Assembly platform and translation and pushing construction method

By designing an assembly platform including an assembly bracket, a horizontal pushing device and a rotating pushing device, the problem of long construction time and low efficiency of steel box girders across existing highways in the existing technology is solved, and the effect of efficient splicing and pushing steel box girders in complex geographical environments is achieved.

CN117449214BActive Publication Date: 2025-09-16CHINA RAILWAY 22ND BUREAU GRP MUNICIPAL ENG CO LTD +1
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Patent Information

Application Number
CN202311370228.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-21
Publication Date
2025-09-16
Estimated Expiration
2043-10-21

AI Technical Summary

Technical Problem

The existing technology requires multiple on-site jacking and extended steel box girder assembly when carrying out steel box girder jacking construction across existing highways, resulting in long construction time and low efficiency. It is particularly difficult to achieve one-time span splicing in complex geographical environments.

Method used

An assembly platform was designed, including an assembly bracket, a horizontal pushing device and a rotating pushing device. Through the synergistic effect of these devices, multiple sections of steel box girders can be arranged in parallel and rotated and pushed in a limited space, thereby improving the splicing efficiency.

Benefits of technology

This method can achieve efficient splicing and jacking of steel box girders in complex geographical environments, save construction space, improve work efficiency, and ensure stable rotation and movement of steel box girders.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an assembly platform and a translational pushing construction method, including an assembly bracket, a horizontal pushing device, and a rotating pushing device. The assembly bracket is formed by splicing steel pipes and steel plates. The assembly bracket is reasonably constructed in a limited space according to the size of the steel box girder, so that multiple sections of steel box girders with a certain curvature are arranged in parallel on the assembly bracket. The rotating pushing device and the horizontal pushing device are both arranged between the steel box girder and the assembly bracket. The horizontal pushing device is used to push the steel box girder to move in a straight direction, and the rotating pushing device is used to push the steel box girder to rotate around the axis. This invention solves the problem in the prior art that on-site pushing is required during the jacking construction of steel box girders across existing highways, and the steel box girder assembly cycle operation is extended, which is time-consuming and inefficient.
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Description

Technical Field

[0001] The present invention belongs to the field of construction equipment, and in particular relates to an assembling platform and a translation and jacking construction method. Background Art

[0002] When a steel box girder is pushed across an existing highway or interchange ramp by means of jacking, a platform is usually built on the side of the highway, and the steel box girder sections are connected on the platform, and then the construction across the highway or interchange ramp is realized by jacking, that is, the steel box girder of a certain span is spliced ​​before jacking, so that the steel box girder is not further spliced ​​during the jacking process. However, in the actual construction process, for example, when constructing in mountainous areas, under the influence of the geographical environment and other factors such as the mountain, it is impossible to complete the splicing of the entire span of the steel box girder in one go when splicing the steel box girder. Therefore, it is necessary to complete the splicing of a part of the steel box girder span on the platform, and then directly push one end along the predetermined trajectory, and then connect the steel box girder at one end, and repeat the operation in this manner.

[0003] However, there are certain problems in the above process. When carrying out jacking construction across existing highways or related roads, the relevant roads need to be closed, affecting traffic. Secondly, the use of multiple on-site jacking and on-site assembly of extended steel box girders in a cyclic operation mode is time-consuming and inefficient. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem in the prior art that the process of jacking construction of steel box girders across existing highways requires on-site jacking, which prolongs the steel box girder assembly cycle and is time-consuming and inefficient, and to propose an assembly platform and a translation jacking construction method.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: an assembly platform, characterized in that it includes an assembly bracket, a horizontal pushing device, and a rotating pushing device, the assembly bracket is formed by splicing steel pipes and steel plates, the assembly bracket is reasonably constructed in a limited space according to the size of the steel box girder, so that multiple sections of steel box girders with a certain curvature are arranged side by side on the assembly bracket, the rotating pushing device and the horizontal pushing device are both arranged between the steel box girder and the assembly bracket, the horizontal pushing device is used to push the steel box girder to move in a straight line direction, and the rotating pushing device is used to push the steel box girder to rotate around the axis.

[0006] As a further description of the above technical solution: the lateral pushing device includes a base, a lifting hydraulic cylinder, a pushing hydraulic cylinder, a correcting hydraulic cylinder, and a slide. The slide is slidably arranged on the base. The pushing hydraulic cylinder pushes the slide to slide along the base. The lifting hydraulic cylinder is arranged on the slide. The lifting hydraulic cylinder is used to lift the steel box girder in the vertical direction. The correcting hydraulic cylinder is arranged on the slide. The axis of the correcting hydraulic cylinder is perpendicular to the sliding direction of the slide. The correcting hydraulic cylinder is used to adjust the position of the lifting hydraulic cylinder.

[0007] As a further description of the above technical solution: the rotating jacking device includes a base, a lifting hydraulic cylinder, a pushing hydraulic cylinder, a correcting hydraulic cylinder, and a slide. The base is arc-shaped as a whole. The slide is slidably arranged on the base. The sliding trajectory of the slide along the base is an arc. The pushing hydraulic cylinder pushes the slide to slide along the base. The lifting hydraulic cylinder is arranged on the slide. The lifting hydraulic cylinder is used to lift the steel box girder in the vertical direction. The correcting hydraulic cylinder is arranged on the slide. The correcting hydraulic cylinder is used to adjust the position of the pushing hydraulic cylinder.

[0008] As a further description of the above technical solution: a rotating seat is provided in the base, and the lifting hydraulic cylinder is provided on the rotating seat.

[0009] As a further description of the above technical solution: an adjustment seat is arranged between the pushing hydraulic cylinder and the base, the pushing hydraulic cylinder is arranged on the adjustment seat, the adjustment seat is slidingly arranged on the base, the sliding direction of the adjustment seat is along the radial direction of the base, the correcting hydraulic cylinder is arranged on the base, and the correcting hydraulic cylinder is used to drive the adjustment seat to slide.

[0010] As a further description of the above technical solution: the output end of the push hydraulic cylinder is connected to the slide via a ball hinge.

[0011] The present invention is based on the above-mentioned method for constructing a translational push beam of an assembly platform, and comprises the following steps:

[0012] S1: Design the layout of the assembly platform according to the installation requirements of the steel box girder segments, and install the required number of lateral jacking devices and rotating jacking devices that can be connected to each other.

[0013] S2: Complete the splicing of the first section box girder and the second section box girder on the supporting platform.

[0014] S3: Push the first section box girder to move under the action of the transverse pushing device.

[0015] S4: Repeat S3 while rotating and pushing the second section box girder around one end and then around the other end, so that the second section box girder is placed at the position when the first section box girder is not moved.

[0016] S5: Connect the first segment box girder and the second segment box girder together.

[0017] S6: Push the first section box girder and the second section box girder as a whole and move simultaneously until they reach the designated position.

[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0019] (1) For locations with complex construction environments and narrow construction areas, two or more sections of steel box girders can be assembled at the same time. After the assembly is completed, the steel box girder of the previous section moves while the steel box girder of the next section rotates and shifts, which saves space and improves work efficiency.

[0020] (2) The rotating jacking device of the present application can adapt to a narrow space and make the steel box girder rotate according to a predetermined trajectory. The cooperation of multiple rotating jacking devices can make the rotation and displacement of the steel box girder more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the temporary assembly platform of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the rotary pushing device of the present invention;

[0023] Figure 3 An exploded view of the rotary pushing device of the present invention;

[0024] Figure 4 A top view of the lateral pushing device of the present invention;

[0025] Figure 5 This is a schematic diagram of the installation state of the first and second segment box girders of the present invention in this embodiment;

[0026] Figure 6 This is a schematic diagram of the first segment box girder and the second segment box girder in the first state of the present invention;

[0027] Figure 7 This is a schematic diagram of the first segment box girder and the second segment box girder in the second state of the present invention;

[0028] Figure 8 This is a schematic diagram of the third state of the first segment box girder and the second segment box girder of the present invention;

[0029] Figure 9This is a schematic diagram of the fourth state of the first segment box girder and the second segment box girder of the present invention.

[0030] Legend: 1. Assembly bracket; 2. Horizontal pushing device; 3. Rotating pushing device; 04. First section box girder; 05. Second section box girder; 6. Base; 7. Lifting hydraulic cylinder; 8. Pushing hydraulic cylinder; 9. Correction hydraulic cylinder; 10. Slide; 11. Rotating seat; 12. Adjusting seat. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0032] See also Figure 1-9 , the present invention provides a technical solution for an assembly platform:

[0033] An assembly platform includes an assembly bracket 1, a horizontal pushing device 2, and a rotating pushing device 3. Figure 1 The assembly bracket 1 is formed by splicing steel pipes and steel plates. The assembly bracket 1 is reasonably built in a limited space according to the size of the steel box beam. Under the condition of ensuring safety and operating space, two sections of steel box beams with a certain curvature are arranged side by side. In this embodiment, for a clearer description, as shown in FIG. Figure 1 As shown, the steel box girder is divided into a first segment box girder 04 and a second segment box girder 05. The rotating jacking device 3 and the transverse jacking device 2 are both arranged between the steel box girder and the platform above the assembly bracket 1. The transverse jacking device 2 is used to push the steel box girder to move in a straight direction, and the rotating jacking device 3 is used to push the steel box girder to rotate about a predetermined axis.

[0034] The lateral jacking device 2 includes a base 6, a lifting hydraulic cylinder 7, a pushing hydraulic cylinder 8, a correcting hydraulic cylinder 9, and a slide 10. The slide 10 is slidably set on the base 6. The pushing hydraulic cylinder 8 pushes the slide 10 to slide along the base 6. The lifting hydraulic cylinder 7 is set on the slide 10. The lifting hydraulic cylinder 7 is used to lift the steel box girder in the vertical direction. The correcting hydraulic cylinder 9 is set on the slide 10. The axis of the correcting hydraulic cylinder 9 is perpendicular to the sliding direction of the slide 10. The correcting hydraulic cylinder 9 is used to adjust the position of the lifting hydraulic cylinder 7.

[0035] The difference between the rotary pushing device 3 and the horizontal pushing device 2 is that the base 6 is arc-shaped as a whole, the sliding trajectory of the slide 10 along the base 6 is an arc, a rotating seat 11 is provided in the base 6, the lifting hydraulic cylinder 7 is provided on the rotating seat 11, an adjusting seat is provided between the pushing hydraulic cylinder 8 and the base 6, the pushing hydraulic cylinder 8 is provided on the adjusting seat, the adjusting seat is slidingly provided on the base 6, the sliding direction of the adjusting seat is along the radial direction of the base 6, the correcting hydraulic cylinder 9 is provided on the base 6, the correcting hydraulic cylinder 9 is used to drive the adjusting seat to slide, and the output end of the pushing hydraulic cylinder 8 is connected to the slide 10 through a ball hinge.

[0036] The segmental steel beam can be driven to rotate by two rotating jacking devices 3. The positions of the two rotating jacking devices 3 are set so that when the axis of the lifting hydraulic cylinder 7 of one rotating jacking device 3 is located at the rotation center of the sliding arc trajectory of the slide 10 of the other rotating jacking device 3, the segmental box beam can be rotated after the two rotating jacking devices 3 lift the segmental box beam.

[0037] When the rotating jacking device 3 is working, the lifting hydraulic cylinder 7 lifts the steel box girder, and the pushing hydraulic cylinder 8 pushes the slide 10 to slide along the base 6, thereby driving the steel box girder to rotate. At the same time, the lifting hydraulic cylinder 7 rotates around the rotating seat 11. Since the output end of the jacking hydraulic cylinder 8 and the slide 10 are connected by a ball hinge, as the angle changes during jacking, the adjustment seat is driven by the correction hydraulic cylinder 9 to make the jacking hydraulic cylinder 8 push the slide 10 to move more stably.

[0038] In this embodiment, ten rotating jacking devices 3 are provided, five of which are provided at one end of the two steel box girders, and the other five are provided at the other end of the steel box girders. A plurality of transverse jacking devices 2 are provided, which are not shown in the figure. When the steel box girder rotates, the axis of the lifting hydraulic cylinder 7 of one of the rotating jacking devices 3 at one end coincides with the axis of the arc formed by the base 6 of the five rotating jacking devices 3 at the other end.

[0039] The present invention provides a construction method for a longitudinal and transverse combined translation jacking beam, comprising the following steps:

[0040] S1: According to the installation requirements of the steel box girder segments, design the layout of the temporary assembly platform in a limited space, and install the required number of lateral jacking devices 2 and rotating jacking devices 3 that can be connected to each other.

[0041] S2: Complete the splicing of the first segment box girder 04 and the second segment box girder 05 on the supporting platform.

[0042] S3: The first section box girder 04 is pushed to move under the action of the lateral pushing device 2 .

[0043] S4: Continue to push the first segment box girder 04 to move under the action of the horizontal pushing device 2, and at the same time, under the action of the rotating pushing device 3, make the second segment box girder 05 rotate around one end first, and then rotate around the other end, so that the second segment box girder 05 falls to the position when the first segment box girder 04 has not moved.

[0044] S5: Connect the first segment box girder 04 and the second segment box girder 05 together.

[0045] S6: Push the first section box girder 04 and the second section box girder 05 as a whole to move simultaneously until they reach the designated position.

[0046] like Figure 6 This is a schematic diagram of the states of the first section box girder 04 and the second section box girder 05 in S2 of this embodiment.

[0047] like Figure 7 This is a schematic diagram of the states of the first section box girder 04 and the second section box girder 05 in S4 of this embodiment.

[0048] like Figure 8 This is another state diagram of the first segment box girder 04 and the second segment box girder 05 in S4 of this embodiment

[0049] like Figure 9 This is a schematic diagram of the states of the first section box girder 04 and the second section box girder 05 when S5 is in this embodiment.

[0050] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for understanding and reading by those familiar with this technology, and are not used to limit the conditions for implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose that can be achieved by the present invention. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of implementation of the present invention without substantially changing the technical content.

[0051] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Those skilled in the art who are familiar with the technical field can make equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, and these changes should be covered by the scope of protection of the present invention.

Claims

1. An assembly platform, characterized in that The invention comprises an assembling bracket (1), a transverse pushing device (2), and a rotating pushing device (3); the assembling bracket (1) is formed by splicing steel pipes and steel plates; the assembling bracket (1) is reasonably constructed in a limited space according to the size of the steel box beam, so that multiple sections of steel box beams with a certain curvature are arranged in parallel on the assembling bracket (1); the rotating pushing device (3) and the transverse pushing device (2) are both arranged between the steel box beam and the assembling bracket (1); the transverse pushing device (2) is used to push the steel box beam The beam moves in a straight line direction, and the rotating jacking device (3) is used to push the steel box beam to rotate around the axis; the horizontal jacking device (2) includes a base (6), a jacking hydraulic cylinder (7), a jacking hydraulic cylinder (8), a correction hydraulic cylinder (9), and a slide (10), the slide (10) is slidably arranged on the base (6), the jacking hydraulic cylinder (8) pushes the slide (10) to slide along the base (6), the jacking hydraulic cylinder (7) is arranged on the slide (10), and the jacking hydraulic cylinder (7) is used to lift the steel box girder in the vertical direction, the correcting hydraulic cylinder (9) is arranged on the slide (10), the axis of the correcting hydraulic cylinder (9) is perpendicular to the sliding direction of the slide (10), and the correcting hydraulic cylinder (9) is used to adjust the position of the lifting hydraulic cylinder (7); the rotating jacking device (3) includes a base (6), a lifting hydraulic cylinder (7), a jacking hydraulic cylinder (8), a correcting hydraulic cylinder (9), and a slide (10), the base (6) is in an arc shape as a whole, and the slide The platform (10) is slidingly arranged on the base (6), and the sliding track of the slide (10) along the base (6) is an arc. The pushing hydraulic cylinder (8) pushes the slide (10) to slide along the base (6). The lifting hydraulic cylinder (7) is arranged on the slide (10), and the lifting hydraulic cylinder (7) is used to lift the steel box girder in the vertical direction. The correcting hydraulic cylinder (9) is arranged on the slide (10), and the correcting hydraulic cylinder (9) is used to adjust the position of the pushing hydraulic cylinder (8).

2. The assembly platform according to claim 1, characterized in that: A rotating seat (11) is provided in the base (6) of the rotating jacking device (3), and the lifting hydraulic cylinder (7) of the rotating jacking device (3) is provided on the rotating seat (11).

3. The assembly platform according to claim 1, characterized in that: An adjustment seat is provided between the pushing hydraulic cylinder (8) of the rotating pushing device (3) and the base (6) of the rotating pushing device (3); the pushing hydraulic cylinder (8) of the rotating pushing device (3) is provided on the adjustment seat; the adjustment seat is slidingly provided on the base (6) of the rotating pushing device (3); the sliding direction of the adjustment seat is along the radial direction of the base (6) of the rotating pushing device (3); the correcting hydraulic cylinder (9) of the rotating pushing device (3) is provided on the base (6) of the rotating pushing device (3); and the correcting hydraulic cylinder (9) of the rotating pushing device (3) is used to drive the adjustment seat to slide.

4. The assembly platform according to claim 1, characterized in that: The output end of the pushing hydraulic cylinder (8) of the rotating pushing device (3) and the slide (10) of the rotating pushing device (3) are connected via a ball hinge.

5. A translation and pushing construction method for an assembly platform according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1: Design the layout of the temporary assembly platform according to the installation requirements of the steel box girder segments, and install the required number of mutually connected transverse jacking devices (2) and rotating jacking devices (3); S2: Complete the splicing of the first segment box girder (04) and the second segment box girder (05) on the supporting platform; S3: pushing the first section box girder (04) to move under the action of the transverse pushing device (2); S4: Repeat S3 while rotating the second section box girder (05) around one end and then around the other end under the action of the rotating pushing device (3), so that the second section box girder (05) is placed at the position when the first section box girder (04) is not moved; S5: Connect the first segment box girder (04) and the second segment box girder (05) together; S6: Push the first section box girder (04) and the second section box girder (05) as a whole and move simultaneously until they reach the designated position.

Citation Information

Patent Citations

  • Large-tonnage steel box girder pushing device, pushing system and pushing method

    CN107841957A

  • Bridge construction pushing device suitable for curves and longitudinal and transverse slopes

    CN109930494A