with the sliding column 631 of the limit installation slider 63. The shrinkage detection device 66 also includes a rotating frame 662 installed on the fixed installation plate 61, and a linear drive is installed on the rotating frame 662. A pressure detection head 664 is installed on the output end of the linear drive 663, and the end of the pressure detection head 664 away from the linear drive 663 is connected to the synchronous shrinkage wheel 661.

[0080] The lens moves to the position of the limit clamping rod 65 inside the mounting bin 62 and then stops. When it is necessary to synchronously retract the limit clamping rod 65 to fix the lens, the linear drive 663 is preferably an electric push rod, which drives the pressure detection head 664 to perform synchronous retraction and movement. When the pressure detection head 664 retracts and moves, it drives the synchronous retraction wheel 661 to rotate. When the synchronous retraction wheel 661 rotates, it squeezes the sliding column 631 of the limit mounting slider 63 through the retraction inclined groove 6611, so that the limit mounting slider 63 retracts and moves along the limit slide rail 622 of the mounting bin 62. When the limit mounting slider 63 retracts and moves, it drives the rotating mounting seat 64 to move synchronously. When the rotating mounting seat 64 retracts and moves, the lens is clamped and fixed by the limit clamping rod 65. The pressure detection head 664 can effectively detect the clamping pressure, and whether the lens is of a qualified size can be determined based on different clamping pushing forces.

[0081] like Fig.11 and Fig.12 As shown:

[0082] The pressure detection head 664 includes a limiting connecting sleeve 6641 installed on the synchronous contraction wheel 661, a pressure sensor 6643 is provided inside the limiting connecting sleeve 6641, a connecting block 6642 is also installed inside the limiting connecting sleeve 6641, the connecting block 6642 is connected to the output end of the linear drive 663, and a spring 6644 is also installed between the connecting block 6642 and the pressure sensor 6643.

[0083] The limit connecting sleeve 6641 is used to connect the synchronous shrinking wheel 661. When it is necessary to drive the synchronous shrinking wheel 661 to shrink and move, the electric push rod drives the connecting block 6642 to shrink and move. When the connecting block 6642 moves, the pressure sensor 6643 is pushed by the spring 6644. The pressure sensor 6643 drives the limit connecting sleeve 6641 to move. The limit connecting sleeve 6641 drives the synchronous shrinking wheel 661 to move. When the synchronous shrinking wheel 661 rotates, the sliding column 631 of the limit mounting slider 63 is squeezed through the shrinking inclined groove 6611, so that the limit mounting slider 63 is retracted and moved along the limit slide rail 622 of the mounting bin 62. When the limit mounting slider 63 shrinks and moves, it drives the rotating mounting seat 64 to move synchronously. When the rotating mounting seat 64 shrinks and moves, the lens is clamped and fixed by the limit clamping rod 65. The pressure can be effectively detected by the pressure sensor 6643, so that the lens size can be judged according to the pressure value. Whether it meets the marking.

[0084] like Figures 1 to 6 As shown:

[0085] The sealing flushing device 7 includes a bidirectional ball screw slide 71 installed on the frame 1, a flip driver 72 is installed at the center position of the bidirectional ball screw slide 71, the output end of the flip driver 72 is connected to the fixed mounting plate 61, and several movable mounting plates 73 are installed on the movable end of the bidirectional ball screw slide 71, and sealing plates 74 are installed on the movable mounting plates 73, and quick cleaning heads 75 are installed on the sealing plates 74. A water receiving bucket 741 is also installed on the sealing plate 74.

[0086] If the size of the lens meets the specifications, the flip driver 72 drives the fixed mounting plate 61 to rotate, so that the mounting bin 62 adjusts the angle, and the bidirectional ball screw slide 71 drives the sealing plate 74 to clamp and close the openings at both ends of the mounting bin 62, and the water receiving bucket 741 of the sealing plate 74 will be connected to the drain port 621 of the mounting bin 62, and the lens fixed inside the mounting bin 62 will be cleaned by the quick cleaning head 75. During cleaning, the rotating mounting seat 64 synchronously drives the limit clamping rod 65 to rotate synchronously, and the limit clamping rod 65 rotates when it rotates, and the lens is driven to rotate, which is effective and quick cleaning. The cleaning liquid inside the mounting bin 62 will be discharged from the drain port 621 into the water receiving bucket 741 of the sealing plate 74, and the water receiving bucket 741 of the sealing plate 74 transports the sewage to the recycling device 9. After the lens is cleaned, the quick cleaning head 75 will quickly air-dry the lens, so as to effectively and automatically clean the lens.

[0087] like Figure 6 Only Figure 7 As shown:

[0088] The quick cleaning head 75 includes a nozzle 751 installed on the sealing plate 74 , a three-way solenoid valve 753 is installed on the connecting pipe 752 of the nozzle 751 , an air pipe 754 and a water pipe 755 are installed on the three-way solenoid valve 753 , and the water pipe 755 is connected to the recycling device 9 .

[0089] The nozzle 751 is used to blow air or spray water onto the lens. The three-way solenoid valve 753 controls the air pipe 754 and the water pipe 755 to be connected to the nozzle 751 respectively. When the lens needs to be cleaned, the water pipe 755 is opened through the three-way solenoid valve 753, and the recycling device 9 transports the filtered cleaning liquid to the nozzle 751 through the water pipe 755. The nozzle 751 sprays water onto the lens for flushing. After flushing, the three-way solenoid valve 753 opens the air pipe 754, and the air pipe 754 transports air to the air pipe 754. The gas will connect to the lens for rapid air drying, effectively improving the cleaning efficiency.

[0090] like Figure 2 and Fig.14 As shown:

[0091] The waste recycling box 8 includes a receiving hopper 81 arranged directly below the clamping detection bin 6, a discharge port is arranged on the side of the receiving hopper 81, an elastic pad 82 is arranged at the bottom of the receiving hopper 81, and a storage rail 83 is also installed on the discharge port.

[0092] If the diameter of the lens is unqualified, the clamping detection bin 6 will be unfixed, and the lens will fall directly into the receiving hopper 81 directly below the clamping detection bin 6. The elastic pad 82 of the receiving hopper 81 is used to buffer the impact force to prevent the lens from being scratched when it falls. At the same time, the bottom of the receiving hopper 81 is an inclined surface, which will cause the lens to slide to the discharge port and fall onto the storage rail 83 for collection and storage for processing.

[0093] like Figure 2 and Fig.15 As shown:

[0094] The recycling device 9 includes a sewage collecting box 92 arranged below the sealing flushing device 7. A partition filter layer 93 is installed inside the sewage collecting box 92. The partition filter layer 93 divides the internal space of the sewage collecting box 92 into a sewage chamber and a filter chamber. The sewage chamber of the sewage collecting box 92 is connected to the water receiving bucket 741 through a wastewater collecting pipe 91. A suction and delivery pump 94 is also installed on the sewage collecting box 92. The input end of the suction and delivery pump 94 is connected to the filter chamber, and the output end of the suction and delivery pump 94 is connected to the water pipe 755.

[0095] The wastewater collecting pipe 91 is connected with the water receiving bucket 741 of the sealed flushing device 7. When the sealed flushing device 7 cleans the lens, the wastewater collecting pipe 91 will guide the sewage to be collected into the sewage chamber of the sewage collecting box 92. The dividing filter layer 93 between the sewage chamber and the filter chamber will filter the sewage. During the filtration, the dirt will stay in the sewage chamber. The filtered cleaning liquid will enter the filter chamber and be sent to the water pipe 755 through the suction delivery pump 94. The water pipe 755 will deliver the filtered cleaning liquid to the quick cleaning head 75 for flushing. The cleaning liquid is effectively recycled and the cleaning cost is effectively saved.

[0096] Specific working principle:

[0097] When assembling the ceiling lamp lens, the staff puts the lens to be installed in advance into the lens storage bin 5, and then puts the lamp panel material on the material conveyor 2. The material conveyor 2 conveys the lamp panel material to the designated pressing position and stops. At the same time, the adsorption arm 4 is moved to take out the lens to be assembled from the lens storage bin 5, and put the lens into the clamping detection bin 6. The clamping detection bin 6 clamps and fixes the entered lens. While the lens is clamped, the clamping detection bin 6 will detect the diameter of the lens to determine whether it matches the lamp panel material. If the diameter of the lens is unqualified, the clamping detection bin 6 will cancel the fixation. The lens will directly fall into the waste recycling box 8. If the lens meets the standard, the sealing and flushing device 7 will rotate the position of the clamping and testing chamber 6, and the sealing and flushing device 7 will seal the clamping and testing chamber 6, and the lens inside the clamping and testing chamber 6 will be air-dried and cleaned to ensure that the lens remains clean. The cleaning liquid and impurities generated during cleaning will fall into the recycling device 9, and the recycling device 9 will filter and separate the cleaning liquid and impurities to save cleaning costs. After the lens is cleaned, the clamping and testing chamber 6 returns to its original position, and the press-fitting adsorption arm 3 presses the cleaned lens onto the lamp panel material. It can effectively ensure production quality while saving manpower and production costs.

[0098] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. An automatic assembly device for LED ceiling lamp lenses, comprising a material conveyor (2) mounted on a frame (1), a press-fitting adsorption arm (3) and a movable adsorption arm (4) mounted on the side of the material conveyor (2), an automatic detection and cleaning device being arranged between the press-fitting adsorption arm (3) and the movable adsorption arm (4), and a lens storage bin (5) being arranged on the side of the movable adsorption arm (4), characterized in that: The automatic detection and cleaning device comprises a sealing flushing device (7) arranged between a press-fit adsorption arm (3) and a movable adsorption arm (4); a clamping detection chamber (6) for detecting a fixed lens is installed on the sealing flushing device (7); a waste recovery box (8) for recovering waste materials is arranged below the clamping detection chamber (6); and a recycling device (9) for recovering cleaning liquid is also arranged below the clamping detection chamber (6); The clamping detection chamber (6) comprises a fixed mounting plate (61) mounted on the sealing flushing device (7), a mounting chamber (62) being mounted on the fixed mounting plate (61), openings being provided at both upper and lower ends of the mounting chamber (62), a drain outlet (621) being provided at the side of the mounting chamber (62), a plurality of limit slide rails (622) being provided inside the mounting chamber (62), a limit mounting slider (63) being provided in each of the limit slide rails (622), a sliding column (631) being provided at the bottom of the limit mounting slider (63), a rotating mounting seat (64) being provided on the limit mounting slider (63), a limit clamping rod (65) being provided on the rotating mounting seat (64), and the clamping detection chamber (6) further comprises a contraction detection device (66) for driving the limit mounting slider (63) to contract and move synchronously; The shrinkage detection device (66) comprises a synchronous shrinkage wheel (661) installed at the bottom of the installation bin (62), and a plurality of shrinkage inclined grooves (6611) are provided on the synchronous shrinkage wheel (661), and the shrinkage inclined grooves (6611) are in conflict with the sliding column (631) of the limit installation slider (63). The shrinkage detection device (66) further comprises a rotating frame (662) installed on the fixed installation plate (61), and a linear drive is installed on the rotating frame (662). A pressure detection head (664) is installed on the output end of the linear drive (663), and the end of the pressure detection head (664) away from the linear drive (663) is connected to the synchronous shrinkage wheel (661); The pressure detection head (664) comprises a limit connection sleeve (6641) installed on the synchronous contraction wheel (661), a pressure sensor (6643) is arranged inside the limit connection sleeve (6641), a connection block (6642) is also installed inside the limit connection sleeve (6641), the connection block (6642) is connected to the output end of the linear driver (663), and a spring (6644) is also installed between the connection block (6642) and the pressure sensor (6643).

2. The automatic assembly equipment for LED ceiling lamp lens according to claim 1, characterized in that: The rotating mounting seat (64) comprises a telescopic mounting frame (641) mounted on a position-limiting mounting slider (63); a rotating block (642) is mounted on the telescopic end of the telescopic mounting frame (641); a position-limiting slot (6421) is provided on the rotating block (642); and the rotating mounting seat (64) further comprises a rotating driving device (643) for driving the rotating block (642) to rotate.

3. The automatic assembly equipment for LED ceiling lamp lens according to claim 2, characterized in that: The limit clamping rod (65) is provided with a clamping joint (651) matching the limit clamping groove (6421); the outer side of the limit clamping rod (65) is provided with a limit installation groove; the interior of the limit installation groove is provided with a rubber clamping sleeve (652); the outer side of the rubber clamping sleeve (652) is provided with a V-shaped clamping groove (6521).

4. The automatic assembly equipment for LED ceiling lamp lens according to claim 3, characterized in that: The sealing flushing device (7) comprises a bidirectional ball screw slide (71) mounted on a frame (1); a flip driver (72) is mounted at a central position of the bidirectional ball screw slide (71); an output end of the flip driver (72) is connected to a fixed mounting plate (61); a plurality of movable mounting plates (73) are mounted on the movable end of the bidirectional ball screw slide (71); a blocking plate (74) is mounted on each of the movable mounting plates (73); a quick cleaning head (75) is mounted on each of the blocking plates (74); and a water receiving bucket (741) is also mounted on the blocking plate (74).

5. The automatic assembly equipment for LED ceiling lamp lens according to claim 4, characterized in that: The quick cleaning head (75) comprises a nozzle (751) mounted on a blocking plate (74); a three-way solenoid valve (753) is mounted on a connecting pipe (752) of the nozzle (751); an air pipe (754) and a water pipe (755) are mounted on the three-way solenoid valve (753); and the water pipe (755) is connected to a recycling device (9).

6. The automatic assembly equipment for LED ceiling lamp lens according to claim 5, characterized in that: The waste recycling box (8) comprises a receiving hopper (81) arranged directly below the clamping detection bin (6), a discharge port is arranged on the side of the receiving hopper (81), an elastic pad (82) is arranged at the bottom of the receiving hopper (81), and a storage rail (83) is also installed on the discharge port.

7. The automatic assembly equipment for LED ceiling lamp lens according to claim 6, characterized in that: The recycling device (9) comprises a sewage collection box (92) arranged below the sealing flushing device (7); a partitioning filter layer (93) is installed inside the sewage collection box (92); the partitioning filter layer (93) partitions the internal space of the sewage collection box (92) into a sewage chamber and a filter chamber; the sewage chamber of the sewage collection box (92) is connected to a water receiving bucket (741) via a wastewater collection pipe (91); a suction delivery pump (94) is also installed on the sewage collection box (92); the input end of the suction delivery pump (94) is connected to the filter chamber; and the output end of the suction delivery pump (94) is connected to a water pipe (755).

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