Motor assembly equipment

By integrating multiple processes in the motor assembly process, the problems of low efficiency and low integration of existing motor assembly have been solved, efficient and automated motor assembly has been achieved, and the stability of product quality and mass production capacity have been ensured.

CN116961329BActive Publication Date: 2025-09-05WUXI HONGEN ELECTRIC MACHINERY CO LTD
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Patent Information

Application Number
CN202310878260.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-17
Publication Date
2025-09-05
Estimated Expiration
2043-07-17

AI Technical Summary

Technical Problem

The existing motor assembly process is inefficient, has a low degree of integration, requires a lot of manpower, and has unstable assembly precision and quality, making mass production impossible.

Method used

A motor assembly equipment was designed that integrates intelligent feeding detection, plasma static removal, dispensing, curing, automatic magnet feeding and installation, intelligent camera concentricity detection and motor back cover press-fitting, realizing integrated processing of multiple processes on a single device.

Benefits of technology

It achieves efficient and automated motor assembly, improves production capacity and assembly accuracy, reduces labor requirements, ensures the stability of motor product quality and the degree of integration, and is suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a motor assembly device, comprising a frame, a workbench and a rotatable turntable provided in the frame, a plurality of turntable clamps installed on the turntable, the turntable clamps being used to fix the motor housing; a plasma cleaning mechanism, a glue dispensing mechanism, a curing mechanism, a magnet feeding mechanism, a concentricity detection mechanism, and a motor cover pressing mechanism are installed around the turntable on the workbench. The present invention integrates intelligent feeding detection, plasma static cleaning, glue dispensing, curing, automatic magnet feeding and installation, concentricity detection with an intelligent camera, and motor back cover pressing into an integrated process, which can realize the integrated processing of multiple processes in the motor assembly process on a single device, with a high degree of integration, automated control, high production capacity, high assembly precision, and labor cost savings; the device occupies a very small area, has a very high degree of integration, and has a highly integrated process, so that the assembly qualification rate is guaranteed, and the stability of the motor product quality is guaranteed, thereby improving the motor assembly efficiency and saving assembly time.
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Description

Technical Field

[0001] The invention relates to motor assembly equipment, and belongs to the technical field of motor assembly. Background Art

[0002] Currently, most motor assembly processes, except for winding, rely on manual labor. This inefficiency and low production capacity prevent large-scale production, resulting in low assembly precision and high labor costs. Furthermore, numerous assembly lines occupy a large area, resulting in a very low level of integration and the inability to integrate processes. This makes it difficult to guarantee an assembly pass rate and, consequently, the stability of motor product quality.

[0003] Therefore, there is an urgent need for a motor assembly equipment with high assembly efficiency, high degree of integration, and the ability to ensure production and processing accuracy. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention provides a motor assembly equipment, which integrates intelligent feeding detection, plasma static removal, dispensing, curing, automatic magnet feeding and installation, intelligent camera concentricity detection, and motor back cover pressing into one integrated processing. It can realize the integrated processing of multiple processes in the motor assembly process on a single device, and is a workstation with integrated diversified actions.

[0005] Specifically, the following technical solutions are included:

[0006] The present invention provides a motor assembly device, comprising a frame, a workbench and a turntable connected to the workbench and rotatable, the turntable being installed with a plurality of turntable clamps, the turntable clamps being used to fix the motor housing; a plasma cleaning mechanism, a dispensing mechanism, a curing mechanism, a magnet feeding mechanism, a concentricity detection mechanism and a motor cover pressing mechanism being installed around the turntable, the turntable rotating to drive the motor housing on the turntable clamp to pass through the plasma cleaning mechanism, the dispensing mechanism, the curing mechanism, the magnet feeding mechanism, the concentricity detection mechanism and the motor cover pressing mechanism in sequence; the plasma cleaning mechanism comprises a plasma spray gun, which is used to clean the motor housing and eliminate static electricity; the dispensing mechanism comprises a dispensing head, which is used to dispense glue on the motor housing, and the curing mechanism is used to cure the dispensed glue; the magnet feeding mechanism is used to install the magnet in the motor housing; the concentricity detection mechanism is used to detect the concentricity of the motor housing and correct it; the motor cover pressing mechanism is used to press the sealing cover of the semi-finished motor product to the motor housing.

[0007] In one embodiment of the present invention, the plasma cleaning mechanism includes a plasma mounting plate, the plasma mounting plate is fixedly connected to a first cylinder mounting plate, the first cylinder mounting plate is mounted with a first slide cylinder, the output end of the first slide cylinder is connected to a plasma spray gun mounting plate, the plasma spray gun mounting plate is mounted with a plasma spray gun, the plasma spray gun includes a downwardly arranged nozzle, the bottom end of the plasma spray gun is connected to an air duct, the air duct cover is arranged outside the nozzle of the plasma spray gun, and the side of the air duct is connected to a dust removal pipe; the air duct is fixedly connected to the plasma spray gun mounting plate Then, the air duct is tubular and is covered outside the nozzle of the plasma spray gun. After the lower end of the air duct covers the product, the plasma spray gun sprays plasma wind from its nozzle, and the plasma wind blows toward the product through the air duct to remove static electricity and dust at the installation position inside the product; the dust removal pipe is externally connected to a vacuum cleaner, and the vacuum cleaner sucks away the dust generated during static removal through the dust removal pipe; the lower part of the plasma mounting plate is connected to the first bottom plate through a first connecting shaft, and both ends of the first connecting shaft are connected to the first base, and the two first bases are fixedly connected to the plasma mounting plate and the first bottom plate respectively, and the first bottom plate is fixed on the workbench.

[0008] In one embodiment of the present invention, the dispensing mechanism includes a first column, which is fixed on the workbench, the first column is connected to a dispensing head horizontal moving mechanism, the dispensing head horizontal moving mechanism is connected to a dispensing head lifting mechanism, the dispensing head lifting mechanism is fixedly connected to the dispensing head, the dispensing head horizontal moving mechanism is used to drive the dispensing head lifting mechanism and the dispensing head to move horizontally, and the dispensing head lifting mechanism is used to drive the dispensing head to move up and down; a pressing cylinder is provided on one side of the dispensing mechanism, the pressing cylinder is connected to the workbench, the pressing cylinder is connected to an L-shaped pressing plate, and the pressing cylinder is used to drive the L-shaped pressing plate to move so as to press the motor housing to position it.

[0009] In one embodiment of the present invention, the curing mechanism includes a curing cylinder, which is fixedly connected to a workbench. A UV lamp is connected to the curing cylinder through a second connecting column. The curing cylinder drives the second connecting column and the UV lamp to move to align with the glue spot of the motor housing after glue is dispensed by the glue dispensing mechanism.

[0010] In one embodiment of the present invention, the magnet feeding mechanism includes a silo rack, a magnet box is slidably connected to the silo rack, and the magnets to be loaded are installed in the magnet box, a first driving mechanism is provided on one side of the silo rack, the first driving mechanism is connected to a first slider, the first slider is fixedly connected to a guide bar, and channel openings are provided on both sides of the silo rack, the guide bar passes through the channel opening on one side of the silo rack and abuts against the magnets in the magnet box, the first driving mechanism drives the first slider and the guide bar to move to push the magnets in the magnet box to pass through the channel opening on the other side of the silo rack; a second driving mechanism is provided in the silo rack, the second driving mechanism is connected to the magnet box, and the second driving mechanism is used to drive the magnet box to move in the silo rack.

[0011] In one embodiment of the present invention, a first photoelectric sensor is provided on both sides of the interior of the hopper rack, and the first photoelectric sensor is used to detect whether the magnet box is installed in place or in a tilted state; a second cylinder is provided on the side of the hopper rack away from the first driving mechanism, the second cylinder is connected to a feeding block, the feeding block is provided with an embedding groove, and the second cylinder is used to drive the feeding block to move; a second photoelectric sensor and a third photoelectric sensor are provided on one side of the feeding block, and the second photoelectric sensor and the third photoelectric sensor are used to detect whether the magnet is in place; a second slide cylinder is provided on one side of the second cylinder, the second slide cylinder is connected to a connecting seat, and the connecting seat is connected to a first connecting plate, the first connecting plate is fixedly connected to the first cylinder and a vacuum generator, the first cylinder is connected to a vacuum suction head, the vacuum suction head is communicated with the vacuum generator, and the vacuum generator is used to vacuum the vacuum suction head; the first cylinder is used to drive the vacuum suction head up and down Movement, the second slide cylinder is used to drive the first cylinder, the vacuum suction head, and the vacuum generator to move horizontally and laterally; a guide mounting platform is provided on one side of the second cylinder and the second slide cylinder, and the vacuum suction head places the magnet on the guide mounting platform, and a fourth photoelectric sensor is provided on one side of the guide mounting platform, and the fourth photoelectric sensor is used to detect whether there is a magnet on the guide mounting platform; it also includes a fourth drive mechanism, and the fourth drive mechanism is located on one side of the silo rack, and the fourth drive mechanism is connected to the third drive mechanism, and the third drive mechanism is connected to the first fixed mounting seat, and the bottom of the first fixed mounting seat is connected to a three-claw cylinder through a floating head; the fourth drive mechanism is used to drive the third drive mechanism, the first fixed mounting seat and the three-claw cylinder to move horizontally and laterally, and the third drive mechanism is used to drive the three-claw cylinder to move up and down, and the magnet on the guide mounting platform is grabbed by the three-claw cylinder; a fifth photoelectric sensor is provided on one side of the three-claw cylinder; a waste box is provided on one side of the guide mounting platform.

[0012] In one embodiment of the present invention, the concentricity detection mechanism includes a first mounting plate, the first mounting plate is connected to a third slide cylinder, the output end of the third slide cylinder is connected to a second mounting plate, the second mounting plate is connected to the third mounting plate and the fourth slide cylinder, a smart camera is installed below the third mounting plate, the output end of the fourth slide cylinder is connected to a correction mounting base plate, the correction mounting base plate is connected to a correction connecting plate, a contact digital sensor and a floating connector are installed below the correction connecting plate; a mounting bracket is connected above the second mounting plate; a light source mounting plate is connected below the smart camera, a first light source is connected below the light source mounting plate, the light source mounting plate and the first light source are arranged outside the lens of the smart camera to provide light to the smart camera ; The floating connector is connected to the bottom of the correction connecting plate; a second connecting plate is connected to the bottom of the correction connecting plate, and a mounting block is connected to the bottom of the second connecting plate through a second connecting shaft, and a mounting sleeve is connected to the bottom of the mounting sleeve, and the contact digital sensor is connected to the bottom of the mounting sleeve; the floating connector is located on the connecting plate; at least one equal height column is provided below the mounting block, and the equal height column is used to be inserted into the motor housing provided below; it also includes a second base plate, and a first optical axis support seat and a second optical axis support seat are installed on the second base plate, and the first optical axis support seat and the second optical axis support seat are connected by a second column, and the first mounting plate is fixedly connected to the second optical axis support seat; an adjustment bolt is connected to one side of the second base plate, and the adjustment bolt is connected to a fixed seat.

[0013] In one embodiment of the present invention, the motor cover pressing mechanism includes a fourth mounting plate, the fourth mounting plate is equipped with a slide rail, a fifth driving mechanism and a seventh driving mechanism, the slide rail is slidably connected to a second slider, the second slider is fixedly connected to a second fixed mounting seat, and the motor semi-finished product sealing cover is installed on the second fixed mounting seat; the output end of the seventh driving mechanism is connected to a suction mechanism, and the suction mechanism is used to suck and connect the motor semi-finished product sealing cover; the output end of the fifth driving mechanism is connected to a turntable fixture, the turntable fixture is provided with a motor housing, and the motor housing is located below the suction mechanism; the fifth driving mechanism The output end of the structure is connected to the turntable clamp through a connecting block; the fourth mounting plate is fixedly connected to the limiting base, a movable limiting block is provided on one side of the connecting block, the limiting base is fixedly connected to the sixth driving mechanism, the output end of the sixth driving mechanism is connected to the limiting block, and the sixth driving mechanism is used to drive the limiting block to move; the output end of the seventh driving mechanism is connected to the suction mechanism through a floating joint; it also includes an image recognition sensor, which is fixedly connected to the fixed table, and the image recognition sensor is used to detect whether the motor semi-finished product sealing cover and the motor housing are installed in place, and perform real-time reading and monitoring and judgment.

[0014] In one embodiment of the present invention, a fixed platform is provided on the turntable, a turntable drive motor is connected below the turntable, the turntable drive motor is used to drive the turntable to rotate, the fixed platform is located on the turntable and is fixed, a camera drive cylinder is fixedly connected to the fixed platform, the camera drive cylinder is connected to a camera and a second light source, the camera and the second light source are facing the dispensing mechanism, and the camera is used to take pictures to identify the dispensing status.

[0015] In one embodiment of the present invention, a storage rack and a placement table are provided on one side of the frame, and the sealing cover of the semi-finished motor on the storage rack is placed on the placement table; a safety grating door is provided on the front of the frame; the turntable fixture on the side of the turntable facing the safety grating door is a loading station; a sixth photoelectric sensor and a barcode scanner are fixedly connected to the side of the fixed table facing the loading station; the turntable fixture on the turntable between the curing mechanism and the magnet loading mechanism is a magnet installation station.

[0016] Beneficial effects

[0017] The present invention integrates intelligent feeding detection, plasma static removal, glue dispensing, curing, automatic magnet feeding and installation, intelligent camera concentricity detection, and motor back cover press-fitting into an integrated process, which can realize the integrated processing of multiple processes in the motor assembly process on a single device, with a high degree of integration, automated control, high production capacity, and the ability to carry out large-scale production, with high assembly precision, low labor requirements, and low labor costs; the present invention occupies a very small area, has a very high degree of integration, highly integrated processes, and a guaranteed assembly qualification rate, which can ensure the stability of motor product quality, has good application prospects, is simple and easy to operate, can greatly improve motor assembly efficiency, and save assembly time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the motor assembly equipment of the present invention.

[0019] Figure 2 It is a top view of the workbench of the present invention.

[0020] Figure 3 This is a three-dimensional diagram of the workbench of the present invention from a first viewing angle.

[0021] Figure 4 This is a perspective view of the workbench of the present invention from a second viewing angle.

[0022] Figure 5 This is a three-dimensional diagram of the workbench of the present invention from a third viewing angle.

[0023] Figure 6 This is a three-dimensional diagram of the workbench of the present invention from the fourth viewing angle.

[0024] Figure 7It is a three-dimensional diagram of the plasma cleaning mechanism of the present invention.

[0025] Figure 8 It is a three-dimensional diagram of the dispensing mechanism of the present invention.

[0026] Figure 9 It is a three-dimensional diagram of the curing mechanism and part of the magnet feeding mechanism of the present invention.

[0027] Figure 10 It is a three-dimensional diagram of the magnet feeding mechanism of the present invention.

[0028] Figure 11 for Figure 10 A magnified view of the middle panel.

[0029] Figure 12 It is the front view of the magnet feeding mechanism of the present invention.

[0030] Figure 13 This is a stereoscopic diagram of the concentricity detection mechanism of the present invention from a first viewing angle.

[0031] Figure 14 This is a stereoscopic diagram of the concentricity detection mechanism of the present invention from a second viewing angle.

[0032] Figure 15 This is a three-dimensional diagram of the concentricity detection mechanism of the present invention from a third viewing angle.

[0033] Figure 16 It is a three-dimensional diagram of the motor cover press-fitting mechanism of the present invention.

[0034] Figure 17 It is a three-dimensional diagram of the turntable fixture of the present invention.

[0035] In the figure: 1. plasma cleaning mechanism; 101. plasma mounting plate; 102. first cylinder mounting plate; 103. plasma spray gun; 104. plasma spray gun mounting plate; 105. air duct; 106. first bottom plate; 107. dust removal pipe; 108. first slide cylinder; 109. first base; 110. first connecting shaft; 2. dispensing mechanism; 201. first column; 202. dispensing head horizontal moving mechanism; 203. dispensing head lifting mechanism; 204. dispensing head; 205. press-fitting cylinder; 3. curing mechanism; 301. curing cylinder; 302. second connecting column; 303. UV lamp; 4. magnet feeding mechanism; 401. first driving mechanism; 402. guide bar; 403. silo rack; 404. Magnet material box; 405, first photoelectric sensor; 406, second drive mechanism; 407, third drive mechanism; 408, first fixed mounting seat; 409, first cylinder; 410, second slide cylinder; 411, vacuum suction head; 412, second photoelectric sensor; 413, vacuum generator; 414, third photoelectric sensor; 415, connecting seat; 416, second cylinder; 417, three-claw cylinder; 418, guide mounting platform; 419, fourth photoelectric sensor; 420, fifth photoelectric sensor; 421, waste box; 422, floating head; 423, fourth drive mechanism; 424, first slide; 425, magnet; 426, first connecting plate; 427, passage opening; 428, embedding groove; 429, feeding Material block; 5, concentricity detection mechanism; 501, second base plate; 502, first mounting plate; 503, second mounting plate; 504, deviation correction mounting base plate; 505, deviation correction connecting plate; 506, second connecting shaft; 507, mounting block; 508, mounting sleeve; 509, reinforcing rib plate; 510, light source mounting plate; 511, third mounting plate; 512, equal height column; 513, second connecting plate; 514, adjusting bolt; 515, floating connector; 516, mounting bracket; 517, drag chain; 518, reinforcing rib; 519, third slide cylinder; 520, fourth slide cylinder; 521, contact digital sensor; 522, smart camera; 523, first light source; 524, second column; 525, first light Axis support seat; 526, second optical axis support seat; 527, fixed seat; 6, motor cover press-fitting mechanism; 601, motor semi-finished product sealing cover; 602, second fixed mounting seat; 603, slide rail; 604, fifth driving mechanism; 605, sixth driving mechanism; 606, limit base; 608, suction mechanism; 609, floating joint; 610, seventh driving mechanism; 611, limit block; 612, image recognition sensor; 613, fourth mounting plate; 614, connecting block; 615, motor housing; 616, second slider; 701, material preparation rack; 702, placement table; 703, rack; 704, safety grating door; 705, turntable fixture; 706, turntable; 707, fixed table; 708, workbench;709, sixth photoelectric sensor; 710, barcode scanner; 711, camera drive cylinder; 712, camera; 713, second light source; 714, magnet installation station; 715, loading station. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0037] In the present invention, unless otherwise expressly specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0038] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0039] like Figure 1-6As shown, the present invention provides a motor assembly device, including a frame 703, a workbench 708 and a rotatable turntable 706 connected to the workbench 708 are provided in the frame 703, a plurality of turntable fixtures 705 are installed on the turntable 706, and the turntable fixture 705 is used to fix the motor housing 615; a plasma cleaning mechanism 1, a dispensing mechanism 2, a curing mechanism 3, a magnet feeding mechanism 4, a concentricity detection mechanism 5 and a motor cover pressing mechanism 6 are installed around the turntable 706 on the workbench 708, and the motor housing 615 on the turntable fixture 705 is driven by the rotation of the turntable 706 to pass through the plasma cleaning mechanism 1, the dispensing mechanism 2, the curing mechanism 3, A magnet feeding mechanism 4, a concentricity detection mechanism 5 and a motor cover pressing mechanism 6; the plasma cleaning mechanism 1 includes a plasma spray gun 103, and the plasma spray gun 103 is used to clean the motor housing 615 and eliminate static electricity; the dispensing mechanism 2 includes a dispensing head 204, and the dispensing head 204 is used to dispense glue on the motor housing 615, and the curing mechanism 3 is used to cure the dispensed glue; the magnet feeding mechanism 4 is used to install the magnet 425 in the motor housing 615; the concentricity detection mechanism 5 is used to detect the concentricity of the motor housing 615 and correct it; the motor cover pressing mechanism 6 is used to press the semi-finished motor sealing cover 601 and the motor housing 615.

[0040] Optionally, a storage rack 701 and a placement table 702 are provided on one side of the frame 703. The operator places the semi-finished motor sealing cover 601 on the storage rack 701 onto the placement table 702. The operator installs a spring in the semi-finished motor sealing cover 601 to ensure that the product is installed correctly. The robot places the installed semi-finished motor sealing cover 601 onto the motor cover pressing mechanism 6.

[0041] Optionally, a safety grating door 704 is provided on the front of the frame 703 for real-time monitoring of personnel reaching into the equipment when the turntable 706 is in operation to prevent injuries such as squeezing and collision; the turntable fixture 705 on the side of the turntable 706 facing the safety grating door 704 is a loading station 715; a fixed platform 707 is provided on the turntable 706, and a sixth photoelectric sensor 709 and a barcode scanner 710 are fixedly connected to the side of the fixed platform 707 facing the loading station 715; manual power supply The motor housing 615 is placed on the turntable fixture 705 on the loading station 715. After loading is completed, the equipment is started. The barcode scanner 710 reads the product data of the motor housing 615 and sends it to the PLC system, which enters it into the product database. The two sixth photoelectric sensors 709 respectively sense the presence of the product and its horizontal installation status. If an abnormality is detected, the equipment alarms, requiring the operator to adjust the product and eliminate the alarm. After confirming that it meets the requirements, the turntable 706 rotates the motor housing 615 to the station of the plasma cleaning mechanism 1. The barcode scanner 710 can be used to trace the data of the motor housing 615, and the sixth photoelectric sensor 709 can ensure the installation position and levelness of the motor housing 615, ensuring the assembly quality of the product.

[0042] Optionally, the turntable fixture 705 on the turntable 706 between the curing mechanism 3 and the magnet feeding mechanism 4 is a magnet installation station 714 .

[0043] like Figure 7As shown, optionally, the plasma cleaning mechanism 1 includes a plasma mounting plate 101, the plasma mounting plate 101 is fixedly connected to a first cylinder mounting plate 102, the first cylinder mounting plate 102 is installed with a first slide cylinder 108, the output end of the first slide cylinder 108 is connected to a plasma spray gun mounting plate 104, the plasma spray gun mounting plate 104 is installed with a plasma spray gun 103, the plasma spray gun 103 includes a downwardly arranged nozzle, the bottom end of the plasma spray gun 103 is connected to an air duct 105, the air duct 105 is covered outside the nozzle of the plasma spray gun 103, and the side of the air duct 105 is connected to a dust removal pipe 107; the air duct 105 is fixedly connected to the plasma spray gun mounting plate 104, and the air duct 105 is The air duct 105 is tubular and is arranged outside the nozzle of the plasma spray gun 103. After the lower end of the air duct 105 covers the product, the plasma spray gun 103 sprays plasma wind from its nozzle, and the plasma wind blows toward the product through the air duct 105 to remove static electricity and dust from the installation position inside the product; the dust removal pipe 107 is externally connected to a vacuum cleaner, and the vacuum cleaner sucks away the dust generated during static removal through the dust removal pipe 107, effectively removing dust while eliminating static electricity; the bottom of the plasma mounting plate 101 is connected to the first bottom plate 106 through the first connecting shaft 110, and both ends of the first connecting shaft 110 are connected to the first base 109. The two first bases 109 are fixedly connected to the plasma mounting plate 101 and the first bottom plate 106 respectively, and the first bottom plate 106 is fixed on the workbench 708.

[0044] like Figure 8 As shown, optionally, the dispensing mechanism 2 includes a first column 201, which is fixed to the workbench 706. The first column 201 is connected to a dispensing head horizontal movement mechanism 202, which is connected to a dispensing head lifting mechanism 203. The dispensing head lifting mechanism 203 is fixedly connected to a dispensing head 204. The dispensing head horizontal movement mechanism 202 is used to drive the dispensing head lifting mechanism 203 and the dispensing head 204 to move horizontally, and the dispensing head lifting mechanism 203 is used to drive the dispensing head 204 to move upward and downward. Optionally, the dispensing head horizontal movement mechanism 202 and the dispensing head lifting mechanism 203 are linear motion mechanisms such as cylinders and electric cylinders. A pressing cylinder 205 is provided on one side of the dispensing mechanism 2, and the pressing cylinder 205 is connected to the workbench 706. The pressing cylinder 205 is connected to an L-shaped pressing plate. The pressing cylinder 205 is used to drive the L-shaped pressing plate to move to press the motor housing 615 to position it, and then the dispensing mechanism 2 drives the dispensing head 204 to move to dispense glue on the motor housing 615 through the dispensing head horizontal moving mechanism 202 and the dispensing head lifting mechanism 203.

[0045] Optionally, a fixed platform 707 is provided on the turntable 706. A turntable drive motor (not shown in the figure) is connected below the turntable 706. The turntable drive motor is used to drive the turntable 706 to rotate. The fixed platform 707 is located on the turntable 706 and is fixed. A camera drive cylinder 711 is fixedly connected to the fixed platform 707. The camera drive cylinder 711 is connected to a camera 712 and a second light source 713. The camera 712 and the second light source 713 are oriented toward the dispensing mechanism 2. After dispensing is completed, the camera drive cylinder 711 drives the camera 712 and the second light source 713 to move, take a photo to identify the dispensing status, and if the status is abnormal, the product does not meet the requirements, and the information is sent to the PLC system, and it will not participate in the subsequent assembly station.

[0046] like Figure 9 As shown, optionally, the curing mechanism 3 includes a curing cylinder 301, which is fixedly connected to the workbench 706. The curing cylinder 301 is connected to a UV lamp 303 through a second connecting column 302. The curing cylinder 301 drives the second connecting column 302 and the UV lamp 303 to move to align with the glue dispensing point of the motor housing 615 after being glued by the glue dispensing mechanism 2, and uses the UV lamp 303 to cure the glue.

[0047] like Figure 10-12 As shown, optionally, the magnet feeding mechanism 4 includes a silo frame 403, a magnet box 404 is slidably connected to the silo frame 403, a magnet 425 to be loaded is installed in the magnet box 404, a first driving mechanism 401 is provided on one side of the silo frame 403, the first driving mechanism 401 is connected to a first slider 424, the first slider 424 is fixedly connected to a guide bar 402, and both sides of the silo frame 403 are provided with a channel opening 427, the guide bar 4 02 passes through the channel opening 427 on one side of the silo rack 403 and abuts against the magnet 425 in the magnet box 404. The first driving mechanism 401 drives the first slider 424 and the guide bar 402 to move to push the magnet 425 in the magnet box 404 to pass through the channel opening 427 on the other side of the silo rack 403. A second driving mechanism 406 is provided in the silo rack 403. The second driving mechanism 6 is connected to the magnet box 4. The second driving mechanism 6 is used to drive the magnet box 4 to move in the silo rack 3.

[0048] Optionally, a first photoelectric sensor 405 is provided on both sides of the interior of the silo rack 403, and the first photoelectric sensor 405 is used to detect whether the magnet box 4 is installed in place or in a tilted state. If an abnormality is detected, the operator is required to handle the abnormality; a second cylinder 416 is provided on the side of the silo rack 403 away from the first driving mechanism 401, and the second cylinder 416 is connected to the feeding block 429, and the feeding block 429 is provided with an embedding groove 428, and the second cylinder 416 is used to drive the feeding block 429 to move. When the magnet 425 passes through the passage 427 on the other side of the silo rack 403, the magnet 425 enters the embedding groove 428 on the feeding block 429, and the second cylinder 416 drives the feeding block 429 and the magnet 425 to move horizontally to realize the feeding of the magnet 425; a second photoelectric sensor 412 and a third photoelectric sensor 414 are provided on one side of the feeding block 429, and the second photoelectric sensor 412 and the third photoelectric sensor 414 are used to detect whether the magnet 425 is in place; the second cylinder 416 A second slide cylinder 410 is provided on one side, and the second slide cylinder 410 is connected to a connecting base 415. A first connecting plate 426 is connected to the connecting base 415. The first connecting plate 426 is fixedly connected to the first cylinder 409 and the vacuum generator 413. The first cylinder 409 is connected to a vacuum suction head 411. The vacuum suction head 411 is communicated with the vacuum generator 413. The vacuum generator 413 is used to vacuum the vacuum suction head 411 so that the vacuum suction head 411 can absorb the magnet 425. The first cylinder 409 is used to drive the vacuum suction head 411 to move up and down, and the second slide cylinder 410 is used to drive the first cylinder 409, the vacuum suction head 411, and the vacuum generator 413 to move horizontally; a guide mounting platform 418 is provided on one side of the second cylinder 416 and the second slide cylinder 410, and the vacuum suction head 411 places the magnet 425 on the guide mounting platform 418, and a fourth photoelectric sensor 419 is provided on one side of the guide mounting platform 418. The fourth photoelectric sensor 419 is used to detect whether there is a magnet 425 on the guide mounting platform 418; it also includes a fourth driving mechanism 423, and the fourth driving mechanism 423 is located on one side of the silo rack 403. The fourth driving mechanism 423 is connected to the third driving mechanism 407, and the third driving mechanism 407 is connected to the first fixed mounting seat 408. The bottom of the first fixed mounting seat 408 is connected to the three-claw cylinder 417 through the floating head 422.The fourth driving mechanism 423 is used to drive the third driving mechanism 407, the first fixed mounting seat 408 and the three-claw cylinder 417 to move horizontally. The third driving mechanism 407 is used to drive the three-claw cylinder 417 to move up and down, and the magnet 425 on the guide mounting platform 418 is grabbed by the three-claw cylinder 417; a fifth photoelectric sensor 420 is provided on one side of the three-claw cylinder 417, and the fifth photoelectric sensor 420 is used to detect whether the magnet 425 grabbed by the three-claw cylinder 417 meets the product quality requirements; a waste box 421 is provided on one side of the guide mounting platform 418. When the fifth photoelectric sensor 420 detects that the magnet 425 grabbed by the three-claw cylinder 417 does not meet the product quality requirements, the magnet 425 that does not meet the requirements is placed in the waste box 421.

[0049] like Figure 13-15As shown, optionally, the concentricity detection mechanism 5 includes a first mounting plate 502, the first mounting plate 502 is connected to a third slide cylinder 519, the output end of the third slide cylinder 519 is connected to a second mounting plate 503, the second mounting plate 503 is connected to a third mounting plate 511 and a fourth slide cylinder 520, an intelligent camera 522 is installed below the third mounting plate 511, the output end of the fourth slide cylinder 520 is connected to a correction mounting base plate 504, the correction mounting base plate 504 is connected to a correction connecting plate 505, and a contact digital sensor 521 and a floating connector 515 are installed below the correction connecting plate 505; a mounting bracket 516 is connected above the second mounting plate 503, and a drag chain 517 is installed on the mounting bracket 516. The drag chain 17 is used to restrain cables, wires, or air and oil pressure pipes to facilitate the normal movement of the equipment. The third mounting plate 511 is provided with reinforcing ribs 518, which are used to strengthen the third mounting plate 511 and prevent the smart camera 522 mounted below the third mounting plate 511 from falling. A light source mounting plate 510 is connected below the smart camera 522, and a first light source 523 is connected below the light source mounting plate 510. The light source mounting plate 510 and the first light source 523 are mounted outside the lens of the smart camera 522 to provide light for the smart camera 522. The deflection correction mounting base plate 504 and the deflection correction connecting plate 505 are connected by a reinforcing rib plate 509, and the floating connector 515 is connected below the deflection correction connecting plate 505. The provision of the reinforcing rib plate 509 can strengthen the connection strength between the deflection correction mounting base plate 504 and the deflection correction connecting plate 505. A second connecting plate 513 is connected below the deflection correction connecting plate 505. A mounting block 507 is connected below the second connecting plate 513 via a second connecting shaft 506. A mounting sleeve 508 is connected below the mounting block 507, and the contact digital sensor 521 is connected to the bottom of the mounting sleeve 508. The floating connector 15 is located on the connecting plate 13. At least one contour post 512 is provided below the mounting block 507, and is configured to be inserted into the motor housing 615 provided below. The second base plate 501 is also included. A first optical axis support seat 525 and a second optical axis support seat 526 are mounted on the second base plate 501. The first and second optical axis support seats 525 and 526 are connected via a second column 524. The first mounting plate 502 is fixedly connected to the second optical axis support seat 526. An adjustment bolt 514 is connected to one side of the second base plate 501, and the adjustment bolt 514 is connected to a fixing seat 527. When in use, first fix the fixing base 527 on the workbench, pass the adjusting bolt 514 through the fixing base 527 to connect it to the second base plate 501, fine-tune the position of the second base plate 501 by adjusting the bolt 514, and finally make sure that the second base plate 501 is fixed on the workbench 708.

[0050] like Figure 16As shown, optionally, the motor cover pressing mechanism 6 includes a fourth mounting plate 613, the fourth mounting plate 613 is installed with a slide rail 603, a fifth driving mechanism 604 and a seventh driving mechanism 610, the slide rail 603 is slidably connected to a second slider 616, the second slider 616 is fixedly connected to a second fixed mounting seat 602, and the motor semi-finished sealing cover 601 is installed on the second fixed mounting seat 602; the output end of the seventh driving mechanism 610 is connected to a suction mechanism 608, the suction mechanism 608 is used to suck and connect the motor semi-finished sealing cover 601; the output end of the fifth driving mechanism 604 is connected to It is connected to a turntable clamp 705, and a motor housing 615 is provided on the turntable clamp 705, and the motor housing 615 is located below the suction mechanism 608; the output end of the fifth driving mechanism 604 is connected to the turntable clamp 705 through a connecting block 614; the fourth mounting plate 613 is fixedly connected to the limiting base 606, and a movable limiting block 611 is provided on one side of the connecting block 614, and the limiting base 606 is fixedly connected to the sixth driving mechanism 605, and the output end of the sixth driving mechanism 605 is connected to the limiting block 611, and the sixth driving mechanism 605 is used to drive the limiting block 611 to move. The output end of the fifth drive mechanism 604 passes through the limiting base 606 and the limiting block 611 and abuts against the connecting block 614. When the fifth drive mechanism 604 lifts the turntable fixture 705 upward through the connecting block 614, the sixth drive mechanism 605 pushes the limiting block 611 toward the connecting block 614, causing the connecting block 614 to abut against the limiting block 611. Subsequently, the connecting block 614, the turntable fixture 705, and the motor cover are all mounted on the limiting block 611, and the fifth drive mechanism 604 returns to its original position, preventing the fifth drive mechanism 604 from being subjected to pressure and damage during subsequent press-fitting. The output end of the seventh drive mechanism 610 is connected to the suction mechanism 608 via a floating joint 609. The provision of the floating joint 609 can reduce the eccentricity of the suction mechanism 608, ensuring stable operation of the seventh drive mechanism 610 and the suction mechanism 608 within the allowable eccentricity range, while also resolving the problem of insufficient balancing accuracy and maintaining smooth operation of the seventh drive mechanism 610. The fifth drive mechanism 604 is a pneumatic cylinder used to lift the turntable fixture 705 and the motor housing 615; the sixth drive mechanism 605 is a pneumatic cylinder; and the seventh drive mechanism 610 is a servo motor. The fourth mounting plate 613 is arranged vertically, and the slide rail 603 is arranged horizontally. The slide rail 603 is fixedly connected to the side of the fourth mounting plate 613 and is located on one side of the suction mechanism 608 and the motor housing 615. The seventh drive mechanism 610 is fixedly connected to the top of the fourth mounting plate 613, and the fifth drive mechanism 604 is fixedly connected to the bottom of the fourth mounting plate 613. The suction mechanism 608 is a suction mechanism such as a vacuum head or vacuum cup, used to suck and fix the semi-finished motor sealing cover 601.It also includes an image recognition sensor 612, which is fixedly connected to the fixing platform 707. The image recognition sensor 612 is used to detect whether the motor semi-finished product sealing cover 601 and the motor housing 615 are installed in place, and perform real-time reading and monitoring.

[0051] It should be noted that the motor semi-finished sealing cover 601 is located inside the motor and is used to seal the PCB circuit board, electronic components, etc. inside the motor. The purpose of the present invention is to install and fix the motor semi-finished sealing cover 601 in the motor housing 615. Figure 17 As shown, the motor housing 615 is fixed to the turntable fixture 705.

[0052] The driving mechanism described above in the present invention may be a pneumatic cylinder, an electric cylinder, etc., and the moving mechanism and lifting mechanism described above may be a linear motion mechanism such as a linear module, a ball screw linear transmission mechanism, etc.

[0053] Workflow of the present invention:

[0054] Step 1: The operator places the semi-finished motor sealing cover 601 on the shelf 701 onto the placement table 702. The operator installs a spring inside the semi-finished motor sealing cover 601 to ensure that the product is installed correctly. The robot places the installed semi-finished motor sealing cover 601 onto the second fixed mounting seat 602 of the motor cover pressing mechanism 6;

[0055] Step 2: Manually take the motor housing 615 and place it on the turntable fixture 705 on the loading station 715. After loading is completed, the equipment is started. The barcode scanner 710 reads the product data information of the motor housing 615 and sends it to the PLC system. The PLC system enters it into the product database. The two sixth photoelectric sensors 709 respectively sense the presence of the product and the horizontal installation status. If the detection is abnormal, the equipment will alarm, requiring the operator to adjust the product and eliminate the alarm. After confirming that it meets the requirements, the turntable 706 moves the motor housing 615 to the station of the plasma cleaning mechanism 1;

[0056] Step 3, the plasma cleaning mechanism 1 is used to remove static electricity and dust at the installation position in the product. It rotates into place, and the first slide cylinder 108 drives the plasma spray gun 103 and the air duct 105 to descend, so that the air duct 105 covers the product below, and the plasma spray gun 103 sprays plasma wind from its nozzle, and the plasma wind blows toward the product through the air duct 105 to remove static electricity in the product. After the work is completed, the first slide cylinder 108 retreats; the dust removal pipe 107 is externally connected to a vacuum cleaner, and the vacuum cleaner sucks away the dust generated during static removal through the dust removal pipe 107, effectively removing dust while eliminating static electricity; the plasma cleaning mechanism 1 improves the degree of automation through the layout and matching of the plasma spray gun 103, the ion spray gun mounting plate 104, and the first slide cylinder 108; it solves the problems that the existing motor parts are unified on the conveyor line, static electricity is not completely removed, dust residue exists, the degree of automation is not high, and the work efficiency is low;

[0057] Step 4: The turntable 706 transfers the product to the dispensing mechanism 2. After the product is in place, the pressing cylinder 205 drives the L-shaped pressing plate to press the motor housing 615. The dispensing mechanism 13 drives the dispensing head 204 to move to the designated point through the dispensing head horizontal moving mechanism 202 and the dispensing head lifting mechanism 203 to perform dispensing. After the dispensing is completed, the dispensing head horizontal moving mechanism 202 and the dispensing head lifting mechanism 203 return to their original positions, and the pressing cylinder 205 rises.

[0058] Step 5. After the dispensing is completed, the camera-driven cylinder 711 pushes the camera 712 and the second light source 713 forward to take pictures and identify the dispensing status. If the status is abnormal, the product does not meet the requirements and the information is sent to the PLC system. The product will not participate in the subsequent assembly station. At the same time, the curing cylinder 301 pushes the UV lamp 303 to move and aim at the dispensing area. The UV lamp 303 is used to cure the glue for about 10 seconds.

[0059] Step 6, the turntable 706 drives the motor housing 615 after curing to rotate to the working position of the magnet feeding mechanism 4. After the product is in place, the operator arranges the magnet material box 404 in the hopper rack 403. The left and right first photoelectric sensors 405 detect whether the magnet material box 404 is installed in place or in a tilted state. If an abnormality is detected, the operator needs to handle the abnormality; after the feeding is completed, the operator presses the start button to start the equipment. The second driving mechanism 406 sends one layer of magnets 425 to the working position at a time according to the set position. After the single-layer magnet 425 is in place, the first driving mechanism 4 01 drives the guide bar 402 to push the magnets 425 of this layer forward through the channel opening 427 of the side panel of the silo rack 403. After the magnets 425 are pushed to the set position, the second photoelectric sensor 412 detects the status of the magnets 425. After confirming the presence of material, the second cylinder 416 drives the feed block 429 and the magnets 425 to move horizontally, pushing the magnets 425 to the bottom of the vacuum suction head 411. The third photoelectric sensor 414 detects the status of the magnets 425. After confirming the presence of material, the first cylinder 409 descends to the working position and sucks the magnets through the vacuum suction head 411. After the suction action is completed, the first cylinder 409 rises to the original position, and the second cylinder 416 returns to the original position to wait for the material. At the same time, the second slide cylinder 410 extends to the working position to wait for the material to be discharged. The first cylinder 409 descends to its working position, and the vacuum head 411 places the magnet 425 on the guide mounting platform 418. After the fourth photoelectric sensor 419 detects that the magnet 425 has been placed, the first cylinder 409 rises to its original position, and the second slide cylinder 410 returns to its original position, waiting for the next material supply from the first drive mechanism 401. After the fourth photoelectric sensor 419 detects that the magnet 425 is in place and the second slide cylinder 410 has returned to its original position, the fourth drive mechanism 423 drives the third drive mechanism 407, the first fixed mounting base 408, and the three-claw cylinder 417 to move horizontally. The third drive mechanism 407 drives the three-claw cylinder 417 to move up and down, and the three-claw cylinder 417 grasps the magnet 425 on the guide mounting platform 418. During the material picking process, the floating head 422 ensures the stability of the material picking. After the material picking is completed, the third driving mechanism 407 drives the three-claw cylinder 417 to rise. When the product is in place, the fourth driving mechanism 423 controls the three-claw cylinder 417 to grab the magnet 425 and move it to the motor housing 615 on the magnet installation station 714. The magnet 425 on the motor housing 615 is press-fitted for 5 seconds to ensure that the magnet 425 is press-fitted to the specified position.

[0060] In Step 7, the turntable 706 transfers the product to the concentricity detection mechanism 5 station. The third slide cylinder 519 drives the smart camera 522 upward to directly above the station. The first light source 523 emits light in conjunction with the smart camera 522 to photograph a designated position of the motor housing 615 at the station. The resulting image is compared with the initial state, and the control system verifies the correct concentricity. If the motor concentricity meets the requirements, the turntable 706 rotates to proceed to the next process. If the motor concentricity does not meet the requirements, the fourth slide cylinder 520 drives the correction mounting base 504 and the correction connecting plate 505 downward, allowing the contour column 512 to insert into the motor housing 615 below. The floating connector 515 is opened, eliminating the motor concentricity tolerance through the floating connector 515, reducing the impact of positional or installation offset on the motor concentricity, and thus correcting the motor concentricity that does not meet the requirements. Simultaneously, the contact digital sensor 521 contacts the motor housing 615, monitoring its concentricity in real time. After the contact digital sensor 521 detects values ​​that meet the requirements, the intelligent camera 522 checks the concentricity again. If the values ​​meet the requirements, the turntable 706 rotates to enter the next process. The concentricity detection mechanism 5 has high detection efficiency and a high degree of automation, saving time and effort, and high detection accuracy. It can correct the motor concentricity that does not meet the requirements, and can ensure the production quality of the motor concentricity.

[0061] Step 8: The turntable 706 transfers the product to the motor cover press-fitting mechanism 6; once the product is in place, the second slider 616 drives the second fixed mounting seat 602 and the semi-finished motor sealing cover 601 to move to the designated workstation along the slide rail 603. The fifth drive mechanism 604 lifts the turntable fixture 705 and the motor housing 615 upwards through the connecting block 614, so that the connecting block 614 is higher than the limit block 611. The sixth drive mechanism 605 pushes the limit block 611 toward the connecting block 614, so that the connecting block 614 abuts against the limit block 611. The fifth drive mechanism 604 returns to its original position, so that the connecting block 614, the turntable fixture 705 and the motor cover are all mounted on the limit block 611, so that the fifth drive mechanism 604 is not subjected to pressure and thus avoids damage during the subsequent press-fitting process. The seventh drive mechanism 610 drives the suction mechanism 608 downward, which then attracts the semi-finished motor sealing cover 601. Removal is complete, and the second slide 616 drives the second fixed mounting seat 602 to move along the slide rail 603 and return to a safe position. The seventh drive mechanism 610 then drives the suction mechanism 608 and the semi-finished motor sealing cover 601 downward, press-fitting the semi-finished motor sealing cover 601 to the motor housing 615. Once press-fitting is complete, the seventh drive mechanism 610 returns to a safe position, completing press-fitting. After press-fitting is complete, the image recognition sensor 612 detects whether the semi-finished motor sealing cover 601 and the motor housing 615 are properly installed. This is monitored and determined in real time to ensure the motor cover's assembly accuracy. The turntable 706 transfers the finished product to its initial position, concluding the equipment process and allowing manual unloading.

[0062] Among them, except for the loading channel on the right side for manual loading, the rest of the sides of the equipment are closed door panels, and the opening and closing of the door panels are monitored by sensors; safety grating doors 704 are installed on both sides of the loading channel, which can monitor in real time whether anyone puts their hands into the equipment when the turntable 706 is running, to prevent injuries such as squeezing and collision.

[0063] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A motor assembly device, characterized in that: The machine comprises a frame, wherein a workbench and a rotatable turntable connected to the workbench are provided inside the frame, a plurality of turntable clamps are installed on the turntable, and the turntable clamps are used to fix the motor housing; a plasma cleaning mechanism, a dispensing mechanism, a curing mechanism, a magnet feeding mechanism, a concentricity detection mechanism and a motor cover pressing mechanism are installed around the turntable on the workbench, and the rotation of the turntable drives the motor housing on the turntable clamp to pass through the plasma cleaning mechanism, the dispensing mechanism, the curing mechanism, the magnet feeding mechanism, the concentricity detection mechanism and the motor cover pressing mechanism in sequence; the plasma cleaning mechanism comprises a plasma spray gun, and the plasma spray gun is used to clean the motor housing and eliminate static electricity; the dispensing mechanism comprises a dispensing head, and the dispensing head is used to dispense glue on the motor housing, and the curing mechanism is used to solidify the dispensed glue; the magnet feeding mechanism is used to install the magnet in the motor housing; The concentricity detection mechanism is used to detect the concentricity of the motor housing and correct it; the motor cover pressing mechanism is used to press the semi-finished sealing cover of the motor onto the motor housing; The dispensing mechanism includes a first column, which is fixed on the workbench, the first column is connected to a dispensing head horizontal movement mechanism, the dispensing head horizontal movement mechanism is connected to a dispensing head lifting mechanism, the dispensing head lifting mechanism is fixedly connected to the dispensing head, the dispensing head horizontal movement mechanism is used to drive the dispensing head lifting mechanism and the dispensing head to move horizontally, and the dispensing head lifting mechanism is used to drive the dispensing head to move up and down; a pressing cylinder is provided on one side of the dispensing mechanism, the pressing cylinder is connected to the workbench, the pressing cylinder is connected to an L-shaped pressing plate, and the pressing cylinder is used to drive the L-shaped pressing plate to move so as to press the motor housing to position it; The magnet feeding mechanism includes a silo rack, a magnet box being slidably connected to the silo rack, and magnets to be loaded are installed in the magnet box, a first driving mechanism is provided on one side of the silo rack, the first driving mechanism is connected to a first slider, the first slider is fixedly connected to a guide bar, and channel openings are provided on both sides of the silo rack, the guide bar passes through the channel opening on one side of the silo rack and abuts against the magnet in the magnet box, the first driving mechanism drives the first slider and the guide bar to move to push the magnet in the magnet box to pass through the channel opening on the other side of the silo rack; a second driving mechanism is provided in the silo rack, the second driving mechanism is connected to the magnet box, and the second driving mechanism is used to drive the magnet box to move in the silo rack.

2. The motor assembly equipment according to claim 1, characterized in that: The plasma cleaning mechanism includes a plasma mounting plate, the plasma mounting plate is fixedly connected to a first cylinder mounting plate, the first cylinder mounting plate is mounted with a first slide cylinder, the output end of the first slide cylinder is connected to a plasma spray gun mounting plate, the plasma spray gun mounting plate is mounted with a plasma spray gun, the plasma spray gun includes a downwardly arranged nozzle, the bottom end of the plasma spray gun is connected to an air duct, the air duct cover is arranged outside the nozzle of the plasma spray gun, and the side of the air duct is connected to a dust removal pipe; the air duct is fixedly connected to the plasma spray gun mounting plate, and the air duct is a pipe The cover is arranged outside the nozzle of the plasma spray gun. After the lower end of the air duct covers the product, the plasma spray gun sprays plasma wind from its nozzle, and the plasma wind is blown toward the product through the air duct to remove static electricity and dust at the installation position inside the product; the dust removal pipe is externally connected to a vacuum cleaner, and the vacuum cleaner sucks away the dust generated during static removal through the dust removal pipe; the lower part of the plasma mounting plate is connected to the first bottom plate through the first connecting shaft, and both ends of the first connecting shaft are connected to the first base, and the two first bases are fixedly connected to the plasma mounting plate and the first bottom plate respectively, and the first bottom plate is fixed on the workbench.

3. The motor assembly equipment according to claim 1, characterized in that: The curing mechanism includes a curing cylinder, which is fixedly connected to the workbench. A UV lamp is connected to the curing cylinder through a second connecting column. The curing cylinder drives the second connecting column and the UV lamp to move to align with the glue spot of the motor housing after being glued by the glue dispensing mechanism.

4. The motor assembly equipment according to claim 1, characterized in that: A first photoelectric sensor is provided on both sides of the interior of the hopper rack, and the first photoelectric sensor is used to detect whether the magnet box is installed in place or in a tilted state; a second cylinder is provided on the side of the hopper rack away from the first driving mechanism, the second cylinder is connected to a feeding block, and the feeding block is provided with an embedding groove, and the second cylinder is used to drive the feeding block to move; a second photoelectric sensor and a third photoelectric sensor are provided on one side of the feeding block, and the second photoelectric sensor and the third photoelectric sensor are used to detect whether the magnet is in place; a second slide cylinder is provided on one side of the second cylinder, and the second slide cylinder is connected to a connecting seat, and the connecting seat is connected to a first connecting plate, and the first connecting plate is fixedly connected to the first cylinder and a vacuum generator, and the first cylinder is connected to a vacuum suction head, and the vacuum suction head is communicated with the vacuum generator, and the vacuum generator is used to vacuum the vacuum suction head; the first cylinder is used to drive the vacuum suction head to move up and down, and the second slide The table cylinder is used to drive the first cylinder, the vacuum suction head, and the vacuum generator to move horizontally and laterally; a guide mounting platform is provided on one side of the second cylinder and the second slide cylinder, and the vacuum suction head places the magnet on the guide mounting platform, and a fourth photoelectric sensor is provided on one side of the guide mounting platform, and the fourth photoelectric sensor is used to detect whether there is a magnet on the guide mounting platform; it also includes a fourth driving mechanism, and the fourth driving mechanism is located on one side of the silo rack, and the fourth driving mechanism is connected to the third driving mechanism, and the third driving mechanism is connected to the first fixed mounting seat, and the bottom of the first fixed mounting seat is connected to a three-claw cylinder through a floating head; the fourth driving mechanism is used to drive the third driving mechanism, the first fixed mounting seat and the three-claw cylinder to move horizontally and laterally, and the third driving mechanism is used to drive the three-claw cylinder to move up and down, and the magnet on the guide mounting platform is grabbed by the three-claw cylinder; a fifth photoelectric sensor is provided on one side of the three-claw cylinder; a waste box is provided on one side of the guide mounting platform.

5. The motor assembly equipment according to claim 1, characterized in that: The concentricity detection mechanism includes a first mounting plate, the first mounting plate is connected to a third slide cylinder, the output end of the third slide cylinder is connected to a second mounting plate, the second mounting plate is connected to the third mounting plate and the fourth slide cylinder, a smart camera is installed below the third mounting plate, the output end of the fourth slide cylinder is connected to a correction mounting base plate, the correction mounting base plate is connected to a correction connecting plate, a contact digital sensor and a floating connector are installed below the correction connecting plate; a mounting bracket is connected above the second mounting plate; a light source mounting plate is connected below the smart camera, a first light source is connected below the light source mounting plate, the light source mounting plate and the first light source are mounted outside the lens of the smart camera to provide light to the smart camera; the floating connector The connector is connected to the bottom of the correction connecting plate; a second connecting plate is connected to the bottom of the correction connecting plate, and a mounting block is connected to the bottom of the second connecting plate through a second connecting shaft, and a mounting sleeve is connected to the bottom of the mounting sleeve, and the contact digital sensor is connected to the bottom of the mounting sleeve; the floating connector is located on the connecting plate; at least one equal height column is provided below the mounting block, and the equal height column is used to be inserted into the motor housing provided below; it also includes a second base plate, and a first optical axis support seat and a second optical axis support seat are installed on the second base plate, and the first optical axis support seat and the second optical axis support seat are connected by a second column, and the first mounting plate is fixedly connected to the second optical axis support seat; an adjustment bolt is connected to one side of the second base plate, and the adjustment bolt is connected to a fixing seat.

6. The motor assembly equipment according to claim 1, characterized in that: The motor cover pressing mechanism includes a fourth mounting plate, on which a slide rail, a fifth driving mechanism, and a seventh driving mechanism are mounted. The slide rail is slidably connected to a second slider, which is fixedly connected to a second fixed mounting seat, on which a semi-finished motor sealing cover is mounted. The output end of the seventh driving mechanism is connected to a suction mechanism, which is used to suck and connect the semi-finished motor sealing cover. The output end of the fifth driving mechanism is connected to a turntable fixture, on which a motor housing is provided, and the motor housing is located below the suction mechanism. The output end of the fifth driving mechanism is connected to the turntable fixture via a connecting block. The fourth mounting plate is fixedly connected to a limit base, one side of which is provided with a movable limit block, and the limit base is fixedly connected to a sixth driving mechanism. The output end of the sixth driving mechanism is connected to the limit block, and the sixth driving mechanism is used to drive the limit block to move. The output end of the seventh driving mechanism is connected to the suction mechanism via a floating joint. The mechanism also includes an image recognition sensor, which is fixedly connected to the fixed platform and is used to detect whether the semi-finished motor sealing cover and the motor housing are installed in place, and to perform real-time reading and monitoring.

7. The motor assembly equipment according to any one of claims 1 to 6, characterized in that: A fixed platform is provided on the turntable, and a turntable driving motor is connected to the bottom of the turntable. The turntable driving motor is used to drive the turntable to rotate. The fixed platform is located on the turntable and is fixed. A camera driving cylinder is fixedly connected to the fixed platform. The camera driving cylinder is connected to a camera and a second light source. The camera and the second light source are facing the dispensing mechanism, and the camera is used to take pictures to identify the dispensing status.

8. The motor assembly equipment according to claim 7, characterized in that: A storage rack and a placement table are provided on one side of the frame, and the sealing cover of the semi-finished motor on the storage rack is placed on the placement table; a safety grating door is provided on the front of the frame; a turntable fixture on the side of the turntable facing the safety grating door is a loading station; a sixth photoelectric sensor and a barcode scanning gun are fixedly connected on the side of the fixed table facing the loading station; the turntable fixture on the turntable between the curing mechanism and the magnet feeding mechanism is a magnet installation station.

Citation Information

Patent Citations

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