An integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles

By designing an integrated automatic production line for sandblasting, polishing and cleaning of fruit and vegetable planer handles, and using a six-axis robot to realize automatic transportation and processing of the handles, the problem of high intensity and low efficiency caused by process separation in the processing of vertical multi-faceted fruit and vegetable planer handles was solved, and efficient automated production was achieved.

CN117020875BActive Publication Date: 2025-09-05GUANGDONG KANGLI HOUSEHOLD PROD CO LTD
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Patent Information

Application Number
CN202211686390.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-27
Publication Date
2025-09-05
Estimated Expiration
2042-12-27

AI Technical Summary

Technical Problem

During the processing of the existing vertical multi-faceted fruit and vegetable planer handle, the weld grinding, surface polishing, and cleaning and drying processes are performed separately, resulting in high workload and low production efficiency.

Method used

An integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles was designed, which includes a material storage table, a weld grinder, an automatic polisher, a transfer table and a cleaning and drying machine. A six-axis robot is used to realize automatic conveying and processing of the handles, integrating the weld grinding, polishing, cleaning and drying processes.

Benefits of technology

It realizes the automation and integration of handle processing, reduces manual labor, improves production efficiency, enhances product quality and improves the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles, comprising a material storage table, a weld grinder, an automatic polisher, a transfer transition table, two six-axis robots and a cleaning and drying machine. The material storage table is used to place handles to be processed, one six-axis robot is responsible for transporting the handles from the material storage table to the weld grinder for grinding, and transporting the polished handles to the transfer transition table, and the other six-axis robot is responsible for transporting the handles from the transfer transition table to the automatic polisher for polishing, and transporting the polished handles from the automatic polisher to the cleaning and drying machine for cleaning and drying. The beneficial effects of the present invention are that the production line of the present invention is controlled by a numerical control system, realizing the automatic processing integration of handle weld grinding, polishing, cleaning and drying, which can reduce manual labor, improve production safety efficiency, produce stable product quality, and greatly improve the protection of the working environment.
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Description

Technical Field

[0001] The invention belongs to the technical field of fruit and vegetable planing, and more specifically, relates to an integrated automatic production line for sanding, polishing and cleaning of a fruit and vegetable planer handle. Background Art

[0002] Fruit and vegetable planers are a kind of daily necessity, which are basically used every day. Conventional fruit and vegetable planers are mainly used for convenient shredding. With the progress of society, fruit and vegetable planers have become more diverse. Through different knives, they can be used for shredding, slicing, and some can even be used to cut flower slices, providing more variety for our dishes and convenient use.

[0003] Currently, there are many types of fruit and vegetable graters on the market, including flat graters and vertical multi-sided graters. These generally include a grater, a grating frame, and a handle. For example, Chinese Design Patent Publication No. CN300711640, entitled "Food Grater (Four-Sided with Drag Plates)," discloses a vertical multi-sided fruit and vegetable grater with an all-metal handle consisting of a horizontal metal grip and two vertical metal connecting plates. The upper ends of the two metal connecting plates are welded to the ends of the metal grip, and the lower ends of the two metal connecting plates are provided with slots that connect to the grating frame.

[0004] The all-metal handle of the vertical multi-faceted fruit and vegetable scraper needs to go through multiple process steps from processing to forming, including the processing of the metal handle, the processing of the metal connecting plate, and the processing after welding the metal handle and the connecting plate.

[0005] At present, in the handle processing industry of vertical multi-sided fruit and vegetable planers, the processes of handle weld grinding, surface polishing, cleaning and drying are separated from each other. That is, manual loading and unloading is required during weld grinding, surface polishing, and cleaning and drying. Fully automatic processing cannot be achieved, the workers' workload is high, and production efficiency is low. Summary of the Invention

[0006] The purpose of the present invention is to solve the above-mentioned technical problems and to provide an integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles, which reduces manual labor and improves production efficiency.

[0007] The present invention is achieved through the following technical solutions.

[0008] The present invention provides an integrated automatic production line for sanding, polishing and cleaning of a fruit and vegetable planer handle, comprising a material storage table, a weld grinder, an automatic polisher, a transfer table, a six-axis robot and a cleaning and drying machine, wherein:

[0009] The material storage platform includes a material storage base and a material storage plate. The surface of the material storage plate is provided with slots that match the ends of the two connecting plates of the handle. Two slots form a group, and each group of slots can hold a handle.

[0010] The weld grinding machine includes a grinding machine base, a first intermittent rotating worktable and four weld grinding mechanisms. The first intermittent rotating worktable is arranged on the grinding machine base. Two weld grinding mechanisms form a group. The two groups of weld grinding mechanisms are symmetrically arranged at the left and right workstations outside the first intermittent rotating worktable. The two weld grinding mechanisms in the same group are configured to grind two welds of the handle simultaneously.

[0011] The automatic polishing machine includes a polishing machine base, a second intermittent rotating worktable and three polishing mechanisms, wherein the second intermittent rotating worktable is arranged on the polishing machine base, and the three polishing mechanisms are respectively arranged at the positions of the left, right and rear stations outside the second intermittent rotating worktable;

[0012] The transfer table is arranged between the weld grinding machine and the automatic polishing machine, and includes a table base and a third intermittent rotating worktable arranged on the table base;

[0013] The first intermittent rotary worktable, the second intermittent rotary worktable and the third intermittent rotary worktable each include a cam divider, a disc and four handle clamps, the disc is placed horizontally and connected to the cam divider, the cam divider has four working positions, and the four working positions correspond to the front, rear, left and right positions of the disc, and the four handle clamps are respectively fixed at the front, rear, left and right positions on the upper surface of the disc;

[0014] There are two six-axis robots, which are respectively arranged on the left and right sides of the third intermittent rotary worktable. The six-axis robot on the right side of the third intermittent rotary worktable is configured to transport the handle from the material storage plate to the handle fixture of the first intermittent rotary worktable, and to transport the handle polished by the weld grinder to the handle fixture of the third intermittent rotary worktable. The six-axis robot on the left side of the third intermittent rotary worktable is configured to transport the handle from the third intermittent rotary worktable to the handle fixture of the second intermittent rotary worktable, and to transport the handle polished by the automatic polishing machine to the cleaning and drying machine.

[0015] In the above technical solution, the six-axis robot on the right side of the third intermittent rotary worktable can transport the handle from the material storage plate to the weld grinder for weld grinding processing, and the polished handle is transported to the transfer transition table to wait for the polishing process. The six-axis robot on the left side of the third intermittent rotary worktable transports the handle on the transfer transition table to the automatic polishing machine for polishing the handle. The polished handle is transported to the cleaning and drying machine for cleaning and drying, realizing automatic processing throughout the process, greatly reducing manual labor and improving production efficiency.

[0016] Preferably, the handle clamp includes a fixed base, a movable clamping plate, and a cylinder. A movable clamping plate is provided on each side of the fixed base. The cylinder is disposed at the bottom of the fixed base, and the cylinder shaft of the cylinder is connected to the movable clamping plate. The movable clamping plate can be clamped and released from the fixed base by the cylinder. In this technical solution, the handle clamp is specifically designed for fruit and vegetable planer handles. The two movable clamping plates cooperate with the fixed base to clamp the bottom ends of the handle's two connecting plates, thus clamping the handle to ensure stability during subsequent processing.

[0017] Preferably, the free end of the six-axis robot is provided with a handle clamp, which includes a connecting plate, a clamp cylinder, a guide plate, and a clamp. The connecting plate is connected to the free end of the six-axis robot, and a clamp cylinder is provided at each end of the connecting plate. The bottom of each clamp cylinder is fixedly connected to the guide plate, and the bottom of the guide plate is slidably connected to two clamps. The clamp cylinder is configured to drive the two clamps toward and away from each other. In this technical solution, the specially designed handle clamp can clamp the handle for reliable and stable transportation between processes.

[0018] Preferably, the weld seam grinding mechanism includes a first X-axis servo module, a first column, a first Z-axis servo module, a Y-axis fine-tuning mechanism, and an abrasive belt mechanism. The first X-axis servo module is disposed on the grinder base, the first column is disposed on the first X-axis servo module, the first Z-axis servo module is disposed on the side of the first column facing the disc, the Y-axis fine-tuning mechanism is disposed on the first Z-axis servo module, and the abrasive belt mechanism is disposed on the Y-axis fine-tuning mechanism. In this technical solution, the Y-axis fine-tuning mechanism can adjust the position of the abrasive belt mechanism according to the different lengths and specifications of the handle, so that it can accurately grind the weld position. The first X-axis servo module and the first Z-axis servo module cooperate, so that the abrasive belt mechanism can grind the weld while the disc is intermittently stopped.

[0019] Preferably, the Y-axis fine-tuning mechanism includes a fixed plate, a movable plate, and a screw. The fixed plate is fixed to the first Z-axis servo module, and the movable plate is connected to the fixed plate via a screw. The abrasive belt mechanism is disposed on the movable plate. This facilitates adjustment of the abrasive belt mechanism in the Y direction, allowing the abrasive belt mechanism to be correctly aligned with the desired weld position of the handle.

[0020] Preferably, the sanding belt mechanism includes a mounting plate, a driving wheel, a driven wheel, a tension adjustment mechanism, a sanding belt, a sanding belt drive motor, and a transmission belt. The mounting plate is fixed to the movable plate, the driving wheel is arranged at the bottom of the mounting plate, the driven wheel is arranged above the driving wheel and is connected to the tension adjustment mechanism, the tension adjustment mechanism is fixed to the top of the mounting plate, the sanding belt is sleeved on the driving wheel and the driven wheel, and the sanding belt drive motor is fixedly connected to the mounting plate and is connected to the driving wheel via a transmission belt. In this technical solution, the tension of the sanding belt can be adjusted by adjusting the position of the driven wheel through the tension adjustment mechanism, so that the sanding belt always maintains the best grinding state. When the sanding belt contacts and grinds the weld, it has a certain degree of tension, which can better grind the weld.

[0021] Preferably, the polishing mechanism includes a second X-axis servo module, a second column, a second Z-axis servo module, a Y-axis servo module, a polishing wheel drive motor, and a polishing wheel. The second X-axis servo module is disposed on the polishing machine base, the second column is disposed on the second X-axis servo module, the second Z-axis servo module is disposed on the side of the second column facing the disc, the Y-axis servo module is disposed on the second Z-axis servo module, the polishing wheel drive motor is disposed on the Y-axis servo module, and the polishing wheel is fixed to the motor shaft of the polishing wheel drive motor. In this technical solution, the second X-axis servo module and the second Z-axis servo module cooperate to allow the polishing wheel to polish the surface of the handle while the disc is intermittently stopped. The Y-axis servo module enables the polishing wheel to move along the Y-axis, that is, the polishing wheel can move along the axial direction of the handle. Even if the length of the handle is greater than the length of the polishing wheel, the surface of the handle can still be fully polished.

[0022] Preferably, the Y-axis servo module includes a base plate, a guide rail optical axis, a sliding seat, a Y-axis servo motor, an eccentric cam, and a connecting rod. The base plate is fixed to the second Z-axis servo module, the guide rail optical axis is fixed to the base plate, the sliding seat is mounted on the guide rail optical axis, the Y-axis servo motor is connected and fixed to the sliding seat, the eccentric cam is fixed to the motor shaft of the Y-axis servo motor, one end of the connecting rod is pivotally connected to the eccentric cam, the other end of the connecting rod is pivotally connected to the base plate, and the polishing wheel drive motor is fixed to the sliding seat. In this way, the polishing wheel drive motor and the polishing wheel move back and forth on the Y-axis to polish the handle surface, with stable performance and high displacement accuracy.

[0023] Preferably, a protection switch for removing components is installed on the corner of the material storage base near the weld grinder. The protection switch includes a vertically mounted switch lever. This allows the robot to remove components from the material storage base. If the six-axis robot also has a handle, the horizontal metal grip of the handle will contact the switch lever, triggering the protection switch and terminating the robot's removal process, thus preventing duplicate removal errors.

[0024] Preferably, the cleaning and drying machine includes a conveyor belt, and an ultrasonic cleaning module, a spray module, an ultrasonic rinsing module, an air-cutting module, and a drying module arranged sequentially from left to right. Thus, the polished handles are transported from left to right on the conveyor belt, enabling fully automatic cleaning, air-drying, and drying, thereby reducing manual labor.

[0025] The beneficial effect of the present invention is that the production line of the present invention is controlled by a numerical control system, which realizes the automatic processing integration of handle weld grinding, polishing, cleaning and drying, can reduce manual labor, improve production safety efficiency, produce products with stable quality, and greatly improve the protection of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0027] Figure 2 It is a structural schematic diagram of the weld grinding machine of the present invention.

[0028] Figure 3 It is a structural schematic diagram of the weld grinding mechanism of the present invention.

[0029] Figure 4 It is a structural schematic diagram of the automatic polishing machine of the present invention.

[0030] Figure 5 It is a structural schematic diagram of the polishing mechanism of the present invention.

[0031] Figure 6 It is a structural schematic diagram of the intermittent rotating workbench of the present invention.

[0032] Figure 7 It is a structural schematic diagram of the handle clamp of the present invention.

[0033] Figure 8 Schematic diagram of the structure of the six-axis robot of the present invention.

[0034] Figure 9 It is a structural schematic diagram of the handle clamp of the present invention.

[0035] Figure 10 It is a structural schematic diagram of the material storage platform of the present invention.

[0036] Figure 11 It is a structural schematic diagram of the cleaning and drying machine of the present invention. DETAILED DESCRIPTION

[0037] The present invention will be further described below with reference to the accompanying drawings, which are only used for illustrative purposes and should not be construed as limiting this patent.

[0038] To more concisely illustrate this embodiment, some components well known to those skilled in the art but not relevant to the main content of this invention may be omitted from the drawings or descriptions. In addition, for ease of description, some components may be omitted, enlarged, or reduced in size in the drawings, but they do not represent the dimensions or entire structure of the actual product.

[0039] Example 1

[0040] like Figure 1 As shown, the present invention provides an integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles, including a material storage table 1, a weld grinder 2, an automatic polisher 3, a transfer material table 4, a six-axis robot 5 and a cleaning and drying machine 6.

[0041] like Figure 10 As shown, the storage platform 1 includes a storage base 11 and a storage plate 12. The storage base 11 is provided with a translation mechanism 111 that can push the storage plate 12 left and right. Two storage plates 12 can be placed on the storage base 11 at the same time. The upper left storage plate 12 is in the state of taking out items. The lower right storage plate 12 is pushed to the left by the translation mechanism 111 for taking out items after the handles of the upper storage plate 12 are removed. The upper empty storage plate 12 can be removed and replaced with a new storage plate 12 equipped with a handle for standby use. In this embodiment, the surface of the storage plate 12 is arranged with a card slot 121 that cooperates with the end of the two connecting plates 511 of the handle. The two card slots 121 form a group of card buckles that cooperate with the lower ends of the two connecting plates 511 of the handle. Each group of card slots 121 can accommodate a handle. As a further improvement, a piece-picking protection switch 13 is provided at the upper left corner of the material storage base 11 near the weld grinder 2. The piece-picking protection switch 13 includes a vertically arranged switch lever. When picking up pieces, if there is a handle on the six-axis robot 5, the metal handle arranged horizontally on the handle will touch the switch lever to trigger the piece-picking protection switch 13, thereby terminating the picking action of the six-axis robot 5 and avoiding the problem of repeated picking up pieces.

[0042] like Figure 2 、 Figure 3 and Figure 6As shown, the weld grinder 2 includes a grinder base 21, a first intermittent rotary worktable 22, and four weld grinding mechanisms 2323. The first intermittent rotary worktable 22 is set on the grinder base 21. The first intermittent rotary worktable 22 includes a cam divider 7, a disc 8 with a diameter of 600 mm, and four handle clamps 9. The disc 8 is placed horizontally and connected to the cam divider 7. The cam divider 7 has four workstations, which correspond to the front, rear, left, and right positions of the disc 8. The four handle clamps 9 are respectively fixed to the front, rear, left, and right positions on the upper surface of the disc 8. The front position is the operating position, i.e., the feeding and picking position. Two weld grinding mechanisms 2323 form a group. The two groups of weld grinding mechanisms 2323 are symmetrically arranged at the left and right positions outside the first intermittent rotary worktable 22. The two weld grinding mechanisms 2323 in the same group are configured to simultaneously grind the two welds of the handle. In this embodiment, the weld grinding mechanism 2323 includes a first X-axis servo module 231, a first column 232, a first Z-axis servo module 233 and a sanding belt mechanism 235. The first X-axis servo module 231 is arranged on the grinder base 21, the first column 232 is arranged on the first X-axis servo module 231 and can move back and forth horizontally, the first Z-axis servo module 233 is arranged on the side of the first column 232 facing the disc 8, and the sanding belt mechanism 235 is arranged on the first Z-axis servo module 233 and can move back and forth up and down. More specifically, the sanding belt mechanism 235 includes a mounting plate 2351, a driving wheel 2352, a driven wheel 2353, a tension adjustment mechanism 2354, a sanding belt 2355, a sanding belt drive motor 2356 and a transmission belt 2357. The mounting plate 2351 is fixed on the first Z-axis servo module 233, the driving wheel 2352 is arranged at the bottom of the mounting plate 2351, the driven wheel 2353 is arranged above the driving wheel 2352 and is connected to the tension adjustment mechanism 2354, the tension adjustment mechanism 2354 is fixed on the top of the mounting plate 2351, the sanding belt 2355 is sleeved on the driving wheel 2352 and the driven wheel 2353, and the sanding belt drive motor 2356 is fixedly connected to the mounting plate 2351 and is transmission-connected to the driving wheel 2352 through the transmission belt 2357. This embodiment utilizes a four-axis CNC machine tool control system. The first X-axis servo module 231 and the first Z-axis servo module 233 work together to allow the sanding mechanism 235 to grind the weld seam while the disc 8 intermittently stops. The equipment features automatic compensation, achieving optimal machining results. The grinder base 21 is also equipped with a dust suction port and a protective cover. The dust suction port directly connects to the dust collection device, and the protective cover has an operating window (not shown) located at the front working position, improving the working environment and enhancing safety.

[0043] like Figure 4 、 Figure 5 and Figure 6As shown, the automatic polishing machine 3 includes a polishing machine base 31, a second intermittent rotating worktable 32 and three polishing mechanisms 33. The second intermittent rotating worktable 32 is arranged on the polishing machine base 31. The second intermittent rotating worktable 32 includes a cam divider 7, a disc 8 with a diameter of 1000 mm and four handle clamps 9. The disc 8 is placed horizontally and connected to the cam divider 7. The cam divider 7 has four workstations, and the four workstations correspond to the front, rear, left and right positions of the disc 8. The four handle clamps 9 are respectively fixed on the front, rear, left and right positions of the upper surface of the disc 8. The three polishing mechanisms 33 are respectively set at the left, right and rear positions outside the second intermittent rotating worktable 32, among which the front workstation is an operation workstation, i.e., a delivery and pickup workstation. In this embodiment, the polishing mechanism 33 includes a second X-axis servo module 331, a second column 332, a second Z-axis servo module 333, a polishing wheel drive motor 335 and a polishing wheel 336. The second X-axis servo module 331 is arranged on the polishing machine base 31, the second column 332 is arranged on the second X-axis servo module 331 and can move back and forth horizontally, the second Z-axis servo module 333 is arranged on the side of the second column 332 facing the disc 8, the polishing wheel drive motor 335 is arranged on the second Z-axis servo module 333 and can move back and forth up and down, and the polishing wheel 336 is fixed on the motor shaft of the polishing wheel drive motor 335. This embodiment utilizes a six-axis CNC machine control system. While the disc 8 intermittently stops, the polishing wheel 336 automatically advances for polishing. The equipment features automatic compensation to achieve optimal machining results. The polishing mechanisms 33 on the right and rear stations can be equipped with coarse polishing wheels, while the polishing mechanism 33 on the left station can be equipped with a fine polishing wheel. The disc 8 is configured to rotate intermittently counterclockwise. The polishing machine base 31 is also equipped with a dust suction port and a protective hood. The dust suction port can be directly connected to the dust collection device. The protective hood has an operating window (not shown) located at the front working station, improving the working environment and enhancing safety.

[0044] like Figure 1 and Figure 6 As shown, the transfer table 4 is arranged between the weld grinder 2 and the automatic polishing machine 3, including a table base 41 and a third intermittent rotary worktable 42 arranged on the table base 41. The third intermittent rotary worktable 42 includes a cam divider 7, a disc 8 and four handle clamps 9. The disc 8 is placed horizontally and connected to the cam divider 7. The cam divider 7 has four workstations, and the four workstations correspond to the front, rear, left and right four positions of the disc 8. The four handle clamps 9 are respectively fixed on the front, rear, left and right four positions on the upper surface of the disc 8.

[0045] like Figure 1 、 Figure 8 and Figure 9As shown, a six-axis robot 5 is provided on the left and right sides of the third intermittent rotating worktable 42, and a handle clamp 51 is provided at the free end of the six-axis robot 5. The handle clamp 51 includes a connecting plate 511, a clamp cylinder 512, a guide slide 513 and a clamp 514. The connecting plate 511 is connected to the free end of the six-axis robot 5, and a clamp cylinder 512 is provided at the bottom of each end of the connecting plate 511. The bottom of the clamp cylinder 512 is connected and fixed with a guide slide 513, and the bottom of the guide slide 513 is slidably connected with two clamps 514. The clamp cylinder 512 is configured to drive the two clamps 514 to approach and move away from each other, and the inner sides of the two clamps 514 are provided with arc concave surfaces. The six-axis robot 5 on the right side of the third intermittent rotary worktable 42 grabs the handle from the material storage plate 12 through the handle clamp 51 and transports it to the handle clamp 9 at the front station of the first intermittent rotary worktable 22 for clamping. When the weld of the handle is polished and returns to the front station, the handle is clamped and transported to the handle clamp 9 at the right station of the third intermittent rotary worktable 42 for clamping. The third intermittent rotary worktable 42 rotates intermittently counterclockwise to rotate the handle at the right station to the left station. The six-axis robot 5 on the left side of the third intermittent rotary worktable 42 clamps the handle at the left station of the third intermittent rotary worktable 42 and transports it to the handle clamp 9 at the front station of the second intermittent rotary worktable 32 for clamping. When the handle is polished and returns to the front station, the collected handle is clamped and transported to the conveyor belt at the left end of the cleaning and drying machine 6.

[0046] like Figure 7 As shown, in this embodiment, the handle clamp 9 includes a fixed seat 92, a movable splint 93 and a cylinder 91. A movable splint 93 is provided on each side of the fixed seat 92. The cylinder 91 is arranged at the bottom of the fixed seat 92. The cylinder shaft of the cylinder 91 is connected to the movable splint 93. The movable splint 93 can be clamped and released with the fixed seat 92 by the cylinder drive.

[0047] like Figure 11 As shown, in this embodiment, the cleaning and drying machine 6 includes a conveyor belt 61, and, from left to right, an ultrasonic cleaning module 62, a spray module 63, an ultrasonic rinsing module 64, an air shearing module 65, and a drying module 66. The upper surface of the conveyor belt 61 is provided with protruding posts to limit and fix the handle placed thereon. As the conveyor belt 61 transports the handle from the left end to the right end of the cleaning and drying machine 6, the handle is sequentially cleaned by the ultrasonic cleaning module 62, sprayed by the spray module 63, rinsed by the ultrasonic rinsing module 64, air-dried by the air shearing module 65, and dried by the drying module 66, resulting in a finished handle with a clean surface.

[0048] Example 2

[0049] This embodiment is similar to embodiment 1, except that Figure 2 and Figure 3 As shown, the weld grinding mechanism 23 also includes a Y-axis fine-tuning mechanism 234, and the Y-axis fine-tuning mechanism 234 includes a fixed plate 2341, a movable plate 2342 and a screw rod 2343. The fixed plate 2341 is fixed on the first Z-axis servo module 233, and the movable plate 2342 is connected to the fixed plate 2341 through the screw rod 2343. The mounting plate 2351 of the sanding belt mechanism 235 is fixed on the movable plate 2342. In this way, the position of the movable plate 2342 can be adjusted by twisting the screw rod 2343, that is, the position of the sanding belt mechanism 235 in the Y direction can be adjusted. For the weld grinding processing of handles of different length specifications, the sanding belt mechanism 235 can be correctly aligned with the weld position of the required processing handle.

[0050] Example 3

[0051] This embodiment is similar to embodiment 1, except that Figure 4 and Figure 5 As shown, the polishing mechanism 33 also includes a Y-axis servo module 334, which includes a base plate 3341, a guide rail optical axis 3342, a sliding seat 3343, a Y-axis servo motor 3344, an eccentric cam 3345 and a connecting rod 3346. The base plate 3341 is fixed on the second Z-axis servo module 333, the guide rail optical axis 3342 is fixed on the base plate 3341, the sliding seat 3343 is sleeved on the guide rail optical axis 3342, the Y-axis servo motor 3344 is connected and fixed to the sliding seat 3343, the eccentric cam 3345 is fixed on the motor shaft of the Y-axis servo motor 3344, one end of the connecting rod 3346 is pivotally connected to the eccentric cam 3345, and the other end of the connecting rod 3346 is pivotally connected to the base plate 3341, and the polishing wheel drive motor 335 is fixed on the sliding seat 3343. In this way, the polishing wheel 336 can reciprocate back and forth in the Y-direction position, and can perform polishing processing on handles of different length specifications without being limited by the axial length of the polishing wheel 336 itself, and can perform more comprehensive polishing on the surface of the handle.

[0052] The embodiments of the present invention described above do not limit the scope of protection of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. An integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles, characterized in that: The invention comprises a material storage platform (1), a weld grinding machine (2), an automatic polishing machine (3), a transfer material platform (4), a six-axis robot (5) and a cleaning and drying machine (6), wherein: The material storage platform (1) comprises a material storage base (11) and a material storage plate (12); the surface of the material storage plate (12) is provided with slots (121) that match the ends of the two connecting plates (511) of the handle; two slots (121) form a group, and each group of slots (121) can accommodate a handle; The weld grinding machine (2) comprises a grinding machine base (21), a first intermittent rotating worktable (22) and four weld grinding mechanisms (23), wherein the first intermittent rotating worktable (22) is arranged on the grinding machine base (21), two weld grinding mechanisms (23) form a group, and the two groups of weld grinding mechanisms (23) are symmetrically arranged at the positions of the left and right workstations outside the first intermittent rotating worktable (22), and the two weld grinding mechanisms (23) in the same group are arranged to grind two welds of the handle respectively at the same time; The automatic polishing machine (3) comprises a polishing machine base (31), a second intermittent rotating worktable (32) and three polishing mechanisms (33), wherein the second intermittent rotating worktable (32) is arranged on the polishing machine base (31), and the three polishing mechanisms (33) are respectively arranged at the positions of the left, right and rear stations outside the second intermittent rotating worktable (32); The transfer table (4) is arranged between the weld grinding machine (2) and the automatic polishing machine (3), and comprises a table base (41) and a third intermittent rotating worktable (42) arranged on the table base (41); The first intermittent rotary worktable (22), the second intermittent rotary worktable (32) and the third intermittent rotary worktable (42) all include a cam divider (7), a disc (8) and four handle clamps (9), wherein the disc (8) is placed horizontally and connected to the cam divider (7), the cam divider (7) has four workstations, and the four workstations correspond to the front, rear, left and right four positions of the disc (8), and the four handle clamps (9) are respectively fixed at the front, rear, left and right four positions on the upper surface of the disc (8); There are two six-axis robots (5), which are respectively arranged on the left and right sides of the third intermittent rotary worktable (42). The six-axis robot (5) on the right side of the third intermittent rotary worktable (42) is configured to transport the handle from the material storage plate (12) to the handle fixture (9) of the first intermittent rotary worktable (22), and to transport the handle polished by the weld grinder (2) to the handle fixture (9) of the third intermittent rotary worktable (42). The six-axis robot (5) on the left side of the third intermittent rotary worktable (42) is configured to transport the handle from the third intermittent rotary worktable (42) to the handle fixture (9) of the second intermittent rotary worktable (32), and to transport the handle polished by the automatic polisher (3) to the cleaning and drying machine (6).

2. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 1 is characterized in that: The handle clamp (9) comprises a fixed seat (92), a movable clamp (93) and a cylinder (91), wherein a movable clamp (93) is provided on each side of the fixed seat (92), the cylinder (91) is arranged at the bottom of the fixed seat (92), the cylinder shaft of the cylinder (91) is connected to the movable clamp (93), and the movable clamp (93) can be clamped and released with the fixed seat (92) by being driven by the cylinder (91).

3. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 1 is characterized in that: The free end of the six-axis robot (5) is provided with a handle clamp (51), and the handle clamp (51) includes a connecting plate (511), a clamp cylinder (512), a guide slide (513) and a clamp (514). The connecting plate (511) is connected to the free end of the six-axis robot (5), and a clamp cylinder (512) is provided at the bottom of each end of the connecting plate (511). The bottom of the clamp cylinder (512) is connected and fixed with a guide slide (513), and the bottom of the guide slide (513) is slidably connected with two clamps (514). The clamp cylinder (512) is configured to drive the two clamps (514) to move closer to and away from each other.

4. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 1 is characterized in that: The weld grinding mechanism (23) comprises a first X-axis servo module (231), a first column (232), a first Z-axis servo module (233), a Y-axis fine-tuning mechanism (234) and a sanding belt mechanism (235); the first X-axis servo module (231) is arranged on a grinding machine base (21); the first column (232) is arranged on the first X-axis servo module (231); the first Z-axis servo module (233) is arranged on the side of the first column (232) facing the disc (8); the Y-axis fine-tuning mechanism (234) is arranged on the first Z-axis servo module (233); and the sanding belt mechanism (235) is arranged on the Y-axis fine-tuning mechanism (234).

5. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 4 is characterized in that: The Y-axis fine-tuning mechanism (234) comprises a fixed plate (2341), a movable plate (2342) and a screw rod (2343); the fixed plate (2341) is fixed on the first Z-axis servo module (233); the movable plate (2342) is connected to the fixed plate (2341) via the screw rod (2343); and the sanding belt mechanism (235) is arranged on the movable plate (2342).

6. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 5 is characterized in that: The sanding belt mechanism (235) comprises a mounting plate (2351), a driving wheel (2352), a driven wheel (2353), a tension adjustment mechanism (2354), a sanding belt (2355), a sanding belt driving motor (2356) and a transmission belt (2357). The mounting plate (2351) is fixed on the movable plate (2342), the driving wheel (2352) is arranged at the bottom of the mounting plate (2351), and the driven wheel (2353) is arranged at the bottom of the driving wheel (2342). The upper portion of the sanding belt (2355) is connected to a tension adjustment mechanism (2354), the tension adjustment mechanism (2354) is fixed on the top of the mounting plate (2351), the sanding belt (2355) is sleeved on the driving wheel (2352) and the driven wheel (2353), the sanding belt drive motor (2356) is connected and fixed to the mounting plate (2351), and the sanding belt drive motor (2356) is connected to the driving wheel (2352) through a transmission belt (2357).

7. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 1 is characterized in that: The polishing mechanism (33) comprises a second X-axis servo module (331), a second column (332), a second Z-axis servo module (333), a Y-axis servo module (334), a polishing wheel drive motor (335), and a polishing wheel (336); the second X-axis servo module (331) is arranged on the polishing machine base (31); the second column (332) is arranged on the second X-axis servo module (331); the second Z-axis servo module (333) is arranged on the side of the second column (332) facing the disc (8); the Y-axis servo module (334) is arranged on the second Z-axis servo module (333); the polishing wheel drive motor (335) is arranged on the Y-axis servo module (334); and the polishing wheel (336) is fixed on the motor shaft of the polishing wheel drive motor (335).

8. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 7 is characterized in that: The Y-axis servo module (334) comprises a base plate (3341), a guide rail optical axis (3342), a sliding seat (3343), a Y-axis servo motor (3344), an eccentric cam (3345) and a connecting rod (3346), wherein the base plate (3341) is fixed on the second Z-axis servo module (333), the guide rail optical axis (3342) is fixed on the base plate (3341), and the sliding seat (3343) is sleeved on the guide rail optical axis. On the track optical axis (3342), the Y-axis servo motor (3344) is connected and fixed to the sliding seat (3343), the eccentric cam (3345) is fixed on the motor shaft of the Y-axis servo motor (3344), one end of the connecting rod (3346) is pivotally connected to the eccentric cam (3345), and the other end of the connecting rod (3346) is pivotally connected to the base plate (3341), and the polishing wheel drive motor (335) is fixed on the sliding seat (3343).

9. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 1 is characterized in that: A piece-taking protection switch (13) is provided on a corner of the material storage base (11) close to the weld grinder (2), and the piece-taking protection switch (13) comprises a switch lever arranged vertically.

10. The integrated automatic production line for sanding, polishing and cleaning of fruit and vegetable planer handles according to claim 1 is characterized in that: The cleaning and drying machine (6) comprises a conveyor belt (61), and an ultrasonic cleaning module (62), a spraying module (63), an ultrasonic rinsing module (64), a wind shear module (65), and a drying module (66) which are sequentially arranged from left to right.

Citation Information

Patent Citations

  • Full-automatic polishing grinding production line

    CN104526507A

  • Water permeable brick grinding and polishing device

    CN209007293U