A bulk barrier device for use at a transfer point of an apron conveyor
By designing an interception mechanism and a pushing component at the transfer point of the scraper conveyor, the problem of large pieces of material getting stuck was solved, enabling the normal operation of the equipment and the automatic separation of materials, thus improving the practicality and intelligence of the device.
Patent Information
- Application Number
- CN202311065495.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-23
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-08-23
AI Technical Summary
Scraper conveyors are prone to jamming at transfer points due to large pieces of material, which can cause the equipment to malfunction.
An interception device is designed, comprising a support frame, an interception mechanism, a pushing assembly, a screen, and a vibration assembly. Large pieces of material are intercepted by the interception rod, and the pushing assembly pushes them into the feeding box. The screen separates the particles by size, and the vibration assembly accelerates the separation of materials.
It effectively avoids the problem of large pieces of material getting stuck in the equipment, ensures the normal operation of the equipment, increases the practicality of the device, and realizes the automatic separation of large and small pieces of material, thus improving the intelligence of the equipment.
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Figure CN117163566B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of conveying equipment, in particular to a large block blocking device used at a transfer point of a scraper conveyor. BACKGROUND
[0002] The scraper conveyor is a conveyor that conveys bulk materials in a trough by using a scraper chain for traction. The scraper conveyor not only conveys coal and materials, but also serves as a running track for a coal mining machine, and thus it becomes an indispensable main equipment in modernized coal mining technology. In order to meet the needs of material conveying, the scraper conveyor often needs to set many transfer points when conveying materials. However, the space required for the transfer points is smaller than the conventional conveying space, so the following large block materials are easily stuck when passing through the transfer points, which causes the scraper conveyor to be unable to operate. In view of this, the present application provides a large block blocking device used at a transfer point of a scraper conveyor. SUMMARY
[0003] The present application aims to solve the problem that large block materials are easily stuck at the transfer point of the existing scraper conveyor in use, and provides a large block blocking device used at a transfer point of a scraper conveyor.
[0004] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0005] A large block blocking device used at a transfer point of a scraper conveyor, comprising a support frame, a transfer point arranged at the middle of the support frame, a conveying assembly for conveying materials in the support frame, and an intercepting mechanism for intercepting large block materials arranged on the support frame.
[0006] The intercepting mechanism comprises an intercepting rod fixedly installed near the transfer point of the support frame, a pushing frame for resisting the large block materials and slidingly installed on one side of the support frame, a transmission sprocket set arranged in the support frame and used for driving the pushing frame to move, and a pushing assembly arranged in the pushing frame.
[0007] Preferably, the pushing assembly comprises a pushing rod slidingly installed in the pushing frame, a pushing lead screw rotatably installed in the pushing frame, the pushing lead screw is externally threadedly connected with the pushing rod, a pushing rack one and a pushing rack two are arranged on one side of the support frame, the pushing rack one is arranged below the pushing rack two, a pushing gear is rotatably installed on the pushing frame, one side of the pushing gear is coaxially fixed with the pushing lead screw, the pushing gear is externally meshed with the pushing rack one and the pushing rack two, a closing plate is elastically hinged on one side of the support frame, and a discharging box is arranged on both sides of the support frame and close to the closing plate.
[0008] Preferably, a screen is arranged on the upper part of the discharging box, a vibrating assembly is arranged on the lower part of the screen, and a discharging door is rotatably installed on the lower part of the discharging box.
[0009] Preferably, the vibrating assembly comprises a vibrating frame fixedly installed in the discharging box, a vibrating rod slidingly installed in the vibrating frame, the upper portion of the vibrating rod being fixedly connected with the screen, and a vibrating spring having one end fixedly connected with the vibrating frame and being fixedly installed at the lower portion of the vibrating rod.
[0010] Preferably, the bottom of the inner cavity of the discharging box is provided as an inclined surface.
[0011] Preferably, the conveying assembly comprises a conveying wheel rotatably installed in the support frame, and a conveying chain sleeved outside the conveying wheel, one side of the conveying chain being fixedly installed with a scraper for conveying materials.
[0012] Preferably, the support frame is provided with a driving assembly for controlling the operation of the conveying assembly and the intercepting mechanism, the driving assembly comprising a driving motor fixedly installed at one side of the support frame, and a driving sprocket set drivingly connected with the output end of the driving motor, the driving motor being drivingly connected with the transmission sprocket set and the conveying wheel through the driving sprocket set.
[0013] Compared with the prior art, the present application has the following advantages:
[0014] 1. The present application realizes the function of intercepting large block materials in front of the loading point through the setting of the intercepting mechanism, thereby avoiding the problem that the equipment is stuck when the large block materials pass through the loading point, and further ensuring the normal operation of the device and increasing the practicability of the device, which is conducive to the promotion of the equipment.
[0015] 2. The present application realizes the separation of large block materials and small block materials through the setting of the filter screen, which makes the materials falling on the filter screen start to be automatically separated according to the particle size, and achieves the effect that the large block materials are left on the screen and the small block materials are left under the discharging box, thereby embodying the intelligence of the equipment.
[0016] 3. The present application realizes the separation of normal materials and large block materials on the screen by setting the vibrating spring, which absorbs the impact force in the first time when the large block materials fall on the screen, and continuously shakes after the impact ends to release the impact kinetic energy, thereby causing the screen to vibrate and accelerating the separation of the normal materials and the large block materials. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0018] Figure 1 is a schematic diagram of the three-dimensional structure of the present application;
[0019] Figure 2 is a sectional view of the present application;
[0020] Figure 3 is a sectional view of the present application; Figure 2 is an enlarged structural schematic view of region A in the middle of the figure;
[0021] Figure 4 is a sectional view of the present application; Figure 2 is an enlarged structural schematic view of region B in the middle of the figure.
[0022] In the figure: 1, support frame; 2, conveying assembly; 21, conveying wheel; 22, conveying chain; 23, scraper; 3, intercepting mechanism; 31, intercepting rod; 32, transmission sprocket set; 33, pushing frame; 34, pushing assembly; 341, pushing rod; 342, pushing lead screw; 343, pushing gear; 344, pushing rack one; 345, pushing rack two; 346, closing plate; 35, discharge box; 36, screen; 37, vibration assembly; 371, vibration frame; 372, vibration spring; 373, vibration rod; 38, discharge door; 4, driving assembly; 41, driving motor; 42, driving sprocket set. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0024] Embodiment one
[0025] With reference to Figures 1-4 A large block intercepting device used at a transfer point of a scraper conveyor, comprising a support frame 1, a transfer point arranged in the middle of the support frame 1, a conveying assembly 2 arranged in the support frame 1 for conveying materials, and an intercepting mechanism 3 arranged on the support frame 1 for intercepting large block materials. When the device is used, the conveying assembly 2 arranged in the support frame 1 can be used to convey materials, and the intercepting mechanism 3 arranged in front of the support frame 1 can intercept large block materials that may appear in front of the transfer point, preventing the large block materials from jamming the equipment when passing through the transfer point, thereby ensuring the normal operation of the device, increasing the practicality of the device, and being conducive to the promotion of the equipment.
[0026] The intercepting mechanism 3 comprises an intercepting rod 31 fixedly installed near the transfer point of the support frame 1, a pushing frame 33 slidably installed in the support frame 1 and located at one side of the intercepting rod 31 and capable of resisting the bulk material, a transmission sprocket set 32 arranged in the support frame 1 and used for driving the pushing frame 33 to move, and a pushing assembly 34 arranged in the pushing frame 33.
[0027] The pushing assembly 34 comprises a pushing rod 341 slidably installed in the pushing frame 33, a pushing screw rod 342 rotatably installed in the pushing frame 33 and externally threadedly connected with the pushing rod 341, a pushing rack one 344 and a pushing rack two 345 arranged at one side of the support frame 1, the pushing rack one 344 being located below the pushing rack two 345, a pushing gear 343 rotatably installed on the pushing frame 33 and coaxially fixed with the pushing screw rod 342 at one side, the pushing gear 343 being externally meshed with the pushing rack one 344 and the pushing rack two 345, a closing plate 346 elastically hinged at one side of the support frame 1, and a discharging box 35 arranged at both sides of the support frame 1 and close to the closing plate 346.
[0028] Embodiment two
[0029] With reference to Figures 1-4The embodiment is basically same as the embodiment one, and is more optimized in that the upper portion of the discharging box 35 is provided with a screen 36, and the lower portion of the screen 36 is provided with a vibration assembly 37, and the lower portion of the discharging box 35 is rotatably provided with a discharging door 38. The large material pushed out of the support frame 1 will directly fall on the screen 36. When the pushing rod 341 pushes the large material, part of the normal material will be moved together, so part of the material will fall on the screen 36 together. Because the particle size of the large material is larger than that of the normal material, the large material will be left on the screen 36, and the small material will fall into the discharging box 35 through the screen 36, so as to automatically separate the large material from the small material, and the intelligence of the equipment is embodied.
[0030] The vibration assembly 37 comprises a vibration frame 371 fixedly installed in the discharging box 35, a vibration rod 373 slidably installed in the vibration frame 371, the upper portion of the vibration rod 373 fixedly connected with the screen 36, and a vibration spring 372 fixedly installed at the lower portion of the vibration rod 373 and fixedly connected with the vibration frame 371 at one end. When the large material falls on the screen 36, the vibration spring 372 will be compressed through the vibration rod 373. After the impact ends, the vibration spring 372 will release the impact kinetic energy through constant shaking, so as to cause the screen 36 to constantly shake, and accelerate the separation of the normal material from the large material on the screen 36.
[0031] The inner cavity of the discharging box 35 is provided with an inclined surface at the bottom. When the small material passes through the screen 36, it will slide along the inclined bottom of the discharging box 35 to the lowest end of the inner cavity of the discharging box 35 under the action of gravity, so as to reduce the difficulty of collecting the small material, and facilitate the collection of the material by the workers.
[0032] The conveying assembly 2 comprises a conveying wheel 21 rotatably installed in the support frame 1, a conveying chain 22 externally sleeved with the conveying wheel 21, a scraper 23 fixedly installed on one side of the conveying chain 22 for conveying the material. When conveying the material, the material can be first poured into the bottom of the support frame 1, and then the conveying wheel 21 is rotated to drive the conveying chain 22 to move, and then the scraper 23 fixedly installed on the conveying chain 22 is driven to move, so as to achieve the effect of moving the material in the support frame 1, and thus the transportation of the material is realized.
[0033] The support frame 1 is provided with a driving assembly 4 for controlling the operation of the conveying assembly 2 and the intercepting mechanism 3, the driving assembly 4 comprises a driving motor 41 fixedly installed on one side of the support frame 1, a driving sprocket set 42 is in transmission connection with the output end of the driving motor 41, and the driving motor 41 is in transmission connection with the transmission sprocket set 32 and the conveying wheel 21 through the driving sprocket set 42. When the device is in use, the driving motor 41 can be started to drive the driving sprocket set 42 to move, and the driving sprocket set 42 drives the conveying wheel 21 to rotate, thereby achieving the function of conveying materials. In addition, through mechanical transmission, the driving sprocket set 42 drives the transmission sprocket set 32 to move, thereby driving the pushing frame 33 to move, and achieving the function of pushing out the large materials.
[0034] Embodiment three
[0035] With reference to Figures 1-4 , the embodiment is basically the same as embodiment one, and the optimization lies in that a large block intercepting device used at a transfer point of a scraper conveyor comprises a support frame 1, a transfer point arranged in the middle of the support frame 1, a conveying assembly 2 for conveying materials in the support frame 1, and an intercepting mechanism 3 arranged on the support frame 1 and used for intercepting large materials.
[0036] The intercepting mechanism 3 comprises an intercepting rod 31 fixedly installed near the transfer point of the support frame 1, a pushing frame 33 slidably installed in the support frame 1 and located on one side of the intercepting rod 31 and used for resisting the large materials, a transmission sprocket set 32 arranged in the support frame 1 and used for driving the pushing frame 33 to move, and a pushing assembly 34 arranged in the pushing frame 33. Through the arrangement of the intercepting mechanism, the function of intercepting large materials before the loading point is achieved, thereby avoiding the problem that the equipment is stuck when the large materials pass through the transfer point, and further ensuring the normal operation of the device, increasing the practicality of the device, and being beneficial to the promotion of the equipment.
[0037] Further, the pushing assembly 34 comprises a pushing rod 341 slidably installed in the pushing frame 33, and a pushing lead screw 342 rotatably installed in the pushing frame 33 and in threaded connection with the pushing rod 341.
[0038] Further, one side of the support frame 1 is provided with a pushing rack one 344 and a pushing rack two 345, the pushing rack one 344 is located below the pushing rack two 345, a pushing gear 343 is rotatably installed on the pushing frame 33, one side of the pushing gear 343 is coaxially fixed with the pushing lead screw 342, the pushing gear 343 is in meshing connection with the pushing rack one 344 and the pushing rack two 345, a closing plate 346 is elastically hinged to one side of the support frame 1, and a discharging box 35 is arranged on both sides of the support frame 1 and close to the closing plate 346.
[0039] Further, the lower discharge box 35 is provided with a screen 36 at the upper portion, and the screen 36 is provided with a vibration assembly 37 at the lower portion, and the lower discharge box 35 is rotatably installed with a discharge door 38 at the lower portion, through the setting of the filter screen, the material falling on the filter screen is automatically separated according to the particle size, and the effect of keeping the large material on the screen and the small material under the lower discharge box is achieved, the separation of the large material and the small material is realized, and the intelligence of the equipment is embodied.
[0040] Further, the vibration assembly 37 includes a vibration frame 371 fixedly installed in the lower discharge box 35, a vibration rod 373 is slidably installed in the vibration frame 371, the upper portion of the vibration rod 373 is fixedly connected with the screen 36, and a vibration spring 372 is fixedly installed at the lower portion of the vibration rod 373 and is fixedly connected with the vibration frame 371 at one end, through the setting of the vibration spring 372, when the large material falls on the screen, the vibration spring 372 can absorb the impact force at the first time, and continuously shakes after the impact is over, and the impact kinetic energy is released, so as to cause the screen to vibrate, and accelerate the separation of the normal material and the large material thereon.
[0041] Further, the inner cavity bottom of the lower discharge box 35 is provided as an inclined surface.
[0042] Further, the conveying assembly 2 includes a conveying wheel 21 rotatably installed in the support frame 1, the conveying wheel 21 is externally sleeved with a conveying chain 22, and the conveying chain 22 is fixedly installed with a scraper 23 for conveying material on one side.
[0043] Further, the support frame 1 is provided with a driving assembly 4 for controlling the operation of the conveying assembly 2 and the intercepting mechanism 3, the driving assembly 4 includes a driving motor 41 fixedly installed on one side of the support frame 1, and a driving sprocket set 42 is drivingly connected with the output end of the driving motor 41, and the driving motor 41 is drivingly connected with the transmission sprocket set 32 and the conveying wheel 21 through the driving sprocket set 42.
[0044] Working principle:
[0045] When the device is in use, the driving motor 41 can be started to drive the driving sprocket set 42 to rotate, and the driving sprocket set 42 drives the transmission sprocket set 32 to rotate through the transmission connection, and then drives the pushing frame 33 to make endless circular motion in front of the transfer point, so as to cooperate with the pushing assembly 34 to push the large block material intercepted by the intercepting rod 31 out of the support frame 1, thereby achieving the effect of intercepting large block material and improving the practicability of the device. Since the pushing rod 341 is slidingly installed in the pushing frame 33, when the pushing frame 33 makes endless circular motion in the support frame 1, the pushing rod 341 can be driven to move synchronously in the support frame 1. When the pushing rod 341 moves at the lower part of the support frame 1, the pushing gear 343 rotatingly installed in the pushing frame 33 starts to rotate through the mutual meshing with the pushing rack 344, and drives the pushing lead screw 342 coaxially fixed thereto to rotate in the rotating process, and then drives the pushing rod 341 threadedly connected thereto to separate to both sides. Since one side of the pushing rod 341 is in contact with the large block material, the large block material is driven to move to the edge of the support frame 1, and then is pushed to the front of the closing plate 346. At this time, under the action of the pushing rod 341, the large block material extrudes the closing plate 346 to open, so as to push the large block material into the discharge box 35. Since the closing plate 346 is elastically hinged to the support frame 1, when the large block material passes through the closing plate 346, the closing plate 346 is automatically closed to prevent other normal materials from falling from the support frame 1, thereby reducing the waste of resources. Since the pushing rod 341 pushes the large block material, part of the normal materials will move together, so part of the materials will fall on the screen 36. Since the particle size of the large block material is larger than that of the normal material, the large block material will be left on the screen 36, and the small block material will pass through the screen 36 and fall into the discharge box 35, thereby automatically separating the large block material from the small block material, which reflects the intelligence of the equipment. When the large block material falls on the screen 36, the vibration spring 372 is compressed by the vibration rod 373, and after the impact is over, the vibration spring 372 releases the impact kinetic energy through constant shaking, thereby causing the screen 36 to shake constantly and accelerating the separation of the normal material and the large block material. In addition, the inner cavity bottom of the discharge box 35 is provided with an inclined surface. When the small block material passes through the screen 36, it will slide to the lowest end of the inner cavity of the discharge box 35 along the inclined bottom of the discharge box 35 under the action of gravity, thereby reducing the difficulty of collecting small block materials and facilitating the collection of materials by workers. When the driving sprocket set 42 rotates, the conveying wheel 21 rotates, thereby driving the conveying sprocket 22 to move, and then driving the scraper 23 fixedly installed on the conveying connection 22 to move, thereby achieving the effect of moving the materials in the support frame 1, thereby realizing the transportation of the materials. The present application realizes the function of intercepting large block materials in front of the loading point through the setting of the intercepting mechanism, thereby avoiding the problem that the large block materials will jam the equipment when passing through the transfer point, thereby ensuring the normal operation of the device, increasing the practicability of the device, being conducive to the promotion of the equipment, and utilizing the setting of the filter screen,The material falling on the filter screen is automatically separated according to the particle size, the large block material is left on the screen, and the small block material is left under the discharge box, the separation of the large block material and the small block material is realized, the intelligence of the equipment is embodied, the impact force is absorbed by the vibration spring in the first time when the large block material falls on the screen, and the impact energy received is continuously shaken after the impact is over, the impact energy is released, the screen vibration is caused, and the separation of the normal material and the large block material is accelerated, the function of intercepting the large block material before the loading point is realized through the setting of the intercepting mechanism, the problem that the equipment is stuck when the large block material passes through the transfer point is avoided, the normal operation of the device is ensured, the practicability of the device is increased, the equipment is conducive to popularization, the material falling on the filter screen is automatically separated according to the particle size, the large block material is left on the screen, and the small block material is left under the discharge box, the separation of the large block material and the small block material is realized, the intelligence of the equipment is embodied, the impact force is absorbed by the vibration spring in the first time when the large block material falls on the screen, and the impact energy received is continuously shaken after the impact is over, the impact energy is released, the screen vibration is caused, and the separation of the normal material and the large block material is accelerated.
[0046] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, different embodiments or examples described in the present specification and the features of different embodiments or examples can be combined and combined by those skilled in the art without contradiction.
[0047] In the description of the present application, it should be further pointed out that, unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0048] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent ones. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A large block blocking device used at a transfer point of a flight conveyor, comprising a support frame (1) and a transfer point arranged in the middle of the support frame (1), a conveying assembly (2) for conveying material in the support frame (1), characterized in that: The support frame (1) is provided with an intercepting mechanism (3) for intercepting large materials; The intercepting mechanism (3) comprises an intercepting rod (31) fixedly installed near the transfer point of the support frame (1), a pushing frame (33) for resisting the large materials is slidingly installed in the support frame (1) and located at one side of the intercepting rod (31), a transmission sprocket set (32) for driving the pushing frame (33) to move is arranged in the support frame (1), and a pushing assembly (34) is arranged in the pushing frame (33); The pushing assembly (34) comprises a pushing rod (341) slidingly installed in the pushing frame (33), a pushing lead screw (342) is rotatably installed in the pushing frame (33), and the pushing lead screw (342) is in threaded connection with the pushing rod (341) outside. A pushing rack one (344) and a pushing rack two (345) are arranged at one side of the support frame (1), the pushing rack one (344) is located below the pushing rack two (345), a pushing gear (343) is rotatably installed on the pushing frame (33), one side of the pushing gear (343) is coaxially fixed with the pushing lead screw (342), and the pushing gear (343) is in engagement with the pushing rack one (344) and the pushing rack two (345) outside. The conveying assembly (2) comprises a conveying wheel (21) rotatably installed in the support frame (1), a conveying chain (22) is arranged outside the conveying wheel (21), and a scraper (23) for conveying materials is fixedly installed at one side of the conveying chain (22).
2. A boulder blocking device for use at a transfer point of an apron conveyor as claimed in claim 1, characterized in that: A closing plate (346) is elastically hinged at one side of the support frame (1), and a discharging box (35) is arranged at both sides of the support frame (1) and close to the closing plate (346).
3. A bulk barrier for use at a transfer point of an apron conveyor as claimed in claim 2, characterised in that: A screen (36) is arranged at the upper portion of the discharging box (35), a vibration assembly (37) is arranged at the lower portion of the screen (36), and a discharging door (38) is rotatably installed at the lower portion of the discharging box (35).
4. A bulk barrier device for use at a transfer point of an apron conveyor as claimed in claim 3, characterised in that: The vibration assembly (37) comprises a vibration frame (371) fixedly installed in the discharging box (35), a vibration rod (373) is slidingly installed in the vibration frame (371), the vibration rod (373) is fixedly connected with the screen (36) at the upper portion, and a vibration spring (372) is fixedly installed at the lower portion of the vibration rod (373) and has one end fixedly connected with the vibration frame (371).
5. A boulder blocking device for use at a transfer point of an apron conveyor as defined in claim 2, wherein: The bottom of the inner cavity of the discharging box (35) is arranged as an inclined surface.
6. A boulder blocking device for use at a transfer point of an apron conveyor as defined in claim 1, wherein: The support frame (1) is provided with a driving assembly (4) for controlling the operation of the conveying assembly (2) and the intercepting mechanism (3), the driving assembly (4) comprises a driving motor (41) fixedly installed at one side of the support frame (1), a driving sprocket set (42) is in transmission connection with the output end of the driving motor (41), and the driving motor (41) is in transmission connection with the transmission sprocket set (32) and the conveying wheel (21) through the driving sprocket set (42).
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