A material visual inspection device and its usage method
The use of driven shaft and airflow blades in the material visual detection device achieves comprehensive inspection of the material around the material, and the problems of low detection accuracy and dust impact are solved through buffering and airflow cleaning functions, improving the detection effect and stability.
Patent Information
- Application Number
- CN202311819453.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2043-12-27
AI Technical Summary
Existing material visual detection devices cannot fully detect the surrounding side walls of the material, and there are problems with low detection accuracy and dust impurities.
A material visual detection device is designed, using a driven rotating shaft to drive the toggle rod to push the detection slide rod and the visual detection probe to move, combined with the airflow blades to generate airflow impulse, realize comprehensive inspection of the material around it, and clean the nozzle through the buffer mechanism and the airflow. Clean up dust to ensure the probe and material surfaces are clean.
It improves the inspection effect and material pass rate, ensuring the stability of the material during the inspection process and the accuracy of the inspection results.
Smart Images

Figure CN117571727B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material visual detection, and in particular to a material visual detection device and a use method thereof. Background Art
[0002] In the industrial production process, visual inspection of output materials is an extremely important link. That is, after the material is produced, it is necessary to inspect multiple items such as whether the material parts are missing, the assembly accuracy of the material, and the appearance.
[0003] A material detection device based on machine vision with the publication number of "CN218531891U" includes a second conveyor frame, a second motor is arranged on one side of the front end face of the second conveyor frame, the output end of the second motor passes through the second conveyor frame and is fixedly connected to the second rotating shaft, the outer wall of the second rotating shaft is meshedly connected to the second conveyor belt, and the upper end of the second conveyor frame is fixedly connected to the support frame. In the utility model, a cylinder is arranged on the upper inner wall of the support frame, and an industrial camera is arranged on the lower end of the cylinder. The industrial camera takes a picture of the workpiece on the second conveyor belt, and compares and detects it with qualified parts through an image comparison element. The image comparison element is electrically connected to the third motor. When an unqualified workpiece is detected, the third motor drives the gear lever to rotate, and pushes the unqualified workpiece onto the first conveyor belt to complete the detection and sorting of the workpiece, which greatly reduces the labor intensity of manual labor.
[0004] However, the above device still has the following shortcomings: 1. It is impossible to fully inspect the surrounding side walls of the material, and it is difficult to find local defects, which reduces the detection effect; 2. A certain amount of dust and impurities will adhere to the surface of the material and the surface of the detection probe, which will reduce the detection accuracy. Therefore, we have made improvements to this and proposed a material visual inspection device and its use method. Summary of the invention
[0005] The purpose of the present invention is to solve the problems in the prior art that detection takes a long time, has low work efficiency and cannot guarantee the correctness of detection, resulting in insufficient accuracy of detection results, and to propose a material visual inspection device and its use method.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A material visual inspection device comprises a transmission frame, both sides of the transmission frame are rotatably connected to transmission rollers, the side walls of the transmission rollers are drivingly connected to transmission belts, the side walls of the transmission frame are fixedly connected to servo motors, the output end of the servo motor is fixedly connected to the end of the transmission roller, the end face of the transmission belt is rotatably connected to a positioning plate, the side walls of the positioning plate are fixedly connected to a telescopic sleeve, the inner wall of the telescopic sleeve is slidably connected to a telescopic sleeve rod, a first spring is fixedly connected between the side walls of the telescopic sleeve rod and the telescopic sleeve, a clamping plate is fixedly connected to the end of the telescopic sleeve rod, the side walls of the transmission frame are fixedly connected to a mounting frame, and also include: a detection component, the detection component is arranged on the side walls of the positioning plate for comprehensive detection of materials; a buffer mechanism, the buffer mechanism is arranged on the detection component for resetting and buffering the detection component.
[0008] In order to improve the detection effect, preferably, the detection component includes a limit slide box, the limit slide box is fixedly connected to the side wall of the mounting frame, the inner wall of the limit slide box is slidably connected with a detection slide bar, the side of the detection slide bar close to the conveyor belt is fixedly connected with a visual detection probe, the side wall of the mounting frame is rotatably connected with a driven shaft, the side wall of the driven shaft is fixedly connected with a toggle rod, the toggle rod is movably fitted with the side wall of the detection slide bar, and the driven shaft and the transmission roller are connected through a pulley group.
[0009] Furthermore, the axis of the driven shaft deviates from the central axis of the limiting slide box, and the distance that the toggle rod sweeps and pushes the detection slide bar is less than the maximum sliding length of the detection slide bar in the limiting slide box.
[0010] In order to achieve comprehensive detection, preferably, the side wall of the conveyor belt is fixedly connected to a drive box, the bottom of the positioning plate is fixedly connected to a drive rod, the drive rod penetrates into the drive box and is fixedly connected to a drive blade, the side wall of the drive box is fixedly connected to a connecting seat, an oblique spray groove is provided in the connecting seat, the side wall of the visual detection probe is fixedly connected to a synchronization rod, the end of the synchronization rod away from the visual detection probe is fitted with and connected to the connecting seat, the side wall of the mounting frame is fixedly connected to an airflow box, the airflow box is rotatably connected with an airflow blade, the rotating shaft of the airflow blade is fixedly connected to the end of the driven rotating shaft, the side wall of the airflow box is fixedly connected to an airflow hose, and the end of the airflow hose away from the airflow box is connected to the inner cavity of the synchronization rod.
[0011] Furthermore, an anti-blocking groove is provided in the middle of the transmission rollers on both sides, and the inner dimension of the anti-blocking groove is larger than the outer dimension of the driving box.
[0012] In order to improve the detection efficiency, further, the side wall of the mounting frame is fixedly connected with a reset cylinder, the inner wall of the reset cylinder is slidably connected with an extrusion plate, the extrusion plate is fixedly connected to the side wall of the detection slide rod, the inner wall of the reset cylinder is fixedly connected with a second spring, the side wall of the reset cylinder is provided with an auxiliary flushing groove, an auxiliary flushing piston is slidably connected in the auxiliary flushing groove, a third spring is fixedly connected between the auxiliary flushing piston and the auxiliary flushing groove, the side wall of the auxiliary flushing groove is connected with an auxiliary flushing tube, and the end of the auxiliary flushing tube away from the auxiliary flushing groove is connected to the inner cavity of the airflow hose.
[0013] In order to improve the stability of the material, preferably, the inner wall of the telescopic sleeve is fixedly connected with a fixed plate, the fixed plate is slidably connected to the side wall of the telescopic sleeve rod, the side wall of the telescopic sleeve rod is fixedly connected with a sliding plate, the side wall of the sliding plate is slidably connected to the inner wall of the telescopic sleeve, the side wall of the telescopic sleeve is connected with an air guide pipe, the inner cavity of the drive rod is provided with an air guide groove, the air guide groove is connected to the inner cavity of the drive box, and the end of the air guide pipe away from the telescopic sleeve is connected to the air guide groove.
[0014] In order to improve the cleanliness of the material surface, preferably, the buffer mechanism includes a buffer main cylinder, the buffer main cylinder is fixedly connected to the side wall of the limiting slide box, the inner wall of the buffer main cylinder is slidably connected with a buffer main rod, the buffer main rod passes through the limiting slide box and is sleeved with a fourth spring, and the side wall of the buffer main cylinder is connected to a cleaning nozzle.
[0015] In order to ensure the visual detection effect, preferably, a buffer auxiliary groove is opened on the side wall of the detection slide rod, a buffer auxiliary rod is slidably connected to the inner wall of the buffer auxiliary groove, a fifth spring is fixedly connected between the buffer auxiliary rod and the buffer auxiliary groove, and a dustproof tube is connected to the side wall of the visual detection probe, and the end of the dustproof tube away from the visual detection probe is connected to the inner cavity of the buffer auxiliary groove.
[0016] The present invention also discloses a method for using a material visual detection device, and the specific steps are as follows:
[0017] S1. Place the material on the positioning plate from one side of the transmission rack, and use the side wall of the material to squeeze the clamping plate so that the telescopic sleeve is pulled outward, and then the material is stably clamped between the three clamping plates under the rebound effect of the first spring;
[0018] S2. The driven shaft drives the toggle rod to sweep along the driven shaft, thereby pushing the detection slide bar to slide in the limit slide box, thereby moving the visual detection probe synchronously, and the driven shaft will also drive the airflow blade to rotate, and generate airflow thrust in the airflow box, thereby pushing the driving blade to rotate, so that the positioning plate drives the material to rotate, and realizes comprehensive detection of the material around;
[0019] S3, by filling the telescopic sleeve with air along the air guide groove and the air guide pipe, the air pressure in the telescopic sleeve is increased, thereby pushing the sliding plate to move toward the side of the compressed first spring, thereby pulling the telescopic sleeve rod to retract, so that the clamping plate fits more closely with the side wall of the material;
[0020] S4. Through the collision and contact between the buffer main rod and the buffer auxiliary rod, the two are retracted into the buffer main tube and the buffer auxiliary groove respectively, so that the air flow is blown to the material surface and the side wall of the visual detection probe respectively, so as to blow off the attached dust and impurities.
[0021] Compared with the prior art, the present invention provides a material visual inspection device and a method for using the same, which have the following beneficial effects:
[0022] 1. The material visual inspection device drives the toggle rod to rotate through the driven shaft, thereby pushing the detection slide bar and the visual inspection probe to move along the limit slide box. At the same time, the driven shaft will also drive the airflow blade to generate airflow impulse, thereby pushing the positioning plate to rotate, so as to achieve comprehensive inspection of the material all around, effectively improve the inspection effect, and ensure the qualified rate of the material.
[0023] 2. The material visual inspection device squeezes the auxiliary piston by sliding the detection slide bar, so that the airflow in the auxiliary slot enters the airflow hose, thereby increasing the airflow impulse entering the drive box, thereby ensuring the rotation effect of the positioning plate and improving the inspection efficiency;
[0024] 3. The material visual inspection device guides the airflow that rushes into the drive box to drive the drive blades to rotate into the telescopic sleeve, so that the sliding plate pulls the telescopic sleeve rod to retract, so that the clamping plate fits more closely with the side wall of the material, thereby improving the stability of the material during the rotation inspection process.
[0025] 4. The material visual inspection device, through the collision contact between the buffer main rod and the buffer auxiliary rod, first reduces the impact force on the visual inspection probe during rebound reset, and secondly enables the airflow to clean the material surface along the cleaning nozzle, ensuring that the material surface is not covered with dust and impurities that affect visual inspection, and enables the airflow to blow along the dustproof pipe to the inner wall of the end of the visual inspection probe, effectively improving the detection effect of the visual inspection probe and ensuring the accuracy of the final detection result. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the overall structure of a material visual inspection device proposed by the present invention;
[0027] Figure 2 A schematic diagram of the overall structure of a material visual inspection device proposed by the present invention from a side view;
[0028] Figure 3 A schematic diagram of the structure of a detection component of a material visual detection device proposed by the present invention;
[0029] Figure 4 A schematic diagram of the structure of a buffer mechanism of a material visual inspection device proposed by the present invention;
[0030] Figure 5 This is a schematic diagram of the internal structure of a reset cylinder of a material visual inspection device proposed by the present invention;
[0031] Figure 6 A schematic diagram of the internal structure of an airflow box of a material visual inspection device proposed by the present invention;
[0032] Figure 7 A schematic diagram of the internal structure of a drive box of a material visual inspection device proposed by the present invention;
[0033] Figure 8 This is a schematic diagram of the internal structure of a telescopic sleeve of a material visual inspection device proposed in the present invention.
[0034] In the figure: 100, transmission frame; 101, transmission roller; 1011, anti-blocking groove; 102, transmission belt; 103, servo motor; 200, positioning plate; 201, telescopic sleeve; 202, telescopic sleeve rod; 203, first spring; 204, clamping plate; 300, mounting frame; 400, detection component; 401, limit slide box; 402, detection slide rod; 403, visual detection probe; 404, driven shaft; 4041, pulley group; 405, toggle rod; 406, drive box; 4061, drive rod; 4062, drive blade; 4063, connecting seat; 4064, oblique spray slot; 407 , synchronization rod; 408, air flow box; 4081, air flow blade; 4082, air flow hose; 409, reset cylinder; 4091, extrusion plate; 4092, second spring; 4093, auxiliary flushing groove; 4094, auxiliary flushing piston; 4095, third spring; 4096, auxiliary flushing pipe; 500, buffer mechanism; 501, buffer main cylinder; 502, buffer main rod; 503, fourth spring; 504, cleaning nozzle; 505, buffer auxiliary groove; 506, buffer auxiliary rod; 507, fifth spring; 508, dustproof pipe; 600, fixed plate; 601, sliding plate; 602, air guide pipe; 603, air guide groove. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0036] Example:
[0037] Reference Figure 1-Figure 8 A material visual inspection device includes a transmission frame 100, both sides of the transmission frame 100 are rotatably connected to transmission rollers 101, the side walls of the transmission rollers 101 are transmission-connected to a transmission belt 102, the side walls of the transmission frame 100 are fixedly connected to a servo motor 103, the output end of the servo motor 103 is fixedly connected to the end of the transmission roller 101, the end surface of the transmission belt 102 is rotatably connected to a positioning plate 200, the side wall of the positioning plate 200 is fixedly connected to a telescopic sleeve 201, and the inner wall of the telescopic sleeve 201 is slidably connected to a telescopic sleeve 201. The sleeve rod 202, a first spring 203 is fixedly connected between the side wall of the telescopic sleeve rod 202 and the telescopic sleeve 201, a clamping plate 204 is fixedly connected to the end of the telescopic sleeve rod 202, and a mounting frame 300 is fixedly connected to the side wall of the transmission frame 100, and also includes: a detection component 400, the detection component 400 is arranged on the side wall of the positioning plate 200, and is used for comprehensive detection of materials; a buffer mechanism 500, the buffer mechanism 500 is arranged on the detection component 400, and is used for resetting and buffering the detection component 400.
[0038] Through the arrangement of the above structure, when the material is placed on the positioning plate 200, the side wall of the material will squeeze the clamping plate 204, so that the telescopic sleeve 202 is pulled outward, and then under the rebound effect of the first spring 203, the material is stably clamped between the three clamping plates 204, thereby improving the stability of the material during detection; and in conjunction with the arrangement of the detection component 400 and the buffer mechanism 500, it is possible to achieve all-round detection of the continuously running material, thereby effectively improving the detection effect of the material.
[0039] Reference Figure 1-Figure 7, wherein the detection component 400 includes a limit slide box 401, the limit slide box 401 is fixedly connected to the side wall of the mounting frame 300, the inner wall of the limit slide box 401 is slidably connected to a detection slide bar 402, and the detection slide bar 402 is fixedly connected to a side close to the conveyor belt 102 with a visual detection probe 403, the visual detection probe 403 adopts the existing mature technology, the specific model is acA1920-150um, and is electrically connected to an external computer terminal, so as to compare the detection result image data with the qualified product data, In order to complete the visual inspection of the outside of the material, the side wall of the mounting frame 300 is rotatably connected to a driven shaft 404, and the side wall of the driven shaft 404 is fixedly connected to a toggle rod 405, and the toggle rod 405 is movably fitted with the side wall of the detection slide bar 402, and the driven shaft 404 is connected to the transmission roller 101 through a pulley group 4041. The axis of the driven shaft 404 deviates from the central axis of the limit slide box 401, and the toggle rod 405 sweeps and pushes the detection slide bar 402 to a distance that is less than the distance that the detection slide bar 402 slides in the limit slide box 401. The maximum length of the transmission belt 102 is fixedly connected to the side wall of the transmission belt 102, and a driving rod 4061 is fixedly connected to the bottom of the positioning plate 200. The driving rod 4061 penetrates into the driving box 406 and is fixedly connected to the driving blade 4062. The side wall of the driving box 406 is fixedly connected to a connecting seat 4063, and an oblique spray groove 4064 is provided in the connecting seat 4063. The side wall of the visual detection probe 403 is fixedly connected to a synchronization rod 407, and the end of the synchronization rod 407 away from the visual detection probe 403 is in contact with the connecting seat 4063. The mounting frame 300 is connected to the side wall of the mounting frame 300, and an airflow box 408 is fixedly connected to the side wall of the airflow box 408. An airflow blade 4081 is rotatably connected inside the airflow box 408. The rotating shaft of the airflow blade 4081 is fixedly connected to the end of the driven rotating shaft 404. An airflow hose 4082 is fixedly connected to the side wall of the airflow box 408. One end of the airflow hose 4082 away from the airflow box 408 is connected to the inner cavity of the synchronization rod 407. Anti-blocking grooves 1011 are provided in the middle of the transmission rollers 101 on both sides. The internal dimensions of the anti-blocking grooves 1011 are larger than the external dimensions of the driving box 406.
[0040] By the arrangement of the above structure, the servo motor 103 is turned on, and the transmission roller 101 will drive the driven shaft 404 to rotate through the pulley group 4041, so that the toggle rod 405 is swept along the driven shaft 404, and thereby the detection slide bar 402 is pushed to slide in the limit slide box 401, thereby bringing the visual detection probe 403 to move synchronously. At the same time, during the rotation of the driven shaft 404, the airflow blade 4081 in the airflow box 408 will also be driven to rotate, so as to generate airflow thrust in the airflow box 408, and the thrust is transmitted to the airflow hose 4082 through the airflow hose 4082. The synchronous rod 407 is inside the synchronous rod 407, and at this time the synchronous rod 407 is just connected to the oblique spray slot 4064, so the airflow thrust will enter the drive box 406 along the oblique spray slot 4064, and impact the drive blade 4062, thereby pushing the drive blade 4062 to rotate, so that the drive rod 4061 drives the positioning plate 200 to rotate, so that during the material movement process, the material rotates, and at this time the visual inspection probe 403 moves synchronously with the material, thereby realizing a comprehensive inspection of the material all around, effectively improving the inspection effect, and ensuring the qualified rate of the material.
[0041] Reference Figure 3 , Figure 5 , wherein a reset cylinder 409 is fixedly connected to the side wall of the mounting frame 300, an extrusion plate 4091 is slidably connected to the inner wall of the reset cylinder 409, the extrusion plate 4091 is fixedly connected to the side wall of the detection slide bar 402, a second spring 4092 is fixedly connected to the inner wall of the reset cylinder 409, an auxiliary flushing groove 4093 is provided on the side wall of the reset cylinder 409, an auxiliary flushing piston 4094 is slidably connected in the auxiliary flushing groove 4093, a third spring 4095 is fixedly connected between the auxiliary flushing piston 4094 and the auxiliary flushing groove 4093, an auxiliary flushing pipe 4096 is connected to the side wall of the auxiliary flushing groove 4093, and one end of the auxiliary flushing pipe 4096 away from the auxiliary flushing groove 4093 is connected to the inner cavity of the airflow hose 4082;
[0042] Through the arrangement of the above-mentioned structure, when the detection slide bar 402 slides in the limit slide box 401, its side wall will squeeze the auxiliary piston 4094, causing the auxiliary piston 4094 to retract into the auxiliary groove 4093, thereby compressing the airflow in the auxiliary groove 4093 and allowing the airflow to enter the airflow hose 4082 along the auxiliary pipe 4096, thereby increasing the impulse of the airflow entering the drive box 406, thereby ensuring the rotation effect of the positioning plate 200 and improving the detection efficiency; then when the material moves out of the work station below the mounting frame 300, the toggle rod 405 will rotate out of the area that fits with the detection slide bar 402. At this time, under the rebound action of the second spring 4092, the detection slide bar 402 will be pushed back and reset, and this reciprocating motion does not require manual auxiliary detection, effectively improving the detection efficiency.
[0043] Reference Figure 7, Figure 8 , wherein a fixed plate 600 is fixedly connected to the inner wall of the telescopic sleeve 201, the fixed plate 600 is slidably connected to the side wall of the telescopic sleeve rod 202, a sliding plate 601 is fixedly connected to the side wall of the telescopic sleeve rod 202, the side wall of the sliding plate 601 is slidably connected to the inner wall of the telescopic sleeve 201, an air guide pipe 602 is connected to the side wall of the telescopic sleeve 201, an air guide groove 603 is opened in the inner cavity of the driving rod 4061, the air guide groove 603 is connected to the inner cavity of the driving box 406, and one end of the air guide pipe 602 away from the telescopic sleeve 201 is connected to the air guide groove 603;
[0044] Through the arrangement of the above structure, after the airflow continuously rushes into the driving box 406 to drive the driving blade 4062 to rotate, a part of the airflow will enter the telescopic sleeve 201 along the air guide groove 603 and the air guide tube 602, thereby increasing the air pressure in the telescopic sleeve 201, thereby pushing the sliding plate 601 to move toward the side of the compressed first spring 203, thereby pulling the telescopic sleeve rod 202 to retract, so that the clamping plate 204 fits more closely with the side wall of the material, thereby improving the stability of the material during the rotation detection process.
[0045] Reference Figure 3-Figure 5 , wherein the buffer mechanism 500 comprises a buffer main cylinder 501, the buffer main cylinder 501 is fixedly connected to the side wall of the limit slide box 401, a buffer main rod 502 is slidably connected to the inner wall of the buffer main cylinder 501, the buffer main rod 502 penetrates into the limit slide box 401 and is sleeved with a fourth spring 503, a cleaning nozzle 504 is connected to the side wall of the buffer main cylinder 501, a buffer auxiliary groove 505 is provided on the side wall of the detection slide bar 402, a buffer auxiliary rod 506 is slidably connected to the inner wall of the buffer auxiliary groove 505, a fifth spring 507 is fixedly connected between the buffer auxiliary rod 506 and the buffer auxiliary groove 505, a dustproof tube 508 is connected to the side wall of the visual detection probe 403, and one end of the dustproof tube 508 away from the visual detection probe 403 is connected to the inner cavity of the buffer auxiliary groove 505, wherein the side of the buffer main rod 502 in contact with the buffer auxiliary rod 506 is made of wear-resistant silicone material;
[0046] By setting the above structure, when the second spring 4092 pushes the detection slide rod 402 to move back and reset, under the action of the final thrust inertia, the detection slide rod 402 will rush toward the buffer main rod 502, and the buffer main rod 502 will collide with the buffer auxiliary rod 506. At this time, the buffer main rod 502 will retract into the buffer main cylinder 501, and will squeeze the airflow in the buffer main cylinder 501, so that the airflow is sprayed outward along the cleaning nozzle 504, so as to blow and clean the surface of the material under the cleaning nozzle 504, ensuring that the surface of the material is not covered with dust and impurities that affect visual detection, thereby improving visual inspection. The accuracy of measurement will be improved; and the buffer auxiliary rod 506 will also retract into the buffer auxiliary groove 505, which will squeeze the airflow in the buffer auxiliary groove 505, so that the airflow will blow along the dustproof tube 508 to the inner wall of the end of the visual detection probe 403, thereby cleaning the dust and impurities on the inner wall of the end of the visual detection probe 403, effectively improving the detection effect of the visual detection probe 403, and ensuring the accuracy of the final detection result; and under the buffering effect of the fourth spring 503 and the fifth spring 507, the impact force received by the visual detection probe 403 during rebound reset is effectively reduced, thereby improving the protection effect of the visual detection probe 403.
[0047] Specifically, when the material visual inspection device is working / in use, the following steps are specifically included:
[0048] The material to be inspected is placed on the positioning plate 200 from one side of the transmission frame 100. During the process of placing the material, the side wall of the material will squeeze the clamping plate 204, so that the telescopic sleeve 202 is pulled outward. Then, under the rebound effect of the first spring 203, the material is stably clamped between the three clamping plates 204. Then, the servo motor 103 is operated to drive the positioning plate 200 to the next station. After each station, the servo motor 103 will pause to facilitate material placement and material collection, thereby improving the convenience of the inspection operation.
[0049] When the material enters the station below the mounting frame 300, the synchronization rod 407 will fit exactly with the connecting seat 4063 and be connected with the inclined spray slot 4064. At this time, the servo motor 103 will start again, and the transmission roller 101 will drive the driven shaft 404 to rotate through the pulley group 4041, so that the toggle rod 405 can sweep along the driven shaft 404. When the toggle rod 405 rotates to the upper side, it will fit with the side wall of the detection slide bar 402, and thereby push the detection slide bar 402 to slide in the limit slide box 401, thereby carrying out visual detection. The probe 403 moves synchronously. At the same time, during the rotation of the driven shaft 404, the airflow blade 4081 in the airflow box 408 will also be driven to rotate, thereby generating airflow thrust in the airflow box 408, and transmitting the thrust to the synchronization rod 407 through the airflow hose 4082. At this time, the synchronization rod 407 is connected to the oblique nozzle slot 4064. Therefore, the airflow thrust will enter the drive box 406 along the oblique nozzle slot 4064 and impact the drive blade 4062, thereby pushing the drive blade 4062 to rotate. The driving rod 4061 drives the positioning plate 200 to rotate, so that the material rotates during the movement of the material, and the visual detection probe 403 moves synchronously with the material at this time, so as to achieve a comprehensive detection of the material around, effectively improve the detection effect, and ensure the qualified rate of the material; and in the process of the detection slide bar 402 sliding in the limit slide box 401, its side wall will also squeeze the auxiliary piston 4094, so that the auxiliary piston 4094 retracts into the auxiliary groove 4093, thereby compressing the auxiliary groove 4094. 093, and make the airflow enter the airflow hose 4082 along the auxiliary flushing pipe 4096, thereby increasing the airflow impulse entering the driving box 406, thereby ensuring the rotation effect of the positioning plate 200 and improving the detection efficiency; then when the material moves out of the station below the mounting frame 300, the toggle rod 405 will rotate out of the area that fits the detection slide bar 402. At this time, under the rebound effect of the second spring 4092, the detection slide bar 402 will be pushed back to reset, and this reciprocating movement does not require manual auxiliary detection, which effectively improves the detection efficiency;
[0050] After the airflow continuously rushes into the driving box 406 to drive the driving blade 4062 to rotate, a part of the airflow will enter the telescopic sleeve 201 along the air guide groove 603 and the air guide tube 602, thereby increasing the air pressure in the telescopic sleeve 201, thereby pushing the sliding plate 601 to move toward the side of the compressed first spring 203, thereby pulling the telescopic sleeve rod 202 to retract, so that the clamping plate 204 fits more closely with the side wall of the material, thereby improving the stability of the material during the rotation detection process;
[0051] When the second spring 4092 pushes the detection slide rod 402 to move back and reset, under the action of the final thrust inertia, the detection slide rod 402 will rush toward the buffer main rod 502. At this time, the buffer main rod 502 will collide with the buffer auxiliary rod 506. Under this collision force, the buffer main rod 502 and the buffer auxiliary rod 506 will retract into the buffer main tube 501 and the buffer auxiliary groove 505 respectively. When the buffer main rod 502 retracts into the buffer main tube 501, it will squeeze the airflow in the buffer main tube 501, so that the airflow will be sprayed outward along the cleaning nozzle 504, thereby The material surface below the cleaning nozzle 504 is cleaned by blowing air to ensure that the material surface is not covered by dust and impurities that affect visual detection, thereby improving the accuracy of visual detection. When the buffer auxiliary rod 506 retracts into the buffer auxiliary groove 505, the airflow in the buffer auxiliary groove 505 will be squeezed, so that the airflow blows along the dustproof tube 508 toward the inner wall of the end of the visual detection probe 403, thereby cleaning the dust and impurities on the inner wall of the end of the visual detection probe 403, effectively improving the detection effect of the visual detection probe 403 and ensuring the accuracy of the final detection result.
[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A material visual inspection device, comprising a transmission frame (100), It is characterized in that Both sides of the transmission frame (100) are rotatably connected to transmission rollers (101), the side walls of the transmission rollers (101) are drivingly connected to transmission belts (102), the side walls of the transmission frame (100) are fixedly connected to servo motors (103), the output end of the servo motor (103) is fixedly connected to the end of the transmission roller (101), the outer side surface of the transmission belt (102) is rotatably connected to a positioning plate (200), the side wall of the positioning plate (200) is fixedly connected to a telescopic sleeve (201), the inner wall of the telescopic sleeve (201) is slidably connected to a telescopic sleeve rod (202), and the telescopic sleeve rod (202) is fixedly connected to the outer side surface of the transmission belt (102). 02) A first spring (203) is fixedly connected between the side wall and the telescopic sleeve (201), a clamping plate (204) is fixedly connected to the end of the telescopic sleeve rod (202), and the side wall of the transmission frame (100) is fixedly connected to the mounting frame (300), and also includes a detection component (400) and a buffer mechanism (500), wherein the detection component (400) is arranged on the side wall of the mounting frame (300) for performing a comprehensive detection of the material; the buffer mechanism (500) is arranged on the detection component (400) for resetting and buffering the detection component (400); The detection assembly (400) comprises a limit slide box (401), the limit slide box (401) is fixedly connected to the side wall of the mounting frame (300), the inner wall of the limit slide box (401) is slidably connected to a detection slide bar (402), a side of the detection slide bar (402) close to the transmission belt (102) is fixedly connected to a visual detection probe (403), the side wall of the mounting frame (300) is rotatably connected to a driven shaft (404), the side wall of the driven shaft (404) is fixedly connected to a toggle rod (405), the toggle rod (405) is movably fitted with the side wall of the detection slide bar (402), and the driven shaft (404) is transmission-connected to the transmission roller (101) via a pulley group (4041); The inner side surface of the transmission belt (102) is fixedly connected to a driving box (406); the bottom of the positioning plate (200) is fixedly connected to a driving rod (4061); the driving rod (4061) penetrates into the driving box (406) and is fixedly connected to a driving blade (4062); the side wall of the driving box (406) is fixedly connected to a connecting seat (4063); an oblique spraying slot (4064) is provided in the connecting seat (4063); the side wall of the visual detection probe (403) is fixedly connected to a synchronization rod (407); the synchronization rod (407) One end away from the visual detection probe (403) is fitted with and connected to the connecting seat (4063); an airflow box (408) is fixedly connected to the side wall of the mounting frame (300); an airflow blade (4081) is rotatably connected inside the airflow box (408); the rotating shaft of the airflow blade (4081) is fixedly connected to the end of the driven rotating shaft (404); an airflow hose (4082) is fixedly connected to the side wall of the airflow box (408); and one end of the airflow hose (4082) away from the airflow box (408) is connected to the inner cavity of the synchronization rod (407); The side wall of the mounting frame (300) is fixedly connected with a reset cylinder (409), the inner wall of the reset cylinder (409) is slidably connected with an extrusion plate (4091), the extrusion plate (4091) is fixedly connected with the side wall of the detection slide bar (402), the inner wall of the reset cylinder (409) is fixedly connected with a second spring (4092), the side wall of the reset cylinder (409) is provided with an auxiliary flushing groove (4093), an auxiliary flushing piston (4094) is slidably connected in the auxiliary flushing groove (4093), a third spring (4095) is fixedly connected between the auxiliary flushing piston (4094) and the auxiliary flushing groove (4093), the side wall of the auxiliary flushing groove (4093) is connected with an auxiliary flushing pipe (4096), and the end of the auxiliary flushing pipe (4096) away from the auxiliary flushing groove (4093) is connected with the inner cavity of the airflow hose (4082); The buffer mechanism (500) comprises a buffer main cylinder (501), the buffer main cylinder (501) is fixedly connected to the side wall of the limit sliding box (401), the inner wall of the buffer main cylinder (501) is slidably connected with a buffer main rod (502), the buffer main rod (502) penetrates into the limit sliding box (401) and is sleeved with a fourth spring (503), and the side wall of the buffer main cylinder (501) is connected to a cleaning nozzle (504); The side wall of the detection slide bar (402) is provided with a buffer auxiliary groove (505), the inner wall of the buffer auxiliary groove (505) is slidably connected with a buffer auxiliary rod (506), a fifth spring (507) is fixedly connected between the buffer auxiliary rod (506) and the buffer auxiliary groove (505), and the side wall of the visual detection probe (403) is connected with a dustproof tube (508), and one end of the dustproof tube (508) away from the visual detection probe (403) is connected to the inner cavity of the buffer auxiliary groove (505).
2. A material visual inspection device according to claim 1, It is characterized in that The axis of the driven rotating shaft (404) deviates from the central axis of the limiting sliding box (401), and the distance that the toggle rod (405) sweeps and pushes the detection sliding bar (402) is less than the maximum sliding length of the detection sliding bar (402) in the limiting sliding box (401).
3. A material visual inspection device according to claim 2, It is characterized in that Anti-blocking grooves (1011) are provided in the middle of the transmission rollers (101) on both sides, and the inner dimensions of the anti-blocking grooves (1011) are larger than the outer dimensions of the drive box (406).
4. A material visual inspection device according to claim 3, It is characterized in that The inner wall of the telescopic sleeve (201) is fixedly connected to a fixing plate (600), the fixing plate (600) is slidably connected to the side wall of the telescopic sleeve rod (202), the side wall of the telescopic sleeve rod (202) is fixedly connected to a sliding plate (601), the side wall of the sliding plate (601) is slidably connected to the inner wall of the telescopic sleeve (201), the side wall of the telescopic sleeve (201) is connected to an air guide pipe (602), the inner cavity of the driving rod (4061) is provided with an air guide groove (603), the air guide groove (603) is connected to the inner cavity of the driving box (406), and one end of the air guide pipe (602) away from the telescopic sleeve (201) is connected to the air guide groove (603).
5. A method for using a material visual inspection device as claimed in claim 4, It is characterized in that The specific steps include: S1, placing the material from one side of the transmission frame (100) onto the positioning plate (200), using the side wall of the material to press the clamping plate (204), so that the telescopic sleeve (202) is pulled outward, and then under the rebound effect of the first spring (203), the material is stably clamped between the three clamping plates (204); S2, the driven shaft (404) drives the toggle rod (405) to sweep along the driven shaft (404), thereby pushing the detection slide bar (402) to slide in the limit slide box (401), thereby moving the visual detection probe (403) synchronously, and the driven shaft (404) will also drive the airflow blade (4081) to rotate, and generate airflow thrust in the airflow box (408), thereby pushing the driving blade (4062) to rotate, so that the positioning plate (200) drives the material to rotate, and realizes comprehensive detection of the material around; S3, by charging air into the telescopic sleeve (201) along the air guide groove (603) and the air guide pipe (602), the air pressure in the telescopic sleeve (201) is increased, thereby pushing the sliding plate (601) to move toward the side of the compressed first spring (203), thereby pulling the telescopic sleeve rod (202) to retract, so that the clamping plate (204) is more closely attached to the side wall of the material; S4. Through the collision and contact between the buffer main rod (502) and the buffer auxiliary rod (506), the two are retracted into the buffer main tube (501) and the buffer auxiliary groove (505) respectively, so that the air flow is blown toward the surface of the material and the side wall of the visual detection probe (403) respectively, so as to blow off the attached dust and impurities.
