Water jet loom
By designing two sets of control mechanisms in the water jet loom to achieve simultaneous operation of water purification and backwashing of the filter disc, the problem of manual cleaning after the filter disc becomes clogged is solved, extending the service life and improving the durability and flexibility of the equipment.
Patent Information
- Application Number
- CN202311112099.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-31
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-08-31
AI Technical Summary
The filter discs of existing water jet looms need to be disassembled for manual cleaning or replacement after becoming clogged, which is cumbersome and affects efficiency and durability.
Design a water jet loom purification component that uses two sets of control mechanisms to work alternately, achieving simultaneous operation of water purification and backwashing cleaning of the filter disc, automatically switching between purification and cleaning functions, and avoiding disassembly.
It extends the service life of the filter disc and the disassembly and replacement cycle, improves the durability and flexibility of the water jet loom, has a high degree of automation, and is highly practical.
Smart Images

Figure CN117244314B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textile processing, in particular to a water-jet loom. BACKGROUND
[0002] The water-jet loom is a shuttleless loom that uses a jet of water to draw the weft thread through the shed. It is suitable for weaving with long, smooth filaments. Because it uses water as the weft-drawing medium, a large amount of water is required during use. In order to save the water consumed by the water-jet loom, the water after being sprayed is recycled and purified for reuse. The purpose of purifying the recycled water is to avoid the phenomenon of clogging the spray head when the impurities and fibers in the recycled water are reused. For example, in the patent with the application number CN201310738664.3, a water-jet loom wastewater filtration structure is disclosed, which includes a filter box. The filter box includes two parallel first and second side walls. A semi-permeable membrane is arranged in the middle of the first and second side walls to divide the filter box into a filter cavity and a purification cavity. The surface of the semi-permeable membrane on the filter cavity side is uniformly distributed with iron powder. First and second electromagnets are arranged in the first and second side walls. The first and second electromagnets are electrically connected to a control circuit. The filter cavity includes a sewage inlet and an impurity outlet arranged at opposite ends. The invention uses the magnetic properties of the first electromagnet to alternately exceed and be lower than the magnetic properties of the second electromagnet, so that the iron powder loosens the textile fibers accumulated on the semi-permeable membrane and separates the textile fibers from the impurity outlet, keeping the surface of the semi-permeable membrane clean and improving the permeability of the semi-permeable membrane, saving energy and improving textile efficiency.
[0003] As for the water recycling and purification structure of the existing water-jet loom, the filter disc does not have a reverse cleaning structure. That is, the filter disc is a disposable consumable. When the filter disc is clogged to a certain extent, the water resistance increases and the flow rate decreases, resulting in a decrease in the spray pressure, which affects the normal use of the water-jet loom. Therefore, when the filter disc is clogged to a certain extent, it needs to be removed for manual cleaning and then reinstalled for use, or a new filter disc is directly replaced, which is more troublesome and has low practicality. SUMMARY
[0004] Therefore, the present application provides a water jet loom with a purification assembly, wherein the purification assembly is provided with two sets of control mechanisms, and through the alternate use of the control mechanisms, the operation of purifying the recovered water body and the reverse flushing cleaning of the filter disc can be simultaneously completed, that is, one set of control mechanism is in the use state of purifying the water body, and the other set of control mechanism can realize the flushing cleaning operation of the internal filter disc, both can be operated synchronously without disassembly, greatly prolonging the service life and service time limit of the internal filter disc of the purification filter disc, and prolonging the disassembly and replacement cycle of the filter disc, improving the durability and flexibility of the water jet loom, and when the filter disc of the control mechanism in the purification state is blocked to a certain extent, the other set of control mechanism can be automatically switched to the purification channel for purification use, and the blocked filter disc is automatically switched to the cleaning channel for flushing cleaning operation, which is highly automated, flexible and practical.
[0005] The present application provides a water jet loom, specifically comprising: a water tank assembly fixedly installed at the bottom of the rack of the water jet loom, and the inside of the water tank assembly is provided with a collection cavity and a clean water cavity; the water body after being sprayed by the water jet loom flows into the inside of the collection cavity through the pipeline, and the water body in the inside of the clean water cavity is pumped into the inside of the spray head of the water jet loom through the water pump and the pipeline; further comprising:
[0006] A purification assembly composed of a pumping mechanism and a control mechanism, wherein the pumping mechanism comprises a purification pump, a cleaning pump, a mounting seat and a switching seat, the purification pump is fixedly installed in the inside of the collection cavity, the cleaning pump is fixedly installed in the inside of the clean water cavity, the mounting seat is fixedly installed in the inside of the partition plate of the water tank assembly, and the switching seat is rotatably connected in the inside of the mounting seat; the control mechanism comprises a purification filter disc and a guide column, the purification filter disc is inserted in the inside of the switching seat, and the guide column is inserted in the side surface of the purification filter disc, the inside of the purification filter disc is provided with a filter disc, and the inside of the mounting seat is provided with two sets of staggered symmetrical control mechanisms.
[0007] Further, the side surface of the mounting seat is respectively provided with a purification channel and a cleaning channel, the inside of the switching seat is provided with two sets of functional channels, the purification filter discs of the two sets of control mechanisms are respectively inserted in the inside of the two functional channels, the purification pump is connected with the purification channel, and the cleaning pump is connected with the cleaning channel.
[0008] Further, the side surface of the purification filter disc is provided with a resistance control rod, and the inside of the mounting seat is provided with a resistance switch, which can temporarily cut off the power supply of the purification pump after being pressed.
[0009] Further, the inside of the mounting seat is provided with a displacement sensor, which can temporarily turn on the power supply of the cleaning pump after monitoring that the switching seat rotates by one hundred and eighty degrees.
[0010] Further, the side of the purification filter disc is provided with a track block with a "T" shaped cross section, and the inside of the switching seat is provided with a track groove, and the track block is inserted into the inside of the track groove.
[0011] Further, the side of the purification filter disc close to the cleaning pump is provided with a functional top spring, and the two ends of the functional top spring are respectively abutted against the side of the purification filter disc and the inside of the switching seat.
[0012] Further, the inside of the guide column is provided with a guide top spring, and the two ends of the guide top spring are respectively abutted against the inside of the guide column and the inside of the purification filter disc.
[0013] Further, the inside of the mounting seat is provided with a switching groove, and the switching groove is composed of a rotating groove, a positioning groove and a guide groove, the rotating groove is a semicircular arc, the positioning groove is a straight line, the groove body of the guide groove is spiral, the two ends of the rotating groove are respectively connected with one end of the positioning groove and the guide groove, and the other end of the positioning groove and the other end of the guide groove are connected through a sunken groove, that is, the groove body depth of the connecting position of the guide groove and the positioning groove is greater than the groove body depth of the positioning groove.
[0014] Further, under the action of the guide top spring, the guide column is inserted into the inside of the switching groove.
[0015] The water jet loom provided by the application has the following beneficial effects.
[0016] 1. The recycling water body purification and the reverse cleaning operation of the filter disc can be completed at the same time by alternating use of the two groups of control mechanisms, that is, one group of control mechanisms is in a water body purification use state, and the other group of control mechanisms can realize the cleaning operation of the filter disc inside, and the two groups of control mechanisms can be operated synchronously without disassembly, which greatly prolongs the service life and service time limit of the filter disc inside the purification filter disc, prolongs the disassembly and replacement period of the filter disc, and improves the durability and flexibility of the water jet loom.
[0017] 2. When the filter disc of the control mechanism in the purification state is blocked to a certain degree, the other group of control mechanisms can automatically switch to the purification channel for purification use, and the blocked filter disc can automatically switch to the cleaning channel for cleaning operation, which is high in automation, flexibility and practicability. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the application, the drawings of the embodiments will be briefly introduced below.
[0019] The drawings described in the following description only relate to some embodiments of the application, and are not a limitation of the application.
[0020] In the drawings:
[0021] Figure 1 is the overall structure schematic diagram of the present application.
[0022] Figure 2 is the internal structure schematic diagram of the present application.
[0023] Figure 3 is the structure schematic diagram of the A part in the present application. Figure 2
[0024] Figure 4 is the structure schematic diagram of the B part in the present application. Figure 2
[0025] Figure 5 is the internal structure schematic diagram of the pumping mechanism after disassembly of the present application.
[0026] Figure 6 is the structure schematic diagram of the control mechanism after disassembly of the present application.
[0027] Figure 7 is the internal structure schematic diagram of the mounting seat switching groove position of the present application.
[0028] Figure 8 is the structure schematic diagram of the switching groove of the present application.
[0029] Figure 9 is the internal structure schematic diagram of the water purification flow direction (solid straight arrow) and the reverse cleaning flow direction of the filter disc (hollow straight arrow) of the purification assembly of the present application.
[0030] Figure 10 is the internal structure schematic diagram of the filter disc when the blockage is serious (the guide column enters the sinking groove inside for a moment) of the present application.
[0031] Figure 11 is the internal structure schematic diagram of the two groups of control mechanisms 3 during switching use of the present application.
[0032] Figure 12 is the structure schematic diagram of the C part in the present application. Figure 11
[0033] List of reference signs
[0034] 1, water tank assembly; 101, collection cavity; 102, clean water cavity; 2, pumping mechanism; 201, purification pump; 202, cleaning pump; 203, mounting seat; 231, rotating groove; 232, positioning groove; 233, guide groove; 2331, sinking groove; 2031, purification channel; 2032, cleaning channel; 2034, resistance switch; 2035, displacement sensor; 204, switching seat; 2041, function channel; 2042, track groove; 3, control mechanism; 301, purification filter disc; 3011, resistance control rod; 3012, track block; 3013, function top spring; 302, guide column; 3021, guide top spring. DETAILED DESCRIPTION
[0035] The technical solutions of the embodiments of the present application will be described clearly and completely below in combination with the drawings of the specific embodiments of the present application.
[0036] Please refer to Figures 1 to 12 as shown in the drawings:
[0037] Embodiment 1: The present application provides a water jet loom, comprising a water tank assembly 1, the water tank assembly 1 is fixedly installed at the bottom of the machine frame of the water jet loom, and the inside of the water tank assembly 1 is provided with a collection cavity 101 and a clean water cavity 102, the specific structure and working principle of the water jet loom are the existing mature technology, which will not be repeated here; the water body after being sprayed by the water jet loom flows into the inside of the collection cavity 101 through the pipeline, and the water body in the inside of the clean water cavity 102 is pumped into the inside of the spray head of the water jet loom through the water pump and the pipeline; further comprising:
[0038] A purification assembly, the purification assembly is composed of a pumping mechanism 2 and a control mechanism 3, and the pumping mechanism 2 comprises a purification pump 201, a cleaning pump 202, a mounting seat 203 and a switching seat 204, the purification pump 201 is fixedly installed in the inside of the collection cavity 101, and the cleaning pump 202 is fixedly installed in the inside of the clean water cavity 102, the mounting seat 203 is fixedly installed in the inside of the partition plate of the water tank assembly 1, and the switching seat 204 is rotatably connected in the inside of the mounting seat 203; the control mechanism 3 comprises a purification filter disc 301 and a guide column 302, the purification filter disc 301 is inserted in the inside of the switching seat 204, and the guide column 302 is inserted in the side surface of the purification filter disc 301, the inside of the purification filter disc 301 is provided with a filter disc, and the control mechanism 3 is provided with two groups of staggered symmetrical structures in the inside of the mounting seat 203.
[0039] The side of the mounting seat 203 is respectively provided with a purification channel 2031 and a cleaning channel 2032, the inside of the switching seat 204 is provided with two groups of function channels 2041, and the two groups of control mechanisms 3 are respectively inserted into the inside of the two function channels 2041, the purification pump 201 is connected with the purification channel 2031, and the cleaning pump 202 is connected with the cleaning channel 2032, the design of the double channels enables the water purification and the reverse cleaning operation of the filter disc in the inside of the purification filter disc 301 to be independent of each other and not to interfere with each other, and the use is flexible.
[0040] The side of the purification filter disc 301 is provided with a contact control rod 3011, and the inside of the mounting seat 203 is provided with a contact switch 2034, which can temporarily cut off the power supply of the purification pump 201 for a period of time after being pressed, and the cut-off time is about five to fifteen seconds, mainly to make the water flow pressure acting on the filter disc disappear.
[0041] The inside of the mounting seat 203 is provided with a displacement sensor 2035, which can temporarily turn on the power supply of the cleaning pump 202 for a period of time after monitoring that the switching seat 204 rotates one hundred and eighty degrees, and the power supply of the cleaning pump 202 does not need to be turned on for a long time, but only needs to be turned on for a period of time (about ten to thirty seconds), so as to avoid the phenomenon that the water in the water cavity 102 excessively flows into the inside of the collection cavity 101, causing the water jet loom to be unable to work normally, and the use is stable.
[0042] The side of the purification filter disc 301 close to the cleaning pump 202 is provided with a function top spring 3013, and the two ends of the function top spring 3013 are respectively abutted against the side of the purification filter disc 301 and the inside of the switching seat 204, the function top spring 3013 can realize energy storage, monitoring of filter disc blockage and other functions, and is also one of the main components for triggering the switching action of the control mechanism 3.
[0043] The inside of the guide column 302 is provided with a guide top spring 3021, and the two ends of the guide top spring 3021 are respectively abutted against the inside of the guide column 302 and the inside of the purification filter disc 301.
[0044] The inside of the mounting seat 203 is provided with a switching groove, and the switching groove is composed of a rotating groove 231, a positioning groove 232 and a guide groove 233, the rotating groove 231 is a semicircular arc, the positioning groove 232 is a straight line, the groove body of the guide groove 233 is spiral, the two ends of the rotating groove 231 are respectively connected with one end of the positioning groove 232 and the guide groove 233, and the other end of the positioning groove 232 and the other end of the guide groove 233 are connected through a sinking groove 2331, that is, the groove body depth of the connection position of the guide groove 233 and the positioning groove 232 is greater than the groove body depth of the positioning groove 232, and under the action of the guide top spring 3021, the guide column 302 is inserted into the inside of the switching groove.
[0045] The purifying pump 201, the cleaning pump 202, the displacement sensor 2035 and the contact switch 2034 are electrically connected with an external power supply and a control device, and the specific structure and working principle thereof are mature technologies and will not be described here.
[0046] The specific use and role of the embodiment are as follows: in the present application, two groups of control mechanisms 3 can be used alternately. In the normal state, one group of control mechanisms 3 and the functional channels 2041 installed thereon are in communication with the cleaning channel 2032, so that the control mechanisms 3 in communication with the cleaning channel 2032 can realize the purifying and discharging of the water collected in the collecting cavity 101 into the clean water cavity 102 for jetting. When the power supply of the purifying pump 201 is turned on, the purifying pump 201 can pump the water in the collecting cavity 101 into the clean water cavity 102 through the purifying assembly. In this process, the water can flow through the filter disc in the purifying filter disc 301, so as to intercept the impurities and fibers in the pumped water on one side of the filter disc, so as to ensure the cleanliness of the water pumped into the clean water cavity 102, thereby realizing the purifying and pumping operation of the water in the collecting cavity 101. The other group of control mechanisms 3 and the functional channels 2041 installed thereon are in communication with the purifying channel 2031, so that the control mechanisms 3 in communication with the purifying channel 2031 can realize the reverse cleaning operation of the filter disc. When the power supply of the cleaning pump 202 is turned on, the cleaning pump 202 can pump the clean water in the clean water cavity 102 into the collecting cavity 101 through the purifying assembly. In this process, the water can also flow through the filter disc in the purifying filter disc 301. At this time, the clean water is reversely pumped from the clean water cavity 102 into the collecting cavity 101, so that the water can clear the impurities blocked and accumulated on one side of the filter disc when flowing through the filter disc, thereby realizing the reverse cleaning operation of the filter disc. When the filter disc of the control mechanism 3 in the water purifying operation is seriously blocked, the two groups of control mechanisms 3 can automatically switch the use position, so as to realize the continuous purifying of the water and the cleaning operation of the seriously blocked filter disc. With the increase of the use time and the continuous accumulation of impurities, the resistance of the water flowing through the filter disc of the control mechanism 3 in the water purifying operation will become larger. When the resistance becomes larger, the water cannot flow smoothly through the filter disc. At this time, under the action of water pressure, the purifying filter disc 301 of the filter disc is moved to one side and compresses the functional top spring 3013. When the guide column 302 moves to the position of the sinking groove 2331 with the purifying filter disc 301, two mechanisms are triggered. One is that the guide column 302 enters the guide groove 233 through the sinking groove 2331 under the action of the guide top spring 3021. The other is that the control lever 3011 abuts against the pressing switch 2034, so that the pressing switch 2034 temporarily cuts off the power supply of the purifying pump 201. Under the cooperation of the two mechanisms, the water flow pressure on the side of the purifying filter disc 301 disappears at this time, and because the groove depth of the guide groove 233 and the positioning groove 232 is greater than the groove depth of the positioning groove 232, the guide column 302 cannot return to the inside of the positioning groove 232 again. At this time, under the action of the functional top spring 3013, the guide column 302 can drive the switching seat 204 to rotate one hundred and eighty degrees through the guide groove 233.Thus, the two sets of control mechanisms 3 can be switched and used, and the guide column 302 of the other set of control mechanisms 3 can be inserted into the connection end of the positioning groove 232 and the rotating groove 231 after the switching action is completed, so as to automatically trigger the switching function when the internal filter disc of the purification filter disc 301 is blocked in the future.
[0047] In Example 2, on the basis of Example 1, the side surface of the purification filter disc 301 is provided with a track block 3012 with a “T” shaped cross section, and the inside of the switching seat 204 is provided with a track groove 2042, the track block 3012 is inserted into the inside of the track groove 2042, in use, the track block 3012 can limit the moving track of the purification filter disc 301, so that the purification filter disc 301 will not be skewed and twisted during movement, causing the device to be stuck and fail, and the use is stable.
[0048] In another embodiment, the purification channel 2031 is located at one end of the clean water cavity 102 and the cleaning channel 2032 is located at one end of the collection cavity 101, and a one-way valve is arranged in the inside of the collection cavity 101 and the clean water cavity 102, which can prevent the water in the collection cavity 101 and the clean water cavity 102 from interacting and thus prevent the water in the clean water cavity 102 from being contaminated, ensuring that the water in the clean water cavity 102 is always clean, and ensuring the normal and stable production of the water jet loom.
Claims
1. A water jet loom comprising: The water tank assembly (1) is fixedly installed at the bottom of the frame of a water jet loom, and the inside of the water tank assembly (1) is provided with a collecting cavity (101) and a clean water cavity (102); characterized in that it further comprises: The purification assembly is composed of a pumping mechanism (2) and a control mechanism (3), and the pumping mechanism (2) comprises a purification pump (201), a cleaning pump (202), a mounting seat (203) and a switching seat (204), the purification pump (201) is fixedly installed in the inside of the collecting cavity (101), the cleaning pump (202) is fixedly installed in the inside of the clean water cavity (102), the mounting seat (203) is fixedly installed in the inside of the partition plate of the water tank assembly (1), and the switching seat (204) is rotatably connected in the inside of the mounting seat (203); the control mechanism (3) comprises a purification filter disc (301) and a guide column (302), the purification filter disc (301) is inserted in the inside of the switching seat (204), and the guide column (302) is inserted in the side of the purification filter disc (301), the inside of the purification filter disc (301) is provided with a filter disc, and the inside of the control mechanism (3) is provided with two groups of staggered symmetrical control mechanisms (3); The side of the purification filter disc (301) is provided with a contact control rod (3011), and the inside of the mounting seat (203) is provided with a contact switch (2034), which can temporarily cut off the power supply of the purification pump (201) after being pressed; The inside of the guide column (302) is provided with a guide top spring (3021), and the two ends of the guide top spring (3021) are respectively abutted against the inside of the guide column (302) and the inside of the purification filter disc (301); The inside of the mounting seat (203) is provided with a switching groove, and the switching groove is composed of a semicircular rotating groove (231), a straight line positioning groove (232) and a spiral guide groove (233), the two ends of the rotating groove (231) are respectively connected with one end of the positioning groove (232) and the guide groove (233), and the other end of the positioning groove (232) and the other end of the guide groove (233) are connected through a sinking groove (2331), that is, the groove depth of the connection position of the guide groove (233) and the positioning groove (232) is greater than the groove depth of the positioning groove (232).
2. A water jet loom as claimed in claim 1, characterized in that: The side of the mounting seat (203) is respectively provided with a purification channel (2031) and a cleaning channel (2032), the inside of the switching seat (204) is provided with two groups of function channels (2041), and the purification filter discs (301) of the two groups of control mechanisms (3) are respectively inserted in the inside of the two function channels (2041), the purification pump (201) is connected with the purification channel (2031), and the cleaning pump (202) is connected with the cleaning channel (2032).
3. A water jet loom as claimed in claim 1, characterized in that: The inside of the mounting seat (203) is provided with a displacement sensor (2035), and the displacement sensor (2035) can temporarily turn on the power supply of the cleaning pump (202) after monitoring that the switching seat (204) rotates one hundred and eighty degrees.
4. A water jet loom as claimed in claim 1, characterized in that: The side of the purification filter disc (301) is provided with a track block (3012) with a "T" shaped cross section, and the inside of the switching seat (204) is provided with a track groove (2042), and the track block (3012) is inserted into the inside of the track groove (2042).
5. The water jet loom according to claim 1, wherein: The side of the purification filter disc (301) close to the cleaning pump (202) is provided with a functional top spring (3013), and the two ends of the functional top spring (3013) are respectively abutted against the side of the purification filter disc (301) and the inside of the switching seat (204).
6. A water jet loom as claimed in claim 1, characterized in that: Under the action of the guide top spring (3021), the guide column (302) is inserted into the inside of the switching groove.
Citation Information
Patent Citations
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