A device for rapidly realizing multi-channel volume measurement
By introducing negative pressure upstream of the volume metering tube and using flexible tetrafluoroethylene and hexafluoropropylene copolymer materials, the problem of liquid overshoot and metering in impedance microbial counting is solved, and fast and accurate multi-channel volume metering is achieved, improving the efficiency and accuracy of microbial drug sensitivity detection.
Patent Information
- Application Number
- CN202410266985.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-03-08
AI Technical Summary
Impedance method microbial counting can easily lead to micropore blockage in high concentration bacterial environments, which can lead to signal disorders and inaccurate counting results. Especially in multi-channel volume measurement, liquid overshoot and metering are prone to occur.
By introducing negative pressure upstream of the volume metering tube, the liquid overshoot caused by sudden pressure is released in advance, and the volume metering tube made of flexible tetrafluoroethylene and hexafluoropropylene copolymer materials can be avoided.
Fast and accurate multi-channel volume metering in high-concentration bacterial environments are achieved, avoiding the problems of liquid overshoot and metering asynchronous, and improving the efficiency and accuracy of microbial drug sensitivity detection.
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Figure CN117968791B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bacteria detection and analysis, and in particular to a device for rapidly realizing multi-channel volume measurement. Background Art
[0002] The impedance method for counting tiny particles includes several basic elements, such as front cell, back cell, electrode, small hole, impedance detection circuit, etc.
[0003] As described in patent CN201911290900.3, the use of impedance method for microbial counting is a well-known technology. However, using the counting results of the microbial impedance method as a reference for microbial drug sensitivity testing often faces the situation where a single sample presents a large range of counting results after interacting with the drug. The bacterial statistics of a single test may range from dozens to hundreds of thousands. When the bacteria multiply rapidly and the bacterial concentration is high, impedance testing may cause micropore blockage due to excessive concentration. When such blockage occurs, the signal collected by the impedance method is disordered, and it is often difficult to obtain correct results. Therefore, it is necessary to measure the volume of liquid passing through the micropores within a specified time to determine whether the micropores remain unobstructed during the counting process, and then determine whether the results are valid.
[0004] Volume measurement is generally connected in series between the back pool of the counting pool and the negative pressure source of the impedance method fine particle counting, and a start sensor and an end sensor are provided. The volume of liquid that can be accommodated in the pipeline between the start sensor and the end sensor is the measured volume. If the start sensor and the end sensor are triggered at a time point different from the normal time, such as too early or too late, it may indicate that there is a problem in the counting process. For example, bubbles flowing from the front pool to the back pool will cause the start sensor and the end sensor to be triggered too early, and small holes blocked will cause the start sensor and the end sensor to be triggered too late. There is usually a negative pressure conduction valve between the back pool of the counting pool and the negative pressure source to control whether the counting pool is connected to the negative pressure chamber. The negative pressure source is usually composed of a pressure-controlled negative pressure chamber.
[0005] However, the volume metering technology using negative pressure suction has a problem that always exists. As described in patent CN101285696, when the volume metering starts, there will be an "opening valve" action. After this action is performed, the negative pressure conduction valve will open, which will connect the counting pool and the negative pressure chamber. Due to the introduction of negative pressure, the pressure upstream of the metering tube suddenly changes. Under the action of negative pressure, the upstream pipeline elastically deforms, and the deformation backlog upstream liquid is transmitted downstream, causing the liquid to "jump up". This phenomenon can also be described as a liquid overshoot phenomenon toward the downstream. This overshoot process may produce bubbles. When the bubbles burst, it may cause the volume metering liquid sensor to be falsely triggered, including the start sensor; a large amount of liquid overshoot may cause the liquid to directly trigger the volume metering start sensor, thereby affecting the volume metering accuracy. When the impedance method is used to count microorganisms, due to the use of micropores with smaller diameters, the volume measurement volume is smaller. Bubble bursting or a large amount of liquid overshoot may cause the volume metering end optocoupler to be triggered. The solution in the patent is: during the emptying process of the volume metering tube, it takes a long time to repeatedly connect the negative pressure of the negative pressure chamber to the atmosphere and then close it, so that as much liquid as possible in the three-way head at the lower end of the volume metering tube is taken away by the airflow, and the lower end of the volume metering tube is always connected to the negative pressure during the process, so that the liquid to be measured avoids the pressure mutation caused by the valve opening, so that the liquid does not overshoot. The solution to this problem essentially includes two: one is to control and reduce the pressure mutation caused by the valve opening, so that the "lower end" of the volume metering tube, that is, the upstream inlet of the volume metering tube, when the liquid overshoots under the pressure mutation caused by the valve opening, the overshooting liquid does not flow to one side of the volume metering tube, but flows to the bypass of the volume metering tube; the other is to repeatedly connect the volume metering tube with the negative pressure passage to achieve the following effect: in the static three-way pipeline, liquid is allowed to exist in two of the two ways, and the less liquid entering the other way, the better, or even no liquid. The above two points are combined as stated in the patent: the lower end of the volume metering tube is always connected to the negative pressure during emptying. Obviously, this combination will consume more time.
[0006] It is worth noting that, in the above-mentioned cited patent, a static three-way pipeline is arranged upstream of the volume metering tube, and its three connecting directions are: 1. the direction of the back pool of the counting pool; 2. the direction of the volume metering tube; 3. the negative pressure direction.
[0007] As for patent CN 102213607, tetrafluoroethylene and hexafluoropropylene copolymer materials are used to form a flexible volume metering tube with a relatively hydrophobic inner wall. The flow of liquid in the tube is no longer affected by its own weight, so there is no need to divide the volume metering tube into an upper end or a lower end. The liquid flowing through the metering tube is not affected by its own weight, and the metering tube is not easy to produce a liquid film. In one of the variants, a three-way valve is used to replace the static three-way pipeline located upstream of the volume metering tube, which can achieve one of the essences of the solution to a certain extent, that is, to make the static three-way pipeline in the true sense non-existent, and physically cut off the possible path for bypass liquid to enter the volume metering tube during emptying. This is because only two ports of the three-way valve are connected, and the two connected ports do not have a fluid path with the third port, nor are they affected by the fluid state of the third port, thereby solving the problem of "allowing liquid to exist, and the less liquid entering the other path, the better, or even no liquid" in the static three-way pipeline. However, due to the lack of measures to prevent sudden changes in pressure, this solution still has the problem of liquid overshoot as described in CN101285696. Although at this time the flowing liquid is not affected by its own weight and there is no distinction between the upper and lower ends, the overshoot direction is still from the counting micropore toward the negative pressure source, and is still the upstream to downstream direction of the metered liquid flow. There is still a risk of falsely triggering the sensor for determining the liquid level, regardless of whether this liquid level sensor is the titanium tube or the start and end sensors.
[0008] As described in patent CN201911290900, the microbial drug sensitivity test of the same sample often requires the sample to react to multiple drugs (antimicrobial) and determine the number of microbial residues after the reaction in order to obtain a comprehensive microbial drug sensitivity test result and guide doctors to prescribe drugs to patients. Microbial drug sensitivity testing is a test that requires very high test timeliness. The shorter the test time, the earlier the correct patient medication advice can be given. As described in US20170211121, "Fast-AST, Fast Antimicrobial Susceptibility Test" rapid drug sensitivity test is the goal currently pursued by the industry. Therefore, in the face of sensitivity tests for several or dozens of drugs, microbial drug sensitivity experiments often need to be completed quickly. Although the impedance counting method can quickly obtain the microbial concentration of a certain sample, it is still relatively time-consuming to serialize AST tests for a large number of drugs. As described in patent CN201911290900, in order to reduce the time consumption caused by the serial impedance test of the microbial incubation results obtained by the action of each drug and sample, multiple (such as 4) impedance counting channels are arranged for simultaneous testing. Under this condition, it is necessary to perform volume measurement on multiple impedance counting channels at the same time. The overshoot problem often causes the counting start time of one or several channels to be faster than other channels. The premature triggering of the start sensor may also be caused by the flow of gas with smaller flow resistance from the front pool through the gem hole under normal circumstances. It is caused by the overshoot or the gas flowing through the gem hole. These two reasons cannot be accurately judged. The start sensor is triggered by mistake due to the bursting of bubbles, because more gas (caused by the bursting of bubbles) is overshot to the downstream. Therefore, at the end of the measurement, it will not bring about the early triggering time of the end sensor, which will result in the overall counting time obtained being too long, and thus be misjudged as too small flow or blocked hole.
[0009] The starting sensor is placed downstream and away from the negative pressure conduction valve. Since the sensor is far away from the position where overshoot occurs, the probability of faults such as false triggering of the sensor due to overshoot will be reduced. However, this means that under normal circumstances, the liquid takes longer to reach the sensor, which is contrary to the requirement of test timeliness in the application of microbial sensitivity testing.
[0010] At the same time, it is unlikely to completely avoid the overshoot caused by the elastic deformation of the upstream pipeline by reducing the elastic deformation of the upstream pipeline. Because the upstream pipeline cannot be completely processed by metal materials with less elastic deformation due to cost constraints, it usually needs to be made of relatively cheap plastic materials such as polytetrafluoroethylene, nylon, etc.
[0011] Finally, at the moment when the negative pressure valve is opened, the flow field around the gem hole is also uncertain. Sometimes large bubbles formed by the forepool perfusion are trapped near the small hole. The flow resistance of these bubbles flowing through the small hole is small, and the volume can be compressed by the negative pressure during the flow through the small hole. When the negative pressure is turned on, it contributes greatly to the overshoot, and this contribution is random and unstable. This randomness and instability are very prominent in the application of microbial drug sensitivity detection with multiple channels. Often in the same detection process, multiple (such as 4) negative pressure valves are opened at the same time, but the time to trigger the start sensor is very different, resulting in the problem of asynchronous volume measurement detection. Summary of the invention
[0012] One object of the present invention is to provide a device for rapidly realizing multi-channel volume measurement, which can quickly solve the problem of valve opening overshoot in impedance volume measurement. This solution is particularly suitable for microbial drug sensitivity detection with high detection time requirements, so that microbial detection, especially drug sensitivity detection, can obtain sensitivity test results of more types of drugs within a certain period of time. Another object of the present invention is to solve the problem of asynchronous multi-channel volume measurement detection in a microbial detector using impedance method.
[0013] The present invention provides a device for rapidly realizing multi-channel volume measurement, comprising: a negative pressure chamber, a negative pressure sensor and a first diaphragm pump connected to the negative pressure chamber, and at least one group of channel components;
[0014] The channel assembly includes a two-way valve, a first three-way valve, a start liquid level detection switch, an end liquid level detection switch, a volume metering tube, and a second two-way valve; the start liquid level detection switch and the end liquid level detection switch are respectively connected to the upstream pipeline and the downstream pipeline of the volume metering tube; the downstream pipeline connected to the end liquid level detection switch is connected to the negative pressure chamber; the upstream pipeline connected to the start liquid level detection switch is connected to the first three-way valve; one end of the second two-way valve is connected to the negative pressure chamber;
[0015] By introducing negative pressure into the upstream pipeline in advance, the liquid overshoot caused by the sudden pressure change is released from the pipeline outside the volume metering tube to the negative pressure chamber to perform volume measurement.
[0016] Optionally, the channel assembly further includes a two-way valve, and the first three-way valve is connected to the air filter via the two-way valve.
[0017] Optionally, the channel assembly further comprises a two-way valve, one end of the two-way valve is connected to the back pool of the counting pool, and the other end of the two-way valve is connected to the first three-way valve.
[0018] Optionally, the channel assembly further comprises a front pool, a rear pool and a gem hole of the counting pool, and the front pool is connected to the rear pool through the gem hole.
[0019] The channel assembly further comprises a second three-way valve, the front pool is connected to the second three-way valve, and the rear pool is simultaneously connected to the second three-way valve and the first two-way valve.
[0020] Optionally, the device further includes a second diaphragm pump, the channel assembly further includes a third two-way valve, and the counting pool is connected to the second diaphragm pump via the third two-way valve.
[0021] Optionally, the volume metering tube is formed of tetrafluoroethylene and hexafluoropropylene copolymer material and is flexible and has a hydrophobic inner wall.
[0022] Optionally, the workflow of the device includes:
[0023] Establishing negative pressure; the liquid flows into the front pool through the second three-way valve, and at the same time a negative pressure environment is established in the negative pressure chamber;
[0024] Emptying the volume measuring tube; allowing external gas to enter the negative pressure chamber through the volume measuring tube under the action of negative pressure, thereby emptying the volume measuring tube;
[0025] Release the pressure in the detection pipeline, the liquid in the front pool enters the rear pool through the gem hole, enters the detection pipeline through the opened first two-way valve, and then enters the negative pressure chamber; when releasing the pressure in the detection pipeline, the opening time of the second two-way valve is less than the set time,
[0026] Volume measurement, the liquid in the back tank flows to the volume measuring tube under the action of negative pressure;
[0027] Empty the volumetric tube and the negative pressure chamber.
[0028] In addition to the basic elements corresponding to the impedance method, including the front pool, the back pool, the small hole, the electrode and other elements, the device of the present invention also includes a volume metering tube. The volume metering tube starts at the downstream of the back pool and ends at the upstream of the negative pressure chamber. There is no static three-way pipeline upstream of the volume metering tube, and tetrafluoroethylene and hexafluoropropylene copolymer materials are used to form a flexible volume metering tube with a relatively hydrophobic inner wall. The device can achieve rapid preliminary preparations for volume measurement. Before volume measurement, negative pressure is preferentially introduced into the pipeline with sudden pressure change through the control valve. After the pipeline pressure is consistent with the pressure in the negative pressure chamber, the negative pressure conduction valve between the back pool and the volume metering tube is opened to allow the liquid in the back pool to flow into the volume metering tube, and volume measurement is performed. The ports in the three directions of the atmosphere, the volume metering tube, and the counting pool and the back pool are connected by a three-way valve. The volume metering tube is led out downstream of the rear pool to quickly realize the preliminary emptying preparation of volume metering, and the pressure is introduced into the pipeline downstream of the rear pool in advance to release all elastic deformation or compressible amount, including the random bubbles near the small hole passing through the small hole and the elastic deformation of the pipeline of the rear pool, so as to solve the problem of liquid overshooting to the volume metering tube caused by the sudden pressure change when the negative pressure conduction valve is opened during volume metering, and the problem of asynchronous multi-channel volume metering trigger detection caused by overshoot, so as to achieve the rapid realization of multi-channel volume metering synchronization.
[0029] The volume metering tube of the present invention has no tees upstream and downstream, and the downstream is directly connected to the negative pressure chamber, so it only needs to be emptied once, which is more efficient.
[0030] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below.
[0031] Based on the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will become more aware of the above and other objects, advantages and features of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0033] Figure 1 is a schematic diagram of the liquid circuit layout of Example 1 of the present invention;
[0034] Figure 2 is a volume measurement flow chart of an embodiment of the present invention;
[0035] Figure 3 is a schematic diagram of the liquid circuit layout of Example 2 of the present invention;
[0036] Figure 4 is a schematic diagram of a fluid path mechanism of Example 1 of the present invention;
[0037] Figure 5 is a schematic diagram of a fluid path mechanism of Example 2 of the present invention;
[0038] Figure 6 is a schematic diagram of the liquid circuit layout of Example 3 of the present invention;
[0039] Figure 7 is a schematic diagram of a fluid path mechanism of Example 3 of the present invention;
[0040] Figure 8 is a schematic diagram of the liquid circuit layout of Example 4 of the present invention;
[0041] Fig. 9 is a schematic diagram of a fluid path mechanism of Example 4 of the present invention;
[0042] Fig.10 1 is a diagram of the interface numbers of the three-way valve 4 in the embodiment of the present invention;
[0043] Fig.11 It is the interface number diagram of the three-way valve 4 symbol in the embodiment of the present invention;
[0044] Fig.12 is a diagram of the interface numbers of the three-way valve 24 in the embodiment of the present invention;
[0045] Fig.13 It is the interface number diagram of the three-way valve 24 symbol in the embodiment of the present invention;
[0046] Fig.14 is a diagram of the interface numbers of the three-way valve 8 in the embodiment of the present invention;
[0047] Fig.15 It is the interface number diagram of the three-way valve 8 symbol in the embodiment of the present invention;
[0048] Fig.16 is a diagram of the interface numbers of the three-way valve 28 in the embodiment of the present invention;
[0049] Fig.17 It is an interface number diagram of the symbol of the three-way valve 28 in the embodiment of the present invention. DETAILED DESCRIPTION
[0050] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.
[0051] The device for rapidly realizing multi-channel volume measurement in the embodiment of the present invention comprises a negative pressure chamber, a negative pressure sensor connected to the negative pressure chamber, a first diaphragm pump, and at least one set of channel components. The counting pool comprises a front pool, a rear pool, a gem hole, and a second three-way valve. The front pool is connected to the second three-way valve, and the rear pool is simultaneously connected to the second three-way valve and the second two-way valve; the front pool is connected to the rear pool through the gem hole. The second diaphragm pump, the channel component comprises a first two-way valve, a first three-way valve, a start liquid level detection switch, an end liquid level detection switch, a volume metering tube, a second two-way valve, and a third two-way valve; the start liquid level detection switch and the end liquid level detection switch are respectively connected to the upstream pipeline and the downstream pipeline of the volume metering tube; the downstream pipeline connected to the end liquid level detection switch is connected to the negative pressure chamber; the upstream pipeline connected to the start liquid level detection switch is connected to the first three-way valve; one end of the first two-way valve is connected to the negative pressure chamber. The counting pool is connected to the second diaphragm pump through the third two-way valve. The channel component also comprises a second two-way valve, and the first three-way valve is connected to the air filter via the second two-way valve. Alternatively, one end of the second two-way valve is connected to the back pool of the counting pool, and the other end is connected to the first three-way valve. Embodiment 1
[0052] In this embodiment, a group of channel components are included, wherein the first three-way valve includes a three-way valve 8, the second three-way valve includes a three-way valve 4, the second two-way valve includes a two-way valve 9, the first two-way valve includes a two-way valve 19, and the third two-way valve includes a two-way valve 16.
[0053] See the workflow Figure 2 . The present invention realizes quick preliminary preparation for volume measurement by placing the volume metering tube at the downstream of the rear pool and ending it at the upstream of the negative pressure chamber. The volume metering tube can be emptied only once and the single time consumption is relatively short. By introducing negative pressure into the rear pool pipeline in advance, there is no sudden pressure change in the rear pool pipeline during volume measurement, and the liquid in the pipeline will not overshoot, thereby ensuring that there is no overshoot during the counting process to affect the counting performance; when there are multiple impedance channels, each channel corresponding to an independent volume metering channel, the liquid in the multiple volume metering channels will slowly flow out at the same time to ensure the synchronization of multi-channel volume measurement.
[0054] Step 1: Create negative pressure
[0055] like Figure 1 and Figure 4 As shown, the three-way valve 4 (see Fig.10 and Fig.11 ) is connected to the interface 4C and 4A, the liquid flows into the forebay 5, the interface 0 of the three-way valve 8 is connected to the interface A, the two-way valve 9 and the two-way valve 19 are closed, the first diaphragm pump 15 is turned on, and under the monitoring of the negative pressure sensor 14, the first diaphragm pump 15 starts to work to establish a negative pressure environment in the negative pressure chamber 13. When the negative pressure sensor 14 detects that the negative pressure in the negative pressure chamber reaches a certain value, the first diaphragm pump 15 stops working. At this time, the system completes the establishment of negative pressure.
[0056] Step 2: Empty the volumetric tube
[0057] like Figure 1 and Figure 4 As shown, the two-way valve 9 is opened for a short period of time (for example, 2 seconds). Since the air filter 10 is connected to the atmosphere, the negative pressure chamber 13 is also connected to the atmosphere after the two-way valve 9 is opened. Under the action of negative pressure, the external gas enters the negative pressure chamber 13 through the volume metering tube 18 and pushes the liquid in the volume metering tube 18 into the negative pressure chamber 13. The emptying of the volume metering tube 18 is completed.
[0058] Because there is no tee connection upstream and downstream of the volume metering tube, and the downstream is directly connected to the negative pressure chamber, the liquid can flow directly and smoothly into the negative pressure chamber. There is no need to drain the residual liquid by repeated emptying. This step only takes one time to drain all the liquid, and it takes a very short time.
[0059] Step 3: Release the pressure in the test line
[0060] like Figure 1 and Figure 4 As shown, open the two-way valve 19, the liquid enters from the front pool 5, enters the rear pool 7 through the gem hole 6, and then enters the detection pipeline through the opened two-way valve 19, and then enters the negative pressure chamber 13 to release the pressure in the pipeline. After a short period of time (such as 0.5 seconds), close the two-way valve 19, and the pressure release is completed. When releasing the pressure in the detection pipeline, the opening time of the two-way valve 19 is less than the set time, such as 0.5 seconds.
[0061] Because the pore size of the gem hole 6 is very small (usually tens of microns), very little liquid passes through in a short time (such as 10-20ul in 0.5 seconds), and there is no situation where the negative pressure is completely released in an instant. The two-way valve 19 will close after opening for a short time, so the negative pressure chamber is still in a negative pressure state. Only when the two-way valve 19 is opened for a long time will air continue to enter the pipeline and become normal pressure.
[0062] The pressure release time is very short, only about 0.5 seconds.
[0063] Step 4: Volume Measurement
[0064] like Figure 1 Figure 4 As shown, the three-way valve 8 (see Fig.14 and Fig.15 ) is connected with the interface 8B, so that the liquid in the rear pool 7 flows to the volume metering tube 18 through the three-way valve 8 under the action of negative pressure. The liquid in the volume metering tube 18 first passes through the start liquid level detection switch 11, then passes through the end liquid level detection switch 12, and finally flows into the negative pressure chamber 13. The volume measurement is completed.
[0065] Because the pressure in the pipeline has been partially released in step 3, the liquid will slowly flow out of the volume metering tube 18. In this process, the liquid level will not overshoot due to sudden changes in pressure.
[0066] Step 5: Empty the volume metering tube 18 and the negative pressure chamber 13
[0067] like Figure 1 and Figure 4 As shown, the three-way valve 8 (see Fig.14 and Fig.15 ) is connected to the interface 8C and the interface 8A, the two-way valve 19 is closed, and then the two-way valve 9 is opened. Under the action of the negative pressure in the negative pressure chamber 13, the residual liquid in the volume measuring tube 18 is discharged.
[0068] Because gas enters the negative pressure chamber 13 from the air filter in the above steps, resulting in a decrease in the negative pressure in the negative pressure chamber 13, when the pressure sensor 14 detects that the pressure in the negative pressure chamber 13 is lower than the set value, the first diaphragm pump 15 starts, and stops after the negative pressure environment is re-established, thereby avoiding the situation where the liquid flows slowly or the liquid is not discharged cleanly due to insufficient pressure in the negative pressure chamber 13 and needs to be emptied repeatedly.
[0069] Embodiment 2
[0070] The volume metering device of this embodiment has the same working process as that of the first embodiment. Figure 2 In fact, in the original Figure 4 On the basis of the embodiment 1, certain changes are made, specifically, the positional relationship between the three-way valve 8 and the two-way valve 9 is changed, the normally closed end of the three-way valve 9 is connected to the air filter 10, the normally open end of the three-way valve 8 is connected to one end of the two-way valve 9, and the other end of the two-way valve 9 is connected to the upstream of the rear pool. Under this pipeline layout, the same effect as the above embodiment 1 can also be achieved.
[0071] Similarly, the process of quickly realizing volume measurement in this embodiment includes the following steps:
[0072] Step 1: Create negative pressure
[0073] like Figure 2 and Figure 5 As shown, the three-way valve 4 (see Fig.10 and Fig.11 ) interfaces 4C and 4A are connected, the liquid flows into the forebay 5, the three-way valve 8 (see Fig.14 and Fig.15 ) is connected to the interface 8C of the negative pressure chamber 13, the two-way valve 9 and the two-way valve 19 are closed, the first diaphragm pump 15 is turned on, and the first diaphragm pump 15 starts to work under the monitoring of the negative pressure sensor 14 to establish a negative pressure environment in the negative pressure chamber 13. When the negative pressure sensor 14 detects that the negative pressure in the negative pressure chamber reaches a certain value, the first diaphragm pump 15 stops working. At this time, the system completes the establishment of negative pressure.
[0074] Step 2: Empty the volumetric tube
[0075] like Figure 2 and Figure 5 As shown, the three-way valve 8 (see Fig.14 and Fig.15 ) is connected to the interface 8C and the interface 8A for a short period of time (for example, 2 seconds). Because the air filter 10 is connected to the atmosphere, the external gas enters the negative pressure chamber 13 through the three-way valve 8 and the volume metering tube 18 under the action of negative pressure, and pushes the liquid in the volume metering tube 18 into the negative pressure chamber 13, and then closes the three-way valve 8. The emptying of the volume metering tube 18 is completed.
[0076] Because there is no tee connection upstream and downstream of the volume metering tube, and the downstream is directly connected to the negative pressure chamber, the liquid can flow directly and smoothly into the negative pressure chamber. There is no need to drain the residual liquid by repeated emptying. This step only takes one time to drain all the liquid, and it takes a very short time.
[0077] Step 3: Release the pressure in the test line
[0078] like Figure 2 and Figure 5 As shown, the two-way valve 19 is opened, and the liquid enters from the front tank 5, enters the rear tank 7 through the gem hole 6, and then enters the detection pipeline through the opened two-way valve 19, and then enters the negative pressure chamber 13 to release the pressure in the pipeline. After a short period of time (such as 0.5 seconds), the two-way valve 19 is closed, and the pressure release is completed.
[0079] Because the pore size of the gem hole 6 is very small (usually tens of microns), the amount of liquid passing through in a short time is very small (e.g. 10-20ul passing through in 0.5 seconds), and there is no situation where the pressure is completely released in an instant. The two-way valve 19 will close after being opened for a short time, so the negative pressure chamber is still in a negative pressure state at this time. Only when the two-way valve 19 is opened for a long time will air continue to enter the pipeline and become normal pressure.
[0080] The pressure release time is very short, only about 0.5 seconds.
[0081] Step 4: Take volume measurements
[0082] like Figure 2 and Figure 5 As shown, the two-way valve 9 is opened, so that the liquid in the rear pool 7 first passes through the two-way valve 9 under the action of negative pressure, and then flows to the volume metering tube 18 through the three-way valve 8. The liquid in the volume metering tube 18 first passes through the start liquid level detection switch 11, then passes through the end liquid level detection switch 12, and finally flows into the negative pressure chamber 13. The volume measurement is completed.
[0083] Because the pressure in the pipeline has been partially released in step 3, the liquid will slowly flow into the volume metering tube 18 and then slowly flow out of the volume metering tube 18. In this process, the liquid level will not overshoot due to sudden changes in pressure.
[0084] Step 5: Empty the Volumetric Tube and Negative Pressure Chamber
[0085] like Figure 2 and Figure 5 As shown, the three-way valve 8 (see Fig.14 and Fig.15 ) is connected to the interface 8B, the two-way valve 19 is closed, and under the action of the negative pressure in the negative pressure chamber 13, the residual liquid in the volume measuring tube 18 is discharged.
[0086] Because gas enters the negative pressure chamber 13 from the air filter in the above steps, resulting in a decrease in the negative pressure in the negative pressure chamber 13, when the pressure sensor 14 detects that the pressure in the negative pressure chamber 13 is lower than the set value, the first diaphragm pump 15 starts, and stops after the negative pressure environment is re-established, thereby avoiding the situation where the liquid flows slowly or the liquid is not discharged cleanly due to insufficient pressure in the negative pressure chamber 13 and needs to be emptied repeatedly.
[0087] The embodiments of the present invention can be applied to all microbial counting applications that quickly implement multi-impedance channel volume measurement and counting-based microbial drug sensitivity analyzers.
[0088] Embodiment 3
[0089] like Figure 6 and Figure 8 As shown, two groups of embodiments 1 are combined to form a multi-channel embodiment 3. That is, it includes two channel components. The two groups of channel components share a second diaphragm pump 17 and a negative pressure chamber 13. The first three-way valve includes a three-way valve 8 and a three-way valve 28, the second three-way valve includes a three-way valve 4 and a three-way valve 24, the second two-way valve includes a two-way valve 9 and a two-way valve 29, the first two-way valve includes a two-way valve 19 and a two-way valve 39, the third two-way valve includes a two-way valve 16 and a two-way valve 36, the third two-way valve includes a two-way valve 36 and a two-way valve 16, and they are connected to the second diaphragm pump 17 together; the two volume metering tubes included are a volume metering tube 18 and a volume metering tube 38, which are connected to the negative pressure chamber 13 together.
[0090] The process is similar to that of single-channel example 1.
[0091] Step 1: Create negative pressure
[0092] like Figure 6 and Figure 8 As shown, the three-way valve 4 (see Fig.10 and Fig.11 ) interface 4C is connected to the interface 4A, and the three-way valve 24 (see Fig.12 and Fig.13 ) interface 24C is connected to the interface 24A, and the liquid flows into the forebay 5 and the forebay 25; the three-way valve 8 (see Fig.14 and Fig.15 ) interface 8C and interface 8A, three-way valve 28 (see Fig.16 and Fig.17 ) interface 28C and interface 28A, and then close the two-way valve 9, two-way valve 19, two-way valve 29 and two-way valve 39 at the same time; turn on the first diaphragm pump 15, and under the monitoring of the negative pressure sensor 14, the first diaphragm pump 15 starts to work to establish a negative pressure environment in the negative pressure chamber 13. When the negative pressure sensor 14 detects that the negative pressure in the negative pressure chamber reaches a certain value, the first diaphragm pump 15 stops working. At this time, the system completes the establishment of negative pressure.
[0093] Step 2: Empty the volumetric tube
[0094] like Figure 6 and Figure 8 As shown, the two-way valve 9 and the two-way valve 29 are opened for a short period of time (for example, 2 seconds) at the same time. Since the air filter 10 is connected to the atmosphere, the two-way valve 9 and the two-way valve 19 are opened to connect the negative pressure chamber 13 to the atmosphere. Under the action of negative pressure, the external gas passes through the volume metering tube 18 and the volume metering tube 28 and then enters the negative pressure chamber 13, and pushes the liquid in the volume metering tube 18 into the negative pressure chamber 13. The emptying of the volume metering tube 18 and the volume metering tube 38 is completed.
[0095] Step 3: Release the pressure in the test line
[0096] like Figure 6 and Figure 8 As shown, open two-way valve 19 and two-way valve 39 at the same time, one liquid enters from front pool 5, enters rear pool 7 through gem hole 6, and then enters the detection pipeline through the opened two-way valve 19, and the other liquid enters from front pool 25, enters rear pool 17 through gem hole 6, and then enters the detection pipeline through the opened two-way valve 29, and finally enters the negative pressure chamber. Release the pressure in the pipeline. After a short period of time (such as 0.5 seconds), close two-way valve 19 and two-way valve 29. Pressure release is completed.
[0097] Because the pore size of the gem hole 6 is very small (usually tens of microns), very little liquid passes through in a short time (such as 10-20ul in 0.5 seconds), and there is no situation where the negative pressure is completely released in an instant. The two-way valve 19 and the two-way valve 39 will be closed after being opened for a short time, so the negative pressure chamber is still in a negative pressure state at this time. Only when the two-way valve 19 and the two-way valve 39 are opened for a long time will air continue to enter the pipeline and become normal pressure.
[0098] Step 4: Take volume measurements
[0099] like Figure 6 Figure 8 As shown, the three-way valve 8 (see Fig.14 and Fig.15 ) interface 8C is connected to interface 8B, and the three-way valve 28 (see Fig.16 and Fig.17 ) is connected with the interface 28B, so that the liquid in the rear pool 7 and the rear pool 17 flows to the volume metering tube 18 and the volume metering tube 38 respectively through the three-way valve 8 and the three-way valve 28 under the action of negative pressure. The liquid in the volume metering tube 18 will first pass through the start liquid level detection switch 11, then pass through the end liquid level detection switch 12, and finally flow into the negative pressure chamber 13. The liquid in the volume metering tube 38 will first pass through the start liquid level detection switch 31, then pass through the end liquid level detection switch 32, and finally flow into the negative pressure chamber 13. The volume measurement is completed.
[0100] Because the pressure in the pipeline has been partially released in step 3, the liquid will slowly flow out of the volumetric metering tube 18 and the volumetric metering tube 38. In this process, the liquid level will not overshoot due to the sudden change in pressure.
[0101] Step 5: Empty the Volumetric Tube and Negative Pressure Chamber
[0102] like Figure 6 and Figure 8 As shown, the three-way valve 8 (see Fig.14 and Fig.15 ) interface 8C is connected to the interface 8A, and the three-way valve 28 (see Fig.16 and Fig.17 )'s interface 28C is connected to the interface 28A, the two-way valve 19 and the two-way valve 39 are closed, and then the two-way valve 9 and the two-way valve 19 are opened. Under the action of the negative pressure in the negative pressure chamber 13, the residual liquid in the volume measuring tube 18 and the volume measuring tube 38 is discharged.
[0103] Same as in Example 1, only one emptying is required.
[0104] Embodiment 4
[0105] like Figure 7 and Fig. 9As shown, two groups of Embodiment 2 are combined to form a multi-channel Embodiment 4. The two groups share a second diaphragm pump 17 and a negative pressure chamber 13. The two-way valve 36 and the two-way valve 16 are connected to the second diaphragm pump 17, and the volume metering tube 18 and the volume metering tube 38 are connected to the negative pressure chamber 13.
[0106] Step 1: Create negative pressure
[0107] like Figure 7 and Fig. 9 As shown, the three-way valve 4 (see Fig.10 and Fig.11 ) interface 4C is connected to the interface 4A, and the three-way valve 24 (see Fig.12 and Fig.13 ) is connected with the interface 24C and the interface 24A, and the liquid flows into the forebay 5 and the forebay 25; the interface 0 of the three-way valve 8 is connected with the interface B, and the interface 0 of the three-way valve 28 is connected with the interface B, and the two-way valve 9, the two-way valve 19, the two-way valve 29, and the two-way valve 39 are closed, and the first diaphragm pump 15 is turned on. Under the monitoring of the negative pressure sensor 14, the first diaphragm pump 15 starts to work to establish a negative pressure environment in the negative pressure chamber 13. When the negative pressure sensor 14 detects that the negative pressure in the negative pressure chamber reaches a certain value, the first diaphragm pump 15 stops working. At this time, the system completes the establishment of negative pressure.
[0108] Step 2: Empty the volumetric tube
[0109] like Figure 7 and Fig. 9 As shown, at the same time, the three-way valve 8 (see Fig.14 and Fig.15 ) interface 8C and interface 8A, three-way valve 28 (see Fig.16 and Fig.17 ) are connected to the interface 28C and the interface 28A for a short period of time (for example, 2 seconds). Because the air filter 10 is connected to the atmosphere, the external gas enters the negative pressure chamber 13 through the three-way valve 8 and the volume metering tube 18 under the action of negative pressure. The gas enters the negative pressure chamber 13 through the three-way valve 28 and the volume metering tube 38, and pushes the liquid in the volume metering tube 18 and the volume metering tube 38 into the negative pressure chamber 13, and then closes the three-way valve 8. The emptying of the volume metering tube 18 and the volume metering tube 38 is completed.
[0110] Same as Example 2, it only needs to be done once.
[0111] Step 3: Release the pressure in the test line
[0112] like Figure 7 and Fig. 9As shown, open the two-way valve 19 and the two-way valve 39, one liquid enters from the front pool 5, enters the rear pool 7 through the gem hole 6, and then enters the detection pipeline through the opened two-way valve 19. Another liquid enters from the front pool 15, enters the rear pool 17 through the gem hole 6, and then enters the detection pipeline through the opened two-way valve 39. Finally, both liquids enter the negative pressure chamber 13 to release the pressure in the pipeline. After a short period of time (such as 0.5 seconds), close the two-way valve 19 and the two-way valve 39, and the pressure release is completed.
[0113] Because the pore size of the gem hole 6 is very small (usually tens of microns), the liquid passing through in a short time is very small (such as 10~20ul passing through in 0.5 seconds), and there is no situation where the pressure is completely released in an instant. The two-way valve 19 and the two-way valve 39 will be closed after being opened for a short time, so the negative pressure chamber is still in a negative pressure state at this time. Only when the two-way valve 19 and the two-way valve 39 are opened for a long time will air continue to enter the pipeline and become normal pressure.
[0114] The pressure release time is very short, only about 0.5 seconds.
[0115] Step 4: Take volume measurements
[0116] like Figure 7 and Fig. 9 As shown, open the two-way valve 9 and the two-way valve 29, so that the liquid in the rear pool 7 and the rear pool 17 flow to the volume metering tube 18 and the volume metering tube 38 respectively through the three-way valve 8 and the three-way valve 28 under the action of negative pressure. The liquid in the volume metering tube 18 will first pass through the start liquid level detection switch 11, then pass through the end liquid level detection switch 12, and finally flow into the negative pressure chamber 13. The liquid in the volume metering tube 38 will first pass through the start liquid level detection switch 31, then pass through the end liquid level detection switch 32, and finally flow into the negative pressure chamber 13. The volume measurement is completed.
[0117] Because the pressure in the pipeline has been partially released in step 3, the liquid will slowly flow out of the volumetric metering tube 18 and the volumetric metering tube 38. In this process, the liquid level will not overshoot due to the sudden change in pressure.
[0118] Step 5: Empty the Volumetric Tube and Negative Pressure Chamber
[0119] like Figure 7 and Fig. 9 As shown, the three-way valve 8 (see Fig.14 and Fig.15 ) interface 8C and interface 8B and three-way valve 28 (see Fig.16 and Fig.17 )'s interface 28C is connected to the interface 28B, the two-way valves 19 and 39 are closed, and under the action of the negative pressure in the negative pressure chamber 13, the residual liquid in the volume measuring tube 18 and the volume measuring tube 38 is discharged.
[0120] Same as in Example 2, only one emptying is required.
[0121] The present invention can be applied to all microbial counting applications for rapidly realizing multi-impedance channel volume measurement and microbial drug sensitivity analyzers based on counting.
[0122] The above content is a detailed description of the present invention in combination with specific implementation methods, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the scope of protection of the present invention.
[0123] The liquid level detection switch described in the above embodiment does not mean that it is limited to the use of liquid level detection switches, and other types of sensors can also be used, which should be considered as the protection scope of the present invention.
[0124] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that within the spirit and principles of the present invention, the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not deviate from the protection scope of the present invention.
Claims
1. A device for rapidly achieving multi-channel volume measurement, characterized in that: include: A negative pressure chamber, a negative pressure sensor and a first diaphragm pump connected to the negative pressure chamber, and at least one set of channel components; The channel assembly includes a first three-way valve, a start liquid level detection switch, an end liquid level detection switch, a volume metering tube, and a first two-way valve; the start liquid level detection switch and the end liquid level detection switch are respectively connected to the upstream pipeline and the downstream pipeline of the volume metering tube; the downstream pipeline connected to the end liquid level detection switch is connected to the negative pressure chamber; the upstream pipeline connected to the start liquid level detection switch is connected to the first three-way valve; one end of the first two-way valve is connected to the negative pressure chamber; By introducing negative pressure into the upstream pipeline in advance, the liquid overshoot caused by the sudden pressure change is released from the pipeline outside the volume metering tube to the negative pressure chamber to perform volume measurement; The channel assembly further includes a second two-way valve, and the first three-way valve is connected to the air filter via the second two-way valve; the channel assembly further includes a front pool, a rear pool and a gem hole of a counting pool, and the front pool is connected to the rear pool via the gem hole; The channel assembly further comprises a second three-way valve, the front pool is connected to the second three-way valve, and the rear pool is simultaneously connected to the second three-way valve and the first two-way valve.
2. The device for rapidly implementing multi-channel volume measurement according to claim 1, characterized in that: One end of the second two-way valve is connected to the back pool of the counting pool, and the other end is connected to the first three-way valve.
3. The device for rapidly achieving multi-channel volume measurement according to claim 1, characterized in that: The apparatus also includes a second diaphragm pump.
4. The device for rapidly achieving multi-channel volume measurement according to claim 3, characterized in that: The channel assembly also includes a third two-way valve, and the counting pool is connected to the second diaphragm pump via the third two-way valve.
5. The device for rapidly implementing multi-channel volume measurement according to claim 1, characterized in that: The volume metering tube is made of tetrafluoroethylene and hexafluoropropylene copolymer material and is flexible and has a hydrophobic inner wall.
6. The device for rapidly achieving multi-channel volume measurement according to claim 1, characterized in that: The working process of the device includes: Establishing negative pressure; the liquid flows into the front pool through the second three-way valve, and at the same time a negative pressure environment is established in the negative pressure chamber; Emptying the volume measuring tube; allowing external gas to enter the negative pressure chamber through the volume measuring tube under the action of negative pressure, thereby emptying the volume measuring tube; The pressure in the detection pipeline is released, and the liquid in the front pool enters the rear pool through the gem hole, enters the detection pipeline through the opened first two-way valve, and then enters the negative pressure chamber; Volume measurement, the liquid in the back tank flows to the volume measuring tube under the action of negative pressure; Empty the volumetric tube and the negative pressure chamber.
7. The device for rapidly achieving multi-channel volume measurement according to claim 6, characterized in that: When the pressure in the detection pipeline is released, the opening time of the first two-way valve is less than the set time.
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