A horizontal control device and control method for underwater pile barrel during penetration

By using a combination device of inclination sensor and horizontal adjustment mechanism in the construction of underwater pile buckets, the problem of difficulty in adjusting the horizontality after lifting of the composite bucket is solved, and the stability of the position when the barrel is set and the controllability of the construction is achieved.

CN118495350BActive Publication Date: 2025-03-18CRCC HARBOR & CHANNEL ENG BUREAU GRP
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Patent Information

Application Number
CN202410640597.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-18
Estimated Expiration
2044-05-22

AI Technical Summary

Technical Problem

In the prior art, the horizontality of the barrel body of the composite barrel after being hoisted outside the steel pipe pile is difficult to adjust, resulting in unstable position when the barrel body is set up.

Method used

A level control device for underwater pile barrel sinking and penetration is designed, including an inclination sensor, a sling body, a suspender plate and a horizontal adjustment mechanism. The inclination angle of the composite barrel is detected by the inclination sensor, and the horizontal adjustment mechanism is used to drive the connecting seat to rotate, so as to adjust the level of the composite barrel through the annular suspender and the sling body.

Benefits of technology

Effectively adjust the level of the composite barrel to ensure the stability of the position of the barrel body when it is installed in the steel pipe pile, and improve the controllability and accuracy of construction.

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Abstract

The present invention discloses a horizontal control device and a control method for underwater pile barrel during sinking, which belongs to the technical field of underwater engineering construction. The device includes an inclination sensor, a sling body, a sling plate and a horizontal adjustment mechanism arranged on the top of a composite barrel; the sling plate is provided with two connecting seats, the two connecting seats are respectively close to the two ends of the length direction of the sling plate, and the horizontal adjustment mechanism is used to drive the connecting seat to rotate around the x-axis direction and the y-axis direction; the sling body includes a ring beam and a reinforcement beam, the ring beam includes six fixed beams connected end to end in a closed shape, six reinforcement beams are arranged one by one with the fixed beams, and a connecting piece is fixedly arranged at the connection between two adjacent fixed beams, the bottom of the connecting piece is connected to the composite barrel by a steel wire rope, and the top of the connecting piece is connected to the connecting seat by an annular sling. The present application has the effect of facilitating the adjustment of the horizontality of the barrel body after it is hoisted outside the steel pipe pile, and ensuring the stability of the position of the barrel body when it is sleeved on the steel pipe pile.
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Description

Technical Field

[0001] The invention relates to the field of underwater engineering construction, and in particular to a horizontality control device and a control method thereof during the sinking of an underwater pile barrel. Background Art

[0002] Offshore wind turbines usually use large steel pipe piles as pile foundations. Due to the particularity of some geology, the stability of the foundation cannot be guaranteed by using only a single pile foundation, so the pile-barrel composite foundation has emerged. The pile-barrel composite foundation mainly involves placing a large-diameter composite barrel under the outer jacket of the steel pipe pile, and using a negative pressure machine to sink the composite barrel below the mud surface to provide support for the steel pipe pile.

[0003] When the steel pipe pile is driven to the predetermined depth according to the design specifications, the composite barrel body should be immediately inserted into the steel pipe pile, and the composite barrel body should be slowly sunk. The sinking process of the barrel body is relatively long, and most of the time it is below the water surface. During construction, the horizontality of the top surface of the barrel body should be ensured to be within a certain range. In the prior art, the barrel body is usually hoisted by ropes, and the horizontality of the barrel body is directly set outside the steel pipe pile after hoisting and adjustment.

[0004] With regard to the above-mentioned prior art, it is difficult to adjust the horizontality of the composite barrel after the barrel body is hoisted outside the steel pipe pile, which is not convenient for ensuring the stability of the position of the barrel body when it is sleeved on the steel pipe pile. Summary of the invention

[0005] In order to facilitate the adjustment of the horizontality of the barrel after it is hoisted outside the steel pipe pile and ensure the stability of the position of the barrel when it is sleeved on the steel pipe pile, the present application provides a horizontality control device and a control method for an underwater pile barrel during sinking.

[0006] In the first aspect, the present application provides a device for controlling the horizontality of an underwater pile barrel during its penetration, which adopts the following technical solution:

[0007] A horizontal control device for underwater pile barrel during sinking, comprising an inclination sensor arranged on the top of a composite barrel, a sling body, a sling plate and a horizontal adjustment mechanism, wherein the inclination sensor is used to detect the inclination of the composite barrel in the x-axis and y-axis directions; the sling plate is provided with two connecting seats, the two connecting seats are respectively close to the two ends of the length direction of the sling plate, the horizontal adjustment mechanism and the connecting seat are respectively provided with two groups, and the horizontal adjustment mechanism is used to drive the connecting seat to rotate around the x-axis direction and the y-axis direction; the sling body comprises a ring beam and a reinforcement beam, the ring beam is a regular hexagon, the ring beam comprises six fixed beams connected end to end in a closed shape, six reinforcement beams are arranged one by one with the fixed beams, the two ends of the reinforcement beam are respectively fixedly connected to two adjacent fixed beams, a connecting piece is fixedly arranged at the connection between the two adjacent fixed beams, the bottom of the connecting piece is connected to the composite barrel by a steel wire rope, and the top of the connecting piece is connected to the connecting seat by an annular sling, wherein three adjacent annular slings are installed on one of the connecting seats, and the other three adjacent annular slings are installed on the other connecting seat.

[0008] By adopting the above technical scheme, when the barrel body of the composite barrel needs to be inserted into the steel pipe pile, the hanging plate is first hoisted, and the hanging plate realizes the hoisting of the hoisting device body through the connecting seat and the annular slings. The bottom of the hoisting device body realizes the stable hoisting of the barrel body through the wire rope. During the hoisting of the barrel body, the inclination sensor realizes the inclination detection of the composite barrel in the x-axis and y-axis directions. When the composite barrel is tilted in the x-axis direction or the y-axis direction, the connecting seat is driven to rotate around the x-axis direction and the y-axis direction through the horizontal adjustment mechanism, and then the horizontality of the composite barrel is adjusted through the annular sling and the hoisting device body, which is beneficial to ensure the stability of the position of the barrel body when it is sleeved on the steel pipe pile. The setting of the reinforcement rod is beneficial to ensure the overall structural stability of the hoisting device body, and it is convenient for the connectors at the connection of each fixed beam to realize stable bearing of the barrel body.

[0009] Optionally, the horizontal adjustment mechanism includes a first motor, a second motor, an adjustment seat and an adjusting worm, the first motor and the second motor are both installed on a hanging plate, the adjustment seat is fixedly installed on the output end of the first motor, the adjustment seat is rotatably installed on the hanging plate, the adjusting worm is fixedly installed on the output end of the second motor, the adjusting worm is passed through the adjustment seat and rotatably cooperates with the adjustment seat, the connecting seat is rotatably installed on the adjustment seat, the connecting seat is fixedly installed with an adjusting worm wheel, and the adjusting worm wheel is meshed with the adjusting worm.

[0010] By adopting the above technical solution, when the first motor drives its own output end to rotate, the adjustment seat drives the connecting seat to realize rotation in one horizontal direction. When the second motor drives its own output end to rotate, the adjustment worm drives the connecting seat to realize rotation in another horizontal direction through the adjustment worm gear, that is, the horizontal rotation of the connecting seat around the x-axis and the y-axis is realized. The setting of the first motor and the second motor makes the operation of horizontal rotation of the connecting seat around the x-axis and the y-axis convenient and fast.

[0011] Optionally, the adjustment seat is provided with a receiving groove extending through the adjustment seat in a vertical direction, and two ends of the adjusting worm gear respectively abut against two groove walls directly facing the receiving groove.

[0012] By adopting the above technical solution, the accommodating groove plays a further limiting role when adjusting the worm wheel rotation rod, which is beneficial to further ensure the stability when adjusting the worm wheel rotation.

[0013] Optionally, both ends of the adjusting worm gear are provided with connecting grooves in a polygonal shape, the connecting seat has two connecting rods, both connecting rods are fixed with connecting shafts by bolts, the connecting shaft has a connecting portion adapted to the connecting groove, the connecting portion is passed through the adjusting seat and plugged into the connecting groove.

[0014] By adopting the above technical solution, the fixing operation between the adjusting worm wheel and the connecting seat is convenient and stable, and the adjusting worm wheel can be quickly disassembled and assembled when damaged, which facilitates the subsequent inspection and maintenance of the adjusting worm wheel.

[0015] Optionally, the hanging plate is also provided with a limiting mechanism, and six groups of the limiting mechanisms are arranged in a one-to-one correspondence with the annular slings. The limiting mechanism includes a limiting half ring, a limiting rod and a limiting spring. The limiting half ring is fixedly installed on the hanging plate, one end of the limiting half ring is fixedly installed on the hanging plate, and the other end is provided with a limiting groove. The limiting rod is slidably engaged in the limiting groove, and the limiting spring is fixedly arranged between the limiting rod and the limiting half ring. The limiting rod is pressed against the hanging plate under the elastic force of the limiting spring.

[0016] By adopting the above technical solution, when force is applied to move the limit rod so that the limit rod slides into the limit slide groove, the annular sling is placed in the area enclosed by the limit semi-ring and the hanging plate, and then the limit rod is loosened so that the limit semi-ring and the limit rod can limit the position of the annular sling, thereby ensuring the stability of the position of the annular sling.

[0017] Optionally, the limit rod is slidably engaged with a control rod, the limit semi-ring is provided with a control slide groove connected to the limit slide groove, the control rod is slidably engaged in the control slide groove, and the side of the limit semi-ring away from the control slide groove is provided with a positioning hole that is plug-engaged with the control rod, and when the control rod is plug-engaged with the positioning hole, the limit rod is received in the limit slide groove.

[0018] By adopting the above technical solution, the positioning hole plays a role in positioning the limiting rod when it is received in the limiting slide groove, so that the annular sling has a stable activity space when limiting or canceling the limiting of the annular sling, and the operation is convenient.

[0019] Optionally, two inclination sensors are provided, the two inclination sensors are circumferentially distributed around the axis of the composite barrel, and the angle between the two inclination sensors is 90 degrees.

[0020] By adopting the above technical solution, the setting of two inclination sensors is beneficial to further ensure the accuracy of composite barrel inclination detection on the one hand, and realize redundant installation on the other hand, so that it can continue to work when a single sensor is damaged.

[0021] Optionally, an installation component is provided on the top of the composite barrel, and the installation component includes a fixing frame and an installation frame, the fixing frame is fixedly installed on the top of the composite barrel, the fixing frame thread is equipped with a locking screw, and the locking screw is fixedly connected to a locking plate arranged in a polygonal shape, the installation frame is snap-fitted to the top of the fixing frame, the inclination sensor is installed in the area enclosed by the installation frame and the fixing frame, a sealing gasket is arranged between the installation frame and the fixing frame, the installation frame is provided with a through hole that passes through and corresponds to the locking plate, and the bottom of the locking plate is provided with an inclined guide surface, and when the bottom of the locking plate abuts against the top of the installation frame, the installation frame is fixed to the fixing frame.

[0022] By adopting the above technical scheme, the setting of the installation frame and the fixed frame facilitates the rapid and stable installation of the inclination sensor. At the same time, the setting of the sealing gasket is conducive to ensuring the sealing and waterproofness of the inclination sensor after installation, which is conducive to ensuring the detection accuracy of the inclination sensor. At the same time, the setting of the locking plate facilitates the rapid fixation between the installation frame and the fixed frame. The setting of the guide surface plays a guiding role when the locking plate is rotated and locked, so that the locking plate can be quickly rotated to the position where the installation frame is fixed.

[0023] Optionally, the fixed beam includes a first beam body and a second beam body, the first beam body and the second beam body are equal in length, one end of the first beam body is fixedly connected to a first flange, a section of the second beam body is fixedly connected to a second flange, the first flange and the second flange are fixed by bolts, and the two ends of the reinforcement beam are respectively fixedly connected to the first beam body and the second beam body of two adjacent fixed beams.

[0024] By adopting the above technical solution, the fixed beam is split into the first beam body and the second beam body, which facilitates the rapid realization of the overall structural forming of the ring beam. At the same time, when a single first beam body is damaged, it can be disassembled and replaced separately, which is convenient for the later inspection and maintenance of the ring beam.

[0025] In the second aspect, the present application provides a method for controlling the horizontality of an underwater pile barrel during its penetration, which adopts the following technical solution:

[0026] A method for controlling the horizontality of an underwater pile barrel during its penetration comprises the above-mentioned device for controlling the horizontality of an underwater pile barrel during its penetration, and specifically comprises the following steps: S1, after each annular sling is sequentially connected to a connecting seat and a sling body, and a steel wire rope is used to connect a connecting piece and a composite barrel, the composite barrel is hoisted by a hanging plate; S2, after the composite barrel is hoisted and sleeved on a steel pipe pile, the inclination of the composite barrel in the x-axis and y-axis directions is detected by an inclination sensor; S3, according to the detection data of the inclination sensor, the connecting seat is driven to rotate around the x-axis and y-axis directions by a horizontal adjustment mechanism to achieve micro-leveling of the composite barrel; S4, when the detection data of the inclination sensor is within a preset interval, the composite barrel is slowly hoisted to a preset installation position.

[0027] By adopting the above technical scheme, during the lifting process of the composite barrel, the inclination sensor can detect the inclination of the composite barrel in the x-axis and y-axis directions. When the composite barrel is tilted in the x-axis direction or the y-axis direction, the connecting seat is driven to rotate around the x-axis direction and the y-axis direction through the horizontal adjustment mechanism, and then the horizontality of the composite barrel is adjusted through the annular sling and the sling body, which is beneficial to ensure the stability of the position of the barrel body when it is sleeved on the steel pipe pile.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. When the composite barrel is tilted in the x-axis direction or the y-axis direction, the connecting seat is driven to rotate around the x-axis direction and the y-axis direction through the horizontal adjustment mechanism, and then the horizontality of the composite barrel is adjusted through the annular sling and the sling body, which is beneficial to ensure the stability of the position of the barrel when it is set on the steel pipe pile.

[0030] 2. Place the annular sling in the area enclosed by the limiting semi-ring, and then loosen the limiting rod so that the limiting semi-ring and the limiting rod can limit the position of the annular sling, thereby ensuring the stability of the position of the annular sling.

[0031] 3. The setting of two inclination sensors is beneficial to further ensure the accuracy of composite barrel inclination detection on the one hand, and realize redundant installation on the other hand, so that it can continue to work when a single sensor is damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0033] Figure 2 It is a schematic diagram of the structure of the composite barrel in the embodiment of the present application.

[0034] Figure 3It is a schematic diagram of the three-dimensional structure of the fixing frame and the installation frame in the embodiment of the present application.

[0035] Figure 4 It is a partial cross-sectional schematic diagram of the fixing frame and the installation frame in the embodiment of the present application.

[0036] Figure 5 It is a schematic diagram of the structure of the sling body in the embodiment of the present application.

[0037] Figure 6 yes Figure 5 A partial enlarged schematic diagram of part A.

[0038] Figure 7 It is a schematic diagram of the structure of the hanging plate in the embodiment of the present application.

[0039] Figure 8 It is a partial cross-sectional schematic diagram of the adjustment seat in the embodiment of the present application.

[0040] Description of reference numerals:

[0041] 1. Inclination sensor; 2. Hanging plate; 3. Fixing frame; 4. Mounting frame; 5. Slot; 6. Sealing pad; 7. Locking screw; 8. Locking plate; 9. Guide surface; 10. Mounting plate; 11. Through hole; 12. Ring beam; 121. Fixing beam; 1211. First beam body; 1212. Second beam body; 13. Reinforcement beam; 14. Flange; 15. Reinforcement rib; 16. Connecting plate; 17. Connecting screw; 18. Connecting nut; 19. Lifting ring; 191. Lifting part; 192. Mounting ring body; 20. Connecting seat; 21. First motor; 22. Second motor; 23. Adjusting seat; 24. Adjusting worm; 2 5. Adjusting worm gear; 26. Connecting groove; 27. Connecting rod; 28. Connecting shaft; 281. Connecting part; 29. ​​Accommodating groove; 30. Lifting ring; 31. Connecting plate; 311. Vertical part; 312. Horizontal part; 32. Wire rope; 33. Annular sling; 34. Limiting half ring; 35. Limiting rod; 36. Limiting spring; 37. Limiting slide; 38. Sliding slide; 39. Control rod; 40. Control slide; 41. Positioning block; 42. Positioning groove; 43. Fixing hole; 44. Positioning hole; 45. Control ring; 46. Inner barrel; 47. Outer barrel; 48. Bulkhead; 49. Top cover; 50. Lifting ring. DETAILED DESCRIPTION

[0042] The following is combined with Figure 1-8 This application is described in further detail.

[0043] The embodiment of the present application discloses a device for controlling the horizontality of an underwater pile barrel during its penetration.

[0044] Reference Figure 1 and Figure 2The barrel body of the composite barrel in the embodiment of the present application includes an inner barrel 46, an outer barrel 47, six bulkhead plates 48 and a top cover plate 49, wherein the six bulkhead plates 48 are evenly distributed between the inner barrel 46 and the outer barrel 47 around the axis of the inner barrel 46, the top cover plate 49 is fixedly covered on the top surface between the inner barrel 46 and the outer barrel 47, and six groups of lifting rings 50 are evenly distributed around the axis of the top cover plate 49, each group of lifting rings 50 is provided with two, and the two lifting rings 50 are respectively arranged close to the inner barrel 46 and the outer barrel 47.

[0045] Reference Figure 1 and Figure 3 The horizontality control device for the underwater pile barrel during penetration includes an inclination sensor 1, a sling body, a sling plate 2 and a horizontal adjustment mechanism, wherein the inclination sensor 1 is installed on the top of the top cover plate 49 of the composite barrel, and is used to realize the inclination detection of the composite barrel in the x-axis and y-axis directions. In the embodiment of the present application, the number of inclination sensors 1 is set to two, and the two inclination sensors 1 are distributed circumferentially around the axis of the composite barrel and the angle between the two inclination sensors 1 is 90 degrees, so as to further ensure the accuracy of the detection of the inclination of the composite barrel in the x-axis and y-axis directions. At the same time, the redundant installation of the inclination sensor 1 is realized, so that it can continue to work when a single sensor is damaged.

[0046] Reference Figure 1 and Figure 4 The specific installation method of the inclination sensor 1 and the composite barrel is that two installation components corresponding to the two inclination sensors 1 are arranged on the top of the top cover plate 49, and the installation components include a fixed frame 3 and a mounting frame 4, wherein the fixed frame 3 is fixedly installed on the top of the top cover plate 49, and a card slot 5 is opened at the bottom of the mounting frame 4, and the fixed frame 3 is snap-fitted into the card slot 5. The inclination sensor 1 is installed in the area enclosed by the mounting frame 4 and the fixed frame 3. In order to ensure the sealing between the fixed frame 3 and the mounting frame 4, a sealing gasket 6 is fixedly connected to the top of the fixed frame 3. The material of the sealing gasket 6 is rubber. When the fixed frame 3 and the mounting frame 4 are fixed, the sealing gasket 6 presses against the mounting frame 4.

[0047] Reference Figure 3 and Figure 4The fixing frame 3 is threadedly matched with a vertically arranged locking screw 7. In the embodiment of the present application, there are four locking screws 7 distributed in a rectangular shape. Each locking screw 7 is fixedly connected with a locking plate 8 arranged in a polygonal shape. The bottom of the locking plate 8 is provided with an inclined guide surface 9. There are two guide surfaces 9 and they are respectively close to the two ends of the length direction of the locking plate 8. The installation frame 4 has two installation plates 10. The two installation plates 10 are respectively arranged close to the two sides of the length direction of the installation frame 4. Both installation plates 10 are provided with two through holes 11. The four through holes 11 penetrate and are arranged one by one with the locking plates 8. Each locking plate 8 is respectively plugged and matched with each through hole 11. When each locking plate 8 is inserted into the through hole 11, the locking screw 7 is rotated so that the bottom of the locking plate 8 abuts against the top of the installation frame 4 under the guidance of the guide surface 9, thereby realizing the stable fixation between the installation frame 4 and the fixing frame 3. The arrangement of the locking screw 7 and the locking plate 8 facilitates the rapid fixation between the installation frame 4 and the fixing frame 3.

[0048] Reference Figure 5 The sling body includes a ring beam 12 and a reinforcement beam 13, wherein the ring beam 12 is a regular hexagon, and the ring beam 12 includes six fixed beams 121 connected end to end in a closed shape, and the fixed beams 121 and the reinforcement beams 13 are both cylindrical. The fixed beam 121 includes a first beam body 1211 and a second beam body 1212, the first beam body 1211 and the second beam body 1212 are equal in length, and one end of the first beam body 1211 and the second beam body 1212 are fixedly connected with a flange 14, and the flanges 14 of the first beam body 1211 and the second beam body 1212 are fixed by bolts, so that the installation operation of the first beam body 1211 and the second beam body 1212 is fast and stable.

[0049] Reference Figure 5 and Figure 6 In order to ensure the stability of the connection between each flange 14 and the first beam 1211 and the second beam 1212, reinforcing ribs 15 are fixedly arranged between the first beam 1211 and the second beam 1212 and each connected flange 14. The reinforcing ribs 15 are in a right-angled triangular plate structure. One of the right-angled sides of each reinforcing rib 15 is fixedly connected to the flange 14, and the other right-angled plate is fixedly connected to the first beam 1211 or the second beam 1212, thereby further increasing the connection strength between each flange 14 and the first beam 1211 and the second beam 1212.

[0050] Reference Figure 5The first beam body 1211 and the second beam body 1212 of two adjacent fixed beams 121 are fixed as a whole by welding. Six reinforcement beams 13 are arranged in a one-to-one correspondence with the fixed beams 121. The two ends of the reinforcement beam 13 are respectively fixedly connected to the first beam body 1211 and the second beam body 1212 of the two adjacent fixed beams 121 by welding. The two ends of the reinforcement beam 13 are respectively arranged close to the flange plates 14 of the two adjacent fixed beams 121, and the distances from the two ends of the reinforcement beam 13 to the connection of the two adjacent fixed beams 121 are equal, so that the stability of the overall structure of the fixed beam 121 is fully guaranteed through the arrangement of the reinforcement beam 13.

[0051] Reference Figure 5 and Figure 6 A connecting piece is fixedly provided at the connection of two adjacent fixed beams 121, and the connecting piece includes a connecting plate 16, a connecting screw 17, a connecting nut 18 and a lifting ring 19, wherein the connecting plate 16 is vertically fixedly installed on the two adjacent fixed beams 121 by welding, and the lifting ring 19 includes a lifting portion 191 arranged in a U shape and a mounting ring body 192 fixedly connected to the two ends of the lifting portion 191, and the mounting ring body 192 is a circular ring closed at both ends, and the connecting screw 17 is horizontally passed through one of the mounting ring bodies 192, the connecting plate 16, the other mounting ring body 192 and the connecting nut 18 in sequence, the connecting plate 16 and the connecting nut 18 are both threadedly matched with the connecting screw 17, and one side of the connecting nut 18 is pressed against the mounting ring body 192, so as to fully limit the position of the lifting ring 19 and ensure the stability of the position of the lifting ring 19.

[0052] Continue to refer to Figure 5 and Figure 6 The top and bottom of the connecting plate 16 are respectively located on both sides of the vertical direction of the ring beam 12, and two groups of lifting rings 19, connecting screws 17 and connecting nuts 18 are respectively arranged close to the top and bottom of the connecting plate 16, that is, the two groups of lifting rings 19, connecting screws 17 and connecting nuts 18 are respectively located on both sides of the vertical direction of the ring beam 12, so as to achieve the final stable lifting of the composite barrel at the top and bottom of the ring beam 12.

[0053] Reference Figure 7In the embodiment of the present application, the hanger plate 2 is arranged in the shape of a long rectangular plate, and two connecting seats 20 are arranged on the top of the hanger plate 2. The two connecting seats 20 are respectively arranged near the two ends of the length direction of the hanger plate 2. Two groups of horizontal adjustment mechanisms are arranged corresponding to the connecting seats 20. The horizontal adjustment mechanism includes a first motor 21, a second motor 22, an adjustment seat 23 and an adjustment worm 24, wherein the first motor 21 and the second motor 22 are both installed on the top of the hanger plate 2, and the output ends of the first motor 21 and the second motor 22 are both arranged along the length direction of the hanger plate 2. The adjustment seat 23 is fixedly installed on the output end of the first motor 21 and the adjustment seat 23 is rotatably installed on the hanger plate 2, so that when the first motor 21 drives its own output end to rotate, the adjustment seat 23 rotates around the axis of the output end of the first motor 21.

[0054] Continue to refer to Figure 7 The adjusting worm 24 is horizontally fixedly installed on the output end of the second motor 22. The adjusting worm 24 is passed through the adjusting seat 23 along the length direction of the hanging plate 2 and rotates with the adjusting seat 23. The adjusting worm 24 is rotatably installed on the hanging plate 2. When the second motor 22 drives its own output end to rotate, the adjusting worm 24 rotates around the axis of the output end of the second motor 22, and at this time, the position of the adjusting seat 23 remains stationary.

[0055] Reference Figure 7 and Figure 8 The connecting seat 20 is fixedly installed with an adjusting worm gear 25, and the axis of the adjusting worm gear 25 is arranged along the width direction of the hanging plate 2. The adjusting worm gear 25 is rotatably installed on the connecting seat 20 and meshes with the rotating worm. Specifically, both ends of the adjusting worm gear 25 are provided with polygonal connecting grooves 26. In the embodiment of the present application, the shape of the connecting groove 26 is set to be rectangular. The connecting seat 20 has two connecting rods 27 that are opposite and vertically arranged. The two connecting rods 27 are fixedly installed with a connecting shaft 28 by bolts. The connecting shaft 28 has a connecting portion 281 that is adapted to the shape of the connecting groove 26. The connecting shaft 28 is penetrated through the adjusting seat 23 along the width direction of the hanging plate 2 and rotatably cooperates with the adjusting seat 23. The connecting portion 281 is plugged into the connecting groove 26, so that when the adjusting worm 24 rotates, the rotating worm wheel drives the connecting seat 20 to rotate around its own axis through the connecting shaft 28 and the connecting rod 27. In order to further ensure the stability of the rotating worm wheel during rotation, the adjustment seat 23 is provided with a receiving groove 29 which is arranged to penetrate along the vertical direction. The two ends of the adjusting worm wheel 25 respectively abut against the two groove walls directly opposite to the receiving groove 29, so that the receiving groove 29 plays a further limiting role on the position of the adjusting worm wheel 25 during rotation.

[0056] Reference Figure 7When the first motor 21 and the second motor 22 drive their own output ends to rotate respectively, the connecting seat 20 rotates around the axis of the output end of the first motor 21 and the axis of the adjusting worm wheel 25 respectively, that is, the connecting seat 20 is horizontally rotated around the x-axis direction and the y-axis direction. The arrangement of the first motor 21 and the second motor 22 makes the operation of horizontally rotating the connecting seat 20 around the x-axis direction and the y-axis direction convenient and fast. The two inclination sensors 1 are electrically connected to the first motor 21 and the second motor 22 of the two sets of horizontal adjustment mechanisms, so that after the inclination sensor 1 detects the inclination of the composite barrel in the x-axis direction and the y-axis direction, the first motor 21 and the second motor 22 drive the movement of the connecting seat 20 in the x-axis and y-axis directions to quickly achieve a slight adjustment of the horizontality of the composite barrel. A lifting ring 30 is fixedly connected to the middle of the top of the hanging plate 2, so that the lifting and transportation of the hanging plate 2 can be stably achieved through the lifting ring 30.

[0057] Reference Figure 1 and Figure 7 The top of the connection seat 20 is provided with an L-shaped connection plate 16, and the L-shaped connection plate 16 includes a vertical portion 311 and a horizontal portion 312 horizontally fixedly connected to the top of the vertical portion 311. The vertical portions 311 of the two connection seats 20 are arranged opposite to each other, and the horizontal portions 312 of the two connection seats 20 are respectively located on the side opposite to the vertical portions 311 of the two connection seats 20, so as to realize a stable connection with the connection piece on the sling body through the L-shaped connection plate 16. Specifically, the lifting ring 19 of the connection piece near the bottom is connected to the composite barrel through a steel wire rope 32, and the lifting ring 19 of the connection piece near the top is connected to the L-shaped connection plate 16 of the connection seat 20 through an annular sling 33, wherein three adjacent annular slings 33 are installed on the L-shaped connection plate 16 of one of the connection seats 20, and the other three adjacent annular slings 33 are installed on the L-shaped connection plate 16 of the other connection seat 20, so as to fully ensure the stability of the composite barrel when it is hoisted.

[0058] Reference Figure 7 and Figure 8 In order to further ensure the stability of the position of the annular sling 33 during hoisting, the hanging plate 2 is also provided with a limiting mechanism. The limiting mechanism is provided with six groups corresponding to the annular sling 33. The limiting mechanism includes a limiting semi-ring 34, a limiting rod 35 and a limiting spring 36. Among them, the limiting semi-ring 34 is fixedly installed on the hanging plate 2, one end of the limiting semi-ring 34 is fixedly installed on the hanging plate 2, and the other end is provided with an arc-shaped limiting slide 37. The shape of the limiting rod 35 is similar to the limiting slide 37 is adapted and slidably fitted in the limiting slide groove 37, one end of the limiting spring 36 is fixedly set on the groove wall of the limiting slide groove 37, and the other end is fixedly set on the limiting rod 35. The limiting rod 35 is pressed against the side wall of the hanger plate 2 under the elastic force of the limiting spring 36. When the annular sling 33 is located in the area surrounded by the limiting semi-ring 34, the limiting rod 35 and the hanger plate 2, the position of the annular sling 33 is limited, thereby ensuring the stability of the position of the annular sling 33.

[0059] Continue to refer to Figure 7 and Figure 8 In order to facilitate the application of force to move the limit rod 35, a sliding groove 38 extending in the vertical direction is provided on the top of the limit rod 35, and a control rod 39 is slidably fitted in the sliding groove 38. A control groove 40 connected to the limit groove 37 and extending circumferentially around its own axis is provided on the top of the limit semi-ring 34. The control rod 39 is slidably fitted in the control groove 40. When the control rod 39 slides in the control groove 40, the limit rod 35 moves in the limit groove 37 in the direction close to or away from the hanging plate 2. A positioning block 41 is fixedly connected to the groove wall of the sliding groove 38. A positioning groove 42 extending in the direction of its own axis is provided on the outer peripheral surface of the control rod 39. Both ends of the positioning groove 42 in the length direction are closed. The positioning block 41 is slidably fitted in the positioning groove 42, so that the control rod 39 is not easy to escape from the sliding groove 38, which is convenient for stably realizing the driving of the limit rod 35.

[0060] Continue to refer to Figure 7 and Figure 8 The side of the limiting semi-ring 34 away from the notch of the control slide 40 is provided with a fixing hole 43 and a positioning hole 44 which are plugged with the control rod 39. The fixing hole 43 and the positioning hole 44 are distributed circumferentially along the axis of the limiting semi-ring 34. When the control rod 39 is plugged with the positioning hole 44, the limiting rod 35 is received in the limiting slide 37, which is conducive to ensuring the limiting effect of the limiting rod 35 received in the limiting slide 37. When the control rod 39 is plugged with the fixing hole 43, one end of the limiting rod 35 away from the notch of the limiting slide 37 abuts against the lifting ring 50, which is conducive to further ensuring the stability of the position of the annular sling 33 when limiting. The control rod 39 is fixed with a control ring 45, so that the staff can apply force to realize the vertical and horizontal movement of the control rod 39.

[0061] The implementation principle of the embodiment of the present application is as follows: when the barrel body of the composite barrel needs to be inserted into the steel pipe pile, the hanging plate 2 is first hoisted, and the hanging plate 2 is used to hoist the sling body through the connecting seat 20 and each annular sling 33. The bottom of the sling body is used to stably hoist the barrel body through the wire rope 32. During the barrel body hoisting process, the inclination sensor 1 detects the inclination of the composite barrel in the x-axis and y-axis directions. When the composite barrel tilts in the x-axis direction or the y-axis direction, the first motor 21 and the second motor 22 drive the rotation of their own output ends to rotate the connecting seat 20 around the x-axis direction and the y-axis direction, and then adjust the horizontality of the composite barrel through the annular sling 33 and the sling body, which is beneficial to ensure the stability of the position of the barrel body when it is sleeved on the steel pipe pile. The setting of the reinforcement rod is beneficial to ensure the overall structural stability of the sling body, and facilitates the connecting parts at the connection of each fixed beam 121 to achieve stable bearing on the barrel body.

[0062] The embodiment of the present application also discloses a method for controlling the horizontality of an underwater pile barrel during its penetration. The method comprises the above-mentioned device for controlling the horizontality of an underwater pile barrel during its penetration, and specifically comprises the following steps:

[0063] S1, after each annular sling 33 is sequentially connected to the connection seat 20 and the sling body, and the wire rope 32 is connected to the connection piece and the composite barrel, the composite barrel is hoisted through the hoisting plate 2.

[0064] S2, after the composite barrel is hoisted and mounted on the steel pipe pile, the inclination sensor 1 is used to detect the inclination of the composite barrel in the x-axis and y-axis directions.

[0065] S3, according to the detection data of the inclination sensor 1, the connecting seat 20 is driven to rotate around the x-axis direction and the y-axis direction through the horizontal adjustment mechanism to achieve micro-leveling of the composite barrel.

[0066] S4, when the detection data of the inclination sensor 1 is within the preset range, the composite barrel is slowly hoisted to the preset installation position.

[0067] The implementation principle of a method for controlling the horizontality of an underwater pile barrel during penetration in an embodiment of the present application is as follows: during the lifting process of the barrel body, the inclination sensor 1 realizes inclination detection of the composite barrel in the x-axis and y-axis directions. When the composite barrel is tilted in the x-axis direction or the y-axis direction, the first motor 21 and the second motor 22 drive the rotation of their own output ends to rotate the connecting seat 20 around the x-axis direction and the y-axis direction, and then the horizontality of the composite barrel is adjusted through the annular sling 33 and the sling body, which is beneficial to ensure the stability of the position of the barrel body when it is sleeved on the steel pipe pile. The setting of the reinforcement rod is beneficial to ensure the overall structural stability of the sling body, and facilitates the connecting parts at the connection of each fixed beam 121 to achieve stable bearing on the barrel body.

[0068] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A device for controlling the horizontality of an underwater pile barrel during its penetration, characterized in that: It comprises an inclination sensor (1) arranged on the top of a composite barrel, a sling body, a sling plate (2) and a horizontal adjustment mechanism, wherein the inclination sensor (1) is used to detect the inclination of the composite barrel in the x-axis and y-axis directions; The hanging plate (2) is provided with two connecting seats (20), the two connecting seats (20) are respectively close to the two ends of the hanging plate (2) in the length direction, and the horizontal adjustment mechanism is provided with two groups corresponding to the connecting seats (20), and the horizontal adjustment mechanism is used to drive the connecting seats (20) to rotate around the x-axis direction and the y-axis direction; The sling body comprises a ring beam (12) and a reinforcement beam (13), wherein the ring beam (12) is in a regular hexagonal shape, and the ring beam (12) comprises six fixed beams (121) which are connected end to end in sequence to form a closed shape, and six reinforcement beams (13) and fixed beams (121) are arranged in a one-to-one correspondence, and the two ends of the reinforcement beam (13) are respectively fixedly connected to two adjacent fixed beams (121), and a connecting piece is fixedly arranged at the connection between two adjacent fixed beams (121), and the bottom of the connecting piece is connected to the composite barrel through a steel wire rope (32), and the top of the connecting piece is connected to the connecting seat (20) through an annular sling (33), wherein three adjacent annular slings (33) are installed on one of the connecting seats (20), and the other three adjacent annular slings (33) are installed on the other connecting seat (20); The horizontal adjustment mechanism comprises a first motor (21), a second motor (22), an adjustment seat (23) and an adjustment worm (24); the first motor (21) and the second motor (22) are both mounted on the hanging plate (2); the adjustment seat (23) is fixedly mounted on the output end of the first motor (21); the adjustment seat (23) is rotatably mounted on the hanging plate (2); the adjustment worm (24) is fixedly mounted on the output end of the second motor (22); the adjustment worm (24) is passed through the adjustment seat (23) and rotatably cooperates with the adjustment seat (23); the connecting seat (20) is rotatably mounted on the adjustment seat (23); an adjustment worm wheel (25) is fixedly mounted on the connecting seat (20); and the adjustment worm wheel (25) is meshed with the adjustment worm (24).

2. The device for controlling the horizontality of an underwater pile barrel during its penetration according to claim 1, characterized in that: The adjusting seat (23) is provided with a receiving groove (29) penetrating in the vertical direction, and the two ends of the adjusting worm wheel (25) respectively abut against two groove walls directly facing the receiving groove (29).

3. The device for controlling the horizontality of an underwater pile barrel during its penetration according to claim 2, characterized in that: Both ends of the adjusting worm wheel (25) are provided with connecting grooves (26) in a polygonal shape. The connecting seat (20) has two connecting rods (27). The two connecting rods (27) are fixed with connecting shafts (28) by bolts. The connecting shaft (28) has a connecting portion (281) adapted to the connecting groove (26). The connecting portion (281) is inserted into the adjusting seat (23) and plugged into the connecting groove (26).

4. The device for controlling the horizontality of an underwater pile barrel during its penetration according to claim 1, characterized in that: The hanging plate (2) is also provided with a limiting mechanism. Six groups of the limiting mechanisms are provided in a one-to-one correspondence with the annular sling (33). The limiting mechanism comprises a limiting half ring (34), a limiting rod (35) and a limiting spring (36). The limiting half ring (34) is fixedly mounted on the hanging plate (2). One end of the limiting half ring (34) is fixedly mounted on the hanging plate (2), and the other end is provided with a limiting slide groove (37). The limiting rod (35) is slidably engaged in the limiting slide groove (37). The limiting spring (36) is fixedly arranged between the limiting rod (35) and the limiting half ring (34). The limiting rod (35) is pressed against the hanging plate (2) under the elastic force of the limiting spring (36).

5. The device for controlling the horizontality of an underwater pile barrel during its penetration according to claim 4 is characterized in that: The limiting rod (35) is slidably matched with a control rod (39); the limiting semi-ring (34) is provided with a control slide groove (40) connected with the limiting slide groove (37); the control rod (39) is slidably matched in the control slide groove (40); a positioning hole (44) which is plug-matched with the control rod (39) is provided on a side of the limiting semi-ring (34) away from the control slide groove (40); when the control rod (39) is plug-matched with the positioning hole (44), the limiting rod (35) is received in the limiting slide groove (37).

6. The device for controlling the horizontality of an underwater pile barrel during its penetration according to claim 1, characterized in that: Two inclination sensors (1) are provided, and the two inclination sensors (1) are distributed circumferentially around the axis of the composite barrel, and the angle between the two inclination sensors (1) is 90 degrees.

7. The device for controlling the horizontality of an underwater pile barrel during its penetration according to claim 6, characterized in that: The top of the composite barrel is provided with a mounting assembly, the mounting assembly comprising a fixing frame (3) and a mounting frame (4), the fixing frame (3) being fixedly mounted on the top of the composite barrel, the fixing frame (3) being threadedly matched with a locking screw (7), the locking screw (7) being fixedly connected with a locking plate (8) arranged in a polygonal shape, the mounting frame (4) being snap-fitted to the top of the fixing frame (3), the inclination sensor (1) being mounted in an area enclosed by the mounting frame (4) and the fixing frame (3), and a locking plate (8) being arranged between the mounting frame (4) and the fixing frame (3). A sealing gasket (6) is provided, the installation frame (4) is provided with a through hole (11) which penetrates through and is plugged into and matched with the locking plate (8), the bottom of the locking plate (8) is provided with an inclined guide surface (9), the installation frame (4) has two installation plates (10), the two installation plates (10) are respectively provided on both sides of the length direction of the installation frame (4), the through hole (11) is provided on the installation plate (10), and when the bottom of the locking plate (8) abuts against the top of the installation plate (10), the installation frame (4) is fixed to the fixing frame (3).

8. The device for controlling the horizontality of an underwater pile barrel during its penetration according to claim 1, characterized in that: The fixed beam (121) comprises a first beam body (1211) and a second beam body (1212); the first beam body (1211) and the second beam body (1212) are of equal length; one end of the first beam body (1211) is fixedly connected to a first flange (14); a section of the second beam body (1212) is fixedly connected to a second flange (14); the first flange (14) and the second flange (14) are fixed by bolts; and the two ends of the reinforcement beam (13) are respectively fixedly connected to the first beam body (1211) and the second beam body (1212) of two adjacent fixed beams (121).

9. A method for controlling the horizontality of an underwater pile barrel during its penetration, characterized in that: The device for controlling the horizontality of the underwater pile barrel during penetration according to any one of claims 1 to 8 specifically comprises the following steps: S1, connecting the connecting seat (20) and the lifting device body in sequence with each annular lifting belt (33), connecting the connecting piece and the composite barrel with a steel wire rope (32), and then lifting the composite barrel through a lifting plate (2); S2, after the composite barrel is hoisted and mounted on the steel pipe pile, the inclination angles of the composite barrel in the x-axis and y-axis directions are detected by the inclination sensor (1); S3, according to the detection data of the inclination sensor (1), the connecting seat (20) is driven to rotate around the x-axis direction and the y-axis direction through the horizontal adjustment mechanism to achieve micro-leveling of the composite barrel; S4, when the detection data of the tilt sensor (1) is within the preset range, the composite barrel is slowly hoisted to the preset installation position.

Citation Information

Patent Citations

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