A kind of preparation device and preparation method of foamed ceramic heat insulation board

By designing the foamed ceramic thermal insulation board preparation device for circulating shaking device, reflow assembly and material agitating mechanism, the problems of feed pipe blockage and low raw material preheating efficiency are solved, and a more efficient raw material flow and sintering process is achieved.

CN117245780BActive Publication Date: 2025-03-07SHANGHAI ART THERMAL IND CO LTD
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Patent Information

Application Number
CN202311189688.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-15
Publication Date
2025-03-07
Estimated Expiration
2043-09-15

AI Technical Summary

Technical Problem

In the prior art, the feed pipe is prone to blockage during the production process of foamed ceramic insulation board, and the raw materials cannot be effectively preheated, resulting in low sintering efficiency.

Method used

A foamed ceramic thermal insulation plate preparation device including a circulating shaking device, a reflow assembly and a material agitating mechanism is designed. The circulating shaking device drives the rotor and the thrust column up and down by driving the motor and connecting shaft to improve the flowability of raw materials in the feed pipe; the reflow assembly leads the waste heat of the sintering furnace into the feed pipe through the fan and jet head to preheat the raw materials; the material agitation mechanism uses a semi-arc agitation block and a dredging rod to avoid material bonding and blocking.

Benefits of technology

It effectively avoids the blockage of the feed pipe, improves the flowability and sintering efficiency of raw materials, and improves the utilization rate of waste heat of the sintering furnace.

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Abstract

The present invention discloses a preparation device and a preparation method of a foamed ceramic thermal insulation board, including a track platform, a sintering furnace, and a material distribution rack. The top of the track platform is provided with a sliding trolley, a circulating shaker, a reflux component, and a material stirring mechanism. The present invention connects a feed pipe with an external raw material discharge pipe by arranging a circulating shaker, so that the external raw material enters the inside of the feed pipe through the feed pipe, and then is sprayed into the inside of the silo through the spray head. During the process, the first drive motor is started again, and the output end of the first drive motor drives the coupling shaft to drive the turntable to rotate in a circle, so that the push column drives the push frame to move up and down reciprocatingly, so that the pull rod pulls the feed pipe to shake up and down, thereby improving the flow of raw materials inside the feed pipe, thereby avoiding the accumulation of raw materials inside the feed pipe to cause blockage, and then facilitating the discharge of raw materials inside the feed pipe.
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Description

Technical Field

[0001] The invention relates to the technical field of foamed ceramic heat insulation board production equipment, in particular to a foamed ceramic heat insulation board preparation device and a preparation method thereof. Background Art

[0002] Foamed ceramic insulation board is a closed-cell ceramic material with high porosity, made of clay tailings, ceramic fragments, river silt, etc. as the main raw materials, using advanced production processes and foaming technology and high-temperature roasting. During the production process of foamed ceramic insulation board, the mixed raw materials need to be poured into the silo and transported to the sintering furnace for sintering.

[0003] According to the patent number "CN115648409A" published on the China Patent Network, it is "a method for producing a foamed ceramic insulation board and a production device thereof", which includes: a track arranged on the factory floor, a plurality of track trolleys arranged on the track, and a material distribution rack, a sintering furnace, a water storage tank and a water pump arranged on the ground. The present invention can make the raw materials enter the silo evenly through the feeding mechanism, and can make the silo vibrate through the vibration mechanism, thereby eliminating the air in the raw materials in the silo, making the raw materials more uniform, and can recycle the residual heat in the sintering furnace through the recovery mechanism, thereby improving the resource utilization rate.

[0004] Although the above patent can eliminate the air in the raw materials in the silo, the above patent still has the following problems:

[0005] (1) The raw materials of the above patent need to enter the feed pipe in advance and then be sprayed out through the nozzle. However, the foamed ceramic insulation board is made of clay tailings, ceramic fragments, river silt, adulterated materials, etc. as the main raw materials, which can easily cause the materials to enter the feed pipe and accumulate, causing the feed pipe to be blocked, thereby affecting the discharge of materials;

[0006] (2) Although the above patent can recycle the waste heat generated by the sintering furnace, it only simply heats the water and cannot preheat the raw materials. As a result, it takes a long time to heat the raw materials before they enter the sintering furnace, thereby reducing the efficiency of sintering the raw materials. Summary of the invention

[0007] The purpose of the present invention is to provide a foamed ceramic heat insulation board preparation device and a preparation method thereof in order to solve the problem that a feed pipe is easily blocked and raw materials cannot be preheated.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for preparing a foamed ceramic thermal insulation board, comprising a track platform, a sintering furnace and a distribution rack are respectively installed on the top of the track platform, a sliding trolley is arranged on the top of the track platform, a material bin is installed on the top of the sliding trolley, a feeding pipe is arranged on the top of the distribution rack, the bottom end of the feeding pipe passes through the inner side of the distribution rack and is fixedly connected to a first corrugated pipe, a conveying pipe is arranged on the inner side of the distribution rack, the feeding port of the conveying pipe is connected to the first corrugated pipe, and a circulating shaker is arranged at one end of the conveying pipe; a reflux assembly is arranged at the air inlet of the conveying pipe, a guide pipe is fixedly connected at the discharge port of the conveying pipe, a spray head is installed at the bottom of the guide pipe, and a material stirring mechanism is arranged inside the conveying pipe.

[0009] As a further solution of the present invention: the circulating shaker includes a first driving motor installed at one end of the material distribution rack, the output end of the first driving motor is connected to a connecting shaft, one end of the connecting shaft passes through the inner side of the material distribution rack and is connected to a turntable, one side of the turntable is fixedly connected to a rotary push column, the outer wall of the rotary push column is sleeved with a rotary push frame, the top of the rotary push frame is fixedly connected to a positioning block, one end of the positioning block passes through the top of the material distribution rack, a pulling rod is arranged between the material delivery pipe and the positioning block, and the pulling rod is rotatably connected to the material delivery pipe and the positioning block respectively.

[0010] As a further solution of the present invention: a limiting sliding groove matching the positioning block is provided on the inner side of the material distribution rack, and a circular groove matching the rotary push column is provided on the inner side of the fan.

[0011] As a further solution of the present invention: the circulating shaker also includes two connecting seats fixedly connected to the inner side of the cloth rack, the outer walls on both sides of the feeding pipe are fixedly connected with a rotating rod, one end of the rotating rod passes through the outer wall of the connecting seat and is fixedly connected with an arc plate, and the rotating rod is rotatably connected to the connecting seat, one side of the connecting seat is fixedly connected with a support, the inner side of the support is fixedly connected with a first connecting plate, and a first arc spring is installed between the first connecting plate and the arc plate.

[0012] As a further solution of the present invention: the reflux assembly includes a fan installed on the inner side of the material distribution rack, a return air pipe is fixedly connected to the air inlet of the fan, one end of the return air pipe passes through the interior of the material distribution rack, a second corrugated pipe is fixedly connected to the exhaust port of the material distribution rack, a fixed sleeve is fixedly connected to the air inlet of the feed pipe, a jet head is installed inside the fixed sleeve, and the jet head is fixedly connected to the bottom of the second corrugated pipe, and a filter is fixedly connected to the inner side of the fixed sleeve below the jet head.

[0013] As a further solution of the present invention: the material stirring mechanism includes a rectangular fixed block fixedly connected to the inner side of the material distribution rack, the outer wall of the rectangular fixed block is slidably connected to a sliding sleeve, the top of the rectangular fixed block is fixedly connected to two protective covers, a second drive motor is installed on the inner side of the two protective covers, the output end of the second drive motor is connected to a winding roller, the outer wall of the winding roller is wound with a pulling rope, one end of the pulling rope is fixedly connected to the sliding sleeve, the bottom of the sliding sleeve is fixedly connected to a semi-arc stirring block, the semi-arc stirring block is attached to the bottom of the feed pipe, and a toggle auxiliary component is provided on the inner side of the guide pipe.

[0014] As a further solution of the present invention: a guide groove matching the rectangular fixed block is provided on the inner side of the sliding sleeve, and arc-shaped inclined surfaces are provided on both sides of the semi-arc stirring block.

[0015] As a further solution of the present invention: the toggle auxiliary component includes a positioning sleeve fixedly connected to the inner side of the guide tube, the inner side of the positioning sleeve is rotatably connected to a swing shaft, one end of the swing shaft penetrates through the inner side of the guide tube and is fixedly connected to a dredging rod, the outer wall of the swing shaft is located inside the positioning sleeve and is fixedly connected to a second connecting plate, the inside of the positioning sleeve is fixedly connected to a third connecting plate, and a second arc spring is installed between the third connecting plate and the second connecting plate.

[0016] As a further solution of the present invention: the top end of the dredging rod extends to the top of the guide pipe, and the dredging rod is configured to be rectangular.

[0017] The present invention also discloses a method for preparing a foamed ceramic heat insulation board, which adopts the above-mentioned foamed ceramic heat insulation board preparation device and comprises the following steps:

[0018] S1, connecting the feed pipe with the external raw material discharge pipe, so that the external raw material enters the feed pipe through the feed pipe, and then is sprayed into the silo through the spray head, and the first drive motor is started again in the process, and the output end of the first drive motor drives the connecting shaft to drive the rotary disk to rotate in a circle, so that the rotary push column drives the rotary push frame to move up and down reciprocatingly, so that the pull rod pulls the feed pipe to shake up and down, so as to improve the flow of raw materials in the feed pipe, thereby avoiding the accumulation of raw materials in the feed pipe to cause blockage, and then facilitating the discharge of raw materials in the feed pipe;

[0019] S2, starting the fan, the fan introduces the waste heat inside the sintering furnace into the second corrugated pipe through the return air pipe, and then sprays it into the feed pipe through the nozzle, so as to preheat the raw materials inside the feed pipe, thereby improving the utilization rate of the waste heat inside the sintering furnace, and at the same time allowing the preheated raw materials to enter the sintering furnace to accelerate the efficiency of raw material sintering;

[0020] S3, starting the two second drive motors, the output end of one second drive motor drives one winding roller to release one pulling rope, and the output end of the other second drive motor drives another winding roller to wind up another pulling rope, thereby pulling the sliding sleeve to drive the semi-arc stirring block to move laterally, so as to stir the material accumulated in the conveying pipe, thereby preventing the material from sticking to the inside of the conveying pipe, thereby further improving the fluidity of the raw materials in the conveying pipe;

[0021] S4. When the semi-arc stirring block contacts the dredging rod during lateral movement, the dredging rod is pushed to pull the second arc spring through the swing shaft and the second connecting plate. When the semi-arc stirring block is separated from the dredging rod, the second arc spring pushes the swing shaft to drive the dredging rod to reset, so that the dredging rod can stir the inside of the guide pipe, thereby dredging the inside of the guide pipe, thereby avoiding blockage inside the guide pipe, thereby improving the patency of the guide pipe.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. By setting a circulating shaker, the feed pipe is connected with the external raw material discharge pipe, so that the external raw material enters the feed pipe through the feed pipe, and then is sprayed into the silo through the spray head. In the process, the first drive motor is started again, and the output end of the first drive motor drives the coupling shaft to drive the rotary disk to rotate in a circle, so that the rotary push column drives the rotary push frame to move up and down reciprocatingly, and the pull rod pulls the feed pipe to shake up and down, so as to improve the flow of raw materials inside the feed pipe, thereby avoiding the accumulation of raw materials inside the feed pipe to cause blockage, and then facilitating the discharge of raw materials inside the feed pipe;

[0024] 2. By setting up the reflux assembly, the fan introduces the waste heat inside the sintering furnace into the second corrugated pipe through the return air pipe, and then sprays it into the conveying pipe through the nozzle, so as to preheat the raw materials inside the conveying pipe, thereby improving the utilization rate of the waste heat inside the sintering furnace, and at the same time allowing the preheated raw materials to enter the sintering furnace to accelerate the sintering efficiency of the raw materials;

[0025] 3. By setting a material stirring mechanism, a second drive motor output end drives a winding roller to release a pulling rope, and another second drive motor output end drives another winding roller to wind up another pulling rope, thereby pulling the sliding sleeve to drive the semi-arc stirring block to move horizontally, so as to stir the material accumulated inside the conveying pipe, thereby preventing the material from sticking inside the conveying pipe, thereby further improving the fluidity of the raw materials inside the conveying pipe;

[0026] 4. By setting up a toggle auxiliary component, when the semi-arc stirring block contacts the dredging rod during lateral movement, the dredging rod is pushed to pull the second arc spring through the swing shaft and the second connecting plate. When the semi-arc stirring block is separated from the dredging rod, the second arc spring pushes the swing shaft to drive the dredging rod to reset, so that the dredging rod can stir the inside of the guide pipe, thereby dredging the inside of the guide pipe, thereby avoiding blockage inside the guide pipe, thereby improving the patency of the guide pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of the present invention;

[0028] Figure 2 It is a schematic diagram of the inner structure of the cloth rack of the present invention;

[0029] Figure 3 It is a cross-sectional view of the material delivery pipe of the present invention;

[0030] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;

[0031] Figure 5 It is a schematic diagram of the structure of the circulating shaker of the present invention;

[0032] Figure 6 It is a schematic diagram of the internal structure of the material conveying pipe of the present invention;

[0033] Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle;

[0034] Figure 8 It is a schematic diagram of the joint seat structure of the present invention;

[0035] Fig. 9 It is a schematic diagram of the material stirring mechanism structure of the present invention;

[0036] Fig.10 For the present invention Fig. 9 Enlarged view of point C in the middle;

[0037] Fig.11 It is a schematic diagram of the internal structure of the positioning sleeve of the present invention.

[0038] In the figure: 1, track table; 2, sintering furnace; 3, material distribution rack; 4, material bin; 5, sliding trolley; 6, return air pipe; 7, feed pipe; 8, material delivery pipe; 9, first bellows; 10, first drive motor; 11, connecting shaft; 12, rotary disk; 13, fan; 14, positioning block; 15, connecting seat; 16, rotating rod; 17, rotary push frame; 18, guide pipe; 19, spray head; 20, second bellows; 21, fixed sleeve; 22, spray head; 2 3. Filter screen; 24. Rectangular fixed block; 25. Sliding sleeve; 26. Semi-arc stirring block; 27. Rotary push column; 28. Pull rod; 29. ​​Protective cover; 30. Winding roller; 31. Second drive motor; 32. Pull rope; 33. First arc spring; 34. Arc plate; 35. First connecting plate; 36. Support; 37. Clearing rod; 38. Swing shaft; 39. Positioning sleeve; 40. Second connecting plate; 41. Third connecting plate; 42. Second arc spring. Implementation

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.

[0041] See also Figures 1 to 11In an embodiment of the present invention, a foamed ceramic thermal insulation board preparation device includes a track platform 1, a sintering furnace 2 and a material distribution frame 3 are respectively installed on the top of the track platform 1, a sliding trolley 5 is arranged on the top of the track platform 1, a material bin 4 is installed on the top of the sliding trolley 5, a feeding pipe 7 is arranged on the top of the material distribution frame 3, the bottom end of the feeding pipe 7 passes through the inner side of the material distribution frame 3 and is fixedly connected with a first corrugated pipe 9, a feeding pipe 8 is arranged on the inner side of the material distribution frame 3, and the feeding port of the feeding pipe 8 is connected to the first corrugated pipe 9 is connected, a circulating shaker is arranged at one end of the feeding pipe 8; a reflux assembly is arranged at the air inlet of the feeding pipe 8, a guide pipe 18 is fixedly connected at the discharge port of the feeding pipe 8, a spray head 19 is installed at the bottom of the guide pipe 18, a material stirring mechanism is arranged inside the feeding pipe 8, and the circulating shaker includes a first driving motor 10 installed at one end of the material distribution frame 3, the output end of the first driving motor 10 is connected to a connecting shaft 11, one end of the connecting shaft 11 passes through the inner side of the material distribution frame 3 and is connected to a rotating disk 1 2, a rotary push column 27 is fixedly connected to one side of the rotary disc 12, a rotary push frame 17 is sleeved on the outer wall of the rotary push column 27, a positioning block 14 is fixedly connected to the top of the rotary push frame 17, one end of the positioning block 14 passes through the top of the material distribution frame 3, a pulling rod 28 is arranged between the material delivery pipe 8 and the positioning block 14, the pulling rod 28 is rotatably connected to the material delivery pipe 8 and the positioning block 14 respectively, a limiting slide groove matching the positioning block 14 is opened on the inner side of the material distribution frame 3, and a limit slide groove matching the rotary push column 2 is opened on the inner side of the fan 13 7 matches the circular groove, the circulating shaker also includes two connecting seats 15 fixedly connected to the inner side of the cloth rack 3, the outer walls of both sides of the feeding pipe 8 are fixedly connected with a rotating rod 16, one end of the rotating rod 16 passes through the outer wall of the connecting seat 15 and is fixedly connected with an arc plate 34, and the rotating rod 16 is rotatably connected to the connecting seat 15, one side of the connecting seat 15 is fixedly connected with a support 36, the inner side of the support 36 is fixedly connected with a first connecting plate 35, and a first arc spring 33 is installed between the first connecting plate 35 and the arc plate 34.

[0042] In this embodiment: the feed pipe 7 is connected to the external raw material discharge pipe, so that the external raw material enters the feed pipe 8 through the feed pipe 7, and then is sprayed into the silo 4 through the spray head 19. During the process, the first drive motor 10 is started again, and the output end of the first drive motor 10 drives the connecting shaft 11 to drive the turntable 12 to rotate in a circle, so that the push column 27 drives the push frame 17 to move up and down, so that the pull rod 28 pulls the feed pipe 8 to shake up and down, thereby improving the flow of raw materials inside the feed pipe 8, thereby avoiding the accumulation of raw materials inside the feed pipe 8 to cause blockage, and facilitating the discharge of raw materials inside the feed pipe 8.

[0043] Please refer to Figures 1 to 4The reflux component includes a fan 13 installed on the inner side of the fabric rack 3, a return air pipe 6 is fixedly connected to the air inlet of the fan 13, one end of the return air pipe 6 passes through the interior of the fabric rack 3, a second corrugated pipe 20 is fixedly connected to the exhaust port of the fabric rack 3, a fixed sleeve 21 is fixedly connected to the air inlet of the feed pipe 8, an injection head 22 is installed inside the fixed sleeve 21, and the injection head 22 is fixedly connected to the bottom of the second corrugated pipe 20, and a filter screen 23 is fixedly connected to the inner side of the fixed sleeve 21 below the injection head 22.

[0044] In this embodiment: the fan 13 is started, and the fan 13 introduces the residual heat inside the sintering furnace 2 into the second corrugated pipe 20 through the return air pipe 6, and then sprays it into the feed pipe 8 through the nozzle 22, so as to preheat the raw materials inside the feed pipe 8, thereby improving the utilization rate of the residual heat inside the sintering furnace 2, and at the same time allowing the preheated raw materials to enter the sintering furnace 2 to accelerate the efficiency of raw material sintering.

[0045] Please refer to Figures 4 to 7 The material stirring mechanism includes a rectangular fixed block 24 fixedly connected to the inner side of the material distributing frame 3, the outer wall of the rectangular fixed block 24 is slidably connected with a sliding sleeve 25, the top of the rectangular fixed block 24 is fixedly connected with two protective covers 29, the inner sides of the two protective covers 29 are each installed with a second driving motor 31, the output end of the second driving motor 31 is connected with a winding roller 30, the outer wall of the winding roller 30 is wound with a pulling rope 32, one end of the pulling rope 32 is fixedly connected to the sliding sleeve 25, the bottom of the sliding sleeve 25 is fixedly connected with a semi-arc stirring block 26, the semi-arc stirring block 26 is attached to the bottom of the feeding pipe 8, the inner side of the guide pipe 18 is provided with a toggle auxiliary component, the inner side of the sliding sleeve 25 is provided with a guide groove matching the rectangular fixed block 24, and both sides of the semi-arc stirring block 26 are provided with arc-shaped inclined surfaces.

[0046] In this embodiment: two second drive motors 31 are started, the output end of one second drive motor 31 drives a winding roller 30 to release a pulling rope 32, and the output end of the other second drive motor 31 drives another winding roller 30 to wind up another pulling rope 32, thereby pulling the sliding sleeve 25 to drive the semi-arc stirring block 26 to move laterally, so as to stir the material accumulated inside the conveying pipe 8, thereby preventing the material from sticking to the inside of the conveying pipe 8, thereby further improving the fluidity of the raw materials inside the conveying pipe 8.

[0047] Please refer to Figures 9-11The toggle auxiliary component includes a positioning sleeve 39 fixedly connected to the inner side of the guide tube 18, the inner side of the positioning sleeve 39 is rotatably connected with a swing shaft 38, one end of the swing shaft 38 passes through the inner side of the guide tube 18 and is fixedly connected with a dredging rod 37, the outer wall of the swing shaft 38 is located inside the positioning sleeve 39 and is fixedly connected with a second connecting plate 40, the inside of the positioning sleeve 39 is fixedly connected with a third connecting plate 41, a second arc spring 42 is installed between the third connecting plate 41 and the second connecting plate 40, the top end of the dredging rod 37 extends to the top of the guide tube 18, and the dredging rod 37 is set to a rectangular shape.

[0048] In this embodiment: when the semi-arc stirring block 26 contacts the dredging rod 37 during lateral movement, the dredging rod 37 is pushed to pull the second arc spring 42 through the swing shaft 38 and the second connecting plate 40; when the semi-arc stirring block 26 is separated from the dredging rod 37, the second arc spring 42 pushes the swing shaft 38 to reset the dredging rod 37, so that the dredging rod 37 can stir the inside of the guide tube 18, thereby dredging the inside of the guide tube 18, thereby avoiding blockage inside the guide tube 18, thereby improving the patency of the guide tube 18.

[0049] In combination with the above-mentioned foamed ceramic thermal insulation board preparation device, a method for preparing a foamed ceramic thermal insulation board is provided, which specifically includes the following steps:

[0050] S1, connect the feed pipe 7 with the external raw material discharge pipe, so that the external raw material enters the feed pipe 8 through the feed pipe 7, and then is sprayed into the silo 4 through the spray head 19, and the first drive motor 10 is started again in the process, and the output end of the first drive motor 10 drives the coupling shaft 11 to drive the rotary disc 12 to rotate in a circle, so that the rotary push column 27 drives the rotary push frame 17 to move up and down, so that the pull rod 28 pulls the feed pipe 8 to shake up and down, so as to improve the flow of raw materials in the feed pipe 8, thereby avoiding the accumulation of raw materials in the feed pipe 8 to cause blockage, and then facilitating the discharge of raw materials in the feed pipe 8;

[0051] S2, start the fan 13, the fan 13 introduces the waste heat inside the sintering furnace 2 into the second corrugated pipe 20 through the return air pipe 6, and then sprays it into the feed pipe 8 through the nozzle 22, so as to preheat the raw materials inside the feed pipe 8, thereby improving the utilization rate of the waste heat inside the sintering furnace 2, and at the same time, the preheated raw materials enter the sintering furnace 2 to accelerate the sintering efficiency of the raw materials;

[0052] S3, start the two second drive motors 31, the output end of one second drive motor 31 drives a winding roller 30 to release a pulling rope 32, and the output end of the other second drive motor 31 drives another winding roller 30 to reel in another pulling rope 32, thereby pulling the sliding sleeve 25 to drive the semi-arc stirring block 26 to move horizontally, so as to stir the material accumulated in the conveying pipe 8, thereby preventing the material from sticking to the inside of the conveying pipe 8, thereby further improving the fluidity of the raw materials in the conveying pipe 8;

[0053] S4. When the semi-arc stirring block 26 contacts the dredging rod 37 during lateral movement, the dredging rod 37 is pushed to pull the second arc spring 42 through the swing shaft 38 and the second connecting plate 40. When the semi-arc stirring block 26 is separated from the dredging rod 37, the second arc spring 42 pushes the swing shaft 38 to reset the dredging rod 37, so that the dredging rod 37 can stir the inside of the guide tube 18, thereby dredging the inside of the guide tube 18, thereby avoiding blockage inside the guide tube 18, thereby improving the patency of the guide tube 18.

[0054] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for preparing a foamed ceramic thermal insulation board, comprising a track platform (1), characterized in that: A sintering furnace (2) and a material distribution rack (3) are respectively installed on the top of the track platform (1); a sliding trolley (5) is arranged on the top of the track platform (1); a material bin (4) is installed on the top of the sliding trolley (5); a feeding pipe (7) is arranged on the top of the material distribution rack (3); the bottom end of the feeding pipe (7) penetrates through the inner side of the material distribution rack (3) and is fixedly connected to a first corrugated pipe (9); a delivery pipe (8) is arranged on the inner side of the material distribution rack (3); the feeding port of the delivery pipe (8) is connected to the first corrugated pipe (9); and a circulating shaker is arranged at one end of the delivery pipe (8); A reflux component is provided at the air inlet of the feed pipe (8), a flow guide pipe (18) is fixedly connected to the discharge port of the feed pipe (8), a spray head (19) is installed at the bottom of the flow guide pipe (18), and a material stirring mechanism is provided inside the feed pipe (8); The cyclic shaker comprises a first drive motor (10) mounted at one end of the material distribution frame (3); the output end of the first drive motor (10) is connected to a connecting shaft (11); one end of the connecting shaft (11) passes through the inner side of the material distribution frame (3) and is connected to a rotary disk (12); one side of the rotary disk (12) is fixedly connected to a rotary push column (27); the outer wall of the rotary push column (27) is sleeved with a rotary push frame (17); the top of the rotary push frame (17) is fixedly connected to a positioning block (14); one end of the positioning block (14) passes through the top of the material distribution frame (3); a pulling rod (28) is provided between the material delivery pipe (8) and the positioning block (14); the pulling rod (28) is rotatably connected to the material delivery pipe (8) and the positioning block (14) respectively; The inner side of the material distribution rack (3) is provided with a limiting sliding groove matching the positioning block (14), and the inner side of the rotary push frame (17) is provided with a circular groove matching the rotary push column (27); The cyclic shaker also includes two connecting seats (15) fixedly connected to the inner side of the material distribution frame (3), the outer walls on both sides of the material delivery pipe (8) are fixedly connected to a rotating rod (16), one end of the rotating rod (16) passes through the outer wall of the connecting seat (15) and is fixedly connected to an arc plate (34), and the rotating rod (16) is rotatably connected to the connecting seat (15), one side of the connecting seat (15) is fixedly connected to a support (36), the inner side of the support (36) is fixedly connected to a first connecting plate (35), and a first arc spring (33) is installed between the first connecting plate (35) and the arc plate (34).

2. The device for preparing a foamed ceramic thermal insulation board according to claim 1, characterized in that: The return flow assembly comprises a fan (13) installed inside the material distribution rack (3); a return air pipe (6) is fixedly connected to the air inlet of the fan (13); one end of the return air pipe (6) penetrates into the interior of the material distribution rack (3); a second corrugated pipe (20) is fixedly connected to the air outlet of the material distribution rack (3); a fixed sleeve (21) is fixedly connected to the air inlet of the material conveying pipe (8); a nozzle (22) is installed inside the fixed sleeve (21), and the nozzle (22) is fixedly connected to the bottom of the second corrugated pipe (20); and a filter screen (23) is fixedly connected to the inner side of the fixed sleeve (21) below the nozzle (22).

3. The device for preparing a foamed ceramic thermal insulation board according to claim 2, characterized in that: The material stirring mechanism comprises a rectangular fixed block (24) fixedly connected to the inner side of the material distribution frame (3); the outer wall of the rectangular fixed block (24) is slidably connected to a sliding sleeve (25); the top of the rectangular fixed block (24) is fixedly connected to two protective covers (29); the inner sides of the two protective covers (29) are each installed with a second drive motor (31); the output end of the second drive motor (31) is connected to a winding roller (30); the outer wall of the winding roller (30) is wound with a pulling rope (32); one end of the pulling rope (32) is fixedly connected to the sliding sleeve (25); the bottom of the sliding sleeve (25) is fixedly connected to a semi-arc stirring block (26); the semi-arc stirring block (26) is attached to the bottom of the material conveying pipe (8); and the inner side of the guide pipe (18) is provided with a toggle auxiliary component.

4. The device for preparing a foamed ceramic thermal insulation board according to claim 3, characterized in that: A guide groove matching the rectangular fixed block (24) is provided on the inner side of the sliding sleeve (25), and arc-shaped inclined surfaces are provided on both sides of the semi-arc stirring block (26).

5. The device for preparing a foamed ceramic thermal insulation board according to claim 4, characterized in that: The toggle auxiliary component comprises a positioning sleeve (39) fixedly connected to the inner side of the guide tube (18); the inner side of the positioning sleeve (39) is rotatably connected to a swing shaft (38); one end of the swing shaft (38) penetrates the inner side of the guide tube (18) and is fixedly connected to a dredging rod (37); the outer wall of the swing shaft (38) is located inside the positioning sleeve (39) and is fixedly connected to a second connecting plate (40); the interior of the positioning sleeve (39) is fixedly connected to a third connecting plate (41); and a second arc spring (42) is installed between the third connecting plate (41) and the second connecting plate (40).

6. The device for preparing a foamed ceramic thermal insulation board according to claim 5, characterized in that: The top end of the dredging rod (37) extends to the top of the flow guide pipe (18), and the dredging rod (37) is arranged in a rectangular shape.

7. A foamed ceramic thermal insulation board and its preparation method, characterized in that: The device for preparing a foamed ceramic thermal insulation board according to claim 6 comprises the following steps: S1. Connecting the feed pipe (7) with an external raw material discharge pipe so that the external raw material enters the feed pipe (8) through the feed pipe (7) and is then sprayed into the material bin (4) through the spray head (19). During this process, the first drive motor (10) is started, and the output end of the first drive motor (10) drives the connecting shaft (11) to drive the rotary disk (12) to rotate in a circle, thereby driving the rotary push column (27) to move the rotary push frame (17) up and down, thereby pulling the feed pipe (8) up and down through the pulling rod (28), thereby improving the flow of raw materials inside the feed pipe (8), thereby avoiding the accumulation of raw materials inside the feed pipe (8) to cause blockage, and thus facilitating the discharge of raw materials inside the feed pipe (8); S2, starting the fan (13), wherein the fan (13) guides the waste heat inside the sintering furnace (2) into the second corrugated pipe (20) through the return air pipe (6), and then sprays it into the feed pipe (8) through the nozzle (22), thereby preheating the raw materials inside the feed pipe (8), thereby improving the utilization rate of the waste heat inside the sintering furnace (2), and at the same time allowing the preheated raw materials to enter the sintering furnace (2) to accelerate the efficiency of raw material sintering; S3, starting the two second drive motors (31), wherein the output end of one second drive motor (31) drives one of the winding rollers (30) to release one of the pulling ropes (32), and the output end of the other second drive motor (31) drives another of the winding rollers (30) to reel in another of the pulling ropes (32), thereby pulling the sliding sleeve (25) to drive the semi-arc stirring block (26) to move laterally, thereby stirring the material accumulated inside the conveying pipe (8), thereby preventing the material from adhering to the inside of the conveying pipe (8), and further improving the fluidity of the raw materials inside the conveying pipe (8); S4. When the semi-arc stirring block (26) contacts the dredging rod (37) during the process of lateral movement, the dredging rod (37) is pushed to pull the second arc spring (42) through the swing shaft (38) and the second connecting plate (40); when the semi-arc stirring block (26) is separated from the dredging rod (37), the second arc spring (42) pushes the swing shaft (38) to drive the dredging rod (37) to reset, so that the dredging rod (37) can stir the inside of the guide tube (18), thereby dredging the inside of the guide tube (18), thereby avoiding blockage inside the guide tube (18), thereby improving the patency of the guide tube (18).

Citation Information

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