A PCBN tool steel plate rolling forming processing equipment and use method thereof
By designing a PCBN tool steel plate rolling and forming processing equipment including robots, rolling members, steering members and steel slag removal members, the problem of rolling surface depression caused by steel slag retention is solved, the removal and collection of steel slag is realized, and the tool is improved finished product quality and processing efficiency.
Patent Information
- Application Number
- CN202311375287.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-23
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2043-10-23
AI Technical Summary
During the rolling process of PCBN tool steel plate, the steel slag is prone to stay on the rolled bottom plate, resulting in the rolling surface being depressed and the steel slag cannot be effectively collected, affecting the finished product quality of the tool.
A PCBN tool steel plate rolling and forming processing equipment is designed, including a detachable robot, a rolling member, a steering member and a steel slag removal member. The rolled top plate is pushed by the hydraulic cylinder, and combined with the design of the steering member and the steel slag removal member, the removal and collection of steel slag is achieved.
It effectively solves the problem of rolling surface depression caused by steel slag retention, realizes timely removal and collection of steel slag, extends the service life of the tool, and improves processing efficiency.
Smart Images

Figure CN117339998B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of PCBN tool steel plate rolling processing, and in particular relates to PCBN tool steel plate rolling forming processing equipment and a use method thereof. Background Art
[0002] PCBN, or polycrystalline cubic boron nitride, is a new type of artificial superhard tool cutting material after artificial diamond. Its hardness is second only to diamond and is widely used in cutting and grinding. PCBN superhard tool is an accessory device used for cutting the metal to be processed according to the settings and drawings in order to better obtain the required workpieces. When producing PCBN tools, the PCBN tool steel plate must first be rolled into shape, then subjected to high temperature and high pressure for secondary molding, and then subjected to quenching, milling, grinding and quality inspection processes, and finally the finished PCBN tools that flow into the market;
[0003] At present, a rolling mill is often used in the process of rolling and forming PCBN tool steel plates. In the process of rolling the PCBN tool steel plates by the rolling mill, the PCBN tool steel plates placed at one end are generally transferred to the rolling bottom plate by a manipulator, and then the rolling top plate at the top of the rolling mill moves toward the rolling bottom plate, and the rolling top plate is pressed toward the rolling bottom plate by the rolling oil cylinder to complete the rolling of the PCBN tool steel plates;
[0004] However, during the rolling process of the PCBN tool steel plate, the steel slag on the PCBN tool steel plate will remain on the rolling bottom plate. If it is not cleaned in time, the steel slag will remain on the rolling bottom plate. In the subsequent rolling process, the rolling surface of the PCBN tool steel plate will be concave. When the rolling surface is severely concave, the PCBN tool steel plate will be scrapped. In addition, the steel slag on the PCBN tool steel plate during the rolling process cannot be collected, and improvements are urgently needed.
[0005] The present invention seeks to alleviate or at least mitigate such problems or deficiencies by providing a new or otherwise improved PCBN tool steel plate rolling process. Summary of the invention
[0006] In view of one or more of the above defects or improvement needs of the prior art, the present invention provides a PCBN tool steel plate rolling forming processing equipment and a use method thereof, which has the advantage of easily removing and collecting the steel slag remaining on the PCBN tool steel plate in a timely manner.
[0007] To achieve the above-mentioned object, the present invention provides a PCBN tool steel plate rolling forming processing equipment, which includes a workbench having a work surface, a connecting base plate detachably arranged on the work surface, and a rolling base plate for supporting the PCBN tool steel plate arranged on the connecting base plate;
[0008] A carrier plate for holding multiple sets of PCBN tool steel plates, which is detachably arranged on the workbench;
[0009] A manipulator, which is detachably arranged on a working surface of the workbench and is used to transfer the PCBN tool steel plate on the carrier plate to the rolling base plate;
[0010] A rolling member for rolling PCBN tool steel plates, which is detachably arranged on a working surface of the workbench;
[0011] a steering member detachably arranged on the rolled member; and
[0012] A slag removing component for removing slag from the rolling bottom plate, which is slidably arranged in the rolling component and is detachably connected to the steering component;
[0013] Wherein, when the output portion of the rolling member is located at the initial position, the slag removal portion of the slag removal member is flush with the top surface of the rolling bottom plate;
[0014] When the output portion of the rolling member moves toward the rolling bottom plate, the slag removing member is turned by the turning member so that the slag removing member rises in the longitudinal direction;
[0015] When the output portion of the rolling member is retracted to the initial position, the slag removing portion of the slag removing member moves to a position flush with the top surface of the rolling bottom plate.
[0016] As a further improvement of the present invention, the rolled component comprises
[0017] A base, which is detachably mounted on a working surface of the workbench;
[0018] A vertical plate, which is detachably arranged on the base and fits with the working surface of the workbench;
[0019] The output portion of the rolled component includes
[0020] A hydraulic cylinder is detachably mounted on the vertical plate, and an output end of the hydraulic cylinder can pass through the vertical plate;
[0021] A push plate, which is detachably mounted on the output end of the hydraulic cylinder, has a notch therein, a buffer plate is detachably mounted in the notch, and a plurality of columns are detachably mounted on the buffer plate; and
[0022] A rolled top plate which is detachably mounted on a plurality of sets of the columns;
[0023] When the output end of the hydraulic cylinder moves, it is used to push the rolling top plate to move toward the rolling bottom plate, so as to roll the PCBN tool steel plate on the rolling bottom plate.
[0024] As a further improvement of the present invention, a first slide rail is detachably installed on the side surface of the vertical plate, and a first slider is detachably installed in the push plate. The size of the first slider is adapted to the size of the first slide rail, and the first slider can slide in the first slide rail.
[0025] As a further improvement of the present invention, the slag removing component comprises
[0026] A first bonding plate, which is detachably mounted on the vertical plate;
[0027] A first sliding rod, which is detachably arranged on the first bonding plate and can pass through the vertical plate, and has a rod cavity therein;
[0028] A second sliding rod is slidably disposed in the rod cavity of the first sliding rod, and a second bonding plate is detachably mounted on the second sliding rod;
[0029] The slag removal part of the slag removal component includes
[0030] A connecting bottom block is arranged at the bottom of the second plywood, and a plug post is detachably mounted on the connecting bottom block, and the plug post can be inserted into the second plywood, so that the connecting bottom block and the second plywood are detachably connected;
[0031] A front connection base plate, which is detachably mounted on one end of the connection bottom block;
[0032] A cylinder collar, which is detachably mounted on the connecting bottom block and can pass through the connecting bottom block;
[0033] An electric cylinder is detachably mounted in the cylinder sleeve, and a coupling is detachably mounted on the output end of the electric cylinder. A push rod is arranged in the coupling, and the push rod can pass through the connecting bottom block; and
[0034] A slag removal push plate, which is detachably mounted on one end of the push rod passing through the connecting bottom block;
[0035] When the output end of the electric cylinder is pushed out, it is used to drive the slag removal push plate to remove the steel slag along the upper end surface of the rolling bottom plate.
[0036] As a further improvement of the present invention, a pointed punch plate is detachably mounted on the slag removal push plate, and the size of the pointed punch plate is adapted to the size of the slag removal push plate, and the cross-sectional area of the pointed punch plate is a right triangle.
[0037] As a further improvement of the present invention, a second slider is detachably mounted on the second bonding plate, and a second slide rail is detachably mounted on the vertical plate. The size of the second slider matches the size of the second slide rail, and the second slider can slide on the second slide rail.
[0038] As a further improvement of the present invention, the steering member comprises
[0039] A steering connecting plate, which is detachably mounted on the vertical plate;
[0040] A gear sleeve, which is detachably arranged on the steering connecting plate and has a cavity therein, in which a rotating shaft is rotatably arranged;
[0041] A driving gear, which is rotatably disposed on the rotating shaft and is located in the cavity of the gear sleeve;
[0042] a first tooth plate, which is inserted into the cavity of the gear sleeve and meshes with the driving gear, and one end of which is detachably connected to the push plate; and
[0043] A second tooth plate, which is inserted into the cavity of the gear sleeve and meshes with the driving gear, and one end of which is detachably connected to the connecting bottom block;
[0044] When the output end of the hydraulic cylinder pushes the rolling top plate to move toward the rolling bottom plate, the first tooth plate slides downward along the longitudinal direction, and the second tooth plate slides upward along the longitudinal direction;
[0045] When the output end of the hydraulic cylinder returns to the initial position, it is used to make the second tooth plate slide downward in the longitudinal direction, so that the slag removal push plate returns to a position flush with the top surface of the rolling bottom plate.
[0046] As a further improvement of the present invention, a notch may be provided on the rolling bottom plate, and the size of the notch matches the size of the first tooth plate, and the first tooth plate can pass through the notch.
[0047] As a further improvement of the present invention, it also includes a slag collecting component for collecting slag, which is detachably mounted on the workbench. The slag collecting component includes
[0048] A collecting base plate, which is detachably mounted on the workbench;
[0049] A collection box is detachably arranged on the collection bottom plate and has a bearing cavity therein;
[0050] A sliding sleeve detachably mounted on the collection box;
[0051] a cover plate slidably disposed on the collecting bottom plate and capable of passing through the sliding sleeve; and
[0052] The triangular inclined plate is detachably installed in the bearing cavity of the collection box, and its cross-sectional area is a right-angled triangle shape.
[0053] Another technical problem to be solved by the present invention is a method for using a PCBN tool steel plate rolling forming processing equipment.
[0054] S1. Grabbing and transferring the PCBN tool steel plate: turning on the manipulator so that the manipulator grabs and transfers the PCBN tool steel plate on the carrier plate to the rolling bottom plate;
[0055] S2. Rolling and forming the PCBN tool steel plate: turning on the hydraulic cylinder so that the hydraulic cylinder pushes the first slider on the push plate to slide on the first slide rail, and at the same time, the rolling top plate moves toward the rolling bottom plate, so that the rolling top plate rolls and forms the PCBN tool steel plate on the rolling bottom plate;
[0056] S3. Synchronous steering of the slag removal component as a whole: when the hydraulic cylinder pushes the push plate to move toward the rolling bottom plate, the first tooth plate moves downward in the longitudinal direction to push the driving gear to rotate, and the driving gear drives the second tooth plate to move upward in the longitudinal direction, so that the slag removal component as a whole moves upward. When the hydraulic cylinder pulls the push plate to retract, the first tooth plate moves upward in the longitudinal direction to push the driving gear to rotate, and the driving gear drives the second tooth plate to move downward in the longitudinal direction so that the slag removal push plate is flush with the top surface of the rolling bottom plate.
[0057] S4. Cleaning the steel slag from the entire rolling bottom plate: turning on the electric cylinder so that the electric cylinder pushes the push rod to extend, and at the same time, the slag removal push plate on the push rod extends, so that the pointed punch plate with a right-angled triangle cross-sectional area is reciprocated along the direction of the top surface of the rolling bottom plate to clean the steel slag on the top surface of the rolling bottom plate;
[0058] S5. Collection of steel slag: Pull the cover plate so that the cover plate extends out of the collection box along the sliding sleeve. At the same time, the steel slag falling into the collection box slides to the bottom of the collection box through the triangular inclined plate with a right triangle cross-sectional area to complete the collection of the steel slag.
[0059] In general, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
[0060] The PCBN tool steel plate rolling forming processing equipment and the use method thereof of the present invention can transfer the PCBN tool steel plate on the carrying plate to the rolling bottom plate by means of the arranged manipulator, and when the manipulator is turned on, the output end of the hydraulic oil cylinder moves through the arranged rolling components, which can be used to push the rolling top plate to move in the direction of the rolling bottom plate, so as to roll the PCBN tool steel plate on the rolling bottom plate, and at the same time, through the arranged steering components and slag removing components, when the hydraulic oil cylinder pushes the push plate to move in the direction of the rolling bottom plate, the first tooth plate moves downward along the longitudinal direction to push the driving gear to rotate, and at the same time, the driving gear belt The second tooth plate is driven to move upward along the longitudinal direction so that the slag removing component moves upward as a whole. When the hydraulic cylinder pulls the push plate to retract, the first tooth plate moves upward along the longitudinal direction to push the driving gear to rotate. At the same time, the driving gear drives the second tooth plate to move downward along the longitudinal direction so that the slag removal push plate is flush with the top surface of the rolling bottom plate. The slag is removed once after rolling a steel plate, and so on. The pointed punch plate is pushed by the electric cylinder to scrape the rolling bottom plate to remove the high-speed slag. The slag on the rolling bottom plate can be recovered by the arranged slag collecting component to enhance the practicality and ease of use of the rolling forming processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0061] Figure 1 It is a schematic diagram of the overall structure of the PCBN tool steel plate rolling forming processing equipment of the present invention;
[0062] Figure 2 This is a schematic structural diagram of the PCBN tool steel plate rolling forming processing equipment viewed from another angle in the present invention;
[0063] Figure 3 It is a front view of the PCBN tool steel plate rolling forming processing equipment of the present invention;
[0064] Figure 4 It is a structural schematic diagram of the present invention when the rolling component, the slag removal component and the steering component are combined;
[0065] Figure 5 It is a schematic diagram of the overall structure of the slag removal component of the present invention;
[0066] Figure 6 An exploded view of the slag removal component of the present invention;
[0067] Figure 7 It is a schematic diagram of the overall structure of the steering component of the present invention;
[0068] Figure 8 It is a schematic diagram of the overall structure of the rolled bottom plate of the present invention;
[0069] Fig. 9 It is a schematic diagram of the overall structure of the rolled component of the present invention;
[0070] Fig.10 It is a schematic diagram of the structure of the whole rolling component from another angle of the present invention;
[0071] Fig.11 It is a schematic diagram of the overall structure of the slag collecting component of the present invention.
[0072] In all the drawings, the same reference numerals represent the same technical features, specifically: 1. workbench; 11. connecting base plate; 12. bearing plate; 13. rolling bottom plate; 14. notch; 2. manipulator; 3. rolling member; 31. base; 32. vertical plate; 33. hydraulic cylinder; 34. push plate; 35. first slide rail; 36. first slider; 37. buffer plate; 38. column; 39. rolling top plate; 4. slag removal member; 41. first bonding plate; 42. first slide bar; 43. second slide bar; 44. second bonding plate; 44 1. Second slider; 442. Second slide rail; 45. Connecting bottom block; 451. Insert column; 46. Front connecting base plate; 47. Cylinder collar; 48. Electric cylinder; 481. Coupling; 482. Push rod; 49. Slag removal push plate; 491. Pointed punch plate; 5. Steering component; 51. Steering connecting plate; 52. Gear sleeve; 53. Driving gear; 54. Rotating shaft; 55. First tooth plate; 56. Second tooth plate; 6. Slag collecting component; 61. Collecting bottom plate; 62. Collecting box; 63. Sliding sleeve; 64. Cover plate; 65. Triangular inclined plate. DETAILED DESCRIPTION
[0073] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0074] The terms used herein are only for describing specific embodiments and are not intended to limit the present invention. The terms "comprise", "include", etc. used herein indicate the existence of the features, steps, operations and / or components, but do not exclude the existence or addition of one or more other features, steps, operations or components.
[0075] All terms (including technical and scientific terms) used herein have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein should be interpreted as having a meaning consistent with the context of this specification, and should not be interpreted in an idealized or overly rigid manner.
[0076] In the embodiment, Figure 1-11 Provided is a PCBN tool steel plate rolling forming processing equipment, wherein: Figure 1 It is a schematic diagram of the overall structure of the PCBN tool steel plate rolling forming processing equipment of the present invention; Figure 2 This is a schematic structural diagram of the PCBN tool steel plate rolling forming processing equipment viewed from another angle in the present invention; Figure 3 It is a front view of the PCBN tool steel plate rolling forming processing equipment of the present invention; Figure 4 It is a structural schematic diagram of the present invention when the rolling component, the slag removal component and the steering component are combined; Figure 5 It is a schematic diagram of the overall structure of the slag removal component of the present invention; Figure 6 An exploded view of the slag removal component of the present invention; Figure 7 It is a schematic diagram of the overall structure of the steering component of the present invention; Figure 8 It is a schematic diagram of the overall structure of the rolled bottom plate of the present invention; Fig. 9 It is a schematic diagram of the overall structure of the rolled component of the present invention; Fig.10 It is a schematic diagram of the structure of the whole rolling component from another angle of the present invention; Fig.11The present invention is a schematic diagram of the overall structure of the slag collecting component of the present invention, which includes a workbench 1, which has a work surface, on which a connecting base plate 11 is detachably arranged, and a rolling base plate 13 for supporting PCBN tool steel plates is arranged on the connecting base plate 11; a carrying plate 12 for holding multiple groups of PCBN tool steel plates, which is detachably arranged on the workbench 1; a manipulator 2, which is detachably arranged on the work surface of the workbench 1, and is used to transfer the PCBN tool steel plates on the carrying plate 12 to the rolling base plate 13; a rolling component 3 for rolling the PCBN tool steel plates, which is detachably arranged on the work surface of the workbench 1; A steering member 5 is detachably arranged on the rolling member 3; and a slag removing member 4 for removing slag on the rolling bottom plate 13 is slidably arranged in the rolling member 3 and is detachably connected to the steering member 5; wherein, when the output portion of the rolling member 3 is in the initial position, the slag removing portion of the slag removing member 4 is flush with the top surface of the rolling bottom plate 13; when the output portion of the rolling member 3 moves toward the rolling bottom plate 13, the slag removing member 4 is turned by the steering member 5 so that the slag removing member 4 rises in the longitudinal direction; when the output portion of the rolling member 3 returns to the initial position, the slag removing portion of the slag removing member 4 moves to a position flush with the top surface of the rolling bottom plate 13.
[0077] The overall idea on which the present invention is based is that, by means of the deployed manipulator 2, the PCBN tool steel plate on the carrier plate 12 can be transferred to the rolling bottom plate 13 by opening the manipulator 2, and by means of the deployed rolling component 3, after the hydraulic cylinder 33 is turned on, the output end of the hydraulic cylinder 33 moves, which can be used to push the rolling top plate 39 to move in the direction of the rolling bottom plate 13, so as to roll the PCBN tool steel plate on the rolling bottom plate 13, and at the same time, by means of the deployed steering component 5 and the slag removing component 4, when the hydraulic cylinder 33 pushes the push plate 34 to move in the direction of the rolling bottom plate 13, the first tooth plate 55 moves downward in the longitudinal direction to push the driving gear 53 to rotate, and at the same time, the driving gear 53 drives the second tooth plate 56 moves upward along the longitudinal direction so that the slag removing component 4 moves upward as a whole. When the hydraulic cylinder 33 pulls the push plate 34 to retract, the first tooth plate 55 moves upward along the longitudinal direction to push the driving gear 53 to rotate. At the same time, the driving gear 53 drives the second tooth plate 56 to move downward along the longitudinal direction so that the slag removal push plate 49 is flush with the top surface of the rolling bottom plate 13. After rolling a steel plate, the slag is removed once, and so on. The pointed punch plate 491 is pushed by the electric cylinder 48 to scrape the rolling bottom plate 13 to remove the high-speed slag. The slag on the rolling bottom plate 13 can be recovered by the arranged slag collecting component 6 to enhance the practicality and ease of use of the rolling forming processing equipment.
[0078] First of all, it should be explained that the structure of the manipulator 2 is a known principle in the prior art. When the PCBN tool steel plate is transferred to the rolling base plate 13, it is a known operation method in the prior art and will not be described in detail in the present invention.
[0079] Next, a more specific structure and construction of the rolling component 3 as a whole is given for further explanation. The rolling component 3 includes a base 31, which is detachably mounted on the working surface of the workbench 1; a vertical plate 32, which is detachably arranged on the base 31 and fits the working surface of the workbench 1; the output part of the rolling component 3 includes a hydraulic cylinder 33, which is detachably mounted on the vertical plate 32, and its output end can pass through the vertical plate 32; a push plate 34, which is detachably mounted on the output end of the hydraulic cylinder 33, and has a notch therein, a buffer plate 37 is detachably mounted in the notch, and a plurality of groups of columns 38 are detachably mounted on the buffer plate 37; and a rolling top plate 39, which is detachably mounted on the plurality of groups of columns 38;
[0080] Next, the overall operating principle of the rolling component 3 is further explained. When the staff turns on the switch of the hydraulic cylinder 33, the output end of the hydraulic cylinder 33 moves, which can be used to push the rolling top plate 39 toward the rolling bottom plate 13 to roll the PCBN tool steel plate on the rolling bottom plate 13.
[0081] In a more specific embodiment, the size of the rolled top plate 39 is the same as the size of the rolled bottom plate 13 .
[0082] In some embodiments, in order to make the push plate 34 more stable when sliding, a first slide rail 35 is detachably installed on the side surface of the vertical plate 32, and a first slider 36 is detachably installed in the push plate 34. The size of the first slider 36 is adapted to the size of the first slide rail 35, and the first slider 36 can slide in the first slide rail 35.
[0083] When the first sliding block 36 slides in the first sliding rail 35 , the output end of the hydraulic cylinder 33 can push the pushing plate 34 more smoothly, and the pushing plate 34 will not deviate to the side.
[0084] Next, the slag removal component 4 is given a more specific structure and construction as a whole for further explanation. The slag removal component 4 includes a first bonding plate 41, which is detachably mounted on the vertical plate 32; a first sliding rod 42, which is detachably arranged on the first bonding plate 41 and can pass through the vertical plate 32, and has a rod cavity therein; a second sliding rod 43, which is slidably arranged in the rod cavity of the first sliding rod 42, and a second bonding plate 44 is detachably mounted thereon; the slag removal part of the slag removal component 4 includes a connecting bottom block 45, which is arranged at the bottom of the second bonding plate 44, and a plug post 451 is detachably mounted thereon, and the plug post 45 1 can be inserted into the second bonding plate 44 so that the connecting base block 45 and the second bonding plate 44 can be detachably connected; a front connecting base plate 46, which is detachably mounted on one end of the connecting base block 45; a cylinder collar 47, which is detachably mounted on the connecting base block 45 and can be passed through the connecting base block 45; an electric cylinder 48, which is detachably mounted in the cylinder collar 47, and a coupling 481 is detachably mounted on its output end, a push rod 482 is arranged in the coupling 481, and the push rod 482 can be passed through the connecting base block 45; and a slag removal push plate 49, which is detachably mounted on one end of the push rod 482 passing through the connecting base block 45;
[0085] Next, the overall use principle of the slag removal component 4 is further explained. When the staff turns on the switch of the electric cylinder 48, the output end of the electric cylinder 48 can be pushed out, which can be used to drive the slag removal push plate 49 to remove the slag along the upper end of the rolling bottom plate 13;
[0086] More specifically, the cylinder ring 47, the electric cylinder 48, the coupling 481, and the push rod 482 are evenly distributed in two groups. When the output ends of the two groups of electric cylinders 48 are ejected, the slag removal push plate 49 can be ejected, so that the slag removal push plate 49 enters the rolling bottom plate 13 to remove the high-speed steel slag on the top surface of the rolling bottom plate 13.
[0087] In some embodiments, in order to improve the cleaning effect of the PCBN tool steel plate slag when the slag removal push plate 49 moves on the rolling bottom plate 13, a pointed punch plate 491 is detachably installed on the slag removal push plate 49, and the size of the pointed punch plate 491 is adapted to the size of the slag removal push plate 49, and the cross-sectional area of the pointed punch plate 491 is a right triangle;
[0088] In a more specific embodiment, the cross-sectional area of the pointed punch plate 491 is an isosceles right triangle. The inclined surface of the pointed punch plate 491 can better remove the steel slag to avoid the steel slag adhering to the slag removal push plate 49, which results in a lower cleaning effect.
[0089] In a more specific embodiment, the length of the second sliding rod 43 is the same as that of the first sliding rod 42 , and the second sliding rod 43 can be retracted into the rod cavity of the first sliding rod 42 without falling off from the first sliding rod 42 .
[0090] In some embodiments, in order to make the second bonding plate 44 more stable when descending or ascending, a second slider 441 is detachably installed on the second bonding plate 44, and a second slide rail 442 is detachably installed on the vertical plate 32. The size of the second slider 441 is matched with the size of the second slide rail 442, and the second slider 441 can slide on the second slide rail 442.
[0091] In some embodiments, in order to enable the steering member 5 to perform secondary decomposition of the movement of the rolling member 3, so that the slag removal member 4 can be raised or lowered, and at the same time, after the rolling member 3 rolls a group of steel plates, the slag removal push plate 49 of the slag removal member 4 can be timely dropped to a position flush with the top surface of the rolling bottom plate 13, and uninterrupted rolling and slag removal can be performed by analogy, so the steering member 5 is given a more specific structure and construction for further explanation. The steering member 5 includes a steering connecting plate 51, which is detachably mounted on the vertical plate 32. On; a gear sleeve 52, which is detachably arranged on the steering connecting plate 51, and has a cavity therein, and a rotating shaft 54 is rotatably arranged therein; a driving gear 53, which is rotatably arranged on the rotating shaft 54 and is located in the cavity of the gear sleeve 52; a first tooth plate 55, which is inserted in the cavity of the gear sleeve 52 and meshes with the driving gear 53, and one end of which is detachably connected to the pushing plate 34; and a second tooth plate 56, which is inserted in the cavity of the gear sleeve 52 and meshes with the driving gear 53, and one end of which is detachably connected to the connecting bottom block 45;
[0092] Next, the use principle of the steering component 5 is further explained. When the staff turns on the hydraulic cylinder 33, when the output end of the hydraulic cylinder 33 pushes the rolling top plate 39 to move in the direction of the rolling bottom plate 13, it is used to make the first tooth plate 55 slide downward along the longitudinal direction, and make the second tooth plate 56 slide upward along the longitudinal direction; when the output end of the hydraulic cylinder 33 returns to the initial position, it is used to make the second tooth plate 56 slide downward along the longitudinal direction, so that the slag removal push plate 49 retreats to a position flush with the top surface of the rolling bottom plate 13.
[0093] By arranging the steering member 5, the operation of the rolling forming processing equipment can be effectively made more cost-effective and the rolling and slag removal effects can be intermittently improved, which is more flexible and ingenious.
[0094] In some embodiments, in order to prevent the notch 14 from touching the upper surface of the rolling base plate 13 when descending, so that the hydraulic cylinder 33 of the rolling component 3 cannot be lifted during operation, a notch 14 can be opened on the rolling base plate 13, and the size of the notch 14 is adapted to the size of the first tooth plate 55, and the notch 14 can be passed through by the first tooth plate 55.
[0095] In some embodiments, in order to facilitate further recycling and collection of PCBN tool steel plate slag, the PCBN tool steel plate rolling forming processing equipment also includes a slag collecting component 6 for collecting slag, which is detachably installed on the workbench 1. Then, the slag collecting component 6 is given a more specific structure and construction as a whole for further explanation. The slag collecting component 6 includes a collecting bottom plate 61, which is detachably installed on the workbench 1; a collecting box 62, which is detachably arranged on the collecting bottom plate 61 and has a bearing cavity therein; a sliding sleeve 63, which is detachably installed on the collecting box 62; a cover plate 64, which is slidably arranged on the collecting bottom plate 61 and can pass through the sliding sleeve 63; and a triangular inclined plate 65, which is detachably installed in the bearing cavity of the collecting box 62, and its cross-sectional area is a right-angled triangle.
[0096] Another technical problem to be solved by the present invention is a method for using a PCBN tool steel plate rolling forming processing equipment.
[0097] S1. Grabbing and transporting the PCBN tool steel plate: turning on the manipulator 2 so that the manipulator 2 grabs and transports the PCBN tool steel plate on the carrier plate 12 to the rolling bottom plate 13;
[0098] S2. Rolling and forming the PCBN tool steel plate: the hydraulic cylinder 33 is turned on, so that the hydraulic cylinder 33 pushes the first slide block 36 on the push plate 34 to slide on the first slide rail 35, and at the same time, the rolling top plate 39 moves toward the rolling bottom plate 13, so that the rolling top plate 39 rolls and forms the PCBN tool steel plate on the rolling bottom plate 13;
[0099] S3. Synchronous steering of the slag removing member 4 as a whole: when the hydraulic cylinder 33 pushes the push plate 34 to move in the direction of the rolling bottom plate 13, the first tooth plate 55 moves downward in the longitudinal direction to push the driving gear 53 to rotate, and at the same time, the driving gear 53 drives the second tooth plate 56 to move upward in the longitudinal direction, so that the slag removing member 4 moves upward as a whole; when the hydraulic cylinder 33 pulls the push plate 34 to retract, the first tooth plate 55 moves upward in the longitudinal direction to push the driving gear 53 to rotate, and at the same time, the driving gear 53 drives the second tooth plate 56 to move downward in the longitudinal direction so that the slag removing push plate 49 is flush with the top surface of the rolling bottom plate 13;
[0100] S4. Clean the steel slag from the entire rolling bottom plate 13: Turn on the electric cylinder 48 so that the electric cylinder 48 pushes the push rod 482 to extend, and at the same time, the slag removal push plate 49 on the push rod 482 extends, so that the pointed punch plate 491 with a right-angled triangle cross-sectional area is reciprocated along the direction of the top surface of the rolling bottom plate 13 to clean the steel slag on the top surface of the rolling bottom plate 13;
[0101] S5. Collection of steel slag: Pull the cover plate 64 so that the cover plate 64 extends out of the collection box 62 along the sliding sleeve 63. At the same time, the steel slag falling into the collection box 62 slides to the bottom of the collection box 62 through the triangular inclined plate 65 with a right triangle cross-sectional area, so as to complete the collection of the steel slag.
[0102] In summary, by the deployed manipulator, the PCBN tool steel plate on the carrying plate can be transferred to the rolling bottom plate by turning on the manipulator. By the deployed rolling component, when the hydraulic cylinder is turned on, the output end of the hydraulic cylinder moves, which can be used to push the rolling top plate to move in the direction of the rolling bottom plate to roll the PCBN tool steel plate on the rolling bottom plate. At the same time, through the deployed steering components and slag removal components, when the hydraulic cylinder pushes the push plate to move in the direction of the rolling bottom plate, the first tooth plate moves downward along the longitudinal direction to push the driving gear to rotate, and at the same time, the driving gear drives the second tooth plate to move forward along the longitudinal direction. The gear wheel is driven by the pneumatic cylinder to move upward so that the slag removing component as a whole moves upward. When the hydraulic cylinder pulls the push plate to retract, the first tooth plate moves upward along the longitudinal direction to push the driving gear to rotate. At the same time, the driving gear drives the second tooth plate to move downward along the longitudinal direction to make the slag removal push plate flush with the top surface of the rolling bottom plate. After rolling a steel plate, the slag is removed once, and so on. The electric cylinder pushes the pointed punch plate to scrape on the rolling bottom plate to remove the high-speed slag. The slag on the rolling bottom plate can be recovered by the arranged slag collecting component to enhance the practicability and ease of use of the rolling forming processing equipment.
[0103] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A PCBN tool steel plate rolling forming processing equipment, characterized in that: It includes A workbench (1) having a work surface, a connecting base plate (11) being detachably arranged on the work surface, and a rolling base plate (13) for supporting a PCBN tool steel plate being arranged on the connecting base plate (11); A carrier plate (12) for holding a plurality of sets of PCBN tool steel plates, which is detachably arranged on the workbench (1); A robot (2) which is detachably arranged on a working surface of the workbench (1) and is used to transfer the PCBN tool steel plate on the carrier plate (12) to the rolling base plate (13); A rolling component (3) for rolling PCBN tool steel plates, which is detachably arranged on a working surface of the workbench (1); a steering member (5) which is detachably arranged on the rolled member (3); and A slag removing component (4) for removing slag from a rolling bottom plate (13), which is slidably arranged in the rolling component (3) and is detachably connected to the steering component (5); Wherein, when the output portion of the rolling member (3) is located at the initial position, the slag removal portion of the slag removal member (4) is flush with the top surface of the rolling bottom plate (13); When the output portion of the rolling member (3) moves toward the rolling bottom plate (13), the slag removing member (4) is turned by the turning member (5) so that the slag removing member (4) rises in the longitudinal direction; When the output portion of the rolling member (3) returns to the initial position, the slag removal portion of the slag removal member (4) moves to a position flush with the top surface of the rolling bottom plate (13); The rolled component (3) comprises A base (31) which is detachably mounted on a working surface of the workbench (1); A vertical plate (32) which is detachably arranged on the base (31) and fits in contact with a working surface of the workbench (1); The output part of the rolled component (3) comprises A hydraulic cylinder (33) which is detachably mounted on the vertical plate (32), and whose output end can pass through the vertical plate (32); A push plate (34) is detachably mounted on the output end of the hydraulic cylinder (33), and has a notch therein. A buffer plate (37) is detachably mounted in the notch, and a plurality of groups of columns (38) are detachably mounted on the buffer plate (37); and A rolled top plate (39) detachably mounted on a plurality of sets of the columns (38); When the output end of the hydraulic cylinder (33) moves, it is used to push the rolling top plate (39) to move in the direction of the rolling bottom plate (13), so as to roll the PCBN tool steel plate on the rolling bottom plate (13); The slag removing component (4) comprises A first bonding plate (41) detachably mounted on the vertical plate (32); A first sliding rod (42) is detachably arranged on the first bonding plate (41) and can pass through the vertical plate (32), and has a rod cavity therein; A second sliding rod (43) slidably inserted into a rod cavity of the first sliding rod (42) and having a second bonding plate (44) detachably mounted thereon; The slag removal part of the slag removal component (4) comprises A connecting bottom block (45) is arranged at the bottom of the second bonding plate (44), and a plug post (451) is detachably mounted on the connecting bottom block (45), and the plug post (451) can be inserted into the second bonding plate (44), so that the connecting bottom block (45) and the second bonding plate (44) are detachably connected; A front connection base plate (46) which is detachably mounted on one end of the connection bottom block (45); A cylinder collar (47) which is detachably mounted on the connecting bottom block (45) and can pass through the connecting bottom block (45); An electric cylinder (48) is detachably mounted in the cylinder sleeve (47), and a coupling (481) is detachably mounted on the output end thereof. A push rod (482) is arranged in the coupling (481), and the push rod (482) can pass through the connecting bottom block (45); and A slag removal push plate (49) detachably mounted on one end of the push rod (482) passing through the connecting bottom block (45); When the output end of the electric cylinder (48) is pushed out, it is used to drive the slag removal push plate (49) to remove the steel slag along the upper end surface of the rolling bottom plate (13); The steering member (5) comprises A steering connecting plate (51) detachably mounted on the vertical plate (32); A gear sleeve (52) is detachably arranged on the steering connecting plate (51), and has a cavity therein, in which a rotating shaft (54) is rotatably arranged; A driving gear (53) rotatably disposed on the rotating shaft (54) and located in a cavity of the gear sleeve (52); a first tooth plate (55), which is inserted into the cavity of the gear sleeve (52) and meshes with the driving gear (53), and one end of which is detachably connected to the push plate (34); and A second tooth plate (56) is inserted into the cavity of the gear sleeve (52) and meshes with the driving gear (53), and one end of the second tooth plate is detachably connected to the connecting bottom block (45); When the output end of the hydraulic cylinder (33) pushes the rolling top plate (39) to move in the direction of the rolling bottom plate (13), the first tooth plate (55) is caused to slide downward in the longitudinal direction, and the second tooth plate (56) is caused to slide upward in the longitudinal direction; When the output end of the hydraulic cylinder (33) returns to the initial position, it is used to cause the second tooth plate (56) to slide downward in the longitudinal direction, so that the slag removal push plate (49) returns to a position flush with the top surface of the rolling bottom plate (13).
2. The PCBN tool steel plate rolling forming processing equipment according to claim 1 is characterized in that: A first slide rail (35) is detachably mounted on the side surface of the vertical plate (32), and a first slider (36) is detachably mounted in the push plate (34). The size of the first slider (36) matches the size of the first slide rail (35), and the first slider (36) can slide in the first slide rail (35).
3. The PCBN tool steel plate rolling forming processing equipment according to claim 1, characterized in that: A pointed punch plate (491) is detachably mounted on the slag removal push plate (49), and the size of the pointed punch plate (491) matches the size of the slag removal push plate (49), and the cross-sectional area of the pointed punch plate (491) is a right triangle.
4. The PCBN tool steel plate rolling forming processing equipment according to claim 3, characterized in that: A second sliding block (441) is detachably mounted on the second bonding plate (44), and a second sliding rail (442) is detachably mounted on the vertical plate (32); the size of the second sliding block (441) matches the size of the second sliding rail (442), and the second sliding block (441) slides on the second sliding rail (442).
5. The PCBN tool steel plate rolling forming processing equipment according to claim 1, characterized in that: A notch (14) may also be provided on the rolling bottom plate (13), and the size of the notch (14) is adapted to the size of the first tooth plate (55), and the first tooth plate (55) can pass through the notch (14).
6. The PCBN tool steel plate rolling forming processing equipment according to claim 5, characterized in that: It also includes a slag collecting component (6) for collecting slag, which is detachably mounted on the workbench (1). The slag collecting component (6) includes A collecting bottom plate (61) which is detachably mounted on the workbench (1); A collection box (62) is detachably arranged on the collection bottom plate (61) and has a bearing cavity therein; A sliding sleeve (63) detachably mounted on the collecting box (62); a cover plate (64) which is slidably disposed on the collecting bottom plate (61) and can pass through the sliding sleeve (63); and The triangular inclined plate (65) is detachably mounted in the bearing cavity of the collection box (62), and has a cross-sectional area in the shape of a right-angled triangle.
7. The method for using the PCBN tool steel plate rolling forming processing equipment according to claim 6, characterized in that: S1. Grabbing and transporting the PCBN tool steel plate: opening the manipulator (2) so that the manipulator (2) grabs and transports the PCBN tool steel plate on the carrier plate (12) to the rolling base plate (13); S2. Rolling and forming the PCBN tool steel plate: the hydraulic cylinder (33) is turned on, so that the hydraulic cylinder (33) pushes the first slide block (36) on the push plate (34) to slide on the first slide rail (35), and at the same time, the rolling top plate (39) moves in the direction of the rolling bottom plate (13), so that the rolling top plate (39) rolls and forms the PCBN tool steel plate on the rolling bottom plate (13); S3. Synchronous steering of the slag removing component (4) as a whole: when the hydraulic cylinder (33) pushes the push plate (34) to move in the direction of the rolling bottom plate (13), the first tooth plate (55) moves downward in the longitudinal direction to push the driving gear (53) to rotate, and at the same time, the driving gear (53) drives the second tooth plate (56) to move upward in the longitudinal direction, so that the slag removing component (4) as a whole moves upward. When the hydraulic cylinder (33) pulls the push plate (34) to retract, the first tooth plate (55) moves upward in the longitudinal direction to push the driving gear (53) to rotate, and at the same time, the driving gear (53) drives the second tooth plate (56) to move downward in the longitudinal direction so that the slag removing push plate (49) is flush with the top surface of the rolling bottom plate (13); S4. Cleaning the steel slag from the entire rolling bottom plate (13): turning on the electric cylinder (48) so that the electric cylinder (48) pushes the push rod (482) to extend, and at the same time, the slag removal push plate (49) on the push rod (482) extends, so that the pointed punch plate (491) with a right-angled triangle cross-sectional area is reciprocated along the direction of the top surface of the rolling bottom plate (13), so as to clean the steel slag on the top surface of the rolling bottom plate (13); S5. Collection of steel slag: Pull the cover plate (64) so that the cover plate (64) extends out of the collection box (62) along the sliding sleeve (63). At the same time, the steel slag falling into the collection box (62) slides through the triangular inclined plate (65) with a right triangle cross-sectional area to the bottom of the collection box (62), thereby completing the collection of the steel slag.
Citation Information
Patent Citations
Color corrugated steel plate manufacturing rolling forming equipment and rolling forming method
CN113102581A
Surface treatment device for cold rolling of aluminum plate strip
CN219073928U