A crushing process for building ore in weathered layer of granite mine
By designing fine crushing mechanisms, material turning mechanisms and impact mechanisms in the crusher, the problems of difficult fine crushing of traditional crushers and inconvenient ore turning are solved, efficient ore crushing and material turning are achieved, and crushing efficiency is improved.
Patent Information
- Application Number
- CN202411001212.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-07-25
AI Technical Summary
In the process of crushing ore, it is difficult to achieve fine crushing, and the ore is inconvenient to turn material, which is prone to problems with material staples.
A crushing process including a coarse crushing mechanism, a fine crushing mechanism, a material turning mechanism and an impact mechanism is designed. The fine crushing mechanism is arranged at the outlet, and the ore is further finely crushed through components such as pressing seats, moving plates and crushing plates; the material turning mechanism realizes the material turning of the ore through the material turning rack and rotating parts; the impact mechanism pushes the ore surface by the impact hammer Perform hammering to improve crushing efficiency.
The fine crushing of ore is achieved, the requirements of quartz processing are met, the phenomenon of material is avoided, and the crushing efficiency and the linkage of equipment are improved.
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Figure CN118577322B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ore processing, in particular to a crushing process for building ore in a weathered layer of a granite mine. Background Art
[0002] The quartz processing process usually includes the following steps: Quartz ore collection: First, quartz ore needs to be mined from the mine. The ore is usually extracted by blasting, mining, etc.; Quartz ore crushing: The collected quartz ore needs to be crushed, usually using a crusher for primary crushing to break the ore into smaller blocks; Quartz ore grinding: Through further grinding, the crushed quartz ore will be refined into fine particles.
[0003] The traditional crusher is mainly composed of: frame, eccentric shaft, fixed jaw plate, movable jaw plate, adjustment seat, movable jaw pull rod, etc. The working part of the crusher is two jaw plates, one is the fixed jaw plate, which is vertically fixed on the front wall of the machine body, and the other is the movable jaw plate, which is inclined and forms a crushing chamber with a larger upper part and a smaller lower part with the fixed jaw plate. The movable jaw plate makes periodic reciprocating motion against the fixed jaw plate to crush the ore. The crusher has the following disadvantages: the ore particles after crushing are large and the ore cannot be further crushed; the ore cannot be turned over during the crushing process, and when encountering ore with higher strength, it is easy to have the problem of material jamming. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a crushing process for building ore in the weathered layer of a granite mine, which crushes the ore using a fine crushing mechanism and turns the ore over using a material turning mechanism during the crushing process, aiming to solve the problems in the background technology.
[0005] In order to achieve the above technical purpose, the specific technical scheme of the present invention is as follows: a crushing process for building ore in the weathered layer of a granite mine proposed by the present invention comprises the following steps:
[0006] S1. Coarse ore crushing: the mined ore is put into the crusher box, and the coarse crushing mechanism crushes the ore into coarse ore;
[0007] S2. Ore turning: During the coarse crushing of the ore, the ore is continuously turned by the turning mechanism;
[0008] S3, ore fine crushing: The coarse ore is discharged through the discharge port. During the discharge process, the ore is further crushed by the fine crushing mechanism;
[0009] Among them, the crusher box is provided with a crushing trough with a conical structure, and a discharge port is provided below the crushing trough; the fine crushing mechanism is arranged in the discharge port, and the coarse crushing mechanism includes: an eccentric shaft, which is rotatably connected in the crusher box, and a rotating roller is fixedly connected to the surface of the eccentric shaft; a crushing seat, which is arranged in the crushing trough, and the crushing seat is used for squeezing and crushing the ore in the crushing trough, and a pushing frame is fixedly connected to the crushing seat, and a rotating seat rotatably connected to the pushing frame is fixedly connected to the pushing frame; a driving motor is used to drive the eccentric shaft to rotate.
[0010] As a preferred technical solution of the present invention, the fine crushing mechanism includes a pressure seat and a movable plate, the movable plate is fixedly connected to the pushing frame through a bracket, a sleeve is fixedly connected to the movable plate, a sleeve rod movably connected to the sleeve is fixedly connected to the pressure seat, and a connecting block is fixedly connected to the sleeve, and a spring is fixedly connected between the connecting block and the pressure seat.
[0011] As a preferred technical solution of the present invention, a pair of movable crushing plates are symmetrically connected to the pressure seat, and the crushing plates are used to crush the ore at the discharge port; the pressure seat is provided with sliding holes that cooperate with the movement of the crushing plates, and the crushing plates are fixedly connected with a sliding block that is slidably connected to the sliding hole, and a connecting rod is rotatably connected between the sliding block and the connecting block.
[0012] As a preferred technical solution of the present invention, a plurality of tooth blocks are fixedly connected to the surface of the crushing plate, a screen is fixedly connected to the pressure seat, the screen is arranged directly below the discharge port, and the screen is used to screen the ore; a pair of guide plates are symmetrically arranged on the inclined surface of the crushing trough for guiding the ore to the discharge port.
[0013] As a preferred technical solution of the present invention, the material turning mechanism includes: a material turning frame, rotatably connected to the inside of the crushing trough, and a rotating part coaxially fixedly connected to the material turning frame; a first slide, fixedly connected to the pushing frame, and a rack cooperating with the rotating part is fixedly connected to the first slide.
[0014] As a preferred technical solution of the present invention, a limiting wheel for limiting the position of the rack is fixedly connected to the side of the crusher box.
[0015] As a preferred technical solution of the present invention, the rotating part includes: a ring gear, which is meshed with the rack; a ratchet, which is rotatably connected to the inner wall of the ring gear, and the ratchet is coaxially fixedly connected to the turning rack; the inner wall of the ring gear is connected to a pawl that cooperates with the ratchet, and an elastic part is connected between the inner wall of the ring gear and the pawl.
[0016] As a preferred technical solution of the present invention, an impact mechanism is connected to the crushing box, and the impact mechanism includes a rotating rod, which is rotatably connected to the surface of the crushing box, and a plurality of impact frames are fixedly connected to the rotating rod, and an impact hammer is fixedly connected to the impact frame for hammering the ore surface.
[0017] As a preferred technical solution of the present invention, the impact mechanism also includes a second slide, the second slide is fixedly connected to the push frame, one end of the rotating rod is fixedly connected to a fixed rod, and a connecting rod is rotatably connected between the second slide and the fixed rod.
[0018] The beneficial effects of the present invention are:
[0019] 1. The present invention further crushes the coarse ore by connecting a fine crushing mechanism at the discharge port, so that the particle size of the discharged ore meets the requirements of quartz stone processing, and the coarse crushing mechanism can drive the fine crushing mechanism to move at the same time when it moves, thereby improving the crushing efficiency of the ore.
[0020] 2. The material turning mechanism of the present invention is provided with a material turning frame, which is arranged inside the crushing trough. When the coarse crushing mechanism reciprocates, it drives the material turning frame to rotate automatically, thereby driving the ore to be turned, thereby avoiding the phenomenon of material jamming. A rotating part is provided on the material turning frame, which can drive the material turning frame to rotate unidirectionally through the rotating part, thereby turning the ore in one direction, so that the crushing mechanism can crush the ore at different positions.
[0021] 3. The present invention is provided with an impact mechanism, which is provided with a rotating rod, an impact frame and an impact hammer. When the coarse crushing mechanism reciprocates, it drives the impact hammer to continuously hammer the ore, thereby further improving the crushing efficiency of the ore.
[0022] 4. The present invention is provided with a coarse crushing mechanism, a fine crushing mechanism, a material turning mechanism and an impact mechanism. Through the linkage and cooperation between the coarse crushing mechanism and each mechanism, the coarse crushing mechanism can drive other mechanisms to move simultaneously when it moves back and forth, and the equipment has strong linkage and high crushing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is an overall schematic diagram of the crushing box proposed by the present invention.
[0024] Figure 2 This is a schematic diagram of the crushing box proposed by the present invention from another angle.
[0025] Figure 3 The figure is a cross-sectional schematic diagram of the crushing box proposed by the present invention.
[0026] Figure 4 This is a schematic structural diagram of the fine crushing mechanism proposed in the present invention.
[0027] Figure 5 This is a schematic diagram from another angle of the crushing mechanism proposed by the present invention.
[0028] Figure 6 for Figure 5 A partial enlarged view of point A in the middle.
[0029] Figure 7This is a schematic structural diagram of the rotating part proposed in the present invention.
[0030] Reference numerals in the figures:
[0031] 100, crusher box; 101, crushing trough; 102, discharge port; 103, guide plate;
[0032] 200, coarse crushing mechanism; 201, crushing seat; 202, eccentric shaft; 203, rotating roller; 204, pushing frame; 205, rotating seat; 206, driving motor;
[0033] 300, fine crushing mechanism; 301, pressure seat; 302, crushing plate; 303, sliding hole; 304, sliding block; 305, sleeve; 306, sleeve rod; 307, spring; 308, connecting block; 309, connecting rod; 310, moving plate; 311, bracket; 312, tooth block; 313, screen;
[0034] 400, material turning mechanism; 401, first slide; 402, rack; 403, rotating member; 4031, gear ring; 4032, ratchet; 4033, pawl; 4034, elastic member; 404, limiting wheel; 405, material turning frame;
[0035] 500, impact mechanism; 501, impact frame; 502, impact hammer; 503, fixed rod; 504, connecting rod; 505, second slide; 506, rotating rod. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0037] Embodiment: This embodiment discloses a crushing process for building ore in the weathered layer of a granite mine, comprising the following steps:
[0038] S1, coarse crushing of ore: the mined ore is put into the crusher box 100, and the coarse crushing mechanism 200 crushes the ore into coarse ore;
[0039] S2. Ore turning: During the coarse crushing of the ore, the ore is continuously turned by the turning mechanism 400;
[0040] S3, ore fine crushing: the coarse ore is discharged through the discharge port 102, and during the discharge process, the ore is further crushed by the fine crushing mechanism 300;
[0041] Among them, Figure 1-Figure 7As shown, the crushing box 100 of this embodiment is provided with a conical crushing groove 101, and the ore is crushed in the crushing groove 101. A discharge port 102 is provided below the crushing groove 101; a pair of guide plates 103 are symmetrically provided on the inclined surface of the crushing groove 101 for guiding the ore to the discharge port 102.
[0042] The coarse crushing mechanism 200 includes: an eccentric shaft 202, which is rotatably connected in the crusher box 100, and a rotating roller 203 is fixedly connected to the surface of the eccentric shaft 202; a crushing seat 201, which is slidably connected in the crusher box 100, and the crushing seat 201 is used to squeeze and crush the ore in the crushing slot 101, and a pushing frame 204 is fixedly connected to the crushing seat 201, and a rotating seat 205 rotatably connected to the rotating roller 203 is fixedly connected to the pushing frame 204; a driving motor 206, and the driving motor 206 drives the eccentric shaft 202 to rotate through a belt line and a pulley transmission mode. In this embodiment, the eccentric shaft 202 is driven to rotate by the driving motor 206, and the rotating roller 203 is driven to rotate, and then the crushing seat 201 is driven to reciprocate through the pushing frame 204, so that the ore in the crushing slot 101 is squeezed and crushed to form coarse ore. Due to the conical structure of the crushing slot 101, as the ore is continuously crushed, the ore with small particles will fall toward the discharge port 102.
[0043] like Figure 4-Figure 6As shown, the fine crushing mechanism 300 is arranged at the discharge port 102. After the ore is roughly crushed, it falls between the fine crushing mechanism 300 and the inner wall of the discharge port 102. The fine crushing mechanism 300 includes a pressure seat 301 and a movable plate 310. The movable plate 310 is fixedly connected to the push frame 204 through a bracket 311. A sleeve 305 is fixedly connected to the movable plate 310. A sleeve rod 306 movably connected to the sleeve 305 is fixedly connected to the pressure seat 301. A connecting block 308 is fixedly connected to the sleeve 305. A spring 308 is fixedly connected between the connecting block 308 and the pressure seat 301. 07; A pair of movable crushing plates 302 are symmetrically connected to the pressure seat 301, and the crushing plates 302 are squeezed and matched with the inner wall of the discharge port 102 to further crush the coarse ore; a sliding hole 303 that moves and matches with the crushing plates 302 is provided on the pressure seat 301, and a slider 304 that is slidably connected to the sliding hole 303 is fixedly connected to the crushing plate 302, and a connecting rod 309 is rotatably connected between the slider 304 and the connecting block 308; during the reciprocating movement of the push frame 204, the pressure seat 301 is driven to continuously reciprocate. When the pressure seat 301 approaches the discharge port 10 When the crushing plate 302 moves in the 2nd direction, the crushing plate 302 cooperates with the inner wall of the discharge port 102 to further squeeze and crush the coarse ore into fine ore, and during the movement, the moving plate 310, the pressure seat 301 and the crushing plate 302 simultaneously approach the discharge port 102. When the crushing plate 302 and the pressure seat 301 are unable to move due to resistance, the moving plate 310 continues to move forward, driving the connecting block 308 to move toward the pressure seat 301, the sleeve rod 306 shrinks in the sleeve 305, the spring 307 is compressed, and at the same time drives the two crushing plates 302 along the slide hole 303 The crushing plates 302 move away from each other and slide to both sides. During the sliding process, the crushing plates 302 grind and crush the coarse ore, further crushing the ore to achieve a better crushing effect. During the return journey, the movable plate 310 moves back first, and the sleeve 305 is reset under the action of the spring 307, driving the two crushing plates 302 to move closer to each other and return to their original positions. Then the movable plate 310 drives the pressure seat 301 and the crushing plate 302 to move back. Through the reciprocating motion of the fine crushing mechanism 300, the coarse ore is continuously crushed, so that the size of the crushed ore meets the requirements of quartz processing.
[0044] Preferably, a plurality of tooth blocks 312 are fixedly connected to the surface of the crushing plate 302. The tooth blocks 312 are provided to achieve a better crushing effect. A screen 313 is fixedly connected to the pressure seat 301. The screen 313 is arranged directly below the discharge port 102. When the pressure seat 301 moves back and forth, it drives the screen 313 to move back and forth, which can improve the screening efficiency of the ore. At the same time, the screen 313 also plays a role in supporting the coarse ore. The coarse ore falls through the discharge port 102 and falls on the surface of the screen 313. After the coarse ore is fully crushed by the fine crushing mechanism 300, the fine ore is discharged through the screen 313.
[0045] like Figure 1 and Figure 3As shown, the material turning mechanism 400 includes: a material turning frame 405, which is rotatably connected to the inside of the crushing trough 101, and the material turning frame 405 is arranged below the ore. When the material turning frame 405 rotates, it drives the ore to turn over, and a rotating member 403 is coaxially fixedly connected to the material turning frame 405; a first slide 401, which is fixedly connected to the pushing frame 204, and when the pushing frame 204 reciprocates, it drives the first slide 401 to reciprocate, and the first slide 401 is fixedly connected to a rack 402 that cooperates with the rotating member 403; a limiting wheel 404 is fixedly connected to the side of the crushing machine box 100 for limiting the rack 402, so that the rack 402 remains stable when moving.
[0046] Among them, Figure 7 As shown, the rotating member 403 includes: a ring gear 4031, which is meshed with the rack 402; a ratchet 4032, which is rotatably connected to the inner wall of the ring gear 4031, and the ratchet 4032 is coaxially fixedly connected to the tipping rack 405; a pawl 4033 cooperating with the ratchet 4032 is connected to the inner wall of the ring gear 4031, and an elastic member 4034 is connected between the inner wall of the ring gear 4031 and the pawl 4033; when the ring gear 4031 rotates forward, it can drive the ratchet 4032 to rotate, and then drive the tipping rack 405 to rotate; when the ring gear 4031 rotates reversely, it cannot drive the ratchet 4032 to rotate; through the structural design of the rotating member 403, the tipping rack 405 can only rotate in a reverse unidirectional direction, driving the ore to rotate in one direction, and the coarse crushing mechanism 200 can squeeze and crush the ore at different positions.
[0047] During specific implementation: when the coarse crushing mechanism 200 reciprocates, the push frame 204 reciprocates, driving the first slide 401 to reciprocate, and then driving the rack 402 to reciprocate. When the rack 402 moves forward, it drives the ring gear 4031 to rotate in the opposite direction, and the tipping frame 405 remains in a non-rotating state; when the rack 402 moves back, it drives the ring gear 4031 to rotate forward, drives the tipping frame 405 to rotate, and drives the ore to be turned over. The benefits of turning over are: first, adjusting the crushing position of the ore so that the crushing seat 201 can squeeze and crush the ore at different positions, thereby improving the crushing efficiency; second, the rotation of the tipping frame 405 plays a stirring role to avoid jamming; through the reciprocating motion of the coarse crushing mechanism 200, after each crushing of the ore, the tipping frame 405 is driven to turn the ore once, thereby improving the crushing efficiency of the ore.
[0048] like Figure 2As shown, the crushing box 100 is connected with an impact mechanism 500, and the impact mechanism 500 includes a rotating rod 506, which is rotatably connected to the surface of the crushing box 100, and a plurality of impact frames 501 are fixedly connected to the rotating rod 506, and the impact frames 501 are approximately U-shaped structures. The impact frames 501 are fixedly connected with impact hammers 502 for hammering the surface of the ore, and the impact hammers 502 are arranged above the crushing groove 101; the impact mechanism 500 also includes a second slide 505, and the second slide 505 is fixedly connected to the pushing frame 204. When the coarse crushing mechanism 200 reciprocates, the second slide 505 is driven to reciprocate. One end of the rotating rod 506 is fixedly connected to A fixed rod 503 is connected, and a connecting rod 504 is rotatably connected between the second slide 505 and the fixed rod 503, wherein the length of the fixed rod 503 should not be too long, so that the second slide 505 can drive the impact frame 501 to rotate a larger angle when it moves; the coarse crushing mechanism 200 drives the second slide 505 to move back and forth when it reciprocates, and the second slide 505 drives the rotating rod 506 to rotate back and forth, and the rotating rod 506 drives the impact frame 501 to rotate back and forth when it rotates back and forth, driving the impact hammer 502 to continuously impact the surface of the ore, so that the coarse crushing mechanism 200 drives the impact hammer 502 to impact the surface of the ore during the process of coarse crushing of the ore, thereby improving the crushing efficiency of the ore.
[0049] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A process for crushing building ore in weathered layer of granite mine, characterized in that: The following steps are involved: S1. Coarse crushing of ore: the mined ore is put into a crusher box (100), and the coarse crushing mechanism (200) crushes the ore into coarse ore; S2, ore turning: during the ore coarse crushing process, the ore is continuously turned by the turning mechanism (400); S3, ore fine crushing: the coarse ore is discharged through the discharge port (102), and during the discharge process, the ore is further crushed by the fine crushing mechanism (300); The crushing box (100) is provided with a crushing groove (101) with a conical structure, a discharge port (102) is provided below the crushing groove (101), and the fine crushing mechanism (300) is arranged in the discharge port (102); The coarse crushing mechanism (200) comprises: an eccentric shaft (202) rotatably connected in the crusher box (100), a rotating roller (203) being fixedly connected to the surface of the eccentric shaft (202); a crushing seat (201) disposed in the crushing groove (101), the crushing seat (201) being used for squeezing and crushing the ore in the crushing groove (101), a pushing frame (204) being fixedly connected to the crushing seat (201), a rotating seat (205) rotatably connected to the pushing frame (204); and a driving motor (206) being used for driving the eccentric shaft (202) to rotate; The crushing mechanism (300) comprises a pressure seat (301) and a movable plate (310); the movable plate (310) is fixedly connected to the pushing frame (204) via a bracket (311); a sleeve (305) is fixedly connected to the movable plate (310); a sleeve rod (306) movably connected to the sleeve (305) is fixedly connected to the pressure seat (301); a connecting block (308) is fixedly connected to the sleeve (305); a spring (307) is fixedly connected between the connecting block (308) and the pressure seat (301); A pair of movable crushing plates (302) are symmetrically connected to the pressure seat (301), and the crushing plates (302) are used to crush the ore at the discharge port (102); a sliding hole (303) that is movably matched with the crushing plates (302) is provided on the pressure seat (301); a sliding block (304) that is slidably connected to the sliding hole (303) is fixedly connected to the crushing plates (302); a connecting rod (309) is rotatably connected between the sliding block (304) and the connecting block (308); A plurality of tooth blocks (312) are fixedly connected to the surface of the crushing plate (302); a screen (313) is fixedly connected to the pressure seat (301); the screen (313) is arranged directly below the discharge port (102); and the screen (313) is used to screen the ore; a pair of guide plates (103) are symmetrically arranged on the inclined surface of the crushing trough (101) to guide the ore to the discharge port (102); The material turning mechanism (400) comprises: a material turning frame (405) rotatably connected to the inside of the crushing tank (101), and a rotating member (403) coaxially fixedly connected to the material turning frame (405); a first slide frame (401) fixedly connected to the pushing frame (204), and a rack (402) matched with the rotating member (403) fixedly connected to the first slide frame (401); A limiting wheel (404) for limiting the position of the rack (402) is fixedly connected to the side of the crusher box (100); The rotating member (403) comprises: a gear ring (4031) meshing with the rack (402); a ratchet (4032) rotatably connected to the inner wall of the gear ring (4031), and the ratchet (4032) is coaxially fixedly connected to the tipping rack (405); a ratchet pawl (4033) cooperating with the ratchet (4032) is connected to the inner wall of the gear ring (4031), and an elastic member (4034) is connected between the inner wall of the gear ring (4031) and the ratchet pawl (4033).
2. The crushing process of building ore in weathered layer of granite mine according to claim 1 is characterized in that: The crusher box (100) is connected to an impact mechanism (500), the impact mechanism (500) comprising a rotating rod (506), the rotating rod (506) being rotatably connected to the surface of the crusher box (100), a plurality of impact racks (501) being fixedly connected to the rotating rod (506), and an impact hammer (502) being fixedly connected to the impact rack (501) for hammering the surface of the ore.
3. The crushing process of building ore in weathered layer of granite mine according to claim 2 is characterized in that: The impact mechanism (500) further comprises a second slide (505), the second slide (505) being fixedly connected to the push frame (204), one end of the rotating rod (506) being fixedly connected to a fixed rod (503), and a connecting rod (504) being rotatably connected between the second slide (505) and the fixed rod (503).
Citation Information
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Damping type ore coarse crushing device for mining machining
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