A casting mechanism and casting device for automobile bearing production
Patent Information
- Application Number
- CN202311717671.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2043-12-14
AI Technical Summary
In the production of bearing rings, the feeding control is not accurate enough, and the valve needs to be operated manually, which affects production efficiency, and there is a high risk of liquid metal operation.
A car bearing production and pouring mechanism is designed, including feeding components, unimped components, and control components. The feeding component realizes the quantitative addition of raw materials through the quantitative cavity and the rod, and the discharge component realizes the automatic extraction of the finished product through the sliding rack and the feed end cover. The control component can be automatically controlled by the feed component and the unbutorary component through the pedal and lifting rod.
The quantitative addition of raw materials and the automatic extraction of the finished product have improved production efficiency, reducing the danger of workers' operations, and simplifying the operation process.
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Figure CN117816921B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting devices, and in particular to a casting mechanism and a casting device for automobile bearing production. Background Art
[0002] Bearings are an important component in contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. In the automotive industry, bearings also play a vital role. When producing bearings, the bearing rings and balls need to be produced separately and then assembled. The strength of the bearing ring has a great influence on the performance of the bearing. When producing bearing rings, centrifugal casting is usually used. This method helps to remove gas and inclusions in liquid metal; affects the crystallization process of the metal, thereby improving the mechanical and physical properties of the casting.
[0003] For example, the Chinese patent with the authorization announcement number "CN114101618A" and the name "A centrifugal casting device for a stern tube bearing" includes a support leg, which is fixedly connected to the bottom surface of the base, a mounting frame is connected below the base, and a first motor is installed in the mounting frame, a casting module is installed on the top surface of the base, and a support rod extending upward is fixedly connected to the top surface of the base, and the top of the support rod is fixedly connected to the outside of the material cavity. The present invention adopts the design of a stirring device. During the use of the device, the second motor can fully mix the material in the material cavity to ensure the uniformity of the material mixing, and the stirring device is used together with the scraper rod. When the material is stirred, it can avoid the accumulation of materials at the corners and cause insufficient mixing. On the basis of realizing the integration of raw material mixing and casting, the uniformity of raw material mixing is also ensured.
[0004] The shortcomings of the prior art are: for example, in the above-mentioned patent, when casting the bearing ring, although the amount of material fed can be controlled during feeding, the valve needs to be manually opened and closed during operation, which affects the production efficiency, and the raw material is molten liquid metal, which makes the workers very dangerous when operating. Summary of the invention
[0005] The purpose of the present invention is to provide a casting mechanism and a casting device for automobile bearing production to solve the above-mentioned deficiencies in the prior art.
[0006] In order to achieve the above object, the present invention provides the following technical solutions:
[0007] An automobile bearing production casting mechanism comprises a base and a centrifugal tube, wherein a support frame is fixedly arranged on the base;
[0008] It also includes a feeding assembly, the feeding assembly includes a feeding chamber and a quantitative chamber fixedly arranged on the support frame, the feeding chamber and the quantitative chamber are connected, a discharge pipe is fixedly arranged on the quantitative chamber, a fixed shell is fixedly arranged on the quantitative chamber, a blocking rod is slidably arranged on the fixed shell, and the blocking rod selectively seals and interferes with both ends of the quantitative chamber;
[0009] A discharging assembly, the discharging assembly comprises a sliding frame slidably arranged on the base, a feed end cover is slidably arranged on the centrifuge tube, a circular groove is arranged on the feed end cover, and one end of the sliding frame is movably arranged in the circular groove;
[0010] The control component controls the discharging component to take out the finished product cast in the centrifuge tube, so that the feeding component quantifies the next portion of raw materials, and adds the quantified raw materials into the centrifuge tube after the discharging component is reset.
[0011] Preferably, a rotating rod is rotatably provided on the quantitative chamber, a cam is fixedly provided on the rotating rod, and the cam is in conflict with the blocking rod.
[0012] Preferably, the control component includes a pedal slidably arranged on the base, a lifting rod is fixedly arranged on the pedal, a rotating tube is rotatably arranged on the lifting rod, a rotating rod is fixedly arranged on the rotating rod, and the rotating rod is slidably connected to the rotating tube.
[0013] Preferably, a baffle is fixedly provided on the support frame, a tension spring is provided between the sliding frame and the baffle, and two ends of the tension spring are fixedly connected to the sliding frame and the baffle respectively.
[0014] Preferably, a screw rod is rotatably provided on the sliding frame, a threaded block is fixedly provided on the pedal, and the threaded block is threadedly connected to the screw rod.
[0015] Preferably, an inclined block is slidably provided on the pedal, the inclined block abuts against the sliding frame, a plurality of first springs are provided between the inclined block and the pedal, and two ends of the first springs are fixedly connected to the inclined block and the pedal respectively.
[0016] Preferably, a plurality of second springs are provided between the pedal and the base, and two ends of the second springs are fixedly connected to the pedal and the base respectively.
[0017] Preferably, a polygonal rod is fixedly provided on the screw, a fixing seat is fixedly provided on the base, a gear is rotatably provided on the fixing seat, the gear is slidably connected to the polygonal rod, a gear ring is fixedly provided on the centrifuge tube, and the gear ring is meshed with the gear for transmission.
[0018] Preferably, a balance tube is fixedly arranged on the support frame, a balance rod is slidably arranged on the balance tube, a fixing ring is fixedly arranged on the balance rod, a discharge end cover is rotatably arranged on the fixing ring, the discharge end cover abuts against the centrifuge tube, and the polygonal rod is rotatably connected to the fixing ring;
[0019] A limit plate is fixedly arranged on the centrifuge tube, and the limit plate abuts against the feed end cover.
[0020] A casting device for automobile bearing production comprises the above-mentioned casting mechanism for automobile bearing production.
[0021] In the above technical solution, the present invention provides an automobile bearing production casting mechanism and casting device with the beneficial effects of:
[0022] 1. In this embodiment, by providing a feeding component, when adding raw materials to the centrifuge tube, quantitative addition can be performed, and by providing a discharging component, the finished product after centrifugal casting can be taken out, and by using a control component, when the finished product is taken out, raw materials can be added to the quantitative cavity in the feeding component, so that after the discharging component is reset, the raw materials can be added more conveniently, thereby improving production efficiency, simplifying operation, and reducing the danger of workers during operation.
[0023] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
[0024] This application document provides an overview of various implementations or examples of the technology described in the present disclosure, and is not a comprehensive disclosure of the entire scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0026] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;
[0027] Figure 2 A schematic diagram of the overall back structure provided by an embodiment of the present invention;
[0028] Figure 3 An overall side cross-sectional view provided for an embodiment of the present invention;
[0029] Figure 4 The embodiment of the present invention provides Figure 3 A in the enlarged view;
[0030] Figure 5 The embodiment of the present invention provides Figure 3 The enlarged view of point B in the figure;
[0031] Figure 6 A schematic diagram of the structure of a sliding frame provided by an embodiment of the present invention;
[0032] Figure 7 A schematic diagram of the feed end cover structure provided by an embodiment of the present invention;
[0033] Figure 8 A schematic diagram of the internal structure of the quantitative chamber provided in an embodiment of the present invention;
[0034] Fig. 9 The embodiment of the present invention provides Figure 8 The enlarged view of point C in the figure;
[0035] Fig.10 A schematic diagram of a pedal structure provided in an embodiment of the present invention.
[0036] Description of reference numerals:
[0037] 1. Base; 11. Fixed seat; 12. Gear; 2. Support frame; 21. Baffle; 22. Feed chamber; 23. Measuring chamber; 24. Blocking rod; 25. Fixed shell; 26. Rotating rod; 27. Cam; 28. Rotating rod; 29. Discharge pipe; 3. Centrifugal tube; 31. Discharge end cover; 32. Feed end cover; 33. Circular groove; 34. Limit plate; 35. Gear ring; 4. Sliding frame; 41. Screw; 42. Tension spring; 43. Polygonal rod; 5. Balance pipe; 51. Balance rod; 52. Fixed ring; 6. Pedal; 61. Lifting rod; 62. Bevel block; 63. First spring; 64. Threaded block; 65. Rotating pipe; 66. Second spring; 7. Driving motor; 71. First pulley; 72. Belt; 73. Second pulley; 74. Rotating roller; 75. Support seat. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0039] Please refer to 1-10, a casting mechanism for automobile bearing production, including a base 1 and a centrifuge tube 3, a support frame 2 is fixedly arranged on the base 1; it also includes a feeding assembly, the feeding assembly includes a feeding chamber 22 and a quantitative chamber 23 fixedly arranged on the support frame 2, the feeding chamber 22 and the quantitative chamber 23 are connected, a discharge pipe 29 is fixedly arranged on the quantitative chamber 23, a fixed shell 25 is fixedly arranged on the quantitative chamber 23, a blocking rod 24 is slidably arranged on the fixed shell 25, and the blocking rod 24 selectively seals and contacts with both ends of the quantitative chamber 23; a discharge assembly, the discharge assembly includes a sliding A sliding frame 4 is arranged on the base 1, and a feed end cover 32 is slidably arranged on the centrifuge tube 3, and a circular groove 33 is arranged on the feed end cover 32, and one end of the sliding frame 4 is movably arranged in the circular groove 33; a control component, when controlling the discharging component to take out the finished product cast in the centrifuge tube 3, enables the feeding component to quantify the next portion of raw materials, and adds the quantified raw materials into the centrifuge tube 3 after the discharging component is reset. In this embodiment, by setting the feeding component, it is possible to pour more raw materials into the feeding chamber 22, and through the action of the blocking rod 24 sliding up and down It is used to connect it with the quantitative chamber 23 to achieve the effect of quantitative material for each pouring, and by setting the discharging component, the raw materials can be more conveniently taken out after being centrifugally cast and formed by the centrifugal tube 3. In this embodiment, by setting the feeding component, quantitative addition can be carried out when adding raw materials to the centrifugal tube 3, and the discharging component is set, so that the finished product after centrifugal casting can be taken out, and through the control component, when the finished product is taken out, the raw materials can be added to the quantitative chamber 23 in the feeding component, so that after the discharging component is reset, the raw materials can be added more conveniently, which improves the production efficiency, is simple to operate, and reduces the danger of workers during operation; in this embodiment, the centrifuge tube 3 provided, the principle of rotating the raw materials for centrifugal casting and shaping, and the centrifuge tube 3 is driven by the driving motor 7, the first pulley 71, the belt 72, the second pulley 73, the rotating roller 74 and the support seat 75 are all prior arts, and their working principles and operating methods are common knowledge and conventional technical means of personnel in this field, and will not be described in detail.
[0040] Specifically, a rotating rod 26 is rotatably provided on the quantitative chamber 23, and a cam 27 is fixedly provided on the rotating rod 26. The cam 27 is in conflict with the blocking rod 24. In this embodiment, by providing the rotating rod 26, when the rotating rod 26 rotates, it can drive the cam 27 to rotate, thereby controlling the up and down sliding of the blocking rod 24, so that the feeding and discharging of the quantitative chamber 23 can be controlled.
[0041] In an embodiment further provided by the present invention, the control component includes a pedal 6 slidably arranged on the base 1, a lifting rod 61 is fixedly arranged on the pedal 6, a rotating tube 65 is rotatably arranged on the lifting rod 61, a rotating rod 28 is fixedly arranged on the rotating rod 26, and the rotating rod 28 is slidably connected to the rotating tube 65. In this embodiment, by stepping on the pedal 6, the lifting rod 61 slides downward, and the rotating rod 28 is driven to rotate through the rotating tube 65, and the rotating rod 28 is made to slide in the rotating tube 65, so that when the rotating rod 26 rotates, it can drive the cam 27 to rotate, so that it is separated from the blocking rod 24. Under the action of gravity of the blocking rod 24, the outlet of the quantitative chamber 23 is closed and the inlet is opened, so that the raw material in the feed chamber 22 enters the quantitative chamber 23, thereby completing the operation of adding material to the quantitative chamber 23.
[0042] Furthermore, a baffle 21 is fixedly provided on the support frame 2, and a tension spring 42 is provided between the sliding frame 4 and the baffle 21, and the two ends of the tension spring 42 are respectively fixedly connected to the sliding frame 4 and the baffle 21. In this embodiment, by providing the tension spring 42, the tension spring 42 is stretched when the centrifuge tube 3 rotates, and under the tension of the tension spring 42, the sliding frame 4 pushes the feed end cover 32 to push out the material that has been centrifugally cast in the centrifuge tube 3, thereby avoiding the danger of manual operation and improving the efficiency of taking out the finished product.
[0043] Furthermore, a screw rod 41 is rotatably provided on the sliding frame 4, and a threaded block 64 is fixedly provided on the pedal 6. The threaded block 64 is threadedly connected to the screw rod 41. In this embodiment, after the tension spring 42 causes the sliding frame 4 to slide and push out the finished product through the tension, the screw rod 41 can be rotated by the cooperation of the threaded block 64 and the screw rod 41, and slide under the action of the threaded block 64, thereby completing the elongation of the tension spring 42, so as to facilitate the next push out of the cast finished product.
[0044] In an embodiment further provided by the present invention, an inclined block 62 is slidably provided on the pedal 6, the inclined block 62 contacts the sliding frame 4, and a plurality of first springs 63 are provided between the inclined block 62 and the pedal 6, and the two ends of the first spring 63 are fixedly connected to the inclined block 62 and the pedal 6 respectively. In this embodiment, by providing the inclined block 62, the sliding frame 4 is reset, and the tension spring 42 is stretched, so that the sliding frame 4 contacts the inclined surface of the inclined block 62 when resetting, so that the first spring 63 is compressed, and passes through the inclined block 62. Under the action of the first spring 63, the inclined block 62 contacts the sliding frame 4 to fix the sliding frame 4, and when the finished product is pushed out, the second spring 66 can be compressed by stepping on the pedal 6, and the inclined block 62 is disengaged from the sliding frame 4, releasing the tension spring 42, so that it pulls the sliding frame 4 to take out the finished product, thereby improving the portability of the operation of taking out the finished product and reducing the labor intensity of the workers.
[0045] In the embodiment provided by the present invention, a plurality of second springs 66 are arranged between the pedal 6 and the base 1, and the two ends of the second spring 66 are fixedly connected to the pedal 6 and the base 1 respectively. In this embodiment, by arranging the second spring 66, the second spring 66 is compressed after the pedal 6 is pressed down, and when the pedal 6 is released, the reset force of the second spring 66 resets the pedal 6, so that after the pressure on the pedal 6 is released, the threaded block 64, the inclined block 62 and the cam 27 can all be reset, thereby improving the fluency during centrifugal casting and placement of raw materials, and taking out the finished products, thereby improving production efficiency.
[0046] Specifically, a polygonal rod 43 is fixedly provided on the screw 41, a fixed seat 11 is fixedly provided on the base 1, a gear 12 is rotatably provided on the fixed seat 11, the gear 12 is slidably connected to the polygonal rod 43, a gear ring 35 is fixedly provided on the centrifuge tube 3, the gear ring 35 is meshed with the gear 12 for transmission, in this embodiment, the gear 12 is slidably provided on the polygonal rod 43 by the polygonal rod 43, and under the action of the rotation of the centrifuge tube 3, the gear ring 35 rotates with the gear 12, the polygonal rod 43 drives the screw 41 to rotate, the screw 41 cooperates with the threaded block 64, the sliding frame 4 is reset, and the tension spring 42 is lengthened, in preparation for taking out the finished product next time.
[0047] In the solution further provided by the present invention, a balance tube 5 is fixedly provided on the support frame 2, a balance rod 51 is slidably provided on the balance tube 5, a fixing ring 52 is fixedly provided on the balance rod 51, a discharge end cover 31 is rotatably provided on the fixing ring 52, the discharge end cover 31 is in contact with the centrifuge tube 3, and the polygonal rod 43 is rotatably connected with the fixing ring 52; a limit plate 34 is fixedly provided on the centrifuge tube 3, the limit plate 34 is in contact with the feed end cover 32, in this embodiment, by making the balance tube 5 and the balance rod 51 slidably connected thereto fixedly connected with the fixing ring 52, when the polygonal rod 43 slides with the fixing ring 52 and the discharge end cover 31, the discharge end cover 31 is more stable, and the fit between the discharge end cover 31 and the centrifuge tube 3 is more stably made.
[0048] The present application also provides an automobile bearing production casting device including the above-mentioned automobile bearing production casting mechanism. Therefore, the automobile bearing production casting device should also have the effects brought by the automobile bearing production casting mechanism, which will not be elaborated one by one.
[0049] Working principle: When pouring, first pour the raw material into the feed chamber 22, then step on the pedal 6 to compress the second spring 66, lower the lifting rod 61, and pull the rotating tube 65 and the rotating rod 28, so that the rotating rod 26 drives the cam 27 to rotate, and the cam 27 is separated from the blocking rod 24. Under the action of gravity, the blocking rod 24 slides downward to block the outlet of the quantitative chamber 23, so that the quantitative chamber 23 is connected with the feed chamber 22, and the raw material falls into the quantitative chamber 23. When the pedal 6 is stepped on, the first spring 63 drives the inclined block 62 to move downward, so that the inclined block 62 is separated from the sliding frame 4, and at the same time When the screw block 64 is driven to slide down, the screw block 64 is separated from the screw rod 41. Because the tension spring 42 is in a stretched state, the sliding frame 4 slides under the resetting action of the tension spring 42 and presses the feed end cover 32. At the same time, the sliding frame 4 pushes the discharge end cover 31 through the fixing ring 52 to push out the contents of the centrifuge tube 3. Then, the pedal 6 is released and the drive motor 7 is started. When the pedal 6 is released, the pedal 6 rises under the action of the second spring 66 and drives the inclined block 62 and the screw block 64 to reset. After the screw block 64 is reset, it is threadedly connected with the screw rod 41. At this time, the drive motor 7 is started. The centrifuge tube 3 drives the gear ring 35 to rotate, and through the gear 12, the polygonal rod 43 rotates, and the screw 41 rotates accordingly. Under the action of the threaded block 64, the screw 41 resets the sliding frame 4, and at the same time resets the feed end cover 32 and the discharge end cover 31, and stretches the tension spring 42 until the sliding frame 4 moves to the inclined block 62, and under the action of the first spring 63, the inclined block 62 limits the sliding frame 4. At this time, the screw 41 slides to disengage from the threaded block 64, so that even if the screw 41 continues to rotate, it will not affect the threaded block 64. At the same time, after releasing the pedal 6, the lifting rod 61 rises under the action of the second spring 66, and the protrusion rotates and resets. At this time, the blocking rod 24 rises, blocks the entrance of the quantitative chamber 23, and opens the outlet of the quantitative chamber 23, so that the material flows into the centrifuge tube 3 along the tube. At this time, the centrifuge tube 3 is in a rotating state, and the raw materials flowing in are centrifugally cast and shaped. After the casting is completed, the driving motor 7 stops rotating, so that the centrifuge tube 3 stops rotating, and the pedal 6 is stepped on to eject the finished product that has been cast and shaped, and the raw materials are input into the quantitative chamber 23 through the feed chamber 22. The principle is the same as above.
[0050] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A casting mechanism for automobile bearing production, comprising a base (1) and a centrifuge tube (3), characterized in that: A support frame (2) is fixedly arranged on the base (1); It also comprises a feeding assembly, the feeding assembly comprising a feeding chamber (22) and a quantitative chamber (23) fixedly arranged on the support frame (2), the feeding chamber (22) and the quantitative chamber (23) being arranged in communication, a discharge pipe (29) being fixedly arranged on the quantitative chamber (23), a fixed shell (25) being fixedly arranged on the quantitative chamber (23), a blocking rod (24) being slidably arranged on the fixed shell (25), and the blocking rod (24) selectively sealingly abutting against two ends of the quantitative chamber (23); A discharge assembly, the discharge assembly comprising a sliding frame (4) slidably arranged on the base (1), a feed end cover (32) slidably arranged on the centrifuge tube (3), a circular groove (33) being arranged on the feed end cover (32), and one end of the sliding frame (4) being movably arranged in the circular groove (33); a control component which controls the discharging component to take out the finished product cast in the centrifuge tube (3), causes the feeding component to quantify the next portion of raw materials, and adds the quantified raw materials to the centrifuge tube (3) after the discharging component is reset; A baffle (21) is fixedly arranged on the support frame (2), a tension spring (42) is arranged between the sliding frame (4) and the baffle (21), and two ends of the tension spring (42) are respectively fixedly connected to the sliding frame (4) and the baffle (21); A rotating rod (26) is rotatably disposed on the quantitative chamber (23), a cam (27) is fixedly disposed on the rotating rod (26), and the cam (27) is in contact with the blocking rod (24); The control assembly comprises a pedal (6) slidably arranged on the base (1); a lifting rod (61) is fixedly arranged on the pedal (6); a rotating tube (65) is rotatably arranged on the lifting rod (61); a rotating rod (28) is fixedly arranged on the rotating rod (26); and the rotating rod (28) is slidably connected to the rotating tube (65); A screw rod (41) is rotatably provided on the sliding frame (4), a threaded block (64) is fixedly provided on the pedal (6), and the threaded block (64) is threadedly connected to the screw rod (41); A polygonal rod (43) is fixedly provided on the screw rod (41), a fixing seat (11) is fixedly provided on the base (1), a gear (12) is rotatably provided on the fixing seat (11), the gear (12) is slidably connected to the polygonal rod (43), a gear ring (35) is fixedly provided on the centrifuge tube (3), and the gear ring (35) is meshed with the gear (12) for transmission; A balance tube (5) is fixedly arranged on the support frame (2), a balance rod (51) is slidably arranged on the balance tube (5), a fixing ring (52) is fixedly arranged on the balance rod (51), a discharge end cover (31) is rotatably arranged on the fixing ring (52), the discharge end cover (31) is in contact with the centrifuge tube (3), and the polygonal rod (43) is rotatably connected to the fixing ring (52); A limit plate (34) is fixedly provided on the centrifuge tube (3), and the limit plate (34) abuts against the feed end cover (32).
2. The automobile bearing production casting mechanism according to claim 1, characterized in that: An inclined block (62) is slidably arranged on the pedal (6), the inclined block (62) abuts against the sliding frame (4), a plurality of first springs (63) are arranged between the inclined block (62) and the pedal (6), and two ends of the first spring (63) are respectively fixedly connected to the inclined block (62) and the pedal (6).
3. The automobile bearing production casting mechanism according to claim 2, characterized in that: A plurality of second springs (66) are arranged between the pedal (6) and the base (1), and two ends of the second springs (66) are fixedly connected to the pedal (6) and the base (1) respectively.
4. A casting device for automobile bearing production, characterized in that: It comprises an automobile bearing production casting mechanism as described in any one of claims 1-3.
Citation Information
Patent Citations
Centrifugal casting equipment for stern tube bearing
CN114101618A
Cylinder sleeve centrifugal casting technology
CN110814311A
Longevity vegetable planting device capable of quantitatively fertilizing
CN213784181U