A coating and spraying method for a fire-fighting robot integrating painting, high-temperature resistance and heat insulation
A composite coating system for fire-fighting robots, using specific oxide and borate compounds, addresses the issues of high-temperature degradation and insulation, ensuring durability and thermal protection in extreme fire conditions.
Patent Information
- Application Number
- CN202310953545.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-01
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2043-08-01
AI Technical Summary
Existing fire-fighting robots face challenges with conventional organic paints that degrade at high temperatures, and inorganic coatings that lack adhesion and are prone to cracking, necessitating a coating that combines aesthetics, high-temperature resistance, and thermal insulation.
A composite coating system comprising a base layer and face layers made from specific oxide and borate compounds, including SiO2, Al2O3, and TiO2, which are applied through a multi-step process involving ball milling and thermal treatment to form a durable, reflective and insulating layer.
The coating provides strong adhesion, resistance to cracking and peeling, and maintains gloss while offering thermal insulation up to 800°C, with minimal degradation, enhancing the operational safety and effectiveness of fire-fighting robots in extreme conditions.
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Figure BDA0004369257270000121
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of materials engineering, and specifically, to a coating for a fire-fighting robot integrating painting, high temperature resistance and heat insulation, and a spraying method thereof. Background Art
[0002] With the development of urban construction, the hazards of fires are becoming greater and greater. At the same time, it has greatly increased the difficulty of fire fighting and rescue, threatening the lives of firefighters. Fire-fighting robots can enter the fire scene, explore the situation, open up roads and implement fire extinguishing, which is a great tool for fire fighting and rescue. However, the internal situation of the fire scene is complex, the fire is fierce, and the temperature is high. In case of special situations such as combustible gases, the temperature can reach above 1000 °C, which poses higher requirements for the overall thermal protection technology and surface painting of fire-fighting robots.
[0003] In the prior art, most of the surface paintings of fire-fighting robots and other fire-fighting equipment on the market still use ordinary organic paints. Organic paints have poor high-temperature resistance and will age, lose color, burn, powder and peel off at high temperatures. Subsequently, the surface appearance of the equipment is damaged and the steel plate matrix is exposed. Under the action of high temperature, water and air, the steel plate matrix is oxidized, affecting the appearance of the equipment and the mechanical properties of the steel plate.
[0004] Inorganic coatings have high high-temperature resistance, and some systems can resist 1500 - 1800 °C. However, ordinary inorganic coatings have poor toughness, insufficient adhesion strength to the metal matrix, and poor resistance to thermal cycling, which easily leads to cracking and peeling. There is an urgent need for a coating for a fire-fighting robot integrating painting, high temperature resistance and heat insulation to solve the above problems. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a coating for a fire-fighting robot integrating painting, high temperature resistance and heat insulation, and a spraying method thereof, so as to solve the problems put forward in the above background art. The structure of the present invention is reasonable, with good heat insulation effect, good anti-cracking and peeling effect, and good gloss retention effect.
[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is:
[0007] A coating for a fire-fighting robot integrating painting, high temperature resistance and heat insulation, comprising a primer and a topcoat. The primer is prepared by mixing 90 - 120 parts of pre-ground primer powder and 50 - 70 parts of water by weight.
[0008] The pre-ground primer powder comprises the following components and their respective weight parts:
[0009] SiO2 47 - 50 parts,
[0010] Al2O3 7 - 9 parts,
[0011] 12 - 15 parts of CaO,
[0012] 20 - 23 parts of Na2B4O7·H2O,
[0013] 0.4 - 0.8 parts of Na2O,
[0014] 0.1 - 0.4 parts of K2O,
[0015] 2 - 5 parts of CaF2,
[0016] 0.4 - 0.8 parts of CoO,
[0017] 0.3 - 0.5 parts of NiO,
[0018] 2 - 6 parts of CaCO3;
[0019] The fabric includes a white middle layer coating and a red surface layer coating;
[0020] The white middle layer coating includes a slurry prepared by mixing 90 - 120 parts of white fabric premilled powder and 50 - 70 parts of water by weight;
[0021] The white fabric premilled powder includes the following components and the weight parts of each component are:
[0022] 50 - 55 parts of SiO2,
[0023] 5 - 10 parts of Al2O3,
[0024] 6 - 10 parts of CaO,
[0025] 3 - 5 parts of MgO,
[0026] 1 - 3 parts of TiO2,
[0027] 4 - 7 parts of B2O3,
[0028] 6 - 12 parts of ZrO2,
[0029] 5 - 8 parts of ZnO;
[0030] The red surface layer coating includes a slurry prepared by mixing 90 - 120 parts of transparent fabric premilled powder, 3 - 6 parts of red pigment and 50 - 70 parts of water by weight;
[0031] The transparent fabric premilled powder includes the following components and the weight parts of each component are:
[0032] 60 - 80 parts of SiO2,
[0033] 7 - 10 parts of Al2O3,
[0034] 4 - 8 parts of K2O,
[0035] 4 - 8 parts of CaO,
[0036] 4 - 7 parts of B2O3.
[0037] Preferably, the red pigment is cadmium red pigment.
[0038] Preferably, the base material comprises a slurry prepared by mixing 100 parts of pre - ground base material powder and 60 parts of water by weight;
[0039] The pre - ground base material powder comprises the following components and the weight parts of each component are:
[0040] 48 parts of SiO2,
[0041] 8 parts of Al2O3,
[0042] 13 parts of CaO,
[0043] 22 parts of Na2B4O7·H2O,
[0044] 0.6 part of Na2O,
[0045] 0.2 part of K2O,
[0046] 3 parts of CaF2,
[0047] 0.6 part of CoO,
[0048] 0.4 part of NiO,
[0049] 4 parts of CaCO3;
[0050] The fabric comprises a white intermediate surface layer coating and a red surface layer coating;
[0051] The white intermediate surface layer coating comprises a slurry prepared by mixing 100 parts of white fabric pre - ground powder and 50 parts of water by weight;
[0052] The white fabric pre - ground powder comprises the following components and the weight parts of each component are:
[0053] 52 parts of SiO2,
[0054] 7 parts of Al2O3,
[0055] 8 parts of CaO,
[0056] 4 parts of MgO,
[0057] 2 parts of TiO2,
[0058] 5 parts of B2O3,
[0059] 8 parts of ZrO2,
[0060] 7 parts of ZnO;
[0061] The red surface coating is a slurry prepared by mixing 100 parts of pre-ground transparent fabric powder, 4 parts of cadmium red pigment and 50 parts of water by weight;
[0062] The pre-ground transparent fabric powder includes the following components and their respective weight parts:
[0063] 70 parts of SiO2,
[0064] 8 parts of Al2O3,
[0065] 6 parts of K2O,
[0066] 6 parts of CaO,
[0067] 5 parts of B2O3.
[0068] Preferably, the base material is a slurry prepared by mixing 100 parts of pre-ground base material powder and 60 parts of water by weight;
[0069] The pre-ground base material powder includes the following components and their respective weight parts:
[0070] 48 parts of SiO2,
[0071] 8 parts of Al2O3,
[0072] 13 parts of CaO,
[0073] 22 parts of Na2B4O7·H2O,
[0074] 0.6 part of Na2O,
[0075] 0.2 part of K2O,
[0076] 3 parts of CaF2,
[0077] 0.8 part of CoO,
[0078] 0.5 part of NiO,
[0079] 4 parts of CaCO3;
[0080] The fabric includes a white intermediate surface coating and a red surface coating;
[0081] The white intermediate surface coating is a slurry prepared by mixing 100 parts of pre-ground white fabric powder and 50 parts of water by weight;
[0082] The pre-ground white fabric powder includes the following components and their respective weight parts:
[0083] 52 parts of SiO2,
[0084] 7 parts of Al2O3,
[0085] 8 parts of CaO,
[0086] 4 parts of MgO,
[0087] 3 parts of TiO2,
[0088] 5 parts of B2O3,
[0089] 8 parts of ZrO2,
[0090] 8 parts of ZnO
[0091] The red surface coating is composed of a slurry prepared by mixing 100 parts of pre-ground transparent fabric powder, 4 parts of cadmium red pigment and 50 parts of water by weight;
[0092] The pre-ground transparent fabric powder includes the following components and their weight parts:
[0093] 70 parts of SiO2,
[0094] 8 parts of Al2O3,
[0095] 6 parts of K2O,
[0096] 6 parts of CaO,
[0097] 5 parts of B2O3.
[0098] A spraying method of a coating for a fire-fighting robot integrating painting, high-temperature resistance and heat insulation includes the following steps:
[0099] Step (A): Take 90 - 120 parts of pre-ground base material powder, add 50 - 70 parts of water and mix. Grind with a planetary ball mill for 8 - 12 min, and sieve through a 100 - 200 mesh sieve to obtain the base material coating;
[0100] Step (B): Spray the obtained base material coating on the surface of the base steel plate with a thickness of 120 - 150 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry at 50 - 70 °C for 4 - 6 h, sinter at 800 - 900 °C for 5 - 8 min, and then take it out and cool to room temperature;
[0101] Step (C): Weigh 90 - 120 parts of pre-ground white fabric powder, add 50 - 70 parts of water and mix. Grind with a planetary ball mill for 8 - 12 min, and sieve through a 100 - 200 mesh sieve to obtain the white intermediate surface coating;
[0102] Step (D): Spray the obtained white intermediate surface coating on the surface of the base material coating sintered and cooled in step (B) with a thickness of 150 - 250 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry at 50 - 70 °C for 4 - 6 h, then sinter at 800 - 900 °C for 5 - 8 min, take it out and cool to room temperature;
[0103] Step (E): Weigh 90 - 120 parts of pre-ground transparent fabric powder and 3 - 6 parts of red pigment, add 50 - 70 parts of water and mix them. Then ball mill the mixture for 25 - 35 min using a planetary ball mill and sieve it through a 100 - 200 mesh sieve to obtain the red surface layer coating.
[0104] Step (F): Spray the prepared red surface layer coating onto the surface of the white intermediate layer coating that has been sintered and cooled in step (D) using a spray gun, with a thickness of 150 - 250 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry it at 50 - 70 °C for 4 - 6 h, then sinter it at 800 - 900 °C for 5 - 8 min and take it out to cool at room temperature to obtain the prepared red inorganic coating.
[0105] Preferably, the spraying thickness of the primer coating is 130 μm, the spraying thickness of the white intermediate layer coating is 200 μm, and the spraying thickness of the red surface layer coating is 200 μm.
[0106] Preferably, the primer coating, the white intermediate layer coating, and the red surface layer coating are all ball milled through a 150 mesh sieve using a planetary ball mill.
[0107] The beneficial effects of the present invention are as follows: A coating and spraying method for a fire-fighting robot integrating painting, high temperature resistance, and heat insulation. The coating formed by spraying the coating of the present application has a strong bonding property with the substrate and is not prone to phenomena such as cracking and peeling. In a temperature environment of 700 °C and below, it has good heat resistance. At the same time, due to the addition of reflective fillers such as TiO2 and ZnO and radiative fillers such as CoO and NiO, it has a certain heat insulation property. At 800 °C, it has good heat resistance, enhances the heat insulation effect, and only undergoes slight changes in the appearance of the coating, with no other changes. Detailed Embodiments
[0108] The following will further illustrate the present invention. The following examples are only used to more clearly illustrate the technical solution of the present invention and cannot be used to limit the protection scope of the present invention.
[0109] A coating for a fire-fighting robot integrating painting, high temperature resistance, and heat insulation according to the present invention includes a primer and a surface layer. The primer includes a slurry prepared by mixing 90 - 120 parts of pre-ground primer powder and 50 - 70 parts of water by weight.
[0110] The pre-ground primer powder includes the following components and the weight parts of each component are:
[0111] SiO2 47 - 50 parts,
[0112] Al2O3 7 - 9 parts,
[0113] CaO 12 - 15 parts,
[0114] 20 - 23 parts of Na2B4O7·H2O,
[0115] 0.4 - 0.8 parts of Na2O,
[0116] 0.1 - 0.4 parts of K2O,
[0117] 2 - 5 parts of CaF2,
[0118] 0.4 - 0.8 parts of CoO,
[0119] 0.3 - 0.5 parts of NiO,
[0120] 3 - 6 parts of CaCO3;
[0121] The fabric includes a white middle layer coating and a red surface layer coating;
[0122] The white middle layer coating includes a slurry prepared by mixing 90 - 120 parts of white fabric premilled powder and 50 - 70 parts of water by weight;
[0123] The white fabric premilled powder includes the following components and the weight parts of each component are:
[0124] 50 - 55 parts of SiO2,
[0125] 5 - 10 parts of Al2O3,
[0126] 6 - 10 parts of CaO,
[0127] 3 - 5 parts of MgO,
[0128] 1 - 3 parts of TiO2,
[0129] 4 - 7 parts of B2O3,
[0130] 6 - 12 parts of ZrO2,
[0131] 5 - 8 parts of ZnO;
[0132] The red surface layer coating includes a slurry prepared by mixing 90 - 120 parts of transparent fabric premilled powder, 3 - 6 parts of red pigment and 50 - 70 parts of water by weight;
[0133] The transparent fabric premilled powder includes the following components and the weight parts of each component are:
[0134] 60 - 80 parts of SiO2,
[0135] 7 - 10 parts of Al2O3,
[0136] 4 - 8 parts of K2O,
[0137] 4 - 8 parts of CaO,
[0138] 4 - 7 parts of B2O3.
[0139] Preferably, the red pigment is cadmium red pigment.
[0140] A spraying method for a coating used in a fire - fighting robot that integrates painting, high - temperature resistance and heat insulation, includes the following steps:
[0141] Step (A): Take 90 - 120 parts of the base material premilled powder, add 50 - 70 parts of water and mix. Use a planetary ball mill to mill for 8 - 12 min, and sieve through 100 - 200 mesh to obtain the base material coating;
[0142] Step (B): Spray the prepared base material coating on the surface of the substrate steel plate with a thickness of 120 - 150 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry at 50 - 70 °C for 4 - 6 h, sinter at 800 - 900 °C for 5 - 8 min, and then take it out and cool at room temperature;
[0143] Step (C): Weigh 90 - 120 parts of the white fabric premilled powder, add 50 - 70 parts of water and mix. Use a planetary ball mill to mill for 8 - 12 min, and sieve through 100 - 200 mesh to obtain the white intermediate layer coating;
[0144] Step (D): Spray the prepared white intermediate layer coating on the surface of the base material coating sintered and cooled in step (B) with a thickness of 150 - 250 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry at 50 - 70 °C for 4 - 6 h, then sinter at 800 - 900 °C for 5 - 8 min, take it out and cool at room temperature;
[0145] Step (E): Weigh 90 - 120 parts of the transparent fabric premilled powder and 3 - 6 parts of red pigment, add 50 - 70 parts of water and mix. Use a planetary ball mill to mill for 25 - 35 min, and sieve through 100 - 200 mesh to obtain the red surface layer coating;
[0146] Step (F): Spray the prepared red surface layer coating on the surface of the white intermediate layer coating sintered and cooled in step (D) with a thickness of 150 - 250 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry at 50 - 70 °C for 4 - 6 h, then sinter at 800 - 900 °C for 5 - 8 min, take it out and cool at room temperature to obtain the prepared red inorganic coating.
[0147] Preferably, the spraying thickness of the base material coating is 130 μm, the spraying thickness of the white intermediate layer coating is 200 μm, and the spraying thickness of the red surface layer coating is 200 μm.
[0148] Preferably, the primer coating, the white intermediate layer coating, and the red top layer coating are all ball-milled by a planetary ball mill to pass through a 150-mesh sieve.
[0149] Example 1, Step (A1): Take 100 parts of primer premilled powder by weight and mix it with 60 parts of water. Ball-mill it for 10 min using a planetary ball mill and pass it through a 150-mesh sieve to obtain the primer coating. The primer premilled powder includes the following components and the weight parts of each component: 48 parts of SiO2, 8 parts of Al2O3, 13 parts of CaO, 22 parts of Na2B4O7·H2O, 0.6 parts of Na2O, 0.2 parts of K2O, 3 parts of CaF2, 0.6 parts of CoO, 0.4 parts of NiO, and 4 parts of CaCO3;
[0150] Step (B1): Spray the primer coating prepared in Step (A1) on the surface of the base steel plate using a spray gun, with a thickness of 130 μm. After surface drying at room temperature for 30 min, transfer it to an oven and dry it at 60°C for 4 h, sinter it at 860°C for 5 min, and then take it out and cool it to room temperature;
[0151] Step (C1): Take 100 parts of white fabric premilled powder by weight and mix it with 50 parts of water. Ball-mill it for 8 min using a planetary ball mill and pass it through a 150-mesh sieve to obtain the white intermediate layer coating, i.e., the white fabric coating. The white fabric premilled powder includes the following components and the weight parts of each component: 52 parts of SiO2, 7 parts of Al2O3, 8 parts of CaO, 4 parts of MgO, 2 parts of TiO2, 5 parts of B2O3, 8 parts of ZrO2, and 7 parts of ZnO;
[0152] Step (D1): Spray the white intermediate layer coating prepared in Step (C1) on the surface of the primer coating sintered and cooled in Step (B1) using a spray gun, with a thickness of 200 μm. After surface drying at room temperature for 30 min, transfer it to an oven and dry it at 60°C for 4 h, and then sinter it at 820°C for 5 min, take it out, and cool it to room temperature;
[0153] Step (E1): Take 100 parts of transparent fabric premilled powder, 4 parts of cadmium red pigment, and 50 parts of water by weight, mix them, ball-mill them for 30 min using a planetary ball mill, and pass them through a 150-mesh sieve to obtain the red top layer coating, i.e., the red fabric coating. The transparent fabric premilled powder includes the following components and the weight parts of each component: 70 parts of SiO2, 8 parts of Al2O3, 6 parts of K2O, 6 parts of CaO, and 5 parts of B2O3;
[0154] Step (F1) sprays the red topcoat prepared in step (E1) onto the surface of the white intermediate topcoat sintered and cooled in step (D1) with a spray gun to a thickness of 200 μm. After drying at room temperature for 30 minutes, the coating is placed in an oven at 60°C for 4 hours, sintered at 800°C for 5 minutes, and cooled at room temperature to obtain a prepared red inorganic coating. In Example 1, a spraying test is carried out on a Q460 steel plate after sandblasting as a substrate, and the coating is sprayed on the substrate to prepare a coating.
[0155] Embodiment 2, step (A2) 100 parts of primer pre-ground powder by weight are mixed with 60 parts of water, ball-milled for 10 minutes using a planetary ball mill, and sieved through 150 meshes to obtain a primer coating, wherein the primer pre-ground powder comprises the following components and the weight proportions of each component are: SiO2 48 parts, Al2O3 8 parts, CaO 13 parts, Na2B4O7·H2O 22 parts, Na2O 0.6 parts, K2O 0.2 parts, CaF2 3 parts, CoO 0.8 parts, NiO 0.5 parts, CaCO3 4 parts;
[0156] Step (B2) spraying the primer coating prepared in step (A2) on the surface of the base steel plate with a spray gun to a thickness of 130 μm, drying at room temperature for 30 minutes, drying in an oven at 60° C. for 4 hours, sintering at 860° C. for 5 minutes, and then cooling at room temperature;
[0157] Step (C2) 100 parts of white fabric pre-ground powder by weight are mixed with 50 parts of water, ball-milled for 8 minutes using a planetary ball mill, and sieved through 150 meshes to obtain a white intermediate surface coating, i.e., a white fabric coating, wherein the white fabric pre-ground powder comprises the following components and the weight proportions of each component are: 52 parts of SiO2, 7 parts of Al2O3, 8 parts of CaO, 4 parts of MgO, 3 parts of TiO2, 5 parts of B2O3, 8 parts of ZrO2, and 8 parts of ZnO;
[0158] Step (D2) spraying the white intermediate surface coating prepared in step (C2) onto the surface of the base coating sintered and cooled in step (B2) with a spray gun to a thickness of 200 μm, drying at room temperature for 30 minutes, drying in an oven at 60° C. for 4 hours, sintering at 820° C. for 5 minutes, and cooling at room temperature;
[0159] Step (E2) 100 parts of transparent fabric pre-ground powder, 4 parts of cadmium red pigment and 50 parts of water are mixed by weight, ball-milled for 30 minutes by a planetary ball mill, and sieved through 150 meshes to obtain a red surface coating, i.e., a red fabric coating, wherein the transparent fabric pre-ground powder includes the following components and the weight proportions of each component are: 70 parts of SiO2, 8 parts of Al2O3, 6 parts of K2O, 6 parts of CaO, and 35 parts of B2O;
[0160] Step (F2) sprays the red topcoat prepared in step (E2) onto the surface of the white intermediate topcoat sintered and cooled in step (D2) with a spray gun to a thickness of 200 μm. After drying at room temperature for 30 minutes, the coating is placed in an oven at 60°C for 4 hours, sintered at 800°C for 5 minutes, and cooled at room temperature to obtain a prepared red inorganic coating. In Example 2, a spraying test is carried out on a 304 stainless steel plate after sandblasting as a substrate, and the coating is sprayed on the substrate to prepare a coating.
[0161] According to the coating and spraying method for fire-fighting robots integrating coating, high temperature resistance and heat insulation of the present application, the coatings prepared in Example 1 and Example 2 were sprayed on Q460 steel plates after sandblasting and 304 stainless steel plates after sandblasting respectively as substrates, and the high temperature resistance was tested at 500°C, 600°C, 700°C and 800°C respectively. The coating's resistance to hot and cold alternation was tested, that is, after being kept at 500°C, 600°C and 700°C for 30 minutes, it was directly taken out for air cooling or water quenching. The comparison of the macroscopic morphology of the coating was observed as shown in Table 1 below:
[0162]
[0163] Table 1
[0164] According to Table 1, the test results of the coating for fire-fighting robots prepared in this application are as follows: the coating does not change at 500°C, 600°C, and 700°C; at 800°C, the edge of the coating shrinks slightly, and there are no other obvious changes.
[0165] In summary, the present invention provides a coating for fire-fighting robots that integrates coating, high temperature resistance and heat insulation. The coating prepared by the present invention forms a glass-like coating after sintering, and the surface is smooth and glossy, mainly because there are more glass-ceramic phase components such as SiO2 and Al2O3 in the raw materials, and inorganic pigments such as cadmium red pigment are added to the red surface coating, so that the coating has a bright color and does not change color at high temperatures;
[0166] Moreover, the coating prepared by the spraying method of the coating in the present application mainly has the advantages of simple process, low cost, uniform thickness of the coating prepared by spraying, smooth coating surface, etc. It has good heat resistance in a temperature environment of 700°C and below. At the same time, due to the addition of reflective fillers such as TiO2 and ZnO and radioactive fillers such as CoO and NiO, it has certain thermal insulation properties. Under 800°C conditions, it has good heat resistance and enhanced thermal insulation effect. The appearance of the coating only changes slightly without other changes. The coating formed by spraying the coating has a strong bond with the substrate and is not prone to cracking, peeling, etc.
[0167] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A coating for a fire-fighting robot integrating painting, high-temperature resistance and heat insulation, comprising a base material and a surface material, characterized in that, The base material comprises a slurry prepared by mixing 90 - 120 parts of pre - ground base material powder by weight with 50 - 70 parts of water; The pre - ground base material powder comprises the following components and the weight parts of each component are: 47 - 50 parts of SiO2, 7 - 9 parts of Al2O3, 12 - 15 parts of CaO, 20 - 23 parts of Na2B4O7·H2O, 0.4 - 0.8 part of Na2O, 0.1 - 0.4 part of K2O, 2 - 5 parts of CaF2, 0.4 - 0.8 part of CoO, 0.3 - 0.5 part of NiO, 3 - 6 parts of CaCO3; The surface material comprises a white intermediate surface layer coating and a red surface layer coating; The white intermediate surface layer coating comprises a slurry prepared by mixing 90 - 120 parts of pre - ground white surface material powder by weight with 50 - 70 parts of water; The pre - ground white surface material powder comprises the following components and the weight parts of each component are: 50 - 55 parts of SiO2, 5 - 10 parts of Al2O3, 6 - 10 parts of CaO, 3 - 5 parts of MgO, 1 - 3 parts of TiO2, 4 - 7 parts of B2O3, 6 - 12 parts of ZrO2, 5 - 8 parts of ZnO; The red surface layer coating comprises a slurry prepared by mixing 90 - 120 parts of pre - ground transparent surface material powder by weight, 3 - 6 parts of red pigment and 50 - 70 parts of water; The pre - ground transparent surface material powder comprises the following components and the weight parts of each component are: 60 - 80 parts of SiO2, 7 - 10 parts of Al2O3, 4 - 8 parts of K2O, 4 - 8 parts of CaO, 4 - 7 parts of B2O3.
2. The coating for a fire-fighting robot integrating painting, high-temperature resistance and heat insulation according to claim 1, characterized in that, The red pigment is cadmium red pigment.
3. The paint for a fire-fighting robot integrating painting, high temperature resistance and heat insulation according to claim 2, characterized in that, The base material comprises a slurry prepared by mixing 100 parts of pre - ground base material powder by weight with 60 parts of water; The pre - ground base material powder comprises the following components and the weight parts of each component are: 48 parts of SiO2, 8 parts of Al2O3, 13 parts of CaO, 22 parts of Na2B4O7·H2O, 0.6 part of Na2O, 0.2 part of K2O, 3 parts of CaF2, 0.6 part of CoO, 0.4 part of NiO, 4 parts of CaCO3; The surface material comprises a white intermediate surface layer coating and a red surface layer coating; The white intermediate surface layer coating comprises a slurry prepared by mixing 100 parts of pre - ground white surface material powder by weight with 50 parts of water; The pre - ground white surface material powder comprises the following components and the weight parts of each component are: 52 parts of SiO2, 7 parts of Al2O3, 8 parts of CaO, 4 parts of MgO, 2 parts of TiO2, 5 parts of B2O3, 8 parts of ZrO2, 7 parts of ZnO; The red surface layer coating comprises a slurry prepared by mixing 100 parts of pre - ground transparent surface material powder by weight, 4 parts of cadmium red pigment and 50 parts of water; The pre - ground transparent surface material powder comprises the following components and the weight parts of each component are: 70 parts of SiO2, 8 parts of Al2O3, 6 parts of K2O, 6 parts of CaO, 5 parts of B2O3.
4. A coating for a fire-fighting robot integrating painting, high-temperature resistance and heat insulation according to claim 3, characterized in that, The base material comprises a slurry prepared by mixing 100 parts of pre - ground base material powder by weight with 60 parts of water; The pre - ground base material powder comprises the following components and the weight parts of each component are: 48 parts of SiO2, 8 parts of Al2O3, 13 parts of CaO, 22 parts of Na2B4O7·H2O, 0.6 part of Na2O, 0.2 part of K2O, 3 parts of CaF2, 0.8 part of CoO, 0.5 part of NiO, 4 parts of CaCO3; The fabric includes a white intermediate layer coating and a red surface layer coating; The white intermediate layer coating is a slurry prepared by mixing 100 parts by weight of white fabric premilled powder and 50 parts of water; The white fabric premilled powder includes the following components and the weight parts of each component are: 52 parts of SiO2, 7 parts of Al2O3, 8 parts of CaO, 4 parts of MgO, 3 parts of TiO2, 5 parts of B2O3, 8 parts of ZrO2, 8 parts of ZnO; The red surface layer coating is a slurry prepared by mixing 100 parts by weight of transparent fabric premilled powder, 4 parts of cadmium red pigment and 50 parts of water; The transparent fabric premilled powder includes the following components and the weight parts of each component are: 70 parts of SiO2, 8 parts of Al2O3, 6 parts of K2O, 6 parts of CaO, 5 parts of B2O3.
5. A spraying method of a coating for a fire-fighting robot integrating painting, high temperature resistance and heat insulation, according to any one of claims 1-4, characterized in that, It includes the following steps: Step (A): Take 90 - 120 parts of base material premilled powder, add 50 - 70 parts of water and mix. Use a planetary ball mill to mill for 8 - 12 min, and sieve through a 100 - 200 mesh to obtain the base material coating; Step (B): Spray the prepared base material coating on the surface of the base steel plate with a thickness of 120 - 150 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry at 50 - 70 °C for 4 - 6 h, sinter at 800 - 900 °C for 5 - 8 min, and then take it out and cool at room temperature; Step (C): Weigh 90 - 120 parts of white fabric premilled powder, add 50 - 70 parts of water and mix. Use a planetary ball mill to mill for 8 - 12 min, and sieve through a 100 - 200 mesh to obtain the white intermediate layer coating; Step (D): Spray the prepared white intermediate layer coating on the surface of the base material coating sintered and cooled in step (B) with a thickness of 150 - 250 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry at 50 - 70 °C for 4 - 6 h, then sinter at 800 - 900 °C for 5 - 8 min, take it out and cool at room temperature; Step (E): Weigh 90 - 120 parts of transparent fabric premilled powder and 3 - 6 parts of red pigment, add 50 - 70 parts of water and mix. Use a planetary ball mill to mill for 25 - 35 min, and sieve through a 100 - 200 mesh to obtain the red surface layer coating; Step (F): Spray the prepared red surface layer coating on the surface of the white intermediate layer coating sintered and cooled in step (D) with a thickness of 150 - 250 μm. After surface drying at room temperature for 25 - 35 min, transfer it to an oven and dry at 50 - 70 °C for 4 - 6 h, then sinter at 800 - 900 °C for 5 - 8 min, take it out and cool at room temperature to obtain the prepared red inorganic coating.
6. The spraying method of the paint for the fire-fighting robot integrating painting, high temperature resistance and heat insulation according to claim 5, characterized in that, The spraying thickness of the base material coating is 130 μm, the spraying thickness of the white intermediate layer coating is 200 μm, and the spraying thickness of the red surface layer coating is 200 μm.
7. A spraying method of a coating for a fire-fighting robot integrating painting, high temperature resistance and heat insulation, as claimed in claim 5, characterized in that The base material coating, the white intermediate layer coating and the red surface layer coating are all milled by a planetary ball mill and sieved through a 150 - mesh.
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