Carbon steel glass cabinet assembly line and assembly process
By using a carbon steel glass cabinet assembly line and assembly process, and combining conveyor belts, honeycomb blocks, corrugated partitions, and electric suction cups, automated positioning and protection of glass panels have been achieved, solving the problem of easy damage during transportation and improving assembly quality and efficiency.
Patent Information
- Application Number
- CN202311501866.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-10
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2043-11-10
AI Technical Summary
Carbon steel glass cabinets are prone to damage during transportation, manual handling increases labor costs, and assembly quality is difficult to guarantee.
An assembly line and process for carbon steel glass cabinets were designed. By combining conveyor belt transportation, honeycomb block and corrugated partition filling, electric suction cup and clamping module, the automated positioning and protection of glass panels are achieved.
It improves the integrity and assembly quality of glass panels during transportation, reduces manual operation time, lowers economic costs, and enhances assembly efficiency and safety.
Smart Images

Figure CN117600792B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of carbon steel glass cabinet assembly technology, specifically to a carbon steel glass cabinet assembly production line and assembly process. Background Technology
[0002] A carbon steel glass cabinet is a type of furniture typically composed of carbon steel and glass. Carbon steel is a sturdy and durable metal material often used to make furniture frames and supporting structures, while glass is used to make cabinet doors and sides. Carbon steel glass cabinets are commonly used for storing and displaying items such as books, tableware, and collectibles.
[0003] When packaging and transporting glass sheets in carbon steel glass cabinets, they are easily damaged by collisions during transit. Protective measures need to be taken during packaging to reduce the impact of collisions and ensure the integrity of the glass sheets. Anti-collision materials need to be filled inside the packaging box of the glass sheets.
[0004] The packaging of glass sheets involves multiple assembly line processes, requiring manual handling, which increases the time consumption of workers and the labor consumption of assembling carbon steel glass cabinets. At the same time, larger glass sheets are prone to collisions during transportation, affecting the packaging quality of the carbon steel glass cabinet assembly. Therefore, this paper provides a carbon steel glass cabinet assembly production line and assembly process. Summary of the Invention
[0005] The purpose of this invention is to provide a carbon steel glass cabinet assembly line and assembly process to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution:
[0007] A carbon steel glass cabinet assembly process includes the following steps:
[0008] S1. Container preparation;
[0009] S2, Placement frame;
[0010] S3, Installation of accessories;
[0011] S4. Place the glass plate;
[0012] S5, Encapsulation box.
[0013] Step S1 includes the following specific steps:
[0014] S101. Assemble the floor box and ceiling box by splicing the cardboard of the floor box and ceiling box together, and reinforce the joints at the same time.
[0015] S102. Place the earthen box on the conveyor belt and start the conveyor belt to transport the earthen box.
[0016] Step S2 includes the following specific steps:
[0017] S201. Fill the inside of the ground box from step S102 with honeycomb blocks. Place the honeycomb blocks at equal intervals and in a regular manner inside the ground box so that the honeycomb blocks can buffer the impact.
[0018] S202. Assembled glass cabinet frame to avoid collision and wear caused by scattered frames, forming an overall frame with a certain compressive strength.
[0019] S203. Place the frame from S202 onto the honeycomb block from step S201;
[0020] S204. Fill the frame of S203 with honeycomb blocks. By sandwiching the honeycomb blocks, the frame and the honeycomb blocks, fix the position of the frame inside the box and reduce the shaking of the frame during transportation.
[0021] Step S3 includes the following specific steps:
[0022] S301. Place corrugated partitions in the honeycomb blocks of S204 to fill the honeycomb blocks. The corrugated partitions and honeycomb blocks form a partition layer to reduce the impact of the bottom frame on the upper layer.
[0023] S302. Place the accessory on the honeycomb block in S301 and fix the position of the accessory by the honeycomb block;
[0024] Step S4 includes the following specific steps:
[0025] S401. Attach strip-shaped gaskets to the frame of the glass plate and EVA gaskets to the top and bottom surfaces of the glass plate to enhance the impact resistance of the glass plate and ensure its integrity.
[0026] S402. Place corrugated partitions and fill honeycomb blocks inside the ground box from step S302 to avoid the influence of accessories on the glass plate.
[0027] S403. Place the glass plate from S401 onto the honeycomb block from step S402 to fix the position of the glass plate.
[0028] S404. Fill the honeycomb block into the glass plate of S403, so that the honeycomb block and the glass plate form a sandwich structure, which protects the glass plate and reduces the impact of impact.
[0029] Step S5 includes the following specific steps:
[0030] S501. Install the top box cover from step S101 onto the bottom box from step S404. The compression strength of the box is enhanced by the interlocking structure of the top box and the bottom box.
[0031] S502. Seal the enclosure by gluing, and fix the top box and the bottom box by gluing.
[0032] A carbon steel glass cabinet assembly line includes a conveyor belt, a cabinet, glass panels, and strip pads.
[0033] The carbon steel glass cabinet assembly line includes a storage platform and a clamping module.
[0034] A box is horizontally placed on the upper surface of the conveyor belt. The storage platform is horizontally placed on one side of the conveyor belt. Several glass plates are stacked on the upper surface of the storage platform. The strip-shaped pad is located on the side of the glass plate closest to the conveyor belt. The crossbeam frame includes a support frame and a linear motion module. The support frame is horizontally placed on one side of the storage platform. The linear motion module is located on the top of the support frame. The linear motion module includes a guide rail, a one-way lead screw, and a drive motor. The output shaft of the drive motor is fixedly connected to one end of the one-way lead screw. The one-way lead screw is connected to the inner wall of the guide rail. The top of the clamping module is connected to the linear motion module through the guide rail. The clamping module moves horizontally on the top of the storage platform and the conveyor belt through the linear motion module.
[0035] The clamping module includes a sliding clamp plate, which engages with the guide rail in the linear motion module. The sliding clamp plate has a threaded through hole, which connects to a one-way lead screw in the linear motion module. A primary hydraulic cylinder is vertically mounted at the bottom of the sliding clamp plate, and a positioning baffle is located at the bottom of the primary hydraulic cylinder. By activating the drive motor in the linear motion module, the one-way lead screw rotates, causing the sliding clamp plate to move linearly along the guide rail. Simultaneously, by extending and retracting the primary hydraulic cylinder at the bottom of the sliding clamp plate, the bottom of the clamping module is raised and lowered, adjusting the position of the clamping module, improving its mobility, and increasing the assembly efficiency of the carbon steel glass cabinet.
[0036] A secondary hydraulic cylinder is vertically mounted at the bottom of the positioning baffle. An electric suction cup is located at the bottom of the secondary hydraulic cylinder and is connected to the surface of the glass plate. By cooperating with the primary hydraulic cylinder, the height of the electric suction cup at the bottom of the secondary hydraulic cylinder is controlled. The electric suction cup adheres to the glass plate, utilizing its smooth surface for clamping. This avoids uneven force during clamping, preventing damage to the edges and corners of the glass plate and improving the safety of glass plate transport.
[0037] A rotating rod is installed at one end of the secondary hydraulic cylinder near the positioning baffle. A movable side plate is provided at the end of the rotating rod away from the secondary hydraulic cylinder. A spring sleeve is installed at the bottom end of the rotating rod. The bottom end of the spring sleeve is hinged to the bottom end of the secondary hydraulic cylinder. The top of the movable side plate is engaged with the positioning baffle. A crossbar is engaged at the bottom of the movable side plate. Fixed curved plates and movable curved plates are symmetrically arranged at both ends of the crossbar. Rollers are provided at the bottom of both the fixed curved plates and the movable curved plates. By extending the secondary hydraulic cylinder, the rotating rod and spring sleeve rod are driven to deflect synchronously. This causes one end of the rotating rod to slide the movable side plate along the bottom of the positioning baffle. At the same time, the movable side plate drives the crossbar to move inward. The two ends of the crossbar drive the rollers to move horizontally synchronously through the fixed curved plate and the movable curved plate. This causes the rollers at the bottom of the fixed curved plate and the movable curved plate to clamp and abut against the four corners of the glass plate. Meanwhile, the spring sleeve rod retracts when the rollers are abutted, buffering the pressure on the edge of the glass plate. This limits the adsorption position of the electric suction cup at the bottom of the secondary hydraulic cylinder and the glass plate, making the relative position of the glass plate and the electric suction cup uniform and improving the precision of the glass plate clamping.
[0038] A regulating hydraulic rod is provided on the side of the movable side plate away from the rotating rod. A strip-shaped groove is opened on one side of the movable side plate, and the bottom end of the regulating hydraulic rod is connected to the crossbar through the strip-shaped groove. By regulating the extension and retraction of the hydraulic rod, the crossbar is driven to move up and down along one side of the movable side plate, adjusting the height of the fixed curved plate and the movable curved plate at both ends of the crossbar. During the process of the glass plate being picked up and transferred by the electric suction cup, by adjusting the fixed curved plate and the movable curved plate to the same height as the glass plate, the fixed curved plate and the movable curved plate can protect the edge of the glass plate and prevent the corners of the glass plate from colliding with the outside world.
[0039] Both the fixed and movable curved plates are equipped with locking blocks at their tops, which engage with one side of a crossbar via these blocks. The crossbar contains a bidirectional lead screw and a power motor. The output shaft of the power motor is fixedly connected to one end of the bidirectional lead screw. The fixed and movable curved plates are threadedly connected to both ends of the bidirectional lead screw via locking blocks. The power motor drives the bidirectional lead screw to rotate, causing the fixed and movable curved plates at both ends to move in opposite directions, ensuring equal movement distances and improving the positioning effect of the fixed and movable curved plates for clamping the glass plate. This facilitates clamping glass plates of various sizes and enhances the applicability of the fixed and movable curved plates. When attaching strip-shaped gaskets to the edges of the glass plate, the rollers at the bottom of the fixed and movable curved plates are adjusted to the same height as the glass plate. By retracting the secondary hydraulic cylinder, the rollers at the bottom of the fixed and movable curved plates assist in clamping the strip-shaped gaskets at the corners of the glass plate, preventing them from falling off.
[0040] Two crossbars are provided, symmetrically arranged about the horizontal centerline of the positioning baffle. The fixed curved plate is L-shaped, with rollers at both ends. The upper surface of the movable curved plate has a rotating shaft, which is movably connected to the clamping block via the rotating shaft. An angle sensor is provided at the connection between the clamping block and the rotating shaft. A pressure sensor is provided on the outer wall of the rollers. The movable curved plate is cross-shaped, with four rollers at its bottom, equidistantly distributed in a ring about the center point of the movable curved plate. During the clamping of the glass plate, the secondary hydraulic cylinder retracts, simultaneously moving the fixed and movable curved plates inward. The rollers at the bottom of the fixed and movable curved plates engage with the edge of the glass plate, correcting the clamping position. Because the movable curved plate is cross-shaped, and the rollers at its bottom are equidistantly arranged in a ring, the angle sensor at the top of the movable curved plate senses the deflection angle, and the pressure sensor on the outer wall of the rollers detects the corner angle of the glass plate, checking the quality of the glass plate, screening out defective products, and improving the production quality of the assembly.
[0041] Compared with the prior art, the beneficial effects achieved by the present invention are:
[0042] 1. The design of the enclosure, storage platform, crossbeam frame, clamping modules, and strip pads improves the stability of the glass panels inside the enclosure, ensuring their integrity during transportation. The use of corrugated partitions and honeycomb blocks reduces the impact of collisions on the glass panels, enhancing the enclosure's anti-collision capabilities. Layered placement of the glass panels, frames, and accessories prevents collisions and wear between them, improving the assembly quality of the carbon steel glass cabinet and enhancing the device's safety.
[0043] 2. By setting up a storage platform, crossbeam frame, clamping module, and strip pads, the operation time of the staff is shortened, the labor consumption of glass cabinet assembly is reduced, the automation level of the device is improved, material damage caused by manual handling is avoided, and the economic consumption of glass cabinet assembly is reduced. By using clamping modules in conjunction with the crossbeam frame, fragile glass plates are automatically transferred, improving the working efficiency of the device.
[0044] 3. By setting up clamping modules and crossbeam frames, the precision of glass cabinet assembly by this device is improved. Through the cooperation of movable curved plates, fixed curved plates and rollers, the glass plates to be clamped are assisted in positioning, ensuring that the position of the glass plate when placed matches the position of the cabinet. This allows the glass plate to fit well against the inner wall of the cabinet, while avoiding collisions during transportation, ensuring the integrity of the glass plate, and further improving the assembly quality of carbon steel glass cabinets by this device. Attached Figure Description
[0045] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0046] Figure 1 This is a flowchart of the carbon steel glass cabinet assembly process of the present invention;
[0047] Figure 2 This is a schematic diagram of the carbon steel glass cabinet assembly line structure of the present invention;
[0048] Figure 3 This is a top view of the carbon steel glass cabinet assembly line of the present invention;
[0049] Figure 4 This is a front view structural diagram of the carbon steel glass cabinet assembly line of the present invention;
[0050] Figure 5 This is a side view of the carbon steel glass cabinet assembly line of the present invention;
[0051] Figure 6 This is a schematic diagram of the clamping module structure of the present invention;
[0052] Figure 7 This is a front cross-sectional view of the clamping module of the present invention;
[0053] Figure 8 This is a side view of the clamping module of the present invention;
[0054] Figure 9 This is a top view of the clamping module of the present invention;
[0055] Figure 10 This is a schematic diagram of the connection structure between the movable curved plate and the angle sensor of the present invention.
[0056] In the picture:
[0057] 1. Conveyor belt;
[0058] 2. Box body;
[0059] 3. Storage platform;
[0060] 4. Glass plate;
[0061] 5. Crossbeam frame; 501. Support frame; 502. Linear motion module;
[0062] 6. Clamping module; 601. Sliding clamping plate; 602. Primary hydraulic cylinder; 603. Positioning baffle; 604. Secondary hydraulic cylinder; 605. Rotating rod; 606. Movable side plate; 607. Spring sleeve rod; 608. Electric suction cup; 609. Adjusting hydraulic rod; 6010. Crossbar; 6011. Fixed curved plate; 6012. Movable curved plate; 6013. Roller; 6014. Clamping block; 6015. Rotating shaft; 6016. Angle sensor; 6017. Pressure sensor
[0063] 7. Strip gasket. Detailed Implementation
[0064] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0065] Please see Figures 1-10 The present invention provides the following technical solution:
[0066] A carbon steel glass cabinet assembly process includes the following steps:
[0067] S1. Container preparation;
[0068] S2, Placement frame;
[0069] S3, Installation of accessories;
[0070] S4. Place the glass plate;
[0071] S5, Encapsulation box.
[0072] Step S1 includes the following specific steps:
[0073] S101. Assemble the floor box and ceiling box by splicing the cardboard of the floor box and ceiling box together, and reinforce the joints at the same time.
[0074] S102. Place the earthen box on the conveyor belt and start the conveyor belt to transport the earthen box.
[0075] Step S2 includes the following specific steps:
[0076] S201. Fill the inside of the ground box from step S102 with honeycomb blocks. Place the honeycomb blocks at equal intervals and in a regular manner inside the ground box so that the honeycomb blocks can buffer the impact.
[0077] S202. Assembled glass cabinet frame to avoid collision and wear caused by scattered frames, forming an overall frame with a certain compressive strength.
[0078] S203. Place the frame from S202 onto the honeycomb block from step S201;
[0079] S204. Fill the frame of S203 with honeycomb blocks. By sandwiching the honeycomb blocks, the frame and the honeycomb blocks, fix the position of the frame inside the box and reduce the shaking of the frame during transportation.
[0080] Step S3 includes the following specific steps:
[0081] S301. Place corrugated partitions in the honeycomb blocks of S204 to fill the honeycomb blocks. The corrugated partitions and honeycomb blocks form a partition layer to reduce the impact of the bottom frame on the upper layer.
[0082] S302. Place the accessory on the honeycomb block in S301 and fix the position of the accessory by the honeycomb block;
[0083] Step S4 includes the following specific steps:
[0084] S401. Attach strip-shaped gaskets to the frame of the glass plate and EVA gaskets to the top and bottom surfaces of the glass plate to enhance the impact resistance of the glass plate and ensure its integrity.
[0085] S402. Place corrugated partitions and fill honeycomb blocks inside the ground box from step S302 to avoid the influence of accessories on the glass plate.
[0086] S403. Place the glass plate from S401 onto the honeycomb block from step S402 to fix the position of the glass plate.
[0087] S404. Fill the honeycomb block into the glass plate of S403, so that the honeycomb block and the glass plate form a sandwich structure, which protects the glass plate and reduces the impact of impact.
[0088] Step S5 includes the following specific steps:
[0089] S501. Install the top box cover from step S101 onto the bottom box from step S404. The compression strength of the box is enhanced by the interlocking structure of the top box and the bottom box.
[0090] S502. Seal the enclosure by gluing, and fix the top box and the bottom box by gluing.
[0091] A carbon steel glass cabinet assembly line includes a conveyor belt (1), a cabinet (2), a glass plate (4), and strip pads (7);
[0092] The carbon steel glass cabinet assembly line includes a storage platform 3 and a clamping module 6.
[0093] A box 2 is placed horizontally on the upper surface of the conveyor belt 1. A storage platform 3 is placed horizontally on one side of the conveyor belt 1. A glass plate 4 is stacked on the upper surface of the storage platform 3. Several glass plates 4 are provided. A strip pad 7 is located on the side of the glass plate 4 close to the conveyor belt 1. The crossbeam frame 5 includes a support frame 501 and a linear motion module 502. The support frame 501 is horizontally set on one side of the storage platform 3. The linear motion module 502 is set on the top of the support frame 501. The linear motion module 502 includes a guide rail, a one-way screw, and a drive motor. The output shaft of the drive motor is fixedly connected to one end of the one-way screw. The one-way screw is connected to the inner wall of the guide rail. The top of the clamping module 6 is connected to the linear motion module 502 through the guide rail. The clamping module 6 moves horizontally on the top of the storage platform 3 and the conveyor belt 1 through the linear motion module 502.
[0094] The clamping module 6 includes a sliding clamping plate 601, which engages with the guide rail in the linear motion module 502. The sliding clamping plate 601 has a threaded through hole, which connects to a one-way lead screw in the linear motion module 502. A primary hydraulic cylinder 602 is vertically mounted at the bottom of the sliding clamping plate 601, and a positioning baffle 603 is located at the bottom of the primary hydraulic cylinder 602. By activating the drive motor in the linear motion module 502, the one-way lead screw rotates, causing the sliding clamping plate 601 to move linearly along the guide rail. Simultaneously, by extending and retracting the primary hydraulic cylinder 602 at the bottom of the sliding clamping plate 601, the bottom of the clamping module 6 is raised and lowered, adjusting its position and improving its mobility, thus increasing the assembly efficiency of the carbon steel glass cabinet.
[0095] A secondary hydraulic cylinder 604 is vertically mounted at the bottom of the positioning baffle 603. An electric suction cup 608 is located at the bottom of the secondary hydraulic cylinder 604 and is connected to the surface of the glass plate 4. Through the cooperation of the secondary hydraulic cylinder 604 and the primary hydraulic cylinder 602, the height of the electric suction cup 608 at the bottom of the secondary hydraulic cylinder 604 is controlled. The electric suction cup 608 adsorbs the glass plate 4, utilizing the smooth surface of the glass plate 4 for clamping. This avoids uneven force during clamping, preventing pressure damage to the edges and corners of the glass plate 4 and improving the safety of transporting the glass plate 4.
[0096] A rotating rod 605 is installed at one end of the secondary hydraulic cylinder 604 near the positioning baffle 603. A movable side plate 606 is provided at the end of the rotating rod 605 away from the secondary hydraulic cylinder 604. A spring sleeve rod 607 is installed at the bottom end of the rotating rod 605. The bottom end of the spring sleeve rod 607 is hinged to the bottom end of the secondary hydraulic cylinder 604. The top of the movable side plate 606 is engaged with the positioning baffle 603. A crossbar 6010 is engaged at the bottom of the movable side plate 606. Fixed curved plates 6011 and movable curved plates 6012 are symmetrically arranged at both ends of the crossbar 6010. Rollers 6013 are provided at the bottom of both the fixed curved plates 6011 and the movable curved plates 6012. By extending the secondary hydraulic cylinder 604, the rotating rod 605 and the spring sleeve rod 607 are driven to deflect synchronously, causing one end of the rotating rod 605 to drive the movable side plate 606 to slide along the bottom of the positioning baffle 603. At the same time, the movable side plate 606 drives the crossbar 6010 to move inward. The two ends of the crossbar 6010 drive the roller 6013 to move horizontally through the fixed curved plate 6011 and the movable curved plate 6012. This causes the roller 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 to clamp and abut against the four corners of the glass plate 4. At the same time, the spring sleeve rod 607 retracts when the roller 6013 is abutted, which buffers the compression on the edge of the glass plate 4 and limits the adsorption position of the electric suction cup 608 at the bottom of the secondary hydraulic cylinder 604 and the glass plate 4, so that the relative position of the glass plate 4 and the electric suction cup 608 is unified, improving the clamping precision of the glass plate 4.
[0097] A regulating hydraulic rod 609 is provided on the side of the movable side plate 606 away from the rotating rod 605. A strip-shaped groove is opened on one side of the movable side plate 606, and the bottom end of the regulating hydraulic rod 609 is connected to the crossbar 6010 through the strip-shaped groove. By regulating the extension and retraction of the hydraulic rod 609, the crossbar 6010 is driven to move up and down along one side of the movable side plate 606. The height of the fixed curved plate 6011 and the movable curved plate 6012 at both ends of the crossbar 6010 is adjusted. During the process of the electric suction cup 608 adsorbing and transferring the glass plate 4, by adjusting the fixed curved plate 6011 and the movable curved plate 6012 to the same height as the glass plate 4, the fixed curved plate 6011 and the movable curved plate 6012 can protect the edge of the glass plate 4 and prevent the corner of the glass plate from colliding with the outside world.
[0098] Both the fixed curved plate 6011 and the movable curved plate 6012 are equipped with a locking block 6014 at their tops. The tops of both the fixed curved plate 6011 and the movable curved plate 6012 are engaged with one side of the crossbar 6010 through the locking block 6014. The crossbar 6010 is equipped with a bidirectional lead screw and a power motor inside. The output shaft of the power motor is fixedly connected to one end of the bidirectional lead screw. The fixed curved plate 6011 and the movable curved plate 6012 are respectively threaded to both ends of the bidirectional lead screw through the locking block 6014. The bidirectional lead screw is driven by a power motor to rotate, causing the fixed curved plate 6011 and the movable curved plate 6012 at both ends of the bidirectional lead screw to move in opposite directions. This ensures that the moving distances of the fixed curved plate 6011 and the movable curved plate 6012 are equal, improving the positioning effect of the fixed curved plate 6011 and the movable curved plate 6012 in clamping the glass plate 4. This facilitates the clamping of glass plates 4 of various sizes and improves the applicability of the fixed curved plate 6011 and the movable curved plate 6012. When attaching the strip gasket 7 to the edge of the glass plate 4, the rollers 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 are adjusted to the same height as the glass plate 4. By retracting the secondary hydraulic cylinder 604, the rollers 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 provide auxiliary clamping for the strip gasket 7 at the corner of the glass plate 4, preventing the strip gasket 7 from falling off.
[0099] Two crossbars 6010 are provided, and the crossbars 6010 are symmetrically arranged about the horizontal center line of the positioning baffle 603. The fixed curved plate 6011 is L-shaped, and rollers 6013 are provided at both ends of the fixed curved plate 6011. The upper surface of the movable curved plate 6012 is provided with a rotating shaft 6015. The movable curved plate 6012 is movably connected to the locking block 6014 through the rotating shaft 6015. An angle sensor 6016 is provided at the connection between the locking block 6014 and the rotating shaft 6015. A pressure sensor 6017 is provided on the outer wall of the rollers 6013. The movable curved plate 6012 is cross-shaped, and four rollers 6013 are provided at the bottom of the movable curved plate 6012. The rollers 6013 are distributed equidistantly in a ring about the center point of the movable curved plate 6012. During the clamping process of glass plate 4, the secondary hydraulic cylinder 604 is retracted, which simultaneously drives the fixed curved plate 6011 and the movable curved plate 6012 to move inward. The rollers 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 fit against the edge of the glass plate 4 to correct the clamping position of the glass plate 4. Since the movable curved plate 6012 is set in a cross shape, the rollers 6013 at the bottom of the movable curved plate 6012 are arranged in a ring at equal intervals. The angle sensor 6016 at the top of the movable curved plate 6012 senses the deflection angle, and at the same time, the pressure sensor 6017 on the outer wall of the rollers 6013 detects the corner angle of the glass plate 4 to check the quality of the glass plate 4, screen out defective products, and improve the production quality of assembly.
[0100] Working principle of the invention:
[0101] First, prepare the cabinet 2, assemble the top and bottom boxes, then place the assembled bottom box on the conveyor belt 1 for conveying, fill the inside of the bottom box with honeycomb blocks, then put in the assembled frame, fill the surface of the frame with honeycomb blocks, then place the corrugated partition on the honeycomb blocks, fill the surface of the corrugated partition with honeycomb blocks, then put in the accessories, the accessories are placed between the honeycomb blocks, then place the corrugated partition with the honeycomb blocks as support, fill the honeycomb blocks, and then transfer and process the glass plate 4 through the carbon steel glass cabinet assembly line;
[0102] The glass plate 4 is placed on the platform 3. The drive motor in the linear motion module 502 is activated to drive the one-way screw to rotate, so that the sliding plate 601 moves linearly along the guide rail. At the same time, the first-stage hydraulic cylinder 602 at the bottom of the sliding plate 601 is used to control the bottom of the clamping module 6 to rise and fall, adjust the position of the clamping module 6, improve the mobility of the clamping module 6, and clamp the glass plate 4 by lowering the clamping module 6.
[0103] In the clamping module 6, the secondary hydraulic cylinder 604 and the primary hydraulic cylinder 602 cooperate to control the height of the electric suction cup 608 at the bottom of the secondary hydraulic cylinder 604. The electric suction cup 608 adsorbs the glass plate 4, and the smooth surface of the glass plate 4 is used to clamp and adsorb the glass plate 4.
[0104] While the secondary hydraulic cylinder 604 extends, it drives the rotating rod 605 and the spring sleeve rod 607 to deflect synchronously. This causes one end of the rotating rod 605 to drive the movable side plate 606 to slide along the bottom of the positioning baffle 603. At the same time, the movable side plate 606 drives the crossbar 6010 to move inward. The two ends of the crossbar 6010 drive the roller 6013 to move horizontally through the fixed curved plate 6011 and the movable curved plate 6012. This causes the roller 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 to clamp and abut against the four corners of the glass plate 4. Meanwhile, the spring sleeve rod 607 retracts when the roller 6013 is abutted, which buffers the pressure on the edge of the glass plate 4 and limits the adsorption position of the electric suction cup 608 at the bottom of the secondary hydraulic cylinder 604 and the glass plate 4, so that the relative positions of the adsorption positions of the glass plate 4 and the electric suction cup 608 are unified.
[0105] By adjusting the extension and retraction of the hydraulic rod 609, the crossbar 6010 is driven to move up and down along one side of the movable side plate 606. The height of the fixed curved plate 6011 and the movable curved plate 6012 at both ends of the crossbar 6010 is adjusted. During the process of the electric suction cup 608 adsorbing and transferring the glass plate 4, by adjusting the fixed curved plate 6011 and the movable curved plate 6012 to the same height as the glass plate 4, the fixed curved plate 6011 and the movable curved plate 6012 can protect the edge of the glass plate 4.
[0106] The bidirectional lead screw is driven by a power motor to rotate, which causes the fixed curved plate 6011 and the movable curved plate 6012 at both ends of the bidirectional lead screw to move in opposite directions, ensuring that the moving distance of the fixed curved plate 6011 and the movable curved plate 6012 is equal, improving the positioning effect of the fixed curved plate 6011 and the movable curved plate 6012 on the glass plate 4, and facilitating the clamping of glass plates 4 of various sizes.
[0107] Simultaneously, during the clamping process of glass plate 4, the secondary hydraulic cylinder 604 retracts, synchronously driving the fixed curved plate 6011 and the movable curved plate 6012 to move inward. The rollers 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 fit against the edge of the glass plate 4, correcting the clamping position of the glass plate 4. Since the movable curved plate 6012 is set in a cross shape, the rollers 6013 at the bottom of the movable curved plate 6012 are arranged in a ring at equal intervals. The angle sensor 6016 at the top of the movable curved plate 6012 senses the deflection angle, and at the same time, the pressure sensor 6017 on the outer wall of the rollers 6013 detects the corner angle of the glass plate 4, checks the quality of the glass plate 4, and screens out defective products.
[0108] The glass plate 4 is then transferred to the top of the strip gasket 7, and the strip gasket 7 needs to be glued to the glass plate 4.
[0109] When attaching the strip gasket 7 to the edge of the glass plate 4, the rollers 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 are adjusted to the same height as the glass plate 4. By retracting the secondary hydraulic cylinder 604, the rollers 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 assist in clamping the strip gasket 7 at the corner of the glass plate 4 to prevent the strip gasket 7 from falling off.
[0110] Finally, the linear motion module 502 in the crossbeam frame 5 moves the clamping module 6 above the conveyor belt 1. At the same time, the control hydraulic rod 609 adjusts the height of the fixed curved plate 6011 and the movable curved plate 6012 so that the rollers 6013 at the bottom of the fixed curved plate 6011 and the movable curved plate 6012 are flush with the top of the box 2. The conveyor belt 1 pushes the box 2 to move, causing one side of the box 2 to push the movable curved plate 6012 to deflect. This causes the rotating shaft 6015 to generate an electrical signal to the angle sensor 6016. At the same time, the conveyor belt is controlled to stop after the box 2 touches the rollers 6013 at the bottom of the fixed curved plate 6011. Then, the extension secondary hydraulic cylinder 604 lowers the glass plate 4. As the secondary hydraulic cylinder 604 extends, it drives the fixed curved plate 6011 and the movable curved plate 6012 to move inward, correcting the relative position of the box 2 and the glass plate 4, ensuring that the glass plate 4 is stably placed in the box 2, and then the box is sealed.
[0111] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0112] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A carbon steel glass cabinet assembly line, comprising a conveyor belt (1), a cabinet (2), a glass plate (4), and strip pads (7), characterized in that: The carbon steel glass cabinet assembly line includes a storage platform (3), a clamping module (6), and a crossbeam frame (5); A box (2) is horizontally placed on the upper surface of the conveyor belt (1). The storage platform (3) is horizontally placed on one side of the conveyor belt (1). Glass plates (4) are stacked on the upper surface of the storage platform (3). Several glass plates (4) are provided. The strip-shaped pad (7) is located on the side of the glass plate (4) close to the conveyor belt (1). The crossbeam frame (5) includes a support frame (501) and a linear motion module (502). The support frame (501) is horizontally arranged on one side of the storage platform (3). The top of the support frame (501) is provided with a linear motion module (502). The linear motion module (502) includes a guide rail, a one-way lead screw and a drive motor. The output shaft of the drive motor is fixedly connected to one end of the one-way lead screw. The one-way lead screw is connected to the inner wall of the guide rail. The top of the clamping module (6) is connected to the linear motion module (502) through the guide rail. The clamping module (6) moves horizontally on the top of the storage platform (3) and the conveyor belt (1) through the linear motion module (502). The clamping module (6) includes a sliding plate (601), which is engaged with the guide rail in the linear motion module (502). The sliding plate (601) has a threaded through hole inside, and the sliding plate (601) is connected to the one-way lead screw in the linear motion module (502) through the threaded through hole. A first-stage hydraulic cylinder (602) is vertically arranged at the bottom of the sliding plate (601), and a positioning baffle (603) is arranged at the bottom of the first-stage hydraulic cylinder (602). A secondary hydraulic cylinder (604) is vertically installed at the bottom of the positioning baffle (603), and an electric suction cup (608) is provided at the bottom end of the secondary hydraulic cylinder (604). The electric suction cup (608) is connected to the surface of the glass plate (4). A rotating rod (605) is installed at one end of the secondary hydraulic cylinder (604) near the positioning baffle (603). A movable side plate (606) is provided at the end of the rotating rod (605) away from the secondary hydraulic cylinder (604). A spring sleeve rod (607) is installed at the bottom end of the rotating rod (605). The bottom end of the spring sleeve rod (607) is hinged to the bottom end of the secondary hydraulic cylinder (604). The top of the movable side plate (606) is engaged with the positioning baffle (603). A crossbar (6010) is engaged at the bottom of the movable side plate (606). A fixed curved plate (6011) and a movable curved plate (6012) are symmetrically arranged at both ends of the crossbar (6010). A roller (6013) is provided at the bottom of both the fixed curved plate (6011) and the movable curved plate (6012).
2. The carbon steel glass cabinet assembly line according to claim 1, characterized in that: The movable side plate (606) is provided with an adjustable hydraulic rod (609) on the side away from the rotating rod (605). A strip groove is provided on one side of the movable side plate (606). The bottom end of the adjustable hydraulic rod (609) is connected to the crossbar (6010) through the strip groove.
3. The carbon steel glass cabinet assembly line according to claim 2, characterized in that: Both the fixed curved plate (6011) and the movable curved plate (6012) are provided with a locking block (6014) at their tops. The tops of both the fixed curved plate (6011) and the movable curved plate (6012) are engaged with one side of the crossbar (6010) through the locking block (6014). The crossbar (6010) is provided with a bidirectional lead screw and a power motor inside. The output shaft of the power motor is fixedly connected to one end of the bidirectional lead screw. The fixed curved plate (6011) and the movable curved plate (6012) are respectively threaded to both ends of the bidirectional lead screw through the locking block (6014).
4. The carbon steel glass cabinet assembly line according to claim 3, characterized in that: Two crossbars (6010) are provided, and the crossbars (6010) are symmetrically arranged about the horizontal center line of the positioning baffle (603). The fixed curved plate (6011) is L-shaped, and rollers (6013) are provided at both ends of the fixed curved plate (6011). A rotating shaft (6015) is provided on the upper surface of the movable curved plate (6012). The movable curved plate (6012) is movably connected to the locking block (6014) through the rotating shaft (6015). An angle sensor (6016) is provided at the connection between the locking block (6014) and the rotating shaft (6015). A pressure sensor (6017) is provided on the outer wall of the roller (6013). The movable curved plate (6012) is cross-shaped, and four rollers (6013) are provided at the bottom of the movable curved plate (6012). The rollers (6013) are distributed equidistantly in a ring about the center point of the movable curved plate (6012).
Citation Information
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