A raw material punching device for antenna processing

By introducing a grinding mechanism and punching status monitoring system into the punching device for the raw materials for antenna processing, automatic detection and grinding of burrs is realized, solving the burr problems in the prior art, and improving product quality and production efficiency.

CN118321436BActive Publication Date: 2025-02-14TAIXING XUNDA COMM EQUIP
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Patent Information

Application Number
CN202410756964.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-14
Estimated Expiration
2044-06-13

AI Technical Summary

Technical Problem

During the punching process of existing antenna processing raw materials, due to uneven hardness and wear of punches, burrs appear at the punching, which affects product quality, reduces performance, increases the difficulty of subsequent processing, and may affect the safety of use.

Method used

A punching device including a grinding mechanism and a punching condition monitoring system is designed. The air pressure data is monitored in real time by the induction mechanism, the analysis unit judges the burr condition, and issues early warning and automatic grinding instructions through the controller, drives the grinding plate to perform high-speed rotation operations, and automatically grinds the burr.

Benefits of technology

It effectively avoids the occurrence of burrs, ensures that the stamped antenna processing raw materials meet production standards, avoids economic losses, and improves the safety of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of punching devices, and discloses a raw material punching device for antenna processing, including a punching device, wherein the punching device includes a base, a bracket and a lifting rod, a controller is installed on the side of the base, a grinding and punching state monitoring system is provided inside the controller, and is used for the punching state monitoring operation of the antenna processing raw material, an adsorption device is installed on the top of the bracket, a sensing mechanism is installed on the top of the lifting rod, a grinding mechanism is installed on the lifting rod near the sensing mechanism, and a punch is installed on the bottom of the lifting rod. The present invention is conducive to automatic grinding of burrs on antenna processing raw materials by providing a grinding mechanism and a punching state monitoring system, thereby ensuring that the antenna processing raw materials after stamping meet the production standards and avoiding certain economic losses. The present invention is conducive to avoiding the harm of grinding debris to the working environment by providing a sensing mechanism and a punching state monitoring system.
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Description

Technical Field

[0001] The present invention relates to the technical field of punching devices, and more specifically to a raw material punching device for antenna processing. Background Art

[0002] The punching device is one of the punching devices for antenna processing, wherein the common punching device is mainly composed of a punching machine, a lifting device, a punch, a limit device, a positioning mechanism, a feeding device, a punching system and a power supply device, and the specific working process of the punching device for antenna punching is as follows: under the action of the punching system and the power supply device, the feeding device is controlled to convey the antenna processing raw material to the limit device for limit processing, the positioning mechanism performs positioning operation on the punching position of the antenna processing raw material, and after the positioning is completed, the lifting device drives the punch to punch the antenna processing raw material;

[0003] The existing raw materials for antenna processing have uneven hardness. When the lifting device drives the punch to punch the raw materials for antenna processing, burrs appear at the punching places of the raw materials for antenna processing due to the uneven hardness mentioned above. At the same time, when the surface of the punch is worn, burrs also appear at the punching places of the raw materials for antenna processing. When burrs appear in the raw materials for antenna processing, the following problems occur:

[0004] 1. Affecting product quality: The presence of burrs will directly affect the appearance quality of antenna processing materials, making their surface rough and uneven; 2. Reducing product performance: In actual use, the surface quality of antenna processing materials has a crucial impact on its performance; 3. Increasing the difficulty of subsequent processing: If there are burrs on the surface of antenna processing materials, it may cause difficulties in subsequent mechanical processing, surface treatment or assembly processes; 4. Affecting safety of use: In some cases, burrs on the surface of antenna processing materials may cause harm to on-site workers; Therefore, in order to avoid the above situation, some manufacturers will add quality inspection procedures after punching the antenna processing materials, which will increase production costs and cause certain economic losses. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a raw material punching device for antenna processing to solve the problems existing in the above-mentioned background technology.

[0006] The present invention provides the following technical solutions: a raw material punching device for antenna processing, comprising a punching device, the punching device comprising a base, a controller is installed on the side of the base, and a grinding and punching state monitoring system is provided inside the controller for monitoring the punching state of the raw material for antenna processing;

[0007] A limiting mechanism is installed on the top of the base, a placement plate is installed in the middle of the limiting mechanism for placing antenna processing raw materials, a waste storage cylinder is provided at the bottom of the placement plate, the waste storage cylinder is installed inside the base, a bracket is installed on the side of the base, a lifting device is installed on the bracket at a position away from the base, and a lifting rod is installed at the output end of the lifting device;

[0008] An adsorption device is installed on the top of the bracket, a sensing mechanism is installed on the top of the lifting rod, a grinding mechanism is installed at a position of the lifting rod close to the sensing mechanism, and a punch is installed at the bottom of the lifting rod.

[0009] Furthermore, the adsorption device includes an air pump, a first delivery pipe is installed at the air outlet of the air pump, a second delivery pipe is installed at a position away from the air pump, a rubber tube is installed at a position away from the first delivery pipe, and the bottom of the rubber tube is installed inside the sensing mechanism.

[0010] Furthermore, the polishing mechanism includes two groups of sealing rings, both of which are installed on the outer wall of the lifting rod, and the inner wall of the sealing ring is movably connected with an inner gear ring at a position close to the lifting rod, and a gear groove is provided on the outer wall at the top of the inner gear ring, and a transmission gear is meshed and connected at the gear groove on the outer wall of the inner gear ring, and a transmission rod is installed in the middle position of the transmission gear, and the top of the transmission rod is installed on the output end of the servo motor, and the outer wall of the servo motor is installed on the outside of the lifting rod.

[0011] Furthermore, an electric lifting column is installed on the outer wall of the inner gear ring, a telescopic column is installed on the outer wall of the inner gear ring at a position close to the electric lifting column, the electric lifting column is movably connected with a slot plate at a position far away from the inner gear ring, a polishing plate is movably sleeved on the inner wall of the slot plate, an annular plate is installed on the outer wall of the slot plate, and the top and bottom of the annular plate are movably sleeved on the inner wall of the sealing ring.

[0012] Furthermore, the sensing mechanism includes a wind cabin, a hole is opened on the inner wall of the top of the wind cabin, an adsorption device is installed on the inner wall of the hole, and the compressed air generated by the adsorption device is transported to the inside of the wind cabin, a rubber ring is installed on the outer wall of the wind cabin, a U-shaped plate is installed on the rubber ring at a position away from the wind cabin, and a rubber plate is installed on the side of the U-shaped plate. The wind cabin, the rubber ring, the U-shaped plate and the rubber plate form a sealed isolation space, a delivery hole is opened on the side of the wind cabin, and an air pressure sensor is installed on the side of the wind cabin. The air pressure sensor monitors the air pressure data in the sealed isolation space formed by the wind cabin, the rubber ring, the U-shaped plate and the rubber plate, and transports the air pressure data to the punching status monitoring system for monitoring operations.

[0013] Furthermore, a spray gun pipe is fixedly connected through the bottom of the air cabin, the inner wall of the spray gun pipe is in a cavity state, and a solenoid valve is installed on the inner wall of the spray gun pipe at a position away from the U-shaped plate.

[0014] Further, the punching state monitoring system includes a processor, a pressure monitoring module, an analysis unit and a processing module;

[0015] The pressure monitoring module collects real-time air pressure data generated by the air pressure sensor when the sensing mechanism contacts the punching hole of the antenna processing raw material, and transmits the real-time air pressure data to the pressure monitoring module, and the pressure monitoring module transmits the real-time air pressure data to the analysis unit;

[0016] The analysis unit includes an ideal numerical module and a statistical end. The ideal numerical module calculates the simulated air pressure data generated by the air pressure sensor when the punching of the antenna processing raw material is in a normal state, and integrates the simulated air pressure data to form a first ideal range. The analysis unit compares the real-time air pressure data with the first ideal range. When the real-time air pressure data is less than the first ideal range, the analysis unit determines that the punching of the antenna processing raw material is abnormal. The analysis unit sends a first processing instruction to the processing module. The processing module receives the first processing instruction and sends an early warning to the on-site staff through the controller;

[0017] When the real-time air pressure data is less than the first ideal range, the analysis unit determines that burrs appear at the punching holes of the antenna processing raw material, and the analysis unit sends a second processing instruction to the processing module, and the second processing instruction controls the grinding mechanism to grind the burrs, and the processing module sends the number of received second processing instructions to the statistical end;

[0018] The statistical end, within a specified time, counts that the number of times the processing module receives the second processing instruction exceeds a rated value, the analysis unit determines that the punching device cannot have an abnormal situation, the analysis unit sends an abnormal phenomenon instruction to the processing module, and the processing module receives the abnormal phenomenon instruction and sends an early warning to the on-site staff through the controller;

[0019] A ringing device is installed inside the controller, and the process of the controller issuing an early warning to the on-site staff is as follows: the controller controls the ringing device to make an abnormal sound to remind the staff to arrive at the site for inspection.

[0020] Technical effects and advantages of the present invention:

[0021] 1. The present invention is provided with a grinding mechanism and a punching state monitoring system, which is conducive to the punching state monitoring system to determine that when a burr appears at the punching hole of the antenna processing raw material, the electric lifting column inputs current to drive the grinding plate to move toward the burr of the antenna processing raw material. When the grinding plate contacts the burr, the servo motor inputs current to drive the transmission rod and the transmission gear to rotate, thereby driving the internal gear ring to rotate synchronously. The internal gear ring in the rotating state rotates at a high speed through the telescopic column, the grinding plate and the grinding plate, so as to automatically grind the burr of the antenna processing raw material, ensure that the antenna processing raw material after stamping meets the production standard, and avoid certain economic losses.

[0022] 2. The present invention is provided with a sensing mechanism and a punching state monitoring system, which is conducive to the compressed air generated by the adsorption device being transported to the inside of the wind cabin, and then transported to the wind cabin, the rubber ring, the U-shaped plate and the rubber plate through the transport hole to form a sealed isolation space, drive the rubber ring and the rubber plate in a stretched state, so that the rubber plate and the U-shaped plate can contact the punching holes of the antenna processing raw material, the air pressure sensor monitors the air pressure data in the sealed isolation space formed by the wind cabin, the rubber ring, the U-shaped plate and the rubber plate in real time, and transmits it to the punching state monitoring system for monitoring operation, when the punching state monitoring system determines that burrs appear at the punching holes of the antenna processing raw material, the adsorption device continuously transmits current to the sealed isolation space formed by the wind cabin, the rubber ring, the U-shaped plate and the rubber plate, so as to ensure that the compressed air delivered from the air outlet of the spray gun tube can contact the punching and grinding holes of the antenna processing raw material, so that the compressed air in the sealed space can drive the debris generated at the punching and grinding holes to be transported to the waste storage cylinder for storage management, thereby avoiding the grinding debris from causing harm to the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0024] Figure 2 It is a schematic diagram of the overall structure of the lifting rod of the present invention.

[0025] Figure 3 It is a schematic cross-sectional view of the overall structure of the sealing ring of the present invention.

[0026] Figure 4 It is a schematic diagram of the overall structure of the annular plate of the present invention.

[0027] Figure 5 It is a schematic diagram of the overall structure of the sensing mechanism of the present invention.

[0028] Figure 6 It is a schematic diagram of the overall structure of the spray gun tube of the present invention.

[0029] Figure 7 It is a schematic diagram of the overall structure of the wind cabin of the present invention.

[0030] Figure 8 This is a flow chart of the controller operation of the present invention.

[0031] The accompanying drawings are marked as follows: 1. punching device; 101. base; 102. limit mechanism; 103. placement plate; 104. bracket; 105. lifting device; 106. lifting rod; 107. punch; 2. adsorption device; 201. air pump; 202. first conveying pipe; 203. second conveying pipe; 204. rubber tube; 3. grinding mechanism; 301. servo motor; 302. transmission rod; 303. transmission gear; 304. inner gear ring; 305. sealing ring; 306. annular plate; 307. slot plate; 308. grinding plate; 309. electric lifting column; 310. telescopic column; 4. induction mechanism; 401. wind cabin; 402. rubber ring; 403. hole; 404. U-shaped plate; 405. rubber plate; 406. spray gun tube; 407. solenoid valve; 408. conveying hole; 409. air pressure sensor. DETAILED DESCRIPTION

[0032] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The raw material punching device for antenna processing involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0033] Reference Figure 1 to Figure 2 As shown, the present invention provides a raw material punching device for antenna processing, including a punching device 1, wherein the punching device 1 includes a base 101, a controller is installed on the side of the base 101, and a grinding and punching state monitoring system is provided inside the controller for monitoring the punching state of the raw material for antenna processing;

[0034] A limiting mechanism 102 is installed on the top of the base 101, a placing plate 103 is installed in the middle of the limiting mechanism 102 for placing antenna processing raw materials, a waste storage cylinder is provided at the bottom of the placing plate 103, and the waste storage cylinder is installed inside the base 101, a bracket 104 is installed on the side of the base 101, a lifting device 105 is installed on the bracket 104 at a position away from the base 101, and a lifting rod 106 is installed at the output end of the lifting device 105;

[0035] The top of the bracket 104 is equipped with an adsorption device 2 , the top of the lifting rod 106 is equipped with a sensing mechanism 4 , the lifting rod 106 is equipped with a grinding mechanism 3 near the sensing mechanism 4 , and the bottom of the lifting rod 106 is equipped with a punch 107 .

[0036] In the embodiment of the present application, the specific working process of this part of the application embodiment is: the antenna processing raw material is placed on the surface of the placement plate 103, the limiting mechanism 102 limits the antenna processing raw material, the lifting device 105 inputs current to drive the lifting rod 106 and the punch 107 to contact the antenna processing raw material to perform punching operation, and after the antenna processing raw material is punched, the waste is transported to the inside of the waste storage tube for storage management.

[0037] Reference Figure 1 to Figure 2 As shown, the present invention provides a raw material punching device for antenna processing, the adsorption device 2 includes an air pump 201, a first conveying pipe 202 is installed at the air outlet of the air pump 201, the first conveying pipe 202 is installed with a second conveying pipe 203 at a position away from the air pump 201, the second conveying pipe 203 is installed with a rubber tube 204 at a position away from the first conveying pipe 202, and the bottom of the rubber tube 204 is installed inside the sensing mechanism 4.

[0038] In the embodiment of the present application, the specific working process of this part of the embodiment of the application is: the air pump 201 inputs current to generate compressed air, which is transported to the inside of the sensing mechanism 4 through the first conveying pipe 202, the second conveying pipe 203 and the rubber tube 204, the auxiliary sensing mechanism 4 performs burr monitoring operations on the punching holes of the antenna processing raw materials, and the adsorption device 2 performs wind energy debris recovery operations on the burr grinding parts of the antenna processing raw materials.

[0039] Reference Figures 2 to 4 As shown, the present invention provides a raw material punching device for antenna processing, the grinding mechanism 3 includes a sealing ring 305, the number of the sealing ring 305 is two groups, the two groups of sealing rings 305 are installed on the outer wall of the lifting rod 106, the inner wall of the sealing ring 305 is movably sleeved with an inner gear ring 304 at a position close to the lifting rod 106, the outer wall of the top of the inner gear ring 304 is provided with a gear groove, the gear groove of the outer wall of the inner gear ring 304 is meshed with a transmission gear 303, a transmission rod 302 is installed in the middle position of the transmission gear 303, the top of the transmission rod 302 is installed on the output end of the servo motor 301, and the outer wall of the servo motor 301 is installed on the outside of the lifting rod 106;

[0040] An electric lifting column 309 is installed on the outer wall of the inner gear ring 304, and a telescopic column 310 is installed on the outer wall of the inner gear ring 304 at a position close to the electric lifting column 309. The electric lifting column 309 is movably connected with a slot plate 307 at a position away from the inner gear ring 304. A grinding plate 308 is movably sleeved on the inner wall of the slot plate 307. An annular plate 306 is installed on the outer wall of the slot plate 307. The top and bottom of the annular plate 306 are movably sleeved on the inner wall of the sealing ring 305.

[0041] In the embodiment of the present application, the telescopic column 310 is composed of two sets of hollow columns connected in a socketed manner, which is conducive to ensuring that the telescopic column 310 can perform normal extension and contraction operations.

[0042] In the embodiment of the present application, the specific working process of this part of the application embodiment is as follows: when the punching status monitoring system determines that burrs appear at the punching point of the antenna processing material, the electric lifting column 309 inputs current to drive the grinding plate 308 to move toward the burr of the antenna processing material. When the grinding plate 308 contacts the burr, the servo motor 301 inputs current to drive the transmission rod 302 and the transmission gear 303 to rotate, thereby driving the inner gear ring 304 to rotate synchronously. The inner gear ring 304 in the rotating state rotates at high speed through the telescopic column 310, the grinding plate 308 and the grinding plate 308, so as to automatically grind the burrs of the antenna processing material, thereby ensuring that the antenna processing material after stamping meets the production standards and avoiding certain economic losses.

[0043] Reference Figure 1 to Figure 2 as well as Figure 6 to Figure 7 As shown, the present invention provides a raw material punching device for antenna processing, the sensing mechanism 4 includes a wind cabin 401, the inner wall of the top of the wind cabin 401 is provided with a hole 403, the inner wall of the hole 403 is installed with an adsorption device 2, which is used to transport the compressed air generated by the adsorption device 2 to the inside of the wind cabin 401, the outer wall of the wind cabin 401 is installed with a rubber ring 402, the rubber ring 402 is installed with a U-shaped plate 404 at a position away from the wind cabin 401, and the side of the U-shaped plate 404 is installed with a rubber plate 405, the wind cabin 401, the rubber ring 402, the U-shaped plate 404 and the rubber plate 405 form a sealed isolation space, the side of the wind cabin 401 is provided with a delivery hole 408, and the side of the wind cabin 401 is installed with an air pressure sensor 409, the air pressure sensor 409 monitors the air pressure data in the sealed isolation space formed by the wind cabin 401, the rubber ring 402, the U-shaped plate 404 and the rubber plate 405, and transmits the air pressure data to the punching state monitoring system for monitoring operation;

[0044] A spray gun pipe 406 is fixedly connected to the bottom of the air cabin 401 . The inner wall of the spray gun pipe 406 is in a cavity state. A solenoid valve 407 is installed on the inner wall of the spray gun pipe 406 at a position away from the U-shaped plate 404 .

[0045] In the embodiment of the present application, the specific working process of the embodiment of this part of the application is as follows: after the punching of the antenna processing raw material is completed, the adsorption device 2 generates compressed air and delivers it to the inside of the wind cabin 401, and delivers it to the wind cabin 401, the rubber ring 402, the U-shaped plate 404 and the rubber plate 405 through the delivery hole 408 to form a sealed isolation space, driving the rubber ring 402 and the rubber plate 405 in a stretched state, so that the rubber plate 405 and the U-shaped plate 404 can contact the punching of the antenna processing raw material, and the air pressure sensor 409 monitors the air cabin 401, the rubber ring 402, the U-shaped plate 404 and the rubber plate 405 in real time to form a sealed isolation space. The air pressure data in the sealed isolation space is collected and transmitted to the punching status monitoring system for monitoring. When the punching status monitoring system determines that burrs appear at the punching holes of the antenna processing material, the adsorption device 2 continuously transmits current to the air cabin 401, the rubber ring 402, the U-shaped plate 404 and the rubber plate 405 to form a sealed isolation space, so as to ensure that the compressed air delivered from the air outlet of the spray gun tube 406 contacts the punching and grinding holes of the antenna processing material, so that the compressed air in the sealed space can drive the debris generated at the punching and grinding holes to be transported to the waste storage cylinder for storage and management, thereby avoiding the grinding debris from causing harm to the working environment.

[0046] Reference Figure 8 As shown, the present invention provides a raw material punching device for antenna processing, and the punching state monitoring system includes a processor, a pressure monitoring module, an analysis unit and a processing module;

[0047] The pressure monitoring module collects the real-time air pressure data generated by the air pressure sensor 409 when the sensing mechanism 4 contacts the punching hole of the antenna processing raw material, and transmits it to the pressure monitoring module, and the pressure monitoring module transmits the real-time air pressure data to the analysis unit;

[0048] The analysis unit includes an ideal value module and a statistical end. The ideal value module calculates the simulated air pressure data generated by the air pressure sensor 409 when the punching of the antenna processing raw material is in a normal state, and integrates the simulated air pressure data to form a first ideal range. The analysis unit compares the real-time air pressure data with the first ideal range. When the real-time air pressure data is less than the first ideal range, the analysis unit determines that the punching of the antenna processing raw material is abnormal. The analysis unit sends a first processing instruction to the processing module. The processing module receives the first processing instruction and sends an early warning to the on-site staff through the controller;

[0049] When the real-time air pressure data is less than the first ideal range, the analysis unit determines that burrs appear at the punching holes of the antenna processing raw material, and the analysis unit sends a second processing instruction to the processing module. The second processing instruction controls the grinding mechanism 3 to grind the burrs, and the processing module sends the number of received second processing instructions to the statistical end.

[0050] The statistical end, within the specified time, counts that the number of times the processing module receives the second processing instruction exceeds the rated value, the analysis unit determines that the punching device 1 cannot have an abnormal situation, the analysis unit sends an abnormal phenomenon instruction to the processing module, and the processing module receives the abnormal phenomenon instruction and sends an early warning to the on-site staff through the controller;

[0051] A ringing device is installed inside the controller, and the process of the controller issuing an early warning to the on-site staff is as follows: the controller controls the ringing device to make an abnormal sound to remind the staff to arrive at the site for inspection.

[0052] The specific workflow of the embodiment of the present application is as follows:

[0053] Step 1: The antenna processing raw material is placed on the surface of the placement plate 103, the limiting mechanism 102 limits the antenna processing raw material, the lifting device 105 inputs current to drive the lifting rod 106 and the punch 107 to contact the antenna processing raw material to perform punching operation, and the waste of the antenna processing raw material after punching is transported to the inside of the waste storage tube for storage management;

[0054] Step 2: The air pump 201 inputs current to generate compressed air and delivers it to the inside of the sensing mechanism 4 through the first delivery pipe 202, the second delivery pipe 203 and the rubber tube 204. The auxiliary sensing mechanism 4 performs burr monitoring on the punching part of the antenna processing raw material, and the adsorption device 2 performs wind energy debris recovery on the burr grinding part of the antenna processing raw material.

[0055] Step 3: When the punching status monitoring system determines that burrs appear at the punching holes of the antenna processing raw material, the electric lifting column 309 inputs current to drive the grinding plate 308 to move toward the burrs of the antenna processing raw material. When the grinding plate 308 contacts the burrs, the servo motor 301 inputs current to drive the transmission rod 302 and the transmission gear 303 to rotate, thereby driving the inner gear ring 304 to rotate synchronously. The rotating inner gear ring 304 rotates at high speed through the telescopic column 310, the grinding plate 308 and the grinding plate 308, so as to automatically grind the burrs of the antenna processing raw material, thereby ensuring that the antenna processing raw material after stamping meets the production standards and avoiding certain economic losses.

[0056] After the antenna processing material is punched, the adsorption device 2 generates compressed air and delivers it to the inside of the wind cabin 401, and delivers it to the wind cabin 401, the rubber ring 402, the U-shaped plate 404 and the rubber plate 405 through the delivery hole 408 to form a sealed isolation space, driving the rubber ring 402 and the rubber plate 405 to be in a stretched state, so that the rubber plate 405 and the U-shaped plate 404 can contact the punching of the antenna processing material. The air pressure sensor 409 monitors the air pressure data in the sealed isolation space formed by the wind cabin 401, the rubber ring 402, the U-shaped plate 404 and the rubber plate 405 in real time. And it is transported to the punching status monitoring system for monitoring. When the punching status monitoring system determines that burrs appear at the punching holes of the antenna processing material, the adsorption device 2 continuously transmits current to the air cabin 401, the rubber ring 402, the U-shaped plate 404 and the rubber plate 405 to form a sealed isolation space to ensure that the compressed air delivered from the air outlet of the spray gun tube 406 contacts the punching and grinding parts of the antenna processing material, so that the compressed air in the sealed space can drive the debris generated at the punching and grinding parts to be transported to the waste storage cylinder for storage and management, thereby avoiding the grinding debris from causing harm to the working environment.

[0057] In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A raw material punching device for antenna processing, comprising a punching device (1), characterized in that: The punching device (1) comprises a base (101), a controller is installed on the side of the base (101), and a grinding and punching status monitoring system is provided inside the controller, which is used for monitoring the punching status of antenna processing raw materials; A limiting mechanism (102) is installed on the top of the base (101); a placement plate (103) is installed in the middle of the limiting mechanism (102) for placing antenna processing raw materials; a waste storage cylinder is provided at the bottom of the placement plate (103); the waste storage cylinder is installed inside the base (101); a bracket (104) is installed on the side of the base (101); a lifting device (105) is installed on the bracket (104) at a position away from the base (101); and a lifting rod (106) is installed at the output end of the lifting device (105); The top of the bracket (104) is equipped with an adsorption device (2), the top of the lifting rod (106) is equipped with a sensing mechanism (4), the lifting rod (106) is equipped with a grinding mechanism (3) at a position close to the sensing mechanism (4), and the bottom of the lifting rod (106) is equipped with a punch (107); The sensing mechanism (4) comprises a wind cabin (401), the inner wall of the top of the wind cabin (401) is provided with a hole (403), the inner wall of the hole (403) is provided with an adsorption device (2) for conveying compressed air generated by the adsorption device (2) to the inside of the wind cabin (401), the outer wall of the wind cabin (401) is provided with a rubber ring (402), a U-shaped plate (404) is provided on the rubber ring (402) at a position away from the wind cabin (401), and a rubber plate (405) is provided on the side of the U-shaped plate (404). The wind cabin (401), the rubber ring (402), the U-shaped plate (404) and the rubber plate (405) form a sealed isolation space, a conveying hole (408) is provided on the side of the wind cabin (401), and an air pressure sensor (409) is installed on the side of the wind cabin (401), the air pressure sensor (409) monitors the air pressure data in the sealed isolation space formed by the wind cabin (401), the rubber ring (402), the U-shaped plate (404) and the rubber plate (405), and conveys the air pressure data to the punching state monitoring system for monitoring operation; A spray gun pipe (406) is fixedly connected to the bottom of the air cabin (401), the inner wall of the spray gun pipe (406) is in a hollow state, and a solenoid valve (407) is installed on the inner wall of the spray gun pipe (406) at a position away from the U-shaped plate (404).

2. The raw material punching device for antenna processing according to claim 1, characterized in that: The adsorption device (2) comprises an air pump (201); a first delivery pipe (202) is installed at the air outlet of the air pump (201); a second delivery pipe (203) is installed on the first delivery pipe (202) at a position away from the air pump (201); a rubber tube (204) is installed on the second delivery pipe (203) at a position away from the first delivery pipe (202); and the bottom of the rubber tube (204) is installed inside the sensing mechanism (4).

3. The raw material punching device for antenna processing according to claim 1, characterized in that: The grinding mechanism (3) comprises a sealing ring (305), wherein the sealing ring (305) is provided in two groups, and the two groups of sealing rings (305) are both mounted on the outer wall of the lifting rod (106); an inner gear ring (304) is movably sleeved on the inner wall of the sealing ring (305) at a position close to the lifting rod (106); a gear groove is provided on the outer wall at the top of the inner gear ring (304); a transmission gear (303) is meshedly connected to the gear groove on the outer wall of the inner gear ring (304); a transmission rod (302) is mounted in the middle of the transmission gear (303); the top of the transmission rod (302) is mounted on the output end of the servo motor (301); and the outer wall of the servo motor (301) is mounted on the outside of the lifting rod (106).

4. The raw material punching device for antenna processing according to claim 3, characterized in that: An electric lifting column (309) is installed on the outer wall of the inner gear ring (304); a telescopic column (310) is installed on the outer wall of the inner gear ring (304) at a position close to the electric lifting column (309); a slot plate (307) is movably connected to the electric lifting column (309) at a position away from the inner gear ring (304); a grinding plate (308) is movably sleeved on the inner wall of the slot plate (307); an annular plate (306) is installed on the outer wall of the slot plate (307); and the top and bottom of the annular plate (306) are movably sleeved on the inner wall of the sealing ring (305).

5. The raw material punching device for antenna processing according to claim 1, characterized in that: The punching state monitoring system includes a processor, a pressure monitoring module, an analysis unit and a processing module; The pressure monitoring module collects real-time air pressure data generated by the air pressure sensor (409) when the sensing mechanism (4) contacts the punching hole of the antenna processing raw material, and transmits the data to the pressure monitoring module, and the pressure monitoring module transmits the real-time air pressure data to the analysis unit; The analysis unit comprises an ideal value module and a statistical end. The ideal value module calculates the simulated air pressure data generated by the air pressure sensor (409) when the antenna processing raw material punching is in a normal state, and integrates the simulated air pressure data to form a first ideal range. The analysis unit compares the real-time air pressure data with the first ideal range. When the real-time air pressure data is less than the first ideal range, the analysis unit determines that the antenna processing raw material punching is abnormal. The analysis unit sends a first processing instruction to the processing module. The processing module receives the first processing instruction and sends an early warning to the on-site staff through the controller. When the real-time air pressure data is less than the first ideal range, the analysis unit determines that burrs appear at the punching hole of the antenna processing material, and the analysis unit sends a second processing instruction to the processing module. The second processing instruction controls the grinding mechanism (3) to perform a grinding operation on the burr, and the processing module sends the number of received second processing instructions to the statistical end; If the statistical end receives the second processing instruction more times than a rated value within a specified time, the analysis unit determines that the punching device (1) cannot have an abnormal situation, the analysis unit sends an abnormal phenomenon instruction to the processing module, and the processing module receives the abnormal phenomenon instruction and sends an early warning to the on-site staff through the controller; A ringing device is installed inside the controller, and the process of the controller issuing an early warning to the on-site staff is as follows: the controller controls the ringing device to make an abnormal sound to remind the staff to arrive at the site for inspection.

Citation Information

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