Lithium battery module side plate gluing, heating and curing device and implementation method
By combining transmission components and infrared microcrystalline heating plates, automatic pressurization and pressure holding of the side plates of lithium battery modules are achieved, solving the problems of high cost, easy damage and waste of manpower in existing technologies, and improving heating curing efficiency and energy saving effect.
Patent Information
- Application Number
- CN202410169184.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2044-02-06
AI Technical Summary
The existing heating method for coating the side panels of lithium battery modules has problems such as high cost, easy wear and tear and short service life. The manual pressure holding tooling is easily damaged during use, which increases maintenance costs and wastes manpower.
The system uses a transmission component to drive the pressurizing component to press inward synchronously, and combines it with an infrared microcrystalline heating plate to achieve automatic pressurization and pressure holding functions for the side plate of the lithium battery module. The heating temperature is adjusted by a temperature control system, which reduces labor costs and improves heating efficiency.
It achieves automatic pressurization and pressure holding for adhesive application on the side panels of lithium battery modules, reducing labor costs, is compatible with modules of different sizes, and improves heating curing efficiency and energy saving effect.
Smart Images

Figure CN117983510B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of lithium battery module side plate gluing heating solidification device and implementation method, belong to lithium battery module side plate gluing solidification technical field. BACKGROUND
[0002] Lithium battery module side plate gluing solidification mode has many kinds, such as natural static, hot blast oven baking, infrared heating tube and so on heating mode.This several heating modes are different to side plate glue curing effect, among them, infrared heating tube heating mode is better relative to natural static, hot blast oven baking effect.But infrared heating tube exists high cost, easy to wear and low service life and so on, it is not conducive to on-site production.
[0003] Lithium battery module side plate gluing pressure maintaining mode is mainly fixed by artificial installation pressure maintaining tool, and pressure maintaining tool is removed again in module offline position, this process mode wastes manpower, and pressure maintaining tool is easily damaged in circulation, use process, increase maintenance cost. SUMMARY
[0004] The present application aims at overcoming the deficiencies in the prior art, and provides a kind of lithium battery module side plate gluing heating solidification device and implementation method, by transmission component driving pressurizing component synchronous inward extrusion, realize the automatic pressure of module gluing side plate, reduce manpower cost investment.
[0005] To achieve the above object, the present application is realized by the following technical scheme:
[0006] Firstly, the present application provides a kind of lithium battery module side plate gluing heating solidification device, including the pressurizing component of being set in the heating bin both sides, with the transmission component of being connected with both sides pressurizing component, and the temperature control component of being set on pressurizing component;
[0007] When lithium battery module enters heating bin, the transmission component drives both sides pressurizing component synchronous inward extrusion lithium battery module side plate, and the temperature control component starts heating lithium battery module side plate gluing surface.
[0008] Further, the pressurizing component includes pressing plate, connecting block, cover plate and pressing plate pedestal, the pressing plate and cover plate are connected as a whole by multiple connecting blocks, the pressing plate pedestal is installed on the side of cover plate away from pressing plate, and the pressing plate pedestal is connected with transmission component.
[0009] Further, the transmission component comprises a cylinder, a first connecting rod, a second connecting rod and a rotary synchronization mechanism, the cylinder is connected to one side of the pressing component, the rotary synchronization mechanism is rotatably arranged between the pressing components on two sides, and the rotary synchronization mechanism is connected to the pressing components on two sides through the first connecting rod and the second connecting rod respectively, when the cylinder drives one side of the pressing component to move, the rotary synchronization mechanism drives the other side of the pressing component to move synchronously through the first connecting rod and the second connecting rod.
[0010] Further, the transmission component further comprises a plurality of slide rails and slide blocks, and the pressing components on two sides are arranged in the heating bin through the plurality of slide rails and slide blocks, when the transmission component drives the pressing components to move, the pressing components move together with the slide blocks along the slide rails to the inside of the heating bin.
[0011] Further, the temperature control component comprises an infrared microcrystal heating plate and a temperature sensor, and one set of the infrared microcrystal heating plate and the temperature sensor is arranged in each of the pressing components on two sides.
[0012] Further, the infrared microcrystal heating plate is arranged in the pressing plate, and a plurality of temperature sensors are arranged in the pressing plate.
[0013] In the second aspect, the application provides an implementation method of the lithium battery module side plate gluing, heating and curing device according to any one of the preceding aspects, comprising:
[0014] The lithium battery module tray is positioned in the heating bin;
[0015] The transmission component is started to drive one side of the pressing component to move inward, the pressing component is parallelly extruded inward to drive the first connecting rod to act through the slide rail and the slide block, the rotary synchronization mechanism is pulled to act the second connecting rod through the action of the first connecting rod, and the second connecting rod drives the other side of the pressing component to be parallelly extruded inward.
[0016] After the pressing, the infrared microcrystal heating plate in the pressing plate is started to heat, the temperature in the pressing plate is fed back through the temperature sensor, and the temperature is compared with the set temperature, if the set temperature is reached, the temperature control system adjusts the output power of the infrared microcrystal heating plate, so that the temperature of the pressing plates on two sides is maintained at the set temperature, when the set holding time is reached, the infrared microcrystal heating plate is controlled to be closed, the transmission component is controlled to act to release the pressing component and return to the original point, and the heating and curing are completed.
[0017] Further, the heating process of the infrared microcrystal heating plate comprises:
[0018] The infrared microcrystal heating plate converts electric power into free emission radiation power.
[0019] The radiation power is absorbed by the heating pressing plate and is conducted to the module side plate gluing surface.
[0020] Further, the conversion efficiency η1 of the infrared microcrystal heating plate converting electric power into free emission radiation power is calculated by the following formula:
[0021]
[0022] wherein ε is the emissivity of the radiator, σ is the Stefan-Boltzmann constant, A1 is the surface area of the radiator, and T1 is the surface temperature of the radiator;
[0023] For the radiation heat exchange of the closed space surface in the pressing plate, the energy utilization rate η2 is calculated by the following formula:
[0024]
[0025]
[0026] wherein ε is the emissivity of the radiator, σ is the Stefan-Boltzmann constant, A1 is the surface area of the radiator, and T1 is the surface temperature of the radiator; n is the equivalent blackness, A1 is the surface area of the radiator, A2 is the surface area of the heated object, T1 is the surface temperature of the radiator, T2 is the temperature of the heated object, and W0 is the electric power.
[0027] Further, when the emissivity of the object surface of the module side plate rubber coating heating device, the surface area of the object, and the radiation conversion rate are fixed values, the surface temperature of the radiator is adjusted by controlling the electric power of the infrared microcrystal heating plate, and the temperature of the heated pressing plate is controlled according to the energy utilization rate of the radiation heat exchange.
[0028] Compared with the prior art, the present application has the following beneficial effects:
[0029] 1. The present application provides a lithium battery module side plate rubber coating heating and curing device and implementation method, which realizes automatic pressing and pressure maintaining of the side plate after rubber coating of the module by driving the pressing component to synchronously press inward through the transmission component, reduces the labor cost investment, and can replace and adjust the size of the pressing plate according to the size of the module, is compatible with the pressure maintaining function of different size modules, and meets the needs of flexible production.
[0030] 2. The present application provides a lithium battery module side plate rubber coating heating and curing device and implementation method, which adopts the infrared microcrystal heating plate with low cost, low energy consumption and high efficiency, realizes heating of the side plate and rapid curing of the glue, and meets the needs of energy saving and consumption reduction. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 is a structural schematic diagram of a lithium battery module side plate rubber coating heating and curing device provided by an embodiment of the present application;
[0032] Figure 2 is a transmission schematic diagram provided by an embodiment of the present application;
[0033] Figure 3The application provides a schematic diagram of a pressing component.
[0034] In the figure, 1 is the pressing component, 2 is a transmission component, 3 is a temperature control component, 11 is a pressing plate, 12 is a connecting block, 13 is a cover plate, 14 is a pressing plate base, 21 is a cylinder, 22 is a sliding rail, 23 is a sliding block, 24 is a first connecting rod, 25 is a second connecting rod, 26 is a rotary synchronization mechanism, 31 is an infrared microcrystal heating plate, and 32 is a temperature sensor. DETAILED DESCRIPTION
[0035] The application will be further described below in conjunction with the accompanying drawings. The following examples are only used to more clearly illustrate the technical solutions of the application, and cannot be used to limit the protection scope of the application.
[0036] In the description of the application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application. In addition, the terms "first", "second", and the like are only used for description purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", and the like can explicitly or implicitly include one or more of the features. In the description of the application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0037] In the description of the application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", and "connection" should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected, can be mechanically connected, or electrically connected, can be directly connected, or indirectly connected through an intermediate medium, and can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0038] Example 1
[0039] As Figure 1As shown, the embodiment introduces a kind of lithium battery module side plate glueing heating solidification device, including: pressurizing component 1, transmission component 2, temperature control component 3;The pressurizing component 1 is set to the both sides of heating bin, the transmission component 2 is connected with the pressurizing component 1 of both sides, the temperature control component 3 is located on pressurizing component 1;When lithium battery module enters heating bin, the transmission component 2 drives the pressurizing component 1 of both sides and synchronously extrudes lithium battery module side plate inward, the temperature control component 3 starts heating to the glueing surface of lithium battery module side plate;By transmission component 2 drive pressurizing component 1 synchronously extrude, realize the automatic pressurization of module glueing rear side plate, pressure maintaining function, reduce manpower cost investment;
[0040] As shown in the figure, Figure 2 The transmission component 2 includes cylinder 21, multiple groups of slide rails 22 and sliding blocks 23, first connecting rod 24, second connecting rod 25 and rotary synchronous mechanism 26, the cylinder 21 is connected with the pressurizing component 1 of one side, the rotary synchronous mechanism 26 is rotationally arranged between the pressurizing component 1 of both sides, and the rotary synchronous mechanism 26 is connected with the pressurizing component 1 of both sides through first connecting rod 24 and second connecting rod 25 respectively, when the cylinder 21 drives the pressurizing component 1 of one side to move, the rotary synchronous mechanism 26 drives the pressurizing component 1 of the other side to move synchronously through first connecting rod 24 and second connecting rod 25;The pressurizing component 1 of both sides is arranged in heating bin through multiple groups of slide rails 22 and sliding blocks 23, when transmission component 2 drives pressurizing component 1 to move, pressurizing component 1 moves along with sliding block 23 to the inside of heating bin along the slide rail 22;
[0041] As shown in the figure, Figure 3 The pressurizing component 1 includes pressing plate 11, connecting block 12, cover plate 13 and pressing plate base 14, the pressing plate 11 and the cover plate 13 are connected as a whole through multiple connecting blocks 12, the cover plate 13 is connected with the pressing plate 11 by bolt, the pressing plate base 14 is installed on the side of cover plate 13 away from the pressing plate 11, and the pressing plate base 14 is connected with transmission component 2;The temperature control component 3 includes infrared microcrystalline heating plate 31 and temperature sensor 32, and each of the pressurizing component 1 of both sides is provided with a group of infrared microcrystalline heating plate 31 and temperature sensor 32;The infrared microcrystalline heating plate 31 is built-in in the pressing plate 11, and the temperature sensor 32 is provided with multiple, and multiple temperature sensors 32 are built-in in the pressing plate 11;
[0042] The module side plate glueing pressure maintaining function of the application is carried out according to the following steps:
[0043] The cylinder 21 in the transmission component 2 acts on the pressing plate base 14 of the one-side pressing component 1 through the connecting block 12; the pressing plate base 14 is pressed inwards along the slide rail 22 and the slide block 23 to drive the first connecting rod 24 to act, the rotary synchronization mechanism 26 is pulled to drive the second connecting rod 25 to act under the action of the first connecting rod 24, and the second connecting rod 25 drives the pressing plate base 14 in the other-side pressing component 1 to act through the connecting block 12; and the pressing plate base 14 in the other-side pressing component 1 is pressed inwards through the slide rail 22 and the slide block 23.
[0044] The connecting block 12 can be adjusted and replaced according to the stroke of the cylinder 21, so as to adapt to the pressing and heating requirements of different module widths.
[0045] The module side plate gluing and heating function is performed according to the following steps:
[0046] After the module tray is positioned in the heating bin and the pressing mechanism is pressed, the infrared microcrystal heating plate 31 is started to heat, and the temperature in the pressing plate 11 is fed back through the temperature sensor 32 and compared with the set temperature. If the set temperature is reached, the temperature control system adjusts the power output, saves energy consumption, and maintains the temperature of the pressing plate 11 at the set temperature. When the set holding time is reached, the infrared microcrystal heating plate 31 is turned off, the transmission component 2 is actuated to release the pressing component 1 to the original position, and the heating and curing are completed.
[0047] The temperature sensor 32 detects the temperature of the pressing plate 11, not the temperature of the module side plate gluing surface.
[0048] The set temperature is related to the theoretical curing curve of the glue, the heat conduction performance of the pressing plate 11 and the module side plate, and there is a temperature difference between the module side plate gluing surface and the heat conduction process, and the difference value is different for different materials and equipment mechanisms. The set temperature and the difference value of the side plate gluing surface can be obtained through experiments.
[0049] The radiation heating process of the infrared microcrystal heating plate 31 is composed of two steps: the first step is that the infrared microcrystal heating plate 31 converts electric power into radiation power, and the second step is that the radiation power is absorbed by the heated pressing plate 11 and conducted to the module side plate gluing surface.
[0050] The conversion efficiency η1 of the infrared microcrystal heating plate 31 from electric power W0 to free emission radiation power is calculated by the following formula:
[0051]
[0052] In the formula, ε is the emissivity of the radiator, which can be obtained from a manual
[0053] σ is the Boltzmann constant, σ = 5.668 x 10 -8 w / (m 2 ·K 4 )
[0054] A1 - surface area of the radiator, m 2
[0055] T1 - surface temperature of the radiator, K
[0056] For the radiative heat exchange of the closed space surface in the pressing plate 11, the energy utilization rate η2 can be calculated by the following formula:
[0057]
[0058]
[0059] where ε n called the equivalent blackness
[0060] A1 - surface area of the radiator, m 2
[0061] A2 - surface area of the heated object, m 2
[0062] T1 - surface temperature of the radiator, K
[0063] T2 - temperature of the heated object, K
[0064] W0 - electric power, Kw
[0065] As shown by the above formula, the heating efficiency of the infrared microcrystal heating plate 31 radiating the glue coating surface of the side plate of the heating module is related to the emissivity of the object surface, the object surface area, the object surface temperature, the electric power, and other factors. When the emissivity of the object surface, the object surface area, and the radiation conversion rate of the glue coating heating device of the side plate of the module are fixed values, the surface temperature of the radiator can be adjusted by controlling the electric power of the infrared microcrystal heating plate, and then the temperature of the heated pressing plate 11 can be controlled according to the energy utilization rate of the radiative heat exchange.
[0066] Example 2
[0067] The embodiment provides an implementation method of the glue coating heating and curing device for the side plate of a lithium battery module according to any one of the embodiments 1, comprising:
[0068] Positioning the lithium battery module tray in the heating bin;
[0069] Starting the transmission component 2 to drive the pressing component 1 on one side to move inward, the pressing component 1 is parallelly extruded inward through the slide rail 22 and the sliding block 23 to drive the first connecting rod 24 to act, the rotary synchronization mechanism 26 is pulled to drive the second connecting rod 25 to act under the action of the first connecting rod 24, and the second connecting rod 25 drives the pressing component 1 on the other side to be parallelly extruded inward;
[0070] After pressurization, the infrared microcrystalline heating plate 31 in the pressure plate 11 is activated for heating. The temperature in the pressure plate 11 is fed back by the temperature sensor 32 and compared with the set temperature. If the set temperature is reached, the temperature control system adjusts the output power of the infrared microcrystalline heating plate 31 to maintain the temperature of the two pressure plates 11 at the set temperature. When the set heat preservation time is reached, the infrared microcrystalline heating plate 31 is turned off, and the transmission component 2 is controlled to release the pressure component 1 and return to the origin, thus completing the heating and curing process.
[0071] The heating process of the infrared microcrystalline heating plate 31 includes:
[0072] The infrared microcrystalline heating plate 31 converts electrical power into freely emitted radiant power;
[0073] The radiated power is absorbed by the heated pressure plate 11 and conducted to the adhesive surface of the module side plate.
[0074] The conversion efficiency η1 of the infrared microcrystalline heating plate 31 in converting electrical power into freely emitted radiant power is calculated using the following formula:
[0075]
[0076] In the formula, ε is the emissivity of the radiator, σ is the Schipfan-Boltzmann constant, A1 is the surface area of the radiator, and T1 is the surface temperature of the radiator.
[0077] For the radiative heat exchange on the surface of the enclosed space in pressure plate 11, the energy utilization rate η2 is calculated using the following formula:
[0078]
[0079]
[0080] In the formula, ε n For the equivalent blackness, A1 is the surface area of the radiator, A2 is the surface area of the heated object, T1 is the surface temperature of the radiator, T2 is the temperature of the heated object, and W0 is the electrical power.
[0081] When the emissivity, surface area, and radiation conversion rate of the object surface of the module side panel adhesive heating device are fixed values, the surface temperature of the radiator is adjusted by controlling the electric power of the infrared microcrystalline heating plate, and the temperature of the heated pressure plate 11 is controlled according to the radiative heat exchange energy utilization rate.
[0082] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A lithium battery module side plate gluing heating and curing device, characterized in that, It comprises pressure components (1) arranged on both sides of the heating bin, transmission components (2) connected with the pressure components (1) on both sides, and temperature control components (3) arranged on the pressure components (1); The pressure components (1) comprise pressure plates (11), connecting blocks (12), cover plates (13) and pressure plate bases (14), the pressure plates (11) and the cover plates (13) are connected as a whole through multiple connecting blocks (12), the pressure plate bases (14) are installed on the side of the cover plates (13) away from the pressure plates (11), and the pressure plate bases (14) are connected with the transmission components (2); The transmission components (2) comprise air cylinders (21), first connecting rods (24), second connecting rods (25) and rotary synchronization mechanisms (26), the air cylinders (21) are connected with the pressure components (1) on one side, the rotary synchronization mechanisms (26) are rotatably arranged between the pressure components (1) on both sides, and the rotary synchronization mechanisms (26) are connected with the pressure components (1) on both sides through the first connecting rods (24) and the second connecting rods (25) respectively; The temperature control components (3) comprise infrared microcrystal heating plates (31) and temperature sensors (32), and each of the pressure components (1) on both sides is provided with a set of infrared microcrystal heating plates (31) and temperature sensors (32); the infrared microcrystal heating plates (31) are built in the pressure plates (11), and the temperature sensors (32) are provided in multiple, and the multiple temperature sensors (32) are built in the pressure plates (11); When the lithium battery module enters the heating bin, the transmission components (2) drive the pressure components (1) on both sides to synchronously extrude the side plates of the lithium battery module inward, and the temperature control components (3) start to heat the glue coating surface of the side plates of the lithium battery module.
2. The lithium battery module side plate gluing and heating curing device according to claim 1, wherein, When the air cylinders (21) drive the pressure components (1) on one side to move, the rotary synchronization mechanisms (26) drive the pressure components (1) on the other side to synchronously move through the first connecting rods (24) and the second connecting rods (25).
3. The lithium battery module side plate gluing and heating curing device according to claim 2, characterized in that, The transmission components (2) further comprise multiple groups of sliding rails (22) and sliding blocks (23), the pressure components (1) on both sides are arranged in the heating bin through the multiple groups of sliding rails (22) and sliding blocks (23), when the transmission components (2) drive the pressure components (1) to move, the pressure components (1) move together with the sliding blocks (23) along the sliding rails (22) to the inside of the heating bin.
4. The implementation method of the lithium battery module side plate gluing, heating and curing device according to claim 3, characterized in that, It comprises: Positioning the lithium battery module tray in the heating bin; Starting the transmission components (2) to drive the pressure components (1) on one side to move inward, the pressure components (1) parallelly extrude to drive the first connecting rods (24) to act through the sliding rails (22) and the sliding blocks (23), the rotary synchronization mechanisms (26) pull the second connecting rods (25) to act through the action of the first connecting rods (24), and the second connecting rods (25) drive the pressure components (1) on the other side to parallelly extrude inward, After pressurizing, the infrared microcrystal heating plate (31) in the pressing plate (11) is started to heat. The temperature in the pressing plate (11) is fed back through the temperature sensor (32) and compared with the set temperature. If the set temperature is reached, the temperature control system adjusts the output power of the infrared microcrystal heating plate (31) to maintain the temperature of the two pressing plates (11) at the set temperature. When the set holding time is reached, the infrared microcrystal heating plate (31) is controlled to be turned off, the driving part (2) is controlled to act to release the pressurizing part (1) to return to the original position, and the heating and solidification are completed.
5. The implementation method of the lithium battery module side plate gluing, heating and curing device according to claim 4, characterized in that, The heating process of the infrared microcrystal heating plate (31) comprises: The infrared microcrystal heating plate (31) converts electric power into freely emitted radiation power; The radiation power is absorbed by the heating pressing plate (11) and conducted to the glue coating surface of the mold side plate.
Citation Information
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