A production device for disc brake seat

Abstract

The present invention relates to the technical field of production and processing of disc brake disc seats, and discloses a production device for disc brake disc seats, including an equipment frame, a first turntable is fixedly connected to one side of the equipment frame, a clamping assembly is fixedly connected to the center of one side of the first turntable, a telescopic support platform is provided at the bottom of the clamping assembly, and the telescopic support platform runs through the bottom of the equipment frame. In the present invention, a driving rod is fixed to the top of the base through a movable shaft and a fixed block, and the driving rod drives a pair of first bevel gears to rotate. The pair of first bevel gears are meshed with the second bevel gears, so that the driving rod drives a group of lifting rods to rotate, and the threads on the outer walls of the lifting rods drive a pair of sliding blocks to slide up and down. The connection between one side of the sliding block and the slide groove makes the sliding adjustment more stable. When the punching process is completed, the rotating processing table rises to the top through the adjustment component, and the second turntable flips the rotating processing table 180°, and then descends to perform polishing processing on the disc brake disc seat.

Description

Technical Field

[0001] The invention belongs to the technical field of disc brake disc seat production, and in particular relates to a production device for a disc brake disc seat. Background Art

[0002] Disc brakes are a common braking device used in modern cars and mountain bikes. Disc brakes work by hydraulically controlling the friction between the brake pads and the disc to achieve braking. They offer a relatively loose locking threshold, allowing for better control of vehicle speed, and a relatively linear braking force. Disc brakes come in a variety of styles, including cable-operated disc brakes (cable discs) and hydraulic disc brakes (oil discs), and are available in both standard and ventilated disc brakes. Ventilated disc brakes utilize circular ventilation holes drilled into the disc surface, slots cut into the disc end, or prefabricated rectangular ventilation holes. These utilize airflow to provide a more effective cooling and heating effect than standard disc brakes.

[0003] Existing disc brake disc mounts require drilling and double-sided polishing during manufacturing, typically using multiple machines on an assembly line. The mounts are then manually flipped and reprocessed, making the process cumbersome, time-consuming, and labor-intensive. Therefore, we provide a disc brake disc mount manufacturing equipment and method. Summary of the Invention

[0004] Purpose of the invention: The technical problem to be solved by the present invention is to provide a production device for a disc brake disc seat that can realize switching processing between a polishing mechanism and a punching mechanism.

[0005] Technical solution: The production device of the disc brake disc seat of the present invention includes an equipment frame, an adjustment component arranged inside the bottom end of the equipment frame, and the adjustment component extends to the top end of the equipment frame; a pair of sliding blocks are movably connected to the outer wall of the top of the adjustment component, and the opposite surfaces of the pair of sliding blocks are rotatably connected to the second turntable, and a rotating processing table is fixedly connected between the pair of second turntables, and a polishing mechanism is fixedly connected to the center of the top end of the rotating processing table, and a third turntable is rotatably connected to the center of the bottom end of the rotating processing table, and a punching mechanism is fixedly connected to the bottom end of the third turntable near the edge;

[0006] The adjustment assembly includes a servo motor fixedly connected to the top end of the base, the output end of the servo motor is fixedly connected to one end of the driving rod, the outer walls of the driving rod near both ends are fixedly sleeved with a first bevel gear, the top of the inclined surface of the first bevel gear is meshed with the inclined surface of the second bevel gear, the pair of second bevel gears are respectively fixedly connected to the bottom ends of a group of lifting rods, and the outer walls of the lifting rods are provided with lifting threads between a pair of limit rings, and the sliding blocks are all slidably connected to the lifting threads through threads.

[0007] Furthermore, slide grooves are provided on both sides of the interior of the equipment frame of the device, and the side of the sliding block away from the rotary processing table is slidably connected to the slide grooves.

[0008] Furthermore, the device has a set of fixing blocks on the outer wall of the middle part of the drive rod. The top of the fixing blocks is fixedly connected to the top of the base. The drive rod and the fixing blocks are rotatably connected by bearings. The first bevel gear is located on the outer wall of the drive rod near both ends.

[0009] Furthermore, a back plate is fixedly connected to one side of the equipment rack of the device, and a base and a top plate are fixedly connected to the bottom and top of the equipment rack respectively, and an inspection window is provided on the top of the other side of the equipment rack.

[0010] Furthermore, the connection between the lifting rod and the base of the device is rotatably connected by bearings. The top end of the lifting rod is rotatably connected to the bottom end of the top plate by bearings, and a pair of limiting rings are provided in the middle of the lifting rod. The height of the bottom limiting ring corresponds to the height of the disc brake disc seat groove.

[0011] Furthermore, the device has a first turntable rotatably connected to one side of the equipment frame. A clamping assembly is fixedly connected to the center of one side of the first turntable. The clamping assembly is fixedly connected to a clamping platform at the center of one side of the first turntable. A pair of fixed frames are fixedly connected to one side of the clamping platform near the corner. A telescopic cylinder is fixedly connected to the center of one side of the clamping platform, and a connecting block is connected to the telescopic end of the telescopic cylinder.

[0012] Furthermore, the connecting block of the device has movable grooves with movable space near both ends. One end of each pair of connecting blocks is slidably connected to the movable grooves at both ends of the connecting block, and the other end of each connecting block is rotatably connected to a clamping block. The connecting block is close to the clamping block.

[0013] Furthermore, the connecting blocks of the device are rotatably connected to the outer wall of the connecting column between the fixed frames near the center, and a disc brake plate seat groove is opened in the center of the arc surface of the clamping block.

[0014] Furthermore, a telescopic support platform is provided at the bottom of the clamping component of the device, and the telescopic support platform passes through the bottom end of the equipment frame.

[0015] Beneficial effects: Compared with the prior art, the significant advantages of the present invention are:

[0016] 1. The disc brake disc holder production device utilizes the overall structure of the device, which includes a clamping assembly, a telescopic support platform, an adjustment assembly, a polishing mechanism, and a drilling mechanism inside the equipment frame. Before using the device, the disc brake disc holder to be processed is placed on top of the telescopic support platform. The control panel of the device is used to raise the telescopic support platform to the top, aligning it with the disc brake disc holder groove. Through the operation of the telescopic cylinder, the telescopic end of the cylinder pushes the connecting block. The connecting block has movable space through the movable grooves at both ends. During the pushing process, the connecting block rotates with the connecting column of the fixed frame as the center, causing a pair of connecting blocks to approach one end of the connecting block and rotate to both sides within the movable grooves at both ends of the connecting block. The other ends of the pair of connecting blocks respectively drive the clamping blocks to clamp the outer wall of the disc brake disc holder. The disc brake disc holder groove corresponds exactly to the outer wall of the disc brake disc holder, thereby limiting and clamping the disc brake disc for fixation.

[0017] 2. The disc brake disc holder production device first adjusts the components to work with the drilling mechanism to raise and lower. The third turntable works with the drilling mechanism to rotate gradually to perform the drilling operation. During the drilling and polishing process, the telescopic support table makes the clamping more stable. After one side of the disc brake disc holder is polished, the telescopic support table lowers first, and the first turntable rotates 180° to polish the other side of the disc brake disc holder.

[0018] 3. In the disc brake disc holder production device, when the drilling mechanism needs to be adjusted for lifting, or when switching between the polishing mechanism and the drilling mechanism, the output end of the servo motor drives the drive rod to rotate by the forward and reverse rotation of the servo motor. The drive rod is fixed to the top of the base through a movable shaft and a fixed block. The drive rod drives a pair of first bevel gears to rotate. The pair of first bevel gears mesh with the second bevel gear, causing the drive rod to drive a set of lifting rods to rotate. The threads on the outer wall of the lifting rods drive a pair of sliding blocks to slide up and down. The connection between one side of the sliding block and the slide groove makes the up and down adjustment and sliding more stable. After the drilling process is completed, the rotary processing table is raised to the top through the adjustment component. The second turntable rotates the rotary processing table 180° and then lowers it to polish the disc brake disc holder. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0020] Figure 2 It is a schematic diagram of a top cross-sectional structure of the present invention;

[0021] Figure 3 It is a schematic structural diagram of the clamping assembly of the present invention;

[0022] Figure 4 It is a schematic diagram of the connection block structure of the present invention;

[0023] Figure 5This is a schematic diagram of the structure of the regulating component of the present invention;

[0024] Figure 6 This is a top view of the adjustment component of the present invention.

[0025] The components include: 1. Equipment frame; 101. Back plate; 102. Base; 103. Top plate; 104. Inspection window; 105. Slide groove; 2. First turntable; 3. Clamping assembly; 301. Clamping table; 302. Fixing frame; 303. Telescopic cylinder; 304. Connecting block; 305. Connecting block; 306. Clamping block; 307. Disc brake disc seat groove; 4. Telescopic support table; 5. Adjustment assembly; 501. Servo motor; 502. Drive rod; 503. Lifting rod; 504. First bevel gear; 505. Second bevel gear; 506. Fixing block; 507. Limiting ring; 508. Lifting thread; 6. Sliding block; 10. Second turntable; 8. Rotary processing table; 9. Polishing mechanism; 7. Third turntable; 11. Drilling mechanism. DETAILED DESCRIPTION

[0026] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings.

[0027] like Figures 1 to 6 As shown, the disc brake disc holder production apparatus of the present invention includes a frame 1. A first turntable 2 is rotatably connected to one side of the frame 1, and a clamping assembly 3 is fixedly connected to the center of one side of the first turntable 2. A telescopic support platform 4 is provided at the bottom of the clamping assembly 3, and the telescopic support platform 4 is fixedly inserted through the bottom of the frame 1. An adjustment assembly 5 is fixedly connected to the bottom of the frame 1, and the adjustment assembly 5 extends to the top of the frame 1. A pair of sliding blocks 6 are movably connected to the outer wall of the top of the adjustment assembly 5, and a second turntable 10 is rotatably connected to the opposite surfaces of the pair of sliding blocks 6. A rotary processing table 8 is fixedly connected between the pair of second turntables 10, and a polishing mechanism 9 is fixedly connected to the center of the top of the rotary processing table 8. A third turntable 7 is fixedly rotatably connected to the center of the bottom of the rotary processing table 8, and a drilling mechanism 11 is fixedly connected to the bottom of the third turntable 7 near the edge.

[0028] The equipment rack 1 has a back plate 101 fixedly connected to one side, and a base 102 and a top plate 103 fixedly connected to the bottom and top of the equipment rack 1, respectively. The top of the other side of the equipment rack 1 is provided with an inspection window 104, and the inside of the equipment rack 1 has a sliding groove 106 fixedly connected to both sides near the inspection window 104. The clamping assembly 3 includes a clamping platform 301, a fixing frame 302, a telescopic cylinder 303, a connecting block 304, a connecting block 305, and a clamping block 306. The clamping platform 301 is fixedly connected to the center of one side of the first turntable 2, and a pair of fixing frames 302 are fixedly connected to the corner of one side of the clamping platform 301. A telescopic cylinder 303 is fixedly connected to the center of one side of the clamping platform 301, and the telescopic end of the telescopic cylinder 303 is fixedly connected to the center of the connecting block 304.

[0029] Utilizing the overall structure of the device, a clamping assembly 3, a telescopic support platform 4, an adjustment assembly 5, a polishing mechanism 9 and a punching mechanism 11 are provided inside the equipment frame 1. Before using the device, the disc brake disc seat to be processed and produced is placed on the top of the telescopic support platform 4, and the operation panel of the device is controlled to make the telescopic support platform 4 rise the disc brake disc seat to the top so that it corresponds to the disc brake disc seat groove 307. Through the operation of the telescopic cylinder 303, the telescopic end of the telescopic cylinder 303 pushes the connecting block 304, and a movable space is provided through the movable grooves at both ends of the connecting block 304. During the pushing process, the connecting block 305 takes the connecting column of the fixed frame 302 as the center of the circle, so that a pair of connecting blocks 305 are close to one end of the connecting block 304 and rotate to both sides in the movable grooves at both ends of the connecting block 304. The other ends of the pair of connecting blocks 305 respectively drive the clamping blocks 306 to clamp the outer wall of the disc brake disc seat. The disc brake disc seat groove 307 just corresponds to the outer wall of the disc brake disc seat, thereby limiting the clamping of the disc brake disc and fixing it.

[0030] The connecting block 304 is provided with movable grooves near both ends, and the movable grooves are provided with a certain movable space. One end of a pair of connecting blocks 305 is slidably connected to the movable grooves at both ends of the connecting block 304, and the other end of the connecting block 305 is rotatably connected to the clamping block 306. The connecting block 304 is close to the clamping block 306, and the connecting block 305 is rotatably connected to the outer wall of the connecting column between the fixed frame 302 near the middle. A disc brake seat groove 307 is provided in the middle of the arc surface of the clamping block 306.

[0031] By adjusting the component 5, the punching mechanism 11 is first lifted and lowered, and the third turntable 10 cooperates with the punching mechanism 11 to make it rotate gradually to perform the punching operation. During the punching and polishing processing, the telescopic support platform 4 is used to make the clamping in the processing more stable. When the polishing of one side of the disc brake disc seat is completed, the telescopic support platform 4 is first lowered, and the first turntable 2 is then rotated 180° to polish the other side of the disc brake disc seat.

[0032] The adjusting assembly 5 includes a servo motor 501, a driving rod 502, a lifting rod 503, a first bevel gear 504 and a second bevel gear 505. The servo motor 501 is fixedly connected to the top of the inner part of the base 102, and the output end of the servo motor 501 is fixedly connected to one end of the driving rod 502. A group of fixed blocks 506 are provided on the outer wall of the middle part of the driving rod 502. The driving rod 502 and the fixed block 506 are rotatably connected by a movable shaft, and the top of the fixed block 506 is fixedly connected to the top of the inner part of the base 102. The driving rod 502 is fixedly sleeved with the first bevel gear 504 near the outer walls of both ends, and the top of the inclined surface of the pair of first bevel gears 504 is aligned with the top of the pair of second bevel gears 505. The inclined surfaces are meshed with each other, and a pair of second bevel gears 505 are respectively fixedly connected to the bottom ends of a group of lifting rods 503, and the connection points between the lifting rods 503 and the base 102 are rotatably connected through movable shafts. The top of the lifting rod 503 is rotatably connected to the bottom end of the top plate 103 through a movable shaft, and a pair of limiting rings 507 are provided in the middle of the lifting rod 503. A lifting thread 508 is provided between the outer wall of the lifting rod 503 corresponding to the pair of limiting rings 507, and the height of the bottom limiting ring 507 corresponds to the height of the disc brake seat groove 307. The sliding blocks 6 are all slidably connected to the lifting thread 508 through threads, and the side of a pair of sliding blocks 6 away from the rotating processing table 8 is slidably connected in the slide groove 106.

[0033] When the punching mechanism 11 needs to cooperate with the lifting adjustment, and when the polishing mechanism 9 and the punching mechanism 11 are switched, the output end of the servo motor 501 drives the driving rod 502 to rotate through the forward and reverse rotation of the servo motor 501, and the driving rod 502 is fixed to the top end of the base 102 through the movable shaft and the fixed block 506. The driving rod 502 drives a pair of first bevel gears 504 to rotate, and the pair of first bevel gears 504 engage with the second bevel gear 505 to make the driving rod 502 drive a group of lifting rods 503 to rotate, and the threads on the outer walls of the lifting rods 503 drive a pair of sliding blocks 6 to slide up and down. The connection between one side of the sliding block 6 and the slide groove 106 makes the up and down adjustment sliding more stable. When the punching process is completed, the rotary processing table 8 rises to the top through the adjusting component 5, and the second turntable 10 turns the rotary processing table 8 180 degrees, and then descends to polish the disc brake disc seat.

[0034] Operation: During use, the device utilizes its overall structure, with a clamping assembly 3, a telescopic support platform 4, an adjustment assembly 5, a polishing mechanism 9, and a punching mechanism 11 installed within the equipment frame 1. The disc brake disc seat to be processed is placed on top of the telescopic support platform 4. The device's operating panel controls the telescopic support platform 4 to raise the disc brake disc seat to its highest position, aligning it with the disc brake disc seat groove 307. The telescopic cylinder 303 operates, pushing the connecting block 304 at its telescopic end. The movable grooves at both ends of the connecting block 304 provide space for movement. During this movement, the connecting blocks 305, with the connecting column of the fixed frame 302 as the center, move toward one end of the connecting block 304 and rotate toward each other within the movable grooves at both ends of the connecting block 304. The other ends of the connecting blocks 305 drive the clamping blocks 306 to clamp against the outer wall of the disc brake disc seat. The disc brake disc seat grooves 307 align with the outer wall of the disc brake disc seat, thereby securing the disc brake disc in a limited position.

[0035] The adjustment assembly 5 first coordinates with the punching mechanism 11 to rise and fall. The third turntable 10, in conjunction with the punching mechanism 11, gradually rotates to perform the punching operation. The telescopic support platform 4 provides more stable clamping during the punching and polishing process. Once polishing is completed on one side of the disc brake seat, the telescopic support platform 4 descends, and the first turntable 2 rotates 180° to polish the other side of the disc brake seat.

[0036] When the punching mechanism 11 needs to cooperate with the lifting adjustment, and when the polishing mechanism 9 and the punching mechanism 11 are switched, the output end of the servo motor 501 drives the driving rod 502 to rotate through the forward and reverse rotation of the servo motor 501. The driving rod 502 is fixed to the top of the inner part of the base 102 through the movable shaft and the fixed block 506. The driving rod 502 drives a pair of first bevel gears 504 to rotate. The pair of first bevel gears 504 engage with the second bevel gear 505, so that the driving rod 502 drives a group of lifting rods 503 to rotate. The threads on the outer wall of the lifting rod 503 drive a pair of sliding blocks 6 to slide up and down. The connection between one side of the sliding block 6 and the slide groove 106 makes the sliding adjustment more stable. When the punching process is completed, the rotary processing table 8 rises to the top through the adjustment component 5. The second turntable 10 turns the rotary processing table 8 180 degrees, and then descends to polish the disc brake seat.

Claims

1. A production device for a disc brake seat, characterized in that: The production device comprises an equipment frame (1), an adjustment component (5) arranged inside the bottom end of the equipment frame (1), and the adjustment component (5) extends to the top end of the equipment frame (1); a pair of sliding blocks (6) are movably connected to the outer wall of the top of the adjustment component (5), and the opposite surfaces of the pair of sliding blocks (6) are rotatably connected to second turntables (10), a rotating processing table (8) is fixedly connected between the pair of second turntables (7), a polishing mechanism (9) is fixedly connected to the top center of the rotating processing table (8), a third turntable (7) is rotatably connected to the bottom center of the rotating processing table (8), and a punching mechanism (11) is fixedly connected to the bottom of the third turntable (10) near the edge; The adjustment component (5) comprises a servo motor (501) fixedly connected to the top of the inner part of the base (102); the output end of the servo motor (501) is fixedly connected to one end of the driving rod (502); the outer wall of the driving rod (502) near both ends is fixedly sleeved with a first bevel gear (504); the top of the inclined surface of the first bevel gear (504) is meshed with the inclined surface of the second bevel gear (505); the pair of second bevel gears (505) are respectively fixedly connected to the bottom ends of a group of lifting rods (503); the outer wall of the lifting rod (503) corresponds to a pair of limit rings (507) and is provided with a lifting thread (508); the sliding block (6) is slidably connected to the lifting thread (508) through a thread; One side of the equipment frame (1) is rotatably connected to the first turntable (2), a clamping assembly (3) is fixedly connected to the center of one side of the first turntable (2), the clamping assembly (3) is fixedly connected to a clamping platform (301) at the center of one side of the first turntable (2), a pair of fixed frames (302) are fixedly connected to one side of the clamping platform (301) near the corner, a telescopic cylinder (303) is fixedly connected to the center of one side of the clamping platform (301), and a connecting block (304) is connected to the telescopic end of the telescopic cylinder (303); The block (304) is provided with movable grooves for movable space near both ends, one end of a pair of connecting blocks (305) is slidably connected to the movable grooves at both ends of the connecting block (304), and the other end of the connecting block (305) is rotatably connected to a clamping block (306), and the connecting block (304) is close to the clamping block (306); the connecting block (305) is rotatably connected to the outer wall of the connecting column between the fixing frame (302) near the middle, and a disc brake seat groove (307) is provided in the middle of the arc surface of the clamping block (306); A telescopic support platform (4) is provided at the bottom of the clamping assembly (3), and the telescopic support platform (4) passes through the bottom end of the equipment frame (1).

2. The production device of the disc brake seat according to claim 1, characterized in that: Slide grooves (105) are provided on both sides of the interior of the equipment frame (1), and the side of the sliding block (6) away from the rotating processing table (8) is slidably connected in the slide groove (105).

3. The production device of the disc brake seat according to claim 1, characterized in that: A group of fixing blocks (506) are provided on the outer wall of the middle part of the driving rod (502), and the top of the fixing block (506) is fixedly connected to the top of the inner part of the base (102). The driving rod (502) and the fixing block (506) are rotatably connected via a bearing, and the first bevel gear (504) is provided on the outer walls of the driving rod (502) close to both ends.

4. The production device of the disc brake seat according to claim 1, characterized in that: A back plate (101) is fixedly connected to one side of the equipment rack (1), and a base (102) and a top plate (103) are fixedly connected to the bottom and top of the equipment rack (1) respectively, and an inspection window (104) is provided on the top of the other side of the equipment rack (1).

5. The production device of the disc brake seat according to claim 4, characterized in that: The connection points between the lifting rod (503) and the base (102) are rotatably connected via bearings, the top end of the lifting rod (503) is rotatably connected to the bottom end of the top plate (103) via bearings, and a pair of limiting rings (507) are provided in the middle of the lifting rod (503), and the height of the bottom limiting ring (507) corresponds to the height of the disc brake seat groove (307).

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