Positioning fixture and automatic assembly line

By designing the positioning fixtures for the clamping device and adjusting mechanisms A and B, the problems of complex structure and unstable movement of existing switch fixtures were solved, and efficient and reliable assembly of switch components was achieved.

CN117086803BActive Publication Date: 2026-01-16YUEQING CHUGONG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202311150092.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-07
Publication Date
2026-01-16
Estimated Expiration
2043-09-07

AI Technical Summary

Technical Problem

Existing switch clamps have complex structures, cumbersome clamping processes, cannot adjust height according to requirements, and the moving wheels are prone to slipping, posing safety hazards.

Method used

A positioning fixture including a clamping device, an adjusting mechanism A and an adjusting mechanism B is designed. Through the cooperation of the first adjusting block and the second adjusting block, reliable clamping and status adjustment of switch accessories are achieved, and assembly is carried out in conjunction with automated assembly equipment.

Benefits of technology

It has a good clamping effect and reliable state adjustment, which improves assembly efficiency, reduces operational complexity and safety hazards, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a positioning clamp and an automatic assembling flow line, which comprise a clamping seat device for fixing a switch base, an adjusting mechanism A and an adjusting mechanism B, wherein the adjusting mechanism A and the adjusting mechanism B are used for clamping different accessories of the switch, a first adjusting block and a top block are movably arranged on the adjusting mechanism A, the top block is in telescopic action through cooperation of the first adjusting block, and the adjusting mechanism B is provided with a first movable block, a second movable block and a second adjusting block for driving the first movable block and the second movable block to move leftward and rightward. The application clamps the accessories of the switch through the clamping seat device, the adjusting mechanism A and the adjusting mechanism B, and then assembles the accessories through automatic assembling equipment, so that the clamping effect is good, and the state adjustment of the clamp through the first adjusting block and the second adjusting block is very reliable and convenient.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of switch assembly equipment, in particular to a positioning clamp and an automatic assembly line. BACKGROUND

[0002] The clamp refers to the device used for fixing the machining object in the mechanical manufacturing process, so that the machining object occupies the correct position to accept the construction or detection, and is also called the fixture. In a broad sense, in the process of the process, the device used for quickly, conveniently and safely installing the workpiece can be called the clamp. However, the existing clamp for switch assembly still has the following problems:

[0003] Firstly, the clamp structure is complex, which leads to a more troublesome clamping process for workers, and requires sufficient time for clamping, resulting in low efficiency.

[0004] Secondly, the height of the clamp cannot be changed according to the actual needs to process the workpiece, and different height bases are required, which increases the cost.

[0005] Thirdly, some heavy clamps need to be installed with wheels for movement, but the installed wheels often cannot be locked, and may slide. If the worker does not pay attention and the sliding occurs, the clamp may be damaged by colliding with other tools. SUMMARY

[0006] (I) Technical problem to be solved

[0007] To solve the above problems, the present application provides a positioning clamp with simple structure, good clamping effect and high reliability, and an automatic assembly line.

[0008] (II) Technical scheme

[0009] The positioning clamp of the present application comprises a clamp seat device for fixing a switch base, an adjusting mechanism A and an adjusting mechanism B, wherein the adjusting mechanism A and the adjusting mechanism B are used for clamping different parts of the switch, the first adjusting block and the top block are movably arranged on the adjusting mechanism A, the top block is driven to perform the extension and retraction action through the first adjusting block, and the first movable block, the second movable block and the second adjusting block for driving the first movable block and the second movable block to perform the left and right action are arranged on the adjusting mechanism B.

[0010] (III) Advantages

[0011] Compared with the prior art, the present application has the following advantages:

[0012] (1) the switch accessory is clamped by the clamp device, the adjusting mechanism A and the adjusting mechanism B, and then assembled by the automatic assembly equipment, so that the clamping effect is good, and the state of the clamp can be adjusted reliably and conveniently through the first adjusting block and the second adjusting block. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0015] Figure 2 It is a schematic diagram of the flow chart of the automatic assembly flow line in embodiment 1.

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0019] Figure 6 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0020] Figure 7 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0021] Figure 8 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0022] Figure 9 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0023] Figure 10 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0024] Figure 11 It is a schematic diagram of the three-dimensional structure of the automatic assembly flow line in embodiment 1.

[0025] Figure 12Fig. 1 is a perspective view of the transfer device of the embodiment 1;

[0026] Figure 13 Fig. 2 is a perspective view of the connecting structure of the transfer block of the embodiment 1;

[0027] Figure 14 Fig. 3 is a perspective view of the overall assembly unit of the embodiment 1;

[0028] Figure 15 Fig. 4 is a perspective view of the positioning clamp of the embodiment 1;

[0029] Figure 16 Fig. 5 is a sectional view of the clamping seat device of the embodiment 1;

[0030] Figure 17 Fig. 6 is a sectional view of the adjusting mechanism A of the embodiment 1;

[0031] Figure 18 Fig. 7 is a perspective view of the adjusting mechanism B of the embodiment 1;

[0032] Figure 19 Fig. 8 is a sectional view of the adjusting mechanism B of the embodiment 1;

[0033] Figure 20 Fig. 9 is a view of the cooperation structure of the second adjusting block and the movable block of the embodiment 1;

[0034] Figure 21 Fig. 10 is a perspective view of the switch product of the embodiment 1.

[0035] 11, base assembly unit, 111, mechanical claw, 112, displacement assembly, 113, assembly plate, 1131, protrusion, 12, movable support assembly unit, 121, mechanical claw, 122, displacement assembly, 13, movable contact assembly unit, 131, mechanical claw, 132, displacement assembly, 14, spring assembly unit, 141, mechanical claw, 142, displacement assembly, 143, transfer block, 1431, transfer area, 1432, feeding groove, 1433, through groove, 144, positioning channel, 145, fixed clamping seat, 1451, protruding column, 146, positioning clamp block, 147, telescopic power element, 1471, connecting block, 148, transfer device, 1481, telescopic power element, 1482, transfer block, 1482', transfer groove, 15, overall assembly unit, 151, mechanical claw, 152, telescopic motor, 153, first displacement module, 154, second displacement module, 16, discharging unit, 161, mechanical claw, 162, displacement assembly, 17, clamp reset unit, 171, telescopic power element, 172, fixed frame;

[0036] 21, base feeding mechanism, 22, movable support feeding mechanism, 23, movable contact feeding mechanism, 24, spring feeding mechanism;

[0037] 31, positioning clamp, 311, clamping seat device, 3111, clamping seat body, 3112, clamping block, 3112', limiting block, 3113, locking block, 3113', limiting part, 3113", displacement slot, 3114, spring block one, 3115, reset spring A, 3116, cavity A, 312, adjusting mechanism A, 3121, first adjusting body, 3122, spring block two, 3123, top block, 3124, first adjusting block, 3125, adjusting slot one, 3126, cavity B, 3127, reset spring B, 3128, groove, 313, adjusting mechanism B, 3131, fixed seat, 3132, displacement seat, 3132', first stroke slot, 3132", second stroke slot, 3133, cover plate, 3134, first movable block, 3134', auxiliary block, 3134", guide block, 3135, second movable block, 3135', clamping block, 3136, second adjusting block, 31361, first step, 31362, second step, 31363, third step, 31364, fourth step, 31365, clamping slot, 31366, transition inclined surface, 3137, reset spring C, 3138, spring block three, 3139, adjusting slot two, 32, first clamp adjusting device, 321, telescopic power piece, 322, frame body, 33, second clamp adjusting device, 331, telescopic power piece, 332, telescopic power piece, 333, frame body, 34, third clamp adjusting device, 341, telescopic power piece, 342, frame body, 35, connecting plate, 36, clamp reset device, 361, top rod, 362, telescopic power piece;

[0038] 41, rack, 42, turntable, 421, moving disc, 422, fixed disc, 43, rotary power device,

[0039] 51, base, 52, movable contact, 53, movable support, 54, spring; DETAILED DESCRIPTION

[0040] Compared with the embodiments shown in the drawings, the feasible implementation solutions within the protection scope of the present disclosure can have fewer components, have other components not shown in the drawings, have different components, have differently arranged components, or have differently connected components, etc. In addition, two or more components in the drawings can be implemented in a single component, or a single component shown in the drawings can be implemented as multiple separate components.

[0041] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains. The terms “first,” “second,” and similar terms used in this patent application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, “an” or “a” and similar terms do not necessarily indicate a quantity limitation. Terms such as “comprising,” “including,” or “having” mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. Terms such as “connected” or “connected” are not limited to the physical or mechanical connection or connection shown in the drawings, but may include equivalent connections or connections, whether direct or indirect. Terms such as “upper,” “lower,” “left,” “right,” “horizontal,” and “vertical” are used only to indicate relative positional relationships, which may change accordingly when the absolute position of the described object changes.

[0042] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0043] Example 1

[0044] like Figures 1-3 As shown, a positioning fixture and an automatic assembly line include a frame 41, a turntable 42 mounted on the frame 41, a rotary power device 43 for driving the turntable 42 to rotate, and a plurality of assembly units arranged around the turntable 42. It further includes a positioning fixture 31 mounted on the turntable 42.

[0045] Specifically, the turntable 42 includes a movable disk 421 that is sleeved on the rotating power device 43 and can rotate with the rotating power device 43, and a fixed disk 422 that is fixedly installed on the top of the rotating device. That is, the fixed disk 422 is stationary on the rotating power device 43, and the movable disk 421 and the fixed disk 422 are concentric, while the fixed disk 422 is located above the movable disk 421, and the two are not in contact with each other.

[0046] The diameter of the fixed plate 422 is smaller than the diameter of the moving plate 421. The positioning clamp 31 is fixedly installed on the outer edge of the moving plate 421 by bolts. The fixed plate 422 is also provided with a first clamp adjustment device 32, a second clamp adjustment device 33 and a third clamp adjustment device 34 that cooperate with the positioning clamp 31.

[0047] Specifically, the assembling unit comprises a base assembling unit 11, a movable support assembling unit 12, a movable contact assembling unit 13, a spring assembling unit 14, an integral assembling unit 15, a discharging unit 16 and a clamp resetting unit 17, wherein the base assembling unit 11, the movable support assembling unit 12, the movable contact assembling unit 13 and the spring assembling unit 14 are respectively connected with a base feeding mechanism 21, a movable support feeding mechanism 22, a movable contact feeding mechanism 23 and a spring feeding mechanism 24. That is, the base feeding mechanism 21 is connected with the base assembling unit 11, and the base 51 is transported into the base assembling unit 11 through the base feeding mechanism 21; the movable support feeding mechanism 22 is connected with the movable support assembling unit 12, and the movable support 53 is transported into the movable support assembling unit 12 through the movable support feeding mechanism 22; the movable contact feeding mechanism 23 is connected with the movable contact assembling unit 13, and the movable contact 52 is transported into the movable contact assembling unit 13 through the movable contact feeding mechanism 23; the spring feeding mechanism 24 is connected with the spring assembling unit 14, and the spring 54 is transported into the movable contact assembling unit 13 through the spring feeding mechanism 24.

[0048] In the embodiment, the base feeding mechanism 21, the movable support feeding mechanism 22 and the spring feeding mechanism 24 are all vibration disc 421, and are transported in cooperation with a material channel and a direct vibration machine, and the feeding mechanism of the movable contact 52 is a cutting machine, which cuts a material belt with the movable contact 52 and then carries and feeds the material belt by a mechanical hand. The rotary power device 43 is a rotary motor or a rotary motor with a cam assembly for transmission.

[0049] It should be noted that the feeding modes of the base 51, the movable support 53, the spring 54 and the movable contact 52 are not limited, as long as these components can be transported to the corresponding assembling units.

[0050] Referring to Figures 15-21 The positioning clamp 31 will be described in detail.

[0051] As shown in Figure 21 , the switch comprises the base 51, the movable support 53, the movable contact 52 and the spring 54, and the movable support 53 and the movable contact 52 are connected at one end by the spring 54.

[0052] As shown in Figure 15 , the positioning clamp 31 comprises a clamping seat device 311, an adjusting mechanism A 312, an adjusting mechanism B 313 and a connecting plate 35, the clamping seat device 311 is used for clamping and fixing the base 51, and the adjusting mechanism A 312 and the adjusting mechanism B 313 are used for fixing the movable support 53 and the movable contact 52 so as to be adjusted and assembled by the integral assembling unit 15. The clamping seat device 311, the adjusting mechanism A 312 and the adjusting mechanism B 313 are all fixed on the connecting plate 35 by bolts.

[0053] Specifically, asFigure 16 As shown, the clamp seat device 311 includes a clamp seat body 3111, a clamping block 3112, and a locking block 3113 cooperating with the clamping block 3112. The clamp seat body 3111 is provided with a spring block one 3114 fixedly connected by bolts on the side close to the locking block 3113. The clamp seat body 3111 is provided with a reset spring A 3115 and a cavity A 3116 accommodating the reset spring A 3115. The clamping block 3112 is fixedly arranged in the clamp seat body 3111, and the locking block 3113 is movably arranged in the clamp seat body 3111, with one end abutting against the right side of the clamping block 3112. The left end of the clamping block 3112 is provided with a limiting block 3112', and the left end of the locking block 3113 is provided with a limiting portion 3113' cooperating with the clamping block 3112 for fixing the base 51, that is, when the locking block 3113 abuts against the clamping block 3112, the base 51 is fixed on the clamping block 3112 by cooperation of the limiting block 3112' and the limiting portion 3113'.

[0054] One end of the reset spring A 3115 abuts against the locking block 3113, and the other end abuts against the spring block one 3114. In order to prevent the spring from deforming and deviating, in this embodiment, the right side of the locking block 3113 and the spring block one 3114 are provided with a channel accommodating part of the reset spring A 3115. The locking block 3113 is further provided with a displacement groove 3113" cooperating with the base fitting unit 11.

[0055] As shown, Figure 17 The adjusting mechanism A 312 includes a first adjusting body 3121, a spring block two 3122 mounted on the left side of the first adjusting body 3121 by bolts, a top block 3123 movably arranged in the first adjusting body 3121, and a first adjusting block 3124. The top block 3123 can move left and right on the first adjusting body 3121, and the first adjusting block 3124 can move up and down on the first adjusting body 3121.

[0056] The top block 3123 is provided with an adjusting groove one 3125 through which the first adjusting block 3124 passes. The first adjusting block 3124 passes through the adjusting groove one 3125, and the first adjusting body 3121 is further provided with a cavity B 3126 having the same function as the cavity A 3116. The cavity B 3126 is provided with a reset spring B 3127, one end of which abuts against the end of the top block 3123, and the other end abuts against the spring block two 3122. It should be noted that the reset spring A 3115 and the reset spring B 3127 have the same function, and the recesses 3128 for adjusting the position of the top block 3123 are arranged on the left and right sides of the first adjusting block 3124.

[0057] The first adjusting block 3124 is located in the upper part of the left groove 3128, while the right groove 3128 is located in the middle or lower part of the first adjusting block 3124. That is, the left groove 3128 is higher than the right groove 3128, so that when the right groove 3128 is at the adjusting slot 3125, the top block 3123 can be adjusted left and right according to the state of the spring. It should be noted that in this embodiment, the return spring B3127 is a compression spring. Figure 17 In the middle, the return spring B3127 set in the cavity B3126 is in a compressed state, that is, the pressure block is in a contracted state.

[0058] like Figure 17 As shown, when the top block 3123 moves upward, the left side of the top block 3123 abuts against the first adjusting block 3124 and compresses the return spring B3127, causing the return spring B3127 to be in a compressed state, and the top block 3123 to be in a contracted state. When the first adjusting block 3124 is pressed downward, causing the groove 3128 on the left side to be in the adjusting groove 3125, the top block 3123 moves to the right and is pushed out under the action of the return spring B3127, thereby achieving the goal of controlling the extension and retraction state of the top block 3123 by controlling the position of the first adjusting block 3124.

[0059] like Figures 18-20 As shown, the adjustment mechanism B313 includes a fixed base 3131, a displacement base 3132, a cover plate 3133, a first movable block 3134 and a second movable block 3135 movably disposed within the displacement base 3132, and further includes a second adjustment block 3136 disposed through the fixed base 3131, the displacement base 3132 and the cover plate 3133. A third spring block 3138, which functions similarly to the first spring block 3114 and the second spring block 3122, is provided on both sides of the displacement base 3132 and the cover plate 3133. A return spring C3137 is provided between the first movable block 3134, the second movable block 3135 and the third spring block 3138. The first movable block 3134 is provided with a guide block 3134″ extending outward from the displacement base 3132, while the second movable block 3135 is provided with a clamping block 3135′ extending outward from the displacement base 3132. The clamping block 3135′ has an overall L-shaped structure.

[0060] Specifically, the longer end of the clamping block 3135' is inserted into the second movable block 3135, and the shorter end is arranged close to the guide block 3134". In the displacement seat 3132, a first stroke slot 3132' and a second stroke slot 3132" are arranged to facilitate the movement of the guide block 3134" and the clamping block 3135'. That is, the first movable block 3134 and the second movable block 3135 can move left and right in the displacement seat 3132, and the guide block 3134" and the clamping block 3135' can also move left and right in the first stroke slot 3132' and the second stroke slot 3132", thereby achieving the function of clamping and fixing an object.

[0061] Preferably, an auxiliary block 3134' is inserted into the guide block 3134" and the first movable block 3134, and the auxiliary block 3134' cooperates with the clamping block 3135' to limit the movement of the movable contact 52. The second adjusting block 3136 is provided with a first step 31361 on the left side and a second step 31362 and a third step 31363 on the right side, and the lower part of the first step 31361, the second step 31362, and the third step 31363 is provided with a transition slope 31366.

[0062] The height of the second step 31362 is less than the height of the third step 31363, and when the second movable block 3135 cooperates with the second step 31362, the first step 31361 is still above the first movable block 3134. When the second adjusting block 3136 moves downward, the second step 31362 cooperates with the second movable block 3135 to push it to the right, forcing the second movable block 3135 to move to the right. When the second adjusting block 3136 moves downward again, the first step 31361 and the third step 31363 cooperate with the first movable block 3134 and the second movable block 3135 respectively to move the first movable block 3134 and the second movable block 3135 to the left and right respectively. At this time, the adjusting mechanism B313 is in a relaxed state, and the left and right reset springs C3137 are in a compressed state.

[0063] The second adjusting block 3136 is provided with an inwardly recessed clamping groove 31365 below the first step 31361 and below the second step 31362. When the first movable block 3134 and the second movable block 3135 are at the clamping groove 31365, the first movable block 3134 and the second movable block 3135 are gathered to the center under the action of the reset spring C3137. At this time, the adjusting mechanism B313 is in a clamping state, that is, the distance between the auxiliary block 3134' and the clamping block 3135' is the smallest.

[0064] Below the clamping groove 31365, a fourth step 31364 is also provided, that is, two fourth steps 31364 with the same height are arranged on the left and right sides of the second adjusting block 3136.

[0065] Furthermore, the displacement seat 3132 is inclinedly mounted on the fixed seat 3131, and the adjustment mechanism B313 can move back and forth through the cooperation of the fixed seat 3131 and the displacement seat 3132.

[0066] Preferably, the first movable block 3134, the second movable block 3135, and the second adjusting block 3136 are further provided with an adjusting groove 3139 on the contact side. That is, the first movable block 3134 and the second movable block 3135 are guided and adjusted by the adjusting groove 3139 to prevent the second adjusting block 3136 from shifting during up and down movement, thereby affecting the clamping block 3135' and the auxiliary block 3134' in clamping the movable bracket 53. The first movable block 3134 and the second movable block 3135 have a U-shaped structure at one end of the adjusting groove 3139.

[0067] Reference Figures 4-14 Detailed descriptions of multiple assembly units are provided.

[0068] like Figures 4-5 As shown, the base 51 is transported to the base mounting unit 11 via the base feeding mechanism 21. The base mounting unit 11 is equipped with a mechanical claw 111 for transporting the base 51 and a displacement component 112 for driving the mechanical claw 111 to move up, down, left, and right. The mechanical claw 111 is also equipped with a mounting plate 113 that cooperates with the locking block 3113 of the clamping device 311 to move it to the right. The mounting plate 113 can be fixed at any position of the mechanical claw 111, such as on the plate body or gripper used to fix the mechanical claw 111. In this embodiment, the mounting plate 113 is fixed on the plate body of the mechanical claw 111. The mounting plate 113 is equipped with a protrusion 1131 that is inserted into the displacement groove 3113″ of the locking block 3113. That is, after the mechanical claw 111 grabs the base 51, it moves to the top of the positioning fixture 31 via the displacement component 112 on the base mounting unit 11. At this time, the positioning fixture 31 should be in an unloaded state.

[0069] When the mechanical claw 111 moves downward, the protrusion 1131 first inserts into the displacement groove 3113″, forcing the locking block 3113 to move to the right. When the base 51 is placed on the locking block 3112, the mechanical claw 111 moves upward, and the locking block 3113 is reset under the action of the return spring A3115, locking the base 51 for fixation.

[0070] The base 51, driven by the positioning clamp 31 and the rotating power device 43, moves towards the moving support mounting unit 12. For example... Figure 6 As shown, a first clamp adjustment device 32 is also provided at the moving bracket assembly unit 12 and fixedly mounted on the fixed plate 422. The first clamp adjustment device 32 mainly includes a telescopic power component 321 and a frame 322. The telescopic power component 321 is located above the first adjustment block 3124 of the positioning clamp 31.

[0071] The dynamic support fitting unit 12 is provided with a mechanical claw 121 rotating on the moving support 53 and a displacement assembly 122 driving the mechanical claw 121 to move up, down, left and right. When the dynamic support 53 is transported from the dynamic support feeding mechanism 22 to the dynamic support fitting unit 12, the dynamic support 53 is grabbed by the mechanical claw 121 and moved to the positioning clamp 31. When the dynamic support 53 is above the base 51, the first clamp adjusting device 32 drives the power telescopic piece to move downward to press the first adjusting block 3124 downward, so that the top block 3123 of the adjusting mechanism A 312 moves rightward to abut against the dynamic support 53 for fixation.

[0072] The positioning clamp 31 provided with the base 51 and the dynamic support 53 is moved to the dynamic contact piece fitting unit 13 under the driving of the rotary power device 43. Figures 7-8 As shown in the drawing, the dynamic contact piece fitting unit 13 is also provided with a second clamp adjusting device 33 fixedly arranged on the fixed disc 422. The second clamp adjusting device 33 mainly comprises a frame body 333, a telescopic power piece 331 driving the frame body 333 to move forward and backward, and a telescopic power piece 332 arranged on the frame body 333 and cooperating with the second adjusting block 3136.

[0073] The dynamic contact piece fitting unit 13 comprises a mechanical claw 131 specially used for carrying the dynamic contact piece 52 and a displacement assembly 132 driving the mechanical claw 131 to move up, down, left and right. When the dynamic contact piece 52 is carried from the dynamic contact piece feeding mechanism 23 to the dynamic contact piece fitting unit 13, the dynamic contact piece 52 is carried to the positioning clamp 31 provided with the base 51 and the dynamic support 53 by the mechanical claw 131. At this time, the fourth step 31364 of the second adjusting block 3136 abuts against the first movable block 3134 and the second movable block 3135. When the dynamic contact piece 52 is between the auxiliary block 3134' and the clamp block 3135', the second clamp adjusting device 33 drives the telescopic power piece 332 to press the second adjusting block 3136 downward, so that the clamping groove 31365 cooperates with the first movable block 3134 and the second movable block 3135 to clamp and fix the dynamic contact piece 52. Then, the positioning clamp 31 is moved to the spring fitting unit 14 by the rotary power device 43.

[0074] As shown in the drawing, Figures 9-13As shown, the spring 54 is transported to the spring assembling unit 14 by the spring feeding mechanism 24, and the spring assembling unit 14 is also provided with a mechanical gripper 141 specially used for clamping the spring 54 and a displacement assembly 142 for driving the mechanical gripper 141 to move up and down and left and right. The third clamp adjusting device 34 is fixedly arranged on the fixed disc 422 at the spring assembling unit 14, and the third clamp adjusting device 34 comprises an up-and-down telescopic power piece 341 and a frame body 342 for fixing the up-and-down telescopic power piece 341, and the telescopic power piece 341 is used for cooperating with the second adjusting block 3136. That is, when the spring 54 is clamped by the mechanical gripper 141 to the base 51, the telescopic power piece 341 moves downward to press the second adjusting block 3136, so that the third step 31363 is in abutting cooperation with the second movable block 3135, and the clamping block 3135' moves to the right by a certain distance, so as to rotate the movable contact piece 52 to make one end of the spring 54 connected therewith.

[0075] After the assembling is completed, the positioning clamp 31 is moved to the overall assembling unit under the driving of the rotating power device 43. The second clamp adjusting device 33 and the clamp resetting device 36 are arranged at the overall assembling unit 15, and the clamp resetting device 36 is arranged below the positioning clamp 31.

[0076] Specifically, the clamp resetting device 36 comprises a top rod 361 and a telescopic power piece 362 for driving the top rod 361 to move up and down, and the top rod 361 is arranged below the first adjusting block 3124, so as to lift the first adjusting block 3124 by the top rod 361, so that the side wall of the first adjusting block 3124 cooperates with the top block 3123 to drive it to move to the left to loosen the movable support 53. The second clamp adjusting device 33 is arranged above the second adjusting block 3136.

[0077] Further, the spring assembling unit 14 further comprises telescopic power pieces 1481, 147, a positioning channel 144, a transfer block 143, a transfer device 148, a fixed clamp seat 145, a positioning clamp block 146 and a transfer block 1482, wherein one end of the positioning channel 144 is connected with the spring feeding mechanism 24, and the other end is connected with the transfer block 143, and a straight vibration machine for driving the spring to advance is arranged below the positioning channel 144. A transfer area 1431 transversely penetrating the transfer block 143 is arranged on the front side of the transfer block 143, and an inlet groove 1432 and a through groove 1433 are arranged on the front side of the transfer block 143, respectively.

[0078] The feeding groove 1432 is identical in shape with the through groove 1433, and the shape and position of the feeding groove 1432 are identical with the cross-sectional shape of the positioning channel 144. The positioning channel 144 is connected with the feeding groove 1432 at one end, and the spring 54 is transported to the feeding groove 1432 through the positioning channel 144 and then transported by the switching device 148. The positioning channel 144 is arranged in an inclined manner, and the inclination angle of the positioning channel 144 is related to the assembly angle of the spring 54.

[0079] The switching device 148 comprises a telescopic power member 1481 and a switching block 1482 connected with the telescopic power member 1481. The switching block 1482 is provided with a switching groove 1482' identical in shape and size with the feeding groove 1432 and the through groove 1433 and at the same horizontal level. In use, the switching groove 1482' is first aligned with the feeding groove 1432. When the spring 54 passes through the feeding groove 1432 from the positioning channel 144 into the switching groove 1482', the telescopic power member 1481 drives the switching block 1482 to move forward in the switching area 1431 and to be aligned with the through groove 1433.

[0080] The switching block 1482 can move in the switching area 1431, that is, the moving line of the switching block 1482 is arranged perpendicularly to the moving line of the positioning channel 144. One end of the positioning clamping block 146 is further connected with a telescopic power member 147. The positioning clamping block 146 is arranged in alignment with the through groove 1433, that is, the positioning clamping block 146 is arranged in parallel with the positioning channel 144.

[0081] In particular, a connecting block 1471 is further arranged between the telescopic power member 147 and the positioning clamping block 146. One end of the telescopic power member 147 is connected with the connecting block 1471, and one end of the positioning clamping block 147 is connected with the other end of the connecting block 1471. The switching block 143 can be one block or two blocks not in contact with each other. When the switching block 143 is one block, the switching area 1431 is a horizontal groove. When the switching block 143 is two blocks, the switching area 1431 is the gap between the two blocks.

[0082] The positioning clamping block 146 can be driven by the telescopic power member 147 to pass through the through groove 1433 and to fix the spring 54 on the fixed clamping seat 145. The fixed clamping seat 145 is provided with two protruding columns 1451 near one side of the through groove 1433 for fixing the two ends of the spring 54, and the gap between the two protruding columns 1451 is used for accommodating the main body of the spring 54.

[0083] Further, the connecting end of the positioning clamping block 146 and the protruding column 1451 of the fixed clamping seat 145 is also in a "concave" structure, so as to clamp the two ends of the spring 54 and the main body is suspended. Figure 11 As shown, the fixed clamping seat 145 and the positioning clamping block 146 are in abutting cooperation.

[0084] That is, the spring 54 is transported to the through slot 1433 by the transfer block 1482, is positioned to the fixed clamp seat 145 by the positioning clamp block 146, is grabbed by the mechanical claw 141, and is positioned by the inclination angles of the fixed positioning channel 144, the feeding slot 1432, the transfer slot 1482', and the through slot 1433, so as to be directly assembled by the mechanical claw 141 later, thereby greatly improving the production efficiency and being very reliable.

[0085] As shown in Figure 14 , the overall assembly unit 15 includes the mechanical claw 151 for adjusting the spring 54 so that the two ends of the spring 54 are connected with the movable support 53 and the movable contact 52 respectively, the telescopic motor 152 for driving the mechanical claw 151 to move forward and backward, the first displacement module 153 connected with the telescopic motor 152 and driving the mechanical claw 151 to move up and down, and the second displacement module 154 connected with the first displacement module 153 and driving the mechanical claw 151 to move left and right. After the spring 54 is installed by the mechanical claw 151, the second clamp adjusting device 33 drives the telescopic power piece 332 to abut against the second adjusting block 3136, so that the first step 31361 and the third step 31363 abut against the first movable block 3134 and the second movable block 3135, thereby making the adjusting mechanism B 313 in a relaxed state, and the displacement seat 3132 drives the first movable block 3134 and the second movable block 3135 to move backward to make room. The top rod 173 of the clamp reset device cooperates with the first movable block 3134 under the driving of the telescopic power piece 171, so that the top block 3123 moves to the left, thereby releasing the fixation on the movable support 53.

[0086] When the positioning clamp 31 is moved to the discharging unit 16 under the driving of the rotary power device 43, the discharging unit 16 is respectively provided with a detection device, a mechanical claw 161 for taking out the switch, a displacement assembly 162 for driving the mechanical claw 161 to move, and a discharging channel. That is, the mechanical claw 161 takes the switch and delivers the switch to the other end of the discharging channel.

[0087] Specifically, the discharging channel is vibrated by a straight vibration machine, that is, the discharging channel is arranged on the straight vibration machine. After the discharging is completed, the positioning clamp 31 is moved to the clamp reset unit 17 by the rotary power device 43. The clamp reset unit 17 includes a fixed frame 172 fixed on the rack 41 and a telescopic power piece 171 obliquely arranged on the fixed frame 172.

[0088] The telescopic power piece 171 lifts the second adjusting block 3136, so that the fourth step 31364 cooperates with the first movable block 3134 and the second movable block 3135 to lift, thereby making the adjusting mechanism B 313 in a relaxed state, so as to be used next time.

[0089] It should be noted that the telescopic power units 341, 332, 331, 321, 171 in the embodiment are all telescopic cylinders, of course, as long as the power units can be telescopic, the telescopic motors, screw motors and the like can be used to replace. The frame bodies 342, 333, 322 in the embodiment are respectively used for fixedly mounting the corresponding telescopic power units 341, 332, 321, and the shapes thereof are not limited.

[0090] The above-described embodiments are merely preferred embodiments of the present application, and are not intended to limit the concept and scope of the present application. Various modifications and improvements to the technical solutions of the present application made by those of ordinary skill in the art without departing from the design concept of the present application shall fall within the protection scope of the present application, and the technical content of the present application claimed for protection has been entirely recorded in the claims.

Claims

1. A positioning clamp, characterized in that: it comprises a clamping seat device for fixing the base of the switch, adjusting mechanism A and adjusting mechanism B, wherein the adjusting mechanism A and the adjusting mechanism B are used for clamping different accessories of the switch, the first adjusting block is movably arranged on the adjusting mechanism A, and the top block is arranged on the adjusting mechanism A and performs telescopic action through the cooperation of the first adjusting block, the second adjusting block is arranged on the adjusting mechanism B, and the first movable block and the second movable block are arranged on the adjusting mechanism B and perform left-right action through the cooperation of the second adjusting block; the clamping seat device comprises a clamping seat body, a clamping block fixedly arranged in the clamping seat body, and a locking block for fixing the base in cooperation with the clamping block, a spring block one is arranged on the side of the clamping seat body close to the locking block, a reset spring A is further arranged between the locking block and the spring block one, and the locking block can move left and right in the main body; a cavity A for accommodating the reset spring A is arranged in the spring block one; a limiting block is arranged on the left end of the clamping block, a limiting portion is also arranged on the left end of the locking block, the limiting portion cooperates with the limiting block to clamp the base of the switch, and a displacement slot is further arranged on the locking block, and the locking block can be slid to the right by pulling the displacement slot; the adjusting mechanism A further comprises a first adjusting body and a spring block two arranged on the side away from the clamping seat device, the first adjusting block can move up and down in the first adjusting body, and the top block can move left and right in the first adjusting body; an adjusting slot one is further arranged on the top block, the first adjusting block is arranged through the adjusting slot one, a recess cooperating with the top block is further arranged on the side of the first adjusting block, a reset spring B is further arranged between the spring block two and the top block, a cavity B for accommodating the reset spring B is arranged on the spring block two, and the recess is in the adjusting slot one, and the top block performs action under the action of the reset spring B.

2. The positioning fixture of claim 1, wherein: the adjusting mechanism B further comprises a fixing seat, a displacement seat for cooperation to move forward and backward, and a cover plate, the first movable block and the second movable block are movably arranged in the displacement seat, spring block three is further arranged on the left and right sides of the displacement seat, and reset spring C is respectively abutted with the second movable block and the first movable block, the second adjusting block is arranged through the top cover, the displacement seat and the fixing seat, and the second adjusting block can move up and down on the adjusting mechanism B.

3. The positioning fixture of claim 2, wherein: adjusting slots two cooperating with the second adjusting block are arranged on the first movable block and the second movable block, a first step and a fourth step are arranged on the side of the second adjusting block close to the first movable block, and a second step, a third step and a fourth step are arranged on the side of the second adjusting block close to the second movable block, and the second adjusting block cooperates with the adjusting slots through control of different steps to make the first movable block and the second movable block move left and right.

4. The positioning fixture of claim 3, wherein: first stroke slots and second stroke slots are further arranged on the displacement seat, guide blocks extending outward through the first stroke slots are arranged on the first movable block, auxiliary blocks are inserted on the guide blocks and the first movable block, and clamping blocks are inserted on the second movable block, and the auxiliary blocks and the clamping blocks cooperate to perform clamping action.

5. An automated assembly line characterized by: The positioning clamp comprises a base fitting unit, a movable support fitting unit, a movable contact fitting unit, a spring fitting unit, a whole fitting unit, a discharging unit, a clamp reset unit, a turntable and the positioning clamp of any one of claims 1-4, wherein the positioning clamp is fixedly arranged on the turntable.

Citation Information

Patent Citations

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    CN105922173A

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