An automated horizontal sawing machine for processing aluminum alloy workpieces
By using hydraulic telescopic rods and guide components on the automated horizontal saw machine for aluminum alloy workpiece processing, the synchronization operation of cutting saw disk rollback and workpiece push is achieved, which solves the problem of long cutting time in the existing technology, improves cutting efficiency and flexibility Adjust the workpiece size.
Patent Information
- Application Number
- CN202410253438.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-03-06
AI Technical Summary
When the existing aluminum alloy workpiece processing automated horizontal saw machines are cut in multiple stages, the cutting saw plate is moved to the initial position and then the workpiece is pushed by waste a lot of time, resulting in a longer time in the entire cutting process.
An automated horizontal saw machine is designed, using hydraulic telescopic rods and guide components. The main body of the cutting saw disk is divided into two parts to fall back when it moves upward, and the workpiece is pushed simultaneously when the cutting saw disk is backward, and clamped and adjusted by fixing clamps. Gear system avoids workpiece shaking and push delay and improves cutting efficiency.
The synchronous operation of cutting saw disk rollback and workpiece push is realized, saving fixing and pushing time, improving cutting efficiency, and flexibly adjusting the workpiece cutting size through the adjustment gear system.
Smart Images

Figure CN118305368B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy workpiece processing, and in particular to an automatic horizontal sawing machine used for aluminum alloy workpiece processing. Background Art
[0002] The automated horizontal sawing machine is a mechanical equipment used for processing aluminum alloy workpieces. It uses a saw blade as a cutting tool and cuts the aluminum alloy workpiece through a rapidly rotating saw blade. It is an efficient, precise and automated aluminum alloy workpiece processing equipment, widely used in aviation, automobile, electronics, construction and other fields.
[0003] In this regard, China has applied for a patent number: CN211991216U, which discloses a stable sawing machine for processing aluminum alloy products, including: a machine frame, a workbench and a sawing device, the workbench is arranged on the machine frame, the sawing device is arranged above one side of the machine frame, the workbench is provided with a fixing device and a length detection device for fixing the product, and a position-adjustable limit plate is provided on one side of the workbench, and the sawing device, the fixing device, the length detection device and the position-adjustable limit plate are all connected to the control device of the sawing machine. The utility model fixes and limits the product to be sawed by setting a fixing device on the workbench, and then detects the length by the length detection device. When the length is detected to be the required length, the limit plate will move to the end of the profile to limit it, and then it can be sawed by the sawing device. The whole structure is simple and easy to operate, which effectively improves the stability and accuracy of its sawing.
[0004] When the existing automated horizontal sawing machine for processing aluminum alloy workpieces cuts the aluminum alloy workpiece into multiple sections, it is necessary to measure the length of the workpiece each time, and then use the cutting saw disk to move down to cut the aluminum alloy workpiece. After the cutting saw disk completes cutting, the cutting saw disk moves up and returns to the initial position, and then uses tools or manually pushes the workpiece to the bottom of the cutting saw disk so that the aluminum alloy workpiece can be cut again. However, when this type of cutting method is actually used, the process of measuring the workpiece and returning the cutting saw disk to the initial position will waste a lot of time, and when releasing the workpiece to push it and clamping the workpiece to prevent it from shaking during cutting, it will still waste a lot of time, which will make the cutting time of the entire multi-segment cutting process longer.
[0005] In view of the above problems, an automated horizontal sawing machine for processing aluminum alloy workpieces is proposed. Summary of the invention
[0006] The object of the present invention is to provide an automated horizontal sawing machine for processing aluminum alloy workpieces, which can solve the problem raised in the above-mentioned background technology that when the automated horizontal sawing machine for processing aluminum alloy workpieces cuts the aluminum alloy workpiece in multiple sections, a lot of time is wasted in moving the cutting saw disc to the initial position and then pushing the workpiece, resulting in a long time required for multiple-section cutting of the entire aluminum alloy workpiece.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated horizontal sawing machine for processing aluminum alloy workpieces, comprising a sawing machine body, a frame arranged at the middle position of the top of the sawing machine body, a hydraulic telescopic rod arranged at the top of the frame, a supporting cross frame arranged inside the frame, and the top of the supporting cross frame is connected to the output end of the bottom of the hydraulic telescopic rod, and a cutting saw disc body arranged at the bottom of the supporting cross frame and a conveyor belt body arranged at the rear end of the top of the sawing machine body, movable racks are arranged on both sides of the top of the sawing machine body, and the movable racks are located at the rear end of the frame, and the front of the movable racks is connected to the rear end of the frame. The ends are provided with fixed clamping plates, which are located on both sides of the top of the conveyor belt body, and are used to clamp the aluminum alloy workpiece to fix it. The bottom of the movable rack is meshed with a movable gear, and the movable gear is placed on both sides of the interior of the sawing machine body. Two adjacent groups of movable gears are fixedly connected by connecting columns. Both sides of the interior of the sawing machine body are provided with a first gear, which is located at the front end of the movable gear, and the first gear is fixedly connected to the adjacent movable gear. One side of the first gear is meshed with a first rack, and the first rack longitudinally runs through the interior of the sawing machine body.
[0008] Inner rotating wheels are fixed on both sides of the rotating column at the front end of the conveyor belt body. The inner rotating wheels are located on both sides of the inside of the sawing machine body and on one side of the first gear. A third gear is arranged on the outside of the inner rotating wheel. The bottom of the third gear is meshed with a second gear. The front end of the second gear is meshed with a second rack. The second rack runs longitudinally through the inside of the sawing machine body. A movable plate is fixed on the top of the second rack.
[0009] Furthermore, guide assemblies are provided on both sides of the supporting cross frame, and the guide assemblies include guide columns, and the guide columns are provided on both sides of the supporting cross frame. The guide columns are provided with guide blocks on the outside, and the guide blocks are fixed on both sides of the supporting cross frame. The bottom of the guide block is connected to the movable plate, and the rear end of the guide block is connected to the first rack. The side wall of the guide block is fixed with a first position block, and second position blocks are provided on both sides of the inside of the supporting cross frame, and the position of the second position block corresponds to that of the first position block.
[0010] Furthermore, an adjustment component is provided at the top end of the outer side of the movable plate, and the adjustment component includes a support sleeve, and the support sleeve is sleeved on the top end of the outer side of the movable plate. Connecting rods are fixed at the middle positions on both sides of the support sleeve, and the top of the connecting rod is fixedly connected to the bottom of the guide block. Position holes are provided on both sides of the movable plate, and sockets are provided on both sides of the support sleeve. A fixing pin is provided inside the socket, and a protrusion is fixed to the front end of the fixing pin, and the protrusion is inserted into the position hole.
[0011] Furthermore, the interior of the jack is provided with an internal thread, the exterior of the fixing pin is provided with an external thread, and the jack and the fixing pin are connected via threads.
[0012] Furthermore, the downward movement of the supporting cross frame drives the first rack to move downward, and the first gear meshing with the first rack rotates to drive the movable gear to follow the rotation, and the rotating movable gear drives the meshing movable rack to move toward the top center line of the conveyor belt body.
[0013] Furthermore, the upward movement of the supporting cross frame drives the first rack upward, and the first gear meshing with the first rack rotates in the opposite direction to drive the movable gear to follow the rotation, and the movable gear rotating in the opposite direction drives the meshing movable rack to move to a position away from the top center line of the conveyor belt body.
[0014] Furthermore, the downward movement of the supporting cross frame drives the movable plate and the second rack at the bottom of the movable plate to move downward with it, and the downward moving second rack preferentially meshes with the second gear to drive it to rotate counterclockwise, and the movable plate that continues to move downward moves to the front end of the second gear and does not mesh with it, and the upward movement of the supporting cross frame drives the movable plate and the second rack at the bottom of the movable plate to move upward with it, and the upward moving plate preferentially moves up at the front end of the second gear, and the continuously upward moving second rack moves to the front end of the second gear and meshes with it to drive the second gear to rotate clockwise.
[0015] Furthermore, a retraction component is provided on the outside of the movable rack, and the retraction component includes a supporting shell, which is sleeved on the outside of the movable rack, and the bottom of the supporting shell is fixedly connected to the sawing machine body and is located on both sides of the top of the conveyor belt body. A built-in cavity is opened inside the movable rack, and a telescopic spring is provided inside the built-in cavity. A movable rod is fixed to the front end of the telescopic spring, and the movable rod extends through the inner wall of the built-in cavity to the front end of the movable rack, and the front end of the movable rod is fixedly connected to the conveyor belt body.
[0016] Furthermore, the outer wall of the inner rotating wheel is provided with a connecting component, and the connecting component includes a groove, and the groove is opened on the outer wall of the inner rotating wheel. A return spring is fixed inside the groove, and an insert block is fixed on the return spring. The insert block is inserted into a slot, and the slot is opened on the inner wall of the third gear.
[0017] Furthermore, the third gear rotates clockwise outside the inner wheel, the insert block disengages from the slot and retracts into the groove, the third gear is not connected to the inner wheel, and the inner wheel does not rotate with the third gear, and the third gear rotates counterclockwise outside the inner wheel, the insert block is inserted into the slot, the third gear is connected to the inner wheel, and the inner wheel rotates counterclockwise with the third gear.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention provides an automated horizontal sawing machine for processing aluminum alloy workpieces. When the cutting saw disc body moves down to cut the aluminum alloy workpiece, a fixed clamp is used to clamp and fix the aluminum alloy workpiece to keep it in a fixed state to ensure the cutting effect. After cutting, when the cutting saw disc body moves up and retreats to the initial position, the upward movement stage of the cutting saw disc body is divided into two parts. When the cutting saw disc body retreats first, the conveyor belt body does not push the aluminum alloy. The fixed clamp is first separated from the aluminum alloy workpiece to stop the tight fixation of the aluminum alloy workpiece, thereby preventing the conveyor belt body from starting to transport the aluminum alloy workpiece before the cutting saw disc body retreats to the conveyor belt body, thereby preventing the aluminum alloy workpiece from colliding with the cutting saw disc body. The air avoidance operation is realized. When the cutting saw disc body is completely moved out from the front end of the aluminum alloy workpiece, the conveyor belt body is started to push the aluminum alloy workpiece. The aluminum alloy workpiece is pushed while the cutting saw disc body retreats, so that the retreat of the cutting saw disc body and the pushing of the workpiece are carried out synchronously, thereby saving the time required for fixing the aluminum alloy workpiece and pushing the aluminum alloy workpiece, thereby improving the cutting efficiency.
[0020] 2. The present invention proposes an automated horizontal sawing machine for processing aluminum alloy workpieces. By adjusting the position of the movable plate and the second rack, the entire movable plate and the second rack are offset downward, and the second rack will mesh with the second gear later. The later the meshing time of the second rack and the second gear is, the shorter the pushing time of the conveyor belt body will be, and the pushing distance will be shortened. By adjusting the pushing distance of the conveyor belt body, the cutting size of the aluminum alloy workpiece can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 Indicates the overall structure Figure 1 ;
[0022] Figure 2 Indicates the overall structure Figure 2 ;
[0023] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;
[0024] Figure 4 It is a cross-sectional view of the overall structure;
[0025] Figure 5 for Figure 4 The enlarged structural diagram at B in the middle;
[0026] Figure 6 for Figure 4 The enlarged structural diagram at C in the middle;
[0027] Figure 7 for Figure 4 The enlarged structural diagram at D in the middle;
[0028] Figure 8 For local structure Figure 1 ;
[0029] Fig. 9 This is a cross-sectional view of the structure;
[0030] Fig.10 For local structure Figure 2 ;
[0031] Fig.11 It is a side structural cross-sectional view;
[0032] Fig.12 It is a cross-sectional view of the rack structure;
[0033] Fig.13 for Fig.12 The enlarged structural diagram at E in the middle;
[0034] Fig.14 This is a cross-sectional view of the gear structure from the front;
[0035] Fig.15 for Fig.14 The enlarged structural diagram at F in the middle;
[0036] Fig.16 It is a cross-sectional view of the gear structure;
[0037] Fig.17 This is a diagram of the gear structure breakdown;
[0038] Fig.18 This is a schematic diagram of the front view of the cutting saw disc in its initial position.
[0039] In the figure: 1, sawing machine body; 2, frame; 3, supporting cross frame; 4, cutting saw disc body; 5, hydraulic telescopic rod; 6, guide assembly; 61, guide column; 62, guide block; 63, first position mark block; 64, second position mark block; 7, conveyor belt body; 8, movable rack; 9, fixed clamping plate; 10, movable gear; 11, movable plate; 12, adjustment assembly; 121, supporting casing; 122, connecting rod; 123, position hole; 12 4. Socket; 125. Fixing pin; 126. Protrusion; 13. First rack; 14. First gear; 15. Retraction assembly; 151. Support shell; 152. Built-in cavity; 153. Telescopic spring; 154. Movable rod; 16. Second rack; 17. Connecting column; 18. Second gear; 19. Third gear; 20. Inner rotating wheel; 21. Connecting assembly; 211. Groove; 212. Return spring; 213. Insert block; 214. Slot. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] In order to solve the technical problem that when the automatic horizontal sawing machine for processing aluminum alloy workpieces cuts the aluminum alloy workpiece in multiple sections, the cutting saw disc moves up to the initial position and then pushes the workpiece, wasting a lot of time, making the multi-section cutting of the entire aluminum alloy workpiece take a long time, such as Figure 1-Figure 18 As shown, the following preferred technical solutions are provided:
[0042] An automated horizontal sawing machine for processing aluminum alloy workpieces, comprising a sawing machine body 1, a frame 2 arranged at the middle position of the top of the sawing machine body 1, a hydraulic telescopic rod 5 arranged at the top of the frame 2, a supporting cross frame 3 arranged inside the frame 2, and the top of the supporting cross frame 3 is connected to the output end of the bottom of the hydraulic telescopic rod 5, and a cutting saw disc body 4 arranged at the bottom of the supporting cross frame 3 and a conveyor belt body 7 arranged at the rear end of the top of the sawing machine body 1, both sides of the top of the sawing machine body 1 are provided with movable racks 8, and the movable racks 8 are located at the rear end of the frame 2, and the front end of the movable rack 8 is provided with a fixed clamping plate 9, The fixed clamping plates 9 are located on both sides of the top of the conveyor belt body 7, and the fixed clamping plates 9 are used to clamp the aluminum alloy workpiece to fix it. The bottom of the movable rack 8 is meshed with a movable gear 10, and the movable gear 10 is placed on both sides of the inside of the sawing machine body 1. Two adjacent groups of movable gears 10 are fixedly connected by connecting columns 17. Both sides of the inside of the sawing machine body 1 are provided with a first gear 14, and the first gear 14 is located at the front end of the movable gear 10, and the first gear 14 is fixedly connected to the adjacent movable gear 10. One side of the first gear 14 is meshed with a first rack 13, and the first rack 13 longitudinally runs through the inside of the sawing machine body 1;
[0043] Inner rotating wheels 20 are fixed on both sides of the rotating column at the front end of the conveyor belt body 7. The inner rotating wheels 20 are located on both sides of the inside of the sawing machine body 1 and on one side of the first gear 14. A third gear 19 is arranged on the outside of the inner rotating wheel 20. The bottom of the third gear 19 is meshed with a second gear 18. The front end of the second gear 18 is meshed with a second rack 16. The second rack 16 runs through the inside of the sawing machine body 1 longitudinally. A movable plate 11 is fixed on the top of the second rack 16. When the cutting saw disc body 4 moves down to cut the aluminum alloy workpiece, the fixed clamping plate 9 is used to clamp and fix the aluminum alloy workpiece to keep it in a fixed state to ensure the cutting effect. When the cutting is completed, the cutting saw disc body 4 moves up and back to the initial position, and the upward movement stage of the cutting saw disc body 4 is divided into two parts. In detail, when the cutting saw disk body 4 retreats first, the conveyor belt body 7 does not push the aluminum alloy, and first separates the fixed clamping plate 9 from the aluminum alloy workpiece, stops tightly fixing the aluminum alloy workpiece, thereby preventing the cutting saw disk body 4 from retreating before the conveyor belt body 7 starts to convey the aluminum alloy workpiece, resulting in the problem of collision between the aluminum alloy workpiece and the cutting saw disk body 4, thereby realizing the air avoidance operation, and when the cutting saw disk body 4 is completely moved out from the front end of the aluminum alloy workpiece, the conveyor belt body 7 starts to push the aluminum alloy workpiece, and pushes the aluminum alloy workpiece while the cutting saw disk body 4 retreats, so that the retreat of the cutting saw disk body 4 and the pushing of the workpiece are carried out synchronously, thereby saving the time required for fixing and pushing the aluminum alloy workpiece, and improving the cutting efficiency.
[0044] Guide assemblies 6 are provided on both sides of the supporting cross frame 3, and the guide assemblies 6 include guide columns 61. The guide columns 61 are provided on both sides of the supporting cross frame 3. The outer parts of the guide columns 61 are provided with guide blocks 62. The guide blocks 62 are fixed on both sides of the supporting cross frame 3. The bottom of the guide block 62 is connected to the movable plate 11, and the rear end of the guide block 62 is connected to the first rack 13. The side wall of the guide block 62 is fixed with a first position block 63. Second position blocks 64 are provided on both sides of the inside of the supporting cross frame 3, and the position of the second position block 64 corresponds to that of the first position block 63.
[0045] The top of the outer side of the movable plate 11 is provided with an adjustment component 12, and the adjustment component 12 includes a support sleeve 121, and the support sleeve 121 is sleeved on the top of the outer side of the movable plate 11. Connecting rods 122 are fixed at the middle positions on both sides of the support sleeve 121. The top of the connecting rod 122 is fixedly connected to the bottom of the guide block 62. Position holes 123 are provided on both sides of the movable plate 11, and plug holes 124 are provided on both sides of the support sleeve 121. A fixing pin 125 is provided inside the plug hole 124. A protrusion 126 is fixed to the front end of the fixing pin 125. The protrusion 122 is fixed to the bottom of the guide block 62. 6 is inserted into the position hole 123. When adjusting the position of the movable plate 11 and the second rack 16, the fixing pin 125 is rotated to move the protrusion 126 at its end out of the position hole 123, and the movable plate 11 is pushed down. The position holes 123 at different positions on both sides of the movable plate 11 are directly opposite to the protrusion 126 at the end of the fixing pin 125, and the position of the movable plate 11 and the second rack 16 will change. The longer the movable plate 11 moves downward, the later the meshing time of the second rack 16 and the second gear 18 will be, the shorter the pushing time of the conveyor belt body 7 will be, and the pushing distance will be shortened.
[0046] The inside of the insertion hole 124 is provided with an internal thread, the outside of the fixing pin 125 is provided with an external thread, and the insertion hole 124 and the fixing pin 125 are connected by threads.
[0047] The downward movement of the supporting cross frame 3 drives the first rack 13 to move downward, and the first gear 14 meshing with the first rack 13 rotates to drive the movable gear 10 to rotate accordingly, and the rotating movable gear 10 drives the meshing movable rack 8 to move toward the top center line of the conveyor belt body 7.
[0048] The upward movement of the supporting cross frame 3 drives the first rack 13 upward, and the first gear 14 meshing with the first rack 13 rotates in the opposite direction to drive the movable gear 10 to rotate accordingly, and the movable gear 10 rotating in the opposite direction drives the meshing movable rack 8 to move to a position away from the top center line of the conveyor belt body 7.
[0049] The supporting cross frame 3 moves downward, driving the movable plate 11 and the second rack 16 at its bottom to move downward with it. The downward-moving second rack 16 preferentially meshes with the second gear 18 to drive it to rotate counterclockwise. The movable plate 11 that continues to move downward moves to the front end of the second gear 18 and does not mesh with it. The supporting cross frame 3 moves upward, driving the movable plate 11 and the second rack 16 at its bottom to move upward with it. The upward-moving movable plate 11 preferentially moves upward at the front end of the second gear 18. The continuously upward-moving second rack 16 moves to the front end of the second gear 18 and meshes with it to drive the second gear 18 to rotate clockwise.
[0050] A retraction assembly 15 is provided on the outside of the movable rack 8, and the retraction assembly 15 includes a supporting shell 151, which is sleeved on the outside of the movable rack 8. The bottom of the supporting shell 151 is fixedly connected to the sawing machine body 1 and is located on both sides of the top of the conveyor belt body 7. A built-in cavity 152 is provided inside the movable rack 8, and a telescopic spring 153 is provided inside the built-in cavity 152. A movable rod 154 is fixed to the front end of the telescopic spring 153. The movable rod 154 extends through the inner wall of the built-in cavity 152 to the front end of the movable rack 8, and the front end of the movable rod 154 is fixedly connected to the conveyor belt body 7.
[0051] The outer wall of the inner rotating wheel 20 is provided with a connecting component 21, and the connecting component 21 includes a groove 211. The groove 211 is opened on the outer wall of the inner rotating wheel 20. A return spring 212 is fixed inside the groove 211, and an insert block 213 is fixed on the return spring 212. The insert block 213 is inserted into a slot 214, and the slot 214 is opened on the inner wall of the third gear 19.
[0052] The third gear 19 rotates clockwise outside the inner rotating wheel 20, the insert block 213 disengages from the slot 214 and retracts into the groove 211, the third gear 19 is not connected to the inner rotating wheel 20, and the inner rotating wheel 20 does not rotate with the third gear 19, the third gear 19 rotates counterclockwise outside the inner rotating wheel 20, the insert block 213 is inserted into the slot 214, the third gear 19 is connected to the inner rotating wheel 20, and the inner rotating wheel 20 rotates counterclockwise with the third gear 19.
[0053] Specifically, when the sawing machine is used to perform multi-section cutting on an aluminum alloy workpiece, the aluminum alloy workpiece is first placed on the conveyor belt body 7, and the aluminum alloy workpiece is placed at a suitable position at the bottom of the cutting saw disc body 4, and the hydraulic telescopic rod 5 is started to drive the cutting saw disc body 4 to move downward toward the position of the aluminum alloy workpiece, and the aluminum alloy workpiece can be cut by gradually moving. After the cutting is completed, the cutting saw disc body 4 returns to the initial position, and the aluminum alloy workpiece is pushed forward, so that the remaining part of the aluminum alloy workpiece is moved again to the bottom of the cutting saw disc body 4 for the next cutting, and this can be repeated to perform multi-section cutting operations;
[0054] like Fig.18As shown, it is the initial position of the supporting cross frame 3 and the cutting saw disc body 4. At this time, the first position blocks 63 on both sides of the supporting cross frame 3 are located above the second position blocks 64, and the second rack 16 is meshed with the second gear 18. When cutting, the hydraulic telescopic rod 5 is started, and the hydraulic telescopic rod 5 drives the cutting saw disc body 4 at the bottom thereof to move downward toward the position of the aluminum alloy workpiece by pushing the supporting cross frame 3 downward. Since the guide blocks 62 on both sides of the supporting cross frame 3 are connected to the first rack 13 and the movable plate 11, the downward guide blocks 62 drive the first rack 13 to follow and move downward, and the first gear 14 meshed with the first rack 13 moves counterclockwise under the action of the first rack 13. The needle rotates, and the counterclockwise rotating first gear 14 drives the movable rack 8 on its top to move toward the aluminum alloy workpiece placed on the top of the conveyor belt body 7. The fixed clamping plate 9 at the front end of the movable rack 8 is gradually moved toward the position of the aluminum alloy workpiece by the movable rack 8. The supporting cross frame 3 continues to move downward, and the fixed clamping plate 9 will continue to approach the aluminum alloy workpiece. After the fixed clamping plate 9 contacts the aluminum alloy workpiece, the fixed clamping plate 9 will continue to move forward under the action of the movable rack 8. At this time, the position of the fixed clamping plate 9 is inconvenient, and the movable rod 154 will retract into the built-in cavity 152 and squeeze the telescopic spring 153 to shrink it. The purpose of this design is to pre-fix the aluminum alloy workpiece;
[0055] At the same time, the movable plate 11 and the second rack 16 at the bottom thereof will also move with the supporting cross frame 3, and the downwardly moved second rack 16 will drive the meshing second gear 18 to rotate counterclockwise, and the third gear 19 meshing with the second gear 18 will rotate clockwise. When the third gear 19 rotates clockwise, the plug block 213 will disengage from the slot 214 and retract into the groove 211, and the third gear 19 will not be connected with the inner rotating wheel 20, and the inner rotating wheel 20 will not rotate with the third gear 19. Since the two sides of the rotating column at the front end of the conveyor belt body 7 are fixedly connected to the inner rotating wheel 20, the inner rotating wheel 20 will not rotate, and the conveyor belt body 7 will not start to push the aluminum alloy workpiece. The purpose of this design is to prevent the hydraulic telescopic rod 5 from driving the supporting cross frame 3 and the cutting saw disc body 4 at its bottom to move downward for cutting, and the conveyor belt body 7 will start to push the workpiece, causing the workpiece to move forward during cutting, affecting the cutting;
[0056] When the support cross frame 3 continues to move downward to the position where the first position mark block 63 and the second position mark block 64 on both sides thereof are opposite to each other, Fig. 9As shown, the position of the cutting saw disc body 4 is the middle position of the entire stroke, and the first position mark block 63 and the second position mark block 64 are opposite to each other to mark the position of the cutting saw disc body 4. This position is also the position where the cutting saw disc body 4 begins to contact and cut the workpiece, and the height of the selected aluminum alloy workpiece is lower than the height between the cutting saw disc body 4 and the sawing machine body 1 at this position. At the same time, the engagement between the second rack 16 and the second gear 18 that move downward begins to separate. Based on this, the hydraulic telescopic rod 5 is used to continuously push the supporting cross frame 3 and the cutting saw disc body 4 at its bottom to move downward, and the cutting saw disc The main body 4 gradually contacts the workpiece to perform the cutting operation, and after the movable rod 154 is completely retracted into the built-in cavity 152, the fixed clamp plate 9 and the front end of the movable rack 8 are pressed tightly, and when the fixed clamp plate 9 is continuously close to the position of the aluminum alloy workpiece under the action of the movable rack 8, the movable rack 8 cooperates with the fixed clamp plate 9 to form a fixed fixture to clamp and fix the aluminum alloy workpiece, and the second rack 16 is disengaged from the meshing with the second gear 18, and the movable plate 11 moves to the front end of the second gear 18, and the movable plate 11 is not meshed with the second gear 18, and the second gear 18 will not rotate under the action of the movable plate 11;
[0057] After the cutting saw disc body 4 moves down to cut the workpiece, the hydraulic telescopic rod 5 is used to drive the supporting cross frame 3 to move up, so that the cutting saw disc body 4 at the bottom is moved away from the position of the workpiece. At this time, the supporting cross frame 3 continues to move up, which will drive the first rack 13 to move up with it. The moved up first rack 13 will drive the meshed first gear 14 to rotate clockwise. The clockwise rotating first gear 14 drives the meshed movable rack 8 at its top to move toward the position of the aluminum alloy workpiece away from the top of the conveyor belt body 7, and the movable rack 8 and the fixed clamping plate 9 are gradually separated from the tight state. When the movable rack 8 gradually moves away from the position of the aluminum alloy workpiece on the top of the conveyor belt body 7, the movable rod 154 is pushed out from the built-in cavity 152 by the elastic force of the built-in cavity 152, so that the fixed clamping plate 9 still contacts the side wall of the aluminum alloy workpiece to maintain the pre-fixed state of the aluminum alloy workpiece. The pre-fixation of the aluminum alloy can ensure that the position of the aluminum alloy will not shake continuously when the conveyor belt body 7 is used to push the aluminum alloy. The supporting cross frame 3 continues to move upward, and the fixed clamping plate 9 will continue to move away from the aluminum alloy workpiece, separate from the aluminum alloy workpiece and lose its fixation.
[0058] At the same time, the movable plate 11 and the second rack 16 at its bottom will also move up with the supporting cross frame 3. Since the movable plate 11 is not engaged with the second gear 18, when the movable plate 11 is placed at the front end of the second gear 18, whether it moves up or down, it will not cause the second gear 18 to rotate. Fig. 9As shown, when the first position block 63 and the second position block 64 are facing each other, at this time, the second rack 16 at the bottom of the movable plate 11 begins to mesh with the second gear 18, and the supporting cross frame 3 continues to move upward on the basis of this position, and the fixed clamping plate 9 will be completely separated from the aluminum alloy workpiece and lose its fixation. At the same time, the upwardly moved second rack 16 will drive the second gear 18 to rotate clockwise, and the third gear 19 meshing with the second gear 18 will rotate counterclockwise. When the third gear 19 rotates counterclockwise, the insert block 213 is inserted into the slot 214, and the third gear 19 is connected with the inner rotating wheel 20, and the inner rotating wheel 20 rotates counterclockwise with the third gear 19. Since the two sides of the rotating column at the front end of the conveyor belt body 7 are fixedly connected with the inner rotating wheel 20, the inner rotating wheel 20 rotates, and the conveyor belt body 7 will start to push the aluminum alloy workpiece until the supporting cross frame 3 moves up to the position as shown. Fig.18 In the initial position shown, the conveyor belt body 7 stops conveying the aluminum alloy workpiece;
[0059] The workpiece is then moved back to its original position and the workpiece is moved back to its original position, so that the workpiece is not moved back to its original position, and the workpiece is not ...
[0060] When the supporting cross frame 3 moves upward and retreats to the initial position, so that the first position mark block 63 and the second position mark block 64 are directly opposite, the second rack 16 and the second gear 18 are just meshed. The second rack 16 continues to move upward at this position, and it will drive the conveyor belt body 7 to convey the aluminum alloy workpiece. The later the second rack 16 and the second gear 18 are meshed, the shorter the pushing time of the conveyor belt body 7 is, and the shorter the distance of the aluminum alloy workpiece is conveyed. By adjusting the position of the movable plate 11 and the second rack 16, the entire movable plate 11 and the second rack 16 are offset downward, and the second rack 16 will mesh with the second gear 18 later.
[0061] When adjusting the position of the movable plate 11 and the second rack 16, the fixing pin 125 is rotated to move the protrusion 126 at its end out of the position hole 123, and the movable plate 11 is pushed down. The position holes 123 at different positions on both sides of the movable plate 11 are directly opposite to the protrusion 126 at the end of the fixing pin 125, and the position of the movable plate 11 and the second rack 16 will change. The longer the movable plate 11 is moved down, the later the meshing time of the second rack 16 and the second gear 18 is, the shorter the pushing time of the conveyor belt body 7 will be, and the pushing distance will be shortened. The position of the movable plate 11 and the second rack 16 corresponding to the appropriate position hole 123 is selected, so that the position hole 123 is directly opposite to the protrusion 126 at the end of the fixing pin 125, and the fixing pin 125 is rotated to make the protrusion 126 screwed into the position hole 123, so as to complete the fixing of the movable plate 11, and at this time, the pushing distance of the conveyor belt body 7 can be adjusted.
[0062] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0063] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated horizontal sawing machine for processing aluminum alloy workpieces, comprising a sawing machine body (1), a frame (2) arranged at the middle position of the top of the sawing machine body (1), a hydraulic telescopic rod (5) arranged at the top of the frame (2), a supporting cross frame (3) arranged inside the frame (2), the top of the supporting cross frame (3) being connected to the output end of the bottom of the hydraulic telescopic rod (5), a cutting saw disc body (4) arranged at the bottom of the supporting cross frame (3) and a conveyor belt body (7) arranged at the rear end of the top of the sawing machine body (1), characterized in that: A movable rack (8) is provided on both sides of the top of the sawing machine body (1), and the movable rack (8) is located at the rear end of the frame (2); a fixed clamp (9) is provided at the front end of the movable rack (8), and the fixed clamp (9) is located on both sides of the top of the conveyor belt body (7); the fixed clamp (9) is used to clamp the aluminum alloy workpiece to fix it; a movable gear (10) is meshed at the bottom of the movable rack (8); the movable gear (10) is placed on both sides of the inside of the sawing machine body (1); two adjacent groups of movable gears (10) are fixedly connected by connecting columns (17); a first gear (14) is provided on both sides of the inside of the sawing machine body (1); the first gear (14) is located at the front end of the movable gear (10), and the first gear (14) is fixedly connected to the adjacent movable gear (10); a first rack (13) is meshed on one side of the first gear (14); the first rack (13) longitudinally penetrates the inside of the sawing machine body (1); Inner rotating wheels (20) are fixed on both sides of the rotating column at the front end of the conveyor belt body (7), the inner rotating wheels (20) are located on both sides of the interior of the sawing machine body (1) and on one side of the first gear (14), a third gear (19) is arranged outside the inner rotating wheel (20), a second gear (18) is meshed at the bottom of the third gear (19), a second rack (16) is meshed at the front end of the second gear (18), the second rack (16) penetrates the interior of the sawing machine body (1) longitudinally, and a movable plate (11) is fixed on the top of the second rack (16); A guide assembly (6) is provided on both sides of the supporting cross frame (3), the guide assembly (6) comprises a guide column (61), the guide column (61) is provided on both sides of the supporting cross frame (3), a guide block (62) is sleeved on the outside of the guide column (61), the guide block (62) is fixed on both sides of the supporting cross frame (3), the bottom of the guide block (62) is connected to the movable plate (11), the rear end of the guide block (62) is connected to the first rack (13), the side wall of the guide block (62) is fixed with a first position block (63), and second position blocks (64) are provided on both sides of the inside of the supporting cross frame (3), and the position of the second position block (64) corresponds to that of the first position block (63); An adjustment component (12) is provided at the top end of the outside of the movable plate (11), and the adjustment component (12) comprises a support sleeve (121), the support sleeve (121) is sleeved on the top end of the outside of the movable plate (11), connecting rods (122) are fixed at the middle positions of both sides of the support sleeve (121), the top of the connecting rod (122) is fixedly connected to the bottom of the guide block (62), both sides of the movable plate (11) are provided with position holes (123), both sides of the support sleeve (121) are provided with plug holes (124), a fixing pin (125) is provided inside the plug hole (124), a protrusion (126) is fixed to the front end of the fixing pin (125), and the protrusion (126) is inserted into the position hole (123); The interior of the insertion hole (124) is provided with an internal thread, the exterior of the fixing pin (125) is provided with an external thread, and the insertion hole (124) and the fixing pin (125) are connected via threads; The outer side walls of the inner rotating wheel (20) are each provided with a connecting assembly (21), the connecting assembly (21) comprising a groove (211), the groove (211) being formed on the outer side wall of the inner rotating wheel (20), a return spring (212) being fixed inside the groove (211), an insert block (213) being fixed on the return spring (212), the insert block (213) being inserted into a slot (214), and the slot (214) being formed on the inner side wall of the third gear (19); The third gear (19) rotates clockwise outside the inner rotating wheel (20), the insert block (213) is disengaged from the slot (214) and retracted into the groove (211), the third gear (19) is not connected to the inner rotating wheel (20), and the inner rotating wheel (20) does not rotate following the third gear (19), the third gear (19) rotates counterclockwise outside the inner rotating wheel (20), the insert block (213) is inserted into the slot (214), the third gear (19) is connected to the inner rotating wheel (20), and the inner rotating wheel (20) rotates counterclockwise following the third gear (19).
2. The automated horizontal sawing machine for processing aluminum alloy workpieces according to claim 1, characterized in that: The support cross frame (3) moves downward, driving the first rack (13) to move downward, and the first gear (14) meshing with the first rack (13) rotates, driving the movable gear (10) to rotate accordingly, and the rotating movable gear (10) drives the meshing movable rack (8) to move toward the top center line of the conveyor belt body (7).
3. The automated horizontal sawing machine for processing aluminum alloy workpieces according to claim 1, characterized in that: The upward movement of the supporting cross frame (3) drives the first rack (13) to move upward, and the first gear (14) meshing with the first rack (13) rotates in the opposite direction to drive the movable gear (10) to rotate accordingly, and the movable gear (10) rotating in the opposite direction drives the meshing movable rack (8) to move to a position away from the top center line of the conveyor belt body (7).
4. The automated horizontal sawing machine for processing aluminum alloy workpieces according to claim 1, characterized in that: The support cross frame (3) moves downward, driving the movable plate (11) and the second rack (16) at its bottom to move downward with it; the second rack (16) that moves downward preferentially engages with the second gear (18) to drive it to rotate counterclockwise; the movable plate (11) that continues to move downward moves to the front end of the second gear (18) and does not engage with it; the support cross frame (3) moves upward, driving the movable plate (11) and the second rack (16) at its bottom to move upward with it; the movable plate (11) that moves upward preferentially moves upward at the front end of the second gear (18); the second rack (16) that continues to move upward moves to the front end of the second gear (18) and engages with it to drive the second gear (18) to rotate clockwise.
5. The automated horizontal sawing machine for processing aluminum alloy workpieces according to claim 1, characterized in that: A retracting assembly (15) is arranged outside the movable rack (8), and the retracting assembly (15) comprises a supporting shell (151), the supporting shell (151) is sleeved on the outside of the movable rack (8), the bottom of the supporting shell (151) is fixedly connected to the sawing machine body (1) and is located on both sides of the top of the conveyor belt body (7), the movable rack (8) is provided with a built-in cavity (152), a telescopic spring (153) is arranged inside the built-in cavity (152), a movable rod (154) is fixed to the front end of the telescopic spring (153), the movable rod (154) extends from the inner wall of the built-in cavity (152) to the front end of the movable rack (8), and the front end of the movable rod (154) is fixedly connected to the fixed clamping plate (9).
Citation Information
Patent Citations
Stable sawing machine for machining aluminum alloy products
CN211991216U
Cutting device for high-silicon aluminum alloy machining
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Horizontal metal sawing machine
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