A kind of automobile hardware mold wire cutting processing device and its use method
By setting up a primary filter box and a rotating filter cartridge on the outside of the cutting liquid cooling box, and using the magnetic adsorption function of the electromagnet, the problem of impurities in the cutting liquid cannot be filtered in time is solved, and efficient filtration and recycling of the cutting liquid is achieved, which extends the The use cycle of the cutting liquid.
Patent Information
- Application Number
- CN202410679293.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-05-29
AI Technical Summary
In the prior art, impurities in the cutting liquid, especially iron-containing debris, cannot be filtered in time and accurately, resulting in clogging of the filter cotton, low degree of purification of the circulating cutting liquid, short service life, and frequent replacement of the cutting liquid is required.
A wire cutting and processing device for automotive hardware molds is designed. By setting a primary filter box and a rotating filter cartridge on the outside of the cutting liquid cooling box, combined with the magnetic adsorption function of the electromagnet, it realizes multi-stage filtration and precise processing of impurities to ensure the cutting liquid. Efficient filtration and recycling.
It effectively improves the filtration accuracy of the cutting liquid, extends the use cycle of the cutting liquid, reduces the replacement frequency, and ensures the continuous and efficient recycling of the cutting liquid.
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Figure CN118577890B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electrode wire cutting, in particular to a wire cutting processing device for automobile hardware moulds and a use method thereof. Background Art
[0002] The CNC electrode wire cutting machine can be divided into two parts: the machine mainframe and the control cabinet. The control cabinet is equipped with a control system and an automatic programming system, which can perform automatic programming and digital control of the movement of the machine tool coordinate table in the control cabinet. It is used to control the relative movement between the electrode wire and the workpiece. It is composed of the upper and lower slides of the wire storage barrel assembly, a gear pair, a screw pair, a reversing device and an insulating part. During the processing, the surface of the electrode wire is covered with cutting fluid, which is used to provide a working fluid with a certain insulating performance as a working medium, and can also cool the workpiece and the electrode wire;
[0003] During use, the cutting fluid needs to be recycled. After being collected by the coordinate table, it enters the cutting fluid cooling box and is extracted to the machine tool for use again. During the cutting process, cutting chips will be generated. The dirtiness of the upper and lower nozzles needs to be checked regularly. If there is dirt, cleaning fluid is needed to remove it. If there are too many impurities in the cutting fluid, the cutting fluid needs to be replaced, otherwise the cutting fluid loses its insulating effect. Among the impurities generated, there will be iron-containing debris. The filter cotton in the cutting fluid cooling box needs to be filtered manually, and the iron-containing debris cannot be accurately filtered out. If the debris is not collected in time, it will also cause the filter cotton to be blocked. If it is not cleaned thoroughly for a long time, the circulating cutting fluid will have a low degree of purification, a short cutting fluid life cycle, and multiple replacements are required.
[0004] In summary, the present invention provides an automotive hardware mold wire cutting processing device and a use method thereof to solve the above-mentioned problems. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides an automotive hardware mold wire cutting processing device and a method of using the same, so as to solve the problems in the prior art that if the debris is not collected in time, it will also cause the filter cotton to be blocked, and it will not be cleaned thoroughly for a long time, resulting in a low degree of purification of the circulating cutting fluid, a short cutting fluid use cycle, and the need for multiple replacements.
[0006] A wire cutting processing device for automobile hardware molds, comprising a cutting machine tool body and a cutting liquid cooling box, wherein a coordinate workbench and a wire rack are installed on the surface of the cutting machine tool body, an electrode wire is installed through the wire rack, and the wire rack is located at the upper end of the coordinate workbench, the bottom of the coordinate workbench is connected to the cutting liquid cooling box through a liquid outlet pipe, the cutting liquid cooling box is also connected to a liquid inlet pipe, the other end of the liquid inlet pipe is connected to the wire rack, a primary filter box is installed on one side of the cutting liquid cooling box, the liquid outlet pipe is connected to the primary filter box, and the cutting liquid The surface of the cooling box is an open structure, and a box cover is installed at the open part, a water pump is installed on the box cover, and the water outlet pipe of the water pump is connected to the liquid inlet pipe, and an overflow isolation plate is vertically installed in the cutting liquid cooling box, which divides the cutting liquid cooling box into a liquid storage area and a magnetic sedimentation area, respectively. The top of the overflow isolation plate is fixedly connected to the open surface of the cutting liquid cooling box through a motor plate, and a filter cartridge is arranged in the magnetic sedimentation area, and one end of the filter cartridge is connected to the primary filter box through a liquid inlet, and the liquid inlet is opened on the cutting liquid cooling box.
[0007] Furthermore, the primary filter box includes a box body, and the top of the box body is an open structure and is fixedly connected to the side wall of the cutting liquid cooling box. A sedimentation inner box is arranged in the box body, and an opening is opened on the top of the sedimentation inner box, and a drainage filter plate is arranged at the opening, and the box body.
[0008] Furthermore, filter holes are respectively provided at both ends of the drainage filter plate, the drainage filter plate is arranged on the surface of the sedimentation inner box, the mounting cover covers the surface of the box body, and locking buckles are respectively installed on both sides, a connecting pipe is installed on the surface of the mounting cover, and the liquid outlet pipe is fixedly connected to the connecting pipe.
[0009] Furthermore, a liquid outlet channel is provided in the middle of the bottom end of the sedimentation inner box, and overflow notches are provided on the inner walls on both sides of the liquid outlet channel, and the overflow notches are communicated with the sedimentation inner box.
[0010] Furthermore, the filter cylinder includes a cylinder body, and a filter residue hole is provided on the surface of the cylinder body, one end of the cylinder body is rotatably connected to the side wall of the cutting liquid cooling box, a slag receiving pipe is provided at the top of the cylinder body, the slag receiving pipe is provided along the axial direction of the cylinder body, the bottom of the slag receiving pipe is connected to a slag discharge pipe, one end of the slag discharge pipe passes through the liquid inlet and the primary filter box, and extends to the outside, an opening is provided at the top of the slag receiving pipe, and is connected to the slag discharge pipe, a plurality of scrapers are installed at the top opening of the slag receiving pipe, and a transmission roller is installed at the middle of the end of the cylinder body away from the cutting liquid cooling box.
[0011] Furthermore, a spray pipe is provided at the top of the cylinder, the spray pipe is installed at the bottom of the motor plate, a plurality of spray holes are opened at the bottom of the spray pipe, a cleaning pipe is connected to the top of the spray pipe, and the cleaning pipe is arranged through the motor plate.
[0012] Furthermore, a servo motor is installed on the surface of the motor plate, and the output shaft of the servo motor is connected to the transmission roller via a belt transmission, and the belt movably penetrates the motor plate.
[0013] Furthermore, a magnetic suction channel is provided in the magnetic suction sedimentation area, electromagnets are installed on both sides of the surface of the cutting fluid cooling box, and the electromagnets are respectively arranged on both sides of the magnetic suction channel. A slag outlet is opened on one side of the surface of the cutting fluid cooling box close to the primary filter box, and a sealing cover is sealed in the slag outlet.
[0014] Furthermore, the top height of the overflow isolation plate is lower than the horizontal height of the open portion of the cutting fluid cooling box, the top of the overflow isolation plate is serrated, and the magnetic precipitation area is arranged on one side of the overflow isolation plate close to the primary filter box.
[0015] A method for using a wire cutting processing device for automobile hardware molds, comprising:
[0016] Step 1: The workpiece is mounted on the coordinate workbench and cut using a wire rack;
[0017] Step 2: The coordinate worktable moves on the cutting machine body to cut the workpiece into different shapes. The cutting fluid passes through the liquid inlet pipe and covers the surface of the molybdenum wire used for cutting. The cutting fluid flows to the surface of the coordinate worktable, and then after being collected by the coordinate worktable, it flows into the cutting fluid cooling box through the liquid outlet pipe.
[0018] Step 3: When the cutting liquid is collected, it will be mixed with impurities in the cutting process and flow into the primary filter box through the liquid outlet pipe. After being diverted by the drainage filter plate, it will fall into two sedimentation tanks respectively. The heavier impurities will settle inside the sedimentation inner box. The overflow notch will collect the cutting liquid at the upper end of the sedimentation tank, and the impurities will settle at the bottom.
[0019] Step 4: The cutting liquid after the initial filtration directly enters the cylinder through the liquid inlet, and the cylinder is driven to rotate by the servo motor. The cutting liquid is filtered again in the filter hole in the cylinder, and the filtered liquid flows into the magnetic suction sedimentation tank. When the cylinder rotates, the impurities are driven to rotate, and are scraped off by the scraper on the top and fall into the slag receiving pipe;
[0020] Step 5: The electromagnet is powered on to absorb the iron-containing residue at the bottom that has not been filtered out again. The absorbed residue at the bottom is discharged through the slag outlet after the electromagnet is powered off;
[0021] Step 6: After the cutting fluid accumulates at the upper end of the overflow isolation plate, the cutting fluid at the upper end of the magnetic sedimentation tank flows into the liquid storage tank. After being pumped out by the water pump, the liquid inlet pipe is discharged into the main body of the cutting machine tool, and the cutting fluid circulates again.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The present invention realizes the circulation of cutting liquid by utilizing a liquid inlet pipe and a liquid outlet pipe. By arranging a primary filter box on the outside of the cutting liquid cooling box, the incoming cutting liquid can be initially filtered to clean up large particles of impurities, which is convenient for the next step of filtration. By arranging a rotating filter cylinder, filtering is no longer performed on the same place during filtration, and the rotating filter cylinder can also facilitate the cleaning of impurities on the inner wall of the cylinder. During the filtration process, impurities on the inner wall of the cylinder can be processed in real time without affecting the normal use of the cutting liquid. Then, the impurities that have not been filtered are adsorbed by magnetic adsorption of electromagnets, and after sedimentation and filtration, they are discharged into the liquid storage tank to ensure the filtration accuracy of the cutting liquid.
[0024] 2. The present invention uses multi-stage filtration to filter different types of impurities, which has targeted filtration. The setting of graded filtration can also reduce the burden of filtration, making the filtration more targeted. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a stereogram of the present invention;
[0026] Figure 2 is a three-dimensional diagram of the cutting fluid cooling box of the present invention;
[0027] Figure 3 It is a three-dimensional view of the interior of the cutting fluid cooling box of the present invention;
[0028] Figure 4 It is a three-dimensional diagram of the primary filter box of the present invention;
[0029] Figure 5 The filter cartridge of the present invention is a three-dimensional Figure 1 ;
[0030] Figure 6 The filter cartridge of the present invention is a three-dimensional Figure 2 ;
[0031] Figure 7 It is a three-dimensional diagram of the magnetic suction channel of the present invention.
[0032] In the figure:
[0033] 1. Cutting machine tool body; 2. Cutting liquid cooling box; 3. Coordinate workbench; 4. Liquid inlet pipe; 5. Liquid outlet pipe; 6. Box cover; 7. Filter cartridge; 701. Cylinder body; 702. Slag receiving pipe; 703. Scraper; 704. Spray pipe; 705. Cleaning pipe; 706. Transmission roller; 8. Primary filter box; 801. Box body; 802. Sedimentation inner box; 803. Liquid outlet channel; 804. Overflow notch; 805. Drainage filter plate; 806. Installation cover; 807. Locking buckle; 808. Connecting pipe; 9. Slag outlet pipe; 10. Electromagnet; 11. Sealing cover; 12. Overflow isolation plate; 13. Motor plate; 14. Slag outlet; 15. Magnetic suction channel; 16. Liquid inlet. DETAILED DESCRIPTION
[0034] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0035] like Figure 1-7 As shown, the present invention provides a wire cutting processing device for automobile hardware molds, comprising a cutting machine tool body 1 and a cutting liquid cooling box 2. A coordinate workbench 3 and a wire rack are installed on the surface of the cutting machine tool body 1. An electrode wire is installed through the wire rack, and the wire rack is located at the upper end of the coordinate workbench 3. The bottom of the coordinate workbench 3 is connected to the cutting liquid cooling box 2 through a liquid outlet pipe 5. The cutting liquid cooling box 2 is also connected to a liquid inlet pipe 4, and the other end of the liquid inlet pipe 4 is connected to the wire rack. A primary filter box 8 is installed on one side of the cutting liquid cooling box 2, and the liquid outlet pipe 5 is connected to the primary filter box 8. The cutting liquid The surface of the cooling box 2 is an open structure, and a box cover 6 is installed at the open part, a water pump is installed on the box cover 6, and the water outlet pipe of the water pump is connected to the liquid inlet pipe 4. An overflow isolation plate 12 is vertically installed in the cutting liquid cooling box 2, which divides the cutting liquid cooling box 2 into a liquid storage area and a magnetic suction sedimentation area, respectively. The top of the overflow isolation plate 12 is fixedly connected to the open surface of the cutting liquid cooling box 2 through a motor plate 13. A filter cartridge 7 is arranged in the magnetic suction sedimentation area, and one end of the filter cartridge 7 is connected to the primary filter box 8 through a liquid inlet 16, and the liquid inlet 16 is opened on the cutting liquid cooling box 2.
[0036] Wherein, the water pump is arranged at the upper end of the liquid storage area to extract the cutting fluid from the liquid storage area.
[0037] As an embodiment of the present invention, the primary filter box 8 includes a box body 801, and the top of the box body 801 is an open structure and is fixedly connected to the side wall of the cutting liquid cooling box 2. A sedimentation inner box 802 is arranged in the box body 801, and an opening is opened on the top of the sedimentation inner box 802, and a drainage filter plate 805 is arranged at the opening, and the box body 801.
[0038] As an embodiment of the present invention, filter holes are respectively opened at both ends of the drainage filter plate 805, the drainage filter plate 805 is arranged on the surface of the sedimentation inner box 802, the installation cover 806 covers the surface of the box body 801, and locking buckles 807 are respectively installed on both sides, and a connecting pipe 808 is installed on the surface of the installation cover 806, and the liquid outlet pipe 5 is fixedly connected to the connecting pipe 808.
[0039] Among them, Figure 1 The refluxed cutting liquid is collected by the liquid outlet pipe 5, and then enters the box body 801 through the connecting pipe 808. It is first filtered through the filter holes on the two drainage filter plates 805. The filter holes are respectively arranged at the upper ends of the two sedimentation tanks. The refluxed coolant is directly filtered through the filter holes and then enters the sedimentation tank, which is convenient for the overflow to be precipitated again.
[0040] As an embodiment of the present invention, a liquid outlet channel 803 is provided in the middle of the bottom end of the sedimentation inner box 802 , and overflow notches 804 are opened on the inner walls on both sides of the liquid outlet channel 803 , and the overflow notches 804 are connected to the sedimentation inner box 802 .
[0041] Among them, Figure 4 The overflow slot 804 is arranged at the upper end of the sedimentation inner box 802, so that the cutting liquid entering the inner box can be precipitated and overflowed. The setting of the liquid outlet channel 803 divides the sedimentation inner box 802 into two symmetrical sedimentation tanks. The reflux liquid entering the primary filter box 8 is drained and filtered through the drainage filter plate 805. When the refluxed wire cutting liquid enters the sedimentation tank, the heavier impurities are directly precipitated to the bottom of the sedimentation tank. The liquid can only flow out when it reaches the overflow slot 804, flow to the middle of the liquid outlet channel 803, and then enter the filter cartridge 7 through the liquid inlet 16.
[0042] As an embodiment of the present invention, the filter cylinder 7 includes a cylinder body 701, and a filter residue hole is opened on the surface of the cylinder body 701, one end of the cylinder body 701 is rotatably connected to the side wall of the cutting liquid cooling box 2, a slag receiving pipe 702 is arranged at the top of the cylinder body 701, and the slag receiving pipe 702 is arranged along the axial direction of the cylinder body 701, and the bottom of the slag receiving pipe 702 is connected to a slag discharge pipe 9, one end of the slag discharge pipe 9 passes through the liquid inlet 16 and the primary filter box 8, and extends to the outside, an opening is opened at the top of the slag receiving pipe 702, and is connected to the slag discharge pipe 9, a plurality of scrapers 703 are installed at the top opening of the slag receiving pipe 702, and a transmission roller 706 is installed in the middle of the end of the cylinder body 701 away from the cutting liquid cooling box 2.
[0043] Among them, Figure 5One end of the slag receiving pipe 702 is fixedly connected to the side wall of the cutting liquid cooling box 2 to ensure the stability of the slag receiving pipe 702. The barrel 701 is installed on the cutting liquid cooling box 2 and the barrel mouth is wrapped around the surface of the slag receiving pipe 702. The scraper 703 contacts the inner wall of the slag receiving pipe 702. During the rotation of the slag receiving pipe 702, the inner wall is scraped off. The filtered residue is collected by the pipe mouth of the slag receiving pipe 702 and then discharged through the slag discharge pipe 9. The places where the slag discharge pipe 9 passes through are all sealed and connected.
[0044] As an embodiment of the present invention, a spray pipe 704 is provided at the top of the cylinder 701, and the spray pipe 704 is installed at the bottom of the motor plate 13. A plurality of spray holes are opened at the bottom of the spray pipe 704, and a cleaning pipe 705 is connected to the top of the spray pipe 704, and the cleaning pipe 705 is set through the motor plate 13.
[0045] As an embodiment of the present invention, a servo motor is installed on the surface of the motor plate 13 , and the output shaft of the servo motor is connected to the driving roller 706 via a belt drive, and the belt runs through the motor plate 13 .
[0046] Among them, Figure 6 The servo motor drives the belt transmission, and at the same time drives the cylinder 701 to rotate, thereby braking the cylinder 701.
[0047] As an embodiment of the present invention, a magnetic suction channel 15 is provided in the magnetic suction sedimentation area, and electromagnets 10 are installed on both sides of the surface of the cutting fluid cooling box 2. The electromagnets 10 are respectively arranged on both sides of the magnetic suction channel 15. A slag outlet 14 is opened on one side of the surface of the cutting fluid cooling box 2 close to the primary filter box 8, and a sealing cover 11 is sealed in the slag outlet 14.
[0048] Among them, Figure 4 The cutting liquid filtered by the primary filter box 8 and the filter cartridge 7 flows into the magnetic suction precipitation area, is magnetically attracted by the electromagnet 10, adheres to the side wall of the magnetic suction channel 15, and is finally discharged through the slag outlet 14.
[0049] As an embodiment of the present invention, the top height of the overflow isolation plate 12 is lower than the horizontal height of the open part of the cutting liquid cooling box 2, the top of the overflow isolation plate 12 is serrated, and the magnetic precipitation area is arranged on the side of the overflow isolation plate 12 close to the primary filter box 8.
[0050] Among them, Figure 7 The serrated level of the serrated overflow isolation plate 12 is also lower than the level of the slag receiving pipe 702, ensuring that the level of the cutting fluid in the magnetic suction precipitation area will not be higher than the slag receiving pipe 702. The cutting fluid after magnetic suction precipitation overflows again through the serrated overflow isolation plate 12, flows into the liquid storage tank, is pumped out through a water pump, and is pumped into the wire rack through the liquid inlet pipe 4 to cool the workpiece and the electrode wire, thereby providing a certain degree of insulation.
[0051] A method for using a wire cutting processing device for automobile hardware molds, comprising:
[0052] Step 1: The workpiece is mounted on the coordinate workbench 3 and the workpiece is cut using a wire rack;
[0053] Step 2: The coordinate worktable 3 moves on the cutting machine body 1 to cut the workpiece into different shapes. The cutting liquid passes through the liquid inlet pipe 4 and covers the surface of the molybdenum wire used for cutting. The cutting liquid flows to the surface of the coordinate worktable 3, and then after being collected by the coordinate worktable 3, it flows into the cutting liquid cooling box 2 through the liquid outlet pipe 5;
[0054] Step 3: When the cutting liquid is collected, it will be mixed with impurities in the cutting process and flow into the primary filter box 8 through the liquid outlet pipe 5. After being diverted by the drainage filter plate 805, it will fall into two sedimentation tanks respectively. The heavier impurities will settle inside the sedimentation inner box 802. The overflow notch 804 will collect the cutting liquid at the upper end of the sedimentation tank, and the impurities will settle at the bottom.
[0055] Step 4: The cutting liquid after the initial filtration directly enters the cylinder 701 through the liquid inlet 16, and the cylinder 701 is driven to rotate by the servo motor. The cutting liquid is filtered again in the filter hole in the cylinder 701, and the filtered liquid flows into the magnetic suction sedimentation tank. When the cylinder 701 rotates, the impurities are driven to rotate, and are scraped off by the scraper 703 on the top and fall into the slag receiving pipe 702;
[0056] Step 5: The electromagnet 10 is powered on to absorb the iron-containing residue at the bottom that has not been filtered out again. The absorbed residue at the bottom is discharged through the slag outlet 14 after the electromagnet 10 is powered off;
[0057] Step 6: After the cutting liquid accumulates at the upper end of the overflow isolation plate 12, the cutting liquid at the upper end of the magnetic sedimentation tank flows into the liquid storage tank, and after being pumped out by the water pump, the liquid inlet pipe 4 is discharged into the cutting machine tool body 1, and the cutting liquid circulates again.
[0058] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A wire cutting processing device for automobile hardware molds, comprising a cutting machine tool body (1) and a cutting liquid cooling box (2), wherein a coordinate workbench (3) and a wire rack are installed on the surface of the cutting machine tool body (1), an electrode wire is installed through the wire rack, and the wire rack is located at the upper end of the coordinate workbench (3), the bottom of the coordinate workbench (3) and the cutting liquid cooling box (2) are connected through a liquid outlet pipe (5), the cutting liquid cooling box (2) is also connected to a liquid inlet pipe (4), and the other end of the liquid inlet pipe (4) is connected to the wire rack, characterized in that: A primary filter box (8) is installed on one side of the cutting liquid cooling box (2), the liquid outlet pipe (5) is connected to the primary filter box (8), the surface of the cutting liquid cooling box (2) is an open structure, and a box cover (6) is installed at the open part, a water pump is installed on the box cover (6), the water outlet pipe of the water pump is connected to the liquid inlet pipe (4), an overflow isolation plate (12) is vertically installed in the cutting liquid cooling box (2), and the cutting liquid cooling box (2) is divided into a liquid storage area and a magnetic suction precipitation area, respectively, the top of the overflow isolation plate (12) is fixedly connected to the open surface of the cutting liquid cooling box (2) through a motor plate (13), a filter cartridge (7) is arranged in the magnetic suction precipitation area, one end of the filter cartridge (7) is connected to the primary filter box (8) through a liquid inlet (16), and the liquid inlet (16) is provided on the cutting liquid cooling box (2); The filter cylinder (7) comprises a cylinder body (701), and a filter residue hole is provided on the surface of the cylinder body (701); one end of the cylinder body (701) is rotatably connected to the side wall of the cutting liquid cooling box (2); a slag receiving pipe (702) is provided at the top of the cylinder body (701); the slag receiving pipe (702) is provided along the axial direction of the cylinder body (701); the bottom of the slag receiving pipe (702) is connected to a slag discharge pipe (9); one end of the slag discharge pipe (9) penetrates the liquid inlet (16) and the primary filter box (8) and extends to the outside; an opening is provided at the top of the slag receiving pipe (702) and is connected to the inside of the slag discharge pipe (9); a plurality of scrapers (703) are installed at the top opening of the slag receiving pipe (702); and a driving roller (706) is installed at the middle of one end of the cylinder body (701) away from the cutting liquid cooling box (2); A spray pipe (704) is arranged at the top of the cylinder (701), the spray pipe (704) is installed at the bottom of the motor plate (13), a plurality of spray holes are opened at the bottom of the spray pipe (704), a cleaning pipe (705) is connected to the top of the spray pipe (704), and the cleaning pipe (705) is arranged through the motor plate (13); The primary filter box (8) comprises a box body (801), wherein the top of the box body (801) is an open structure and is fixedly connected to the side wall of the cutting liquid cooling box (2); a sedimentation inner box (802) is arranged in the box body (801); an opening is provided at the top of the sedimentation inner box (802), and a drainage filter plate (805) is arranged at the opening; A magnetic suction channel (15) is provided in the magnetic suction precipitation area, electromagnets (10) are installed on both sides of the surface of the cutting fluid cooling box (2), and the electromagnets (10) are respectively arranged on both sides of the magnetic suction channel (15), and a slag outlet (14) is provided on the side of the surface of the cutting fluid cooling box (2) close to the primary filter box (8), and a sealing cover (11) is sealed in the slag outlet (14).
2. The automotive hardware mold wire cutting processing device as claimed in claim 1, characterized in that: Filter holes are respectively provided at both ends of the drainage filter plate (805); the drainage filter plate (805) is arranged on the surface of the sedimentation inner box (802); a mounting cover (806) covers the surface of the box body (801), and locking buckles (807) are respectively installed on both sides; a connecting pipe (808) is installed on the surface of the mounting cover (806); and the liquid outlet pipe (5) is fixedly connected to the connecting pipe (808).
3. The automotive hardware mold wire cutting processing device as claimed in claim 2, characterized in that: A liquid outlet channel (803) is provided in the middle of the bottom end of the sedimentation inner box (802), and overflow notches (804) are provided on the inner walls on both sides of the liquid outlet channel (803), and the overflow notches (804) are connected to the inside of the sedimentation inner box (802).
4. The automotive hardware mold wire cutting processing device as claimed in claim 1, characterized in that: A servo motor is mounted on the surface of the motor plate (13); an output shaft of the servo motor is connected to a drive roller (706) via a belt drive, and the belt movably penetrates the motor plate (13).
5. The automotive hardware mold wire cutting processing device as claimed in claim 1, characterized in that: The top height of the overflow isolation plate (12) is lower than the horizontal height of the open portion of the cutting liquid cooling box (2), the top of the overflow isolation plate (12) is sawtooth-shaped, and the magnetic suction sedimentation area is arranged on a side of the overflow isolation plate (12) close to the primary filter box (8).
6. A method for using the automotive hardware mold wire cutting processing device as claimed in any one of claims 1 to 5, characterized in that: include: Step 1: The workpiece is mounted on the coordinate workbench (3) and the workpiece is cut using a wire rack; Step 2: The coordinate worktable (3) moves on the cutting machine tool body (1) to cut the workpiece into different shapes. The cutting liquid passes through the liquid inlet pipe (4) and covers the surface of the molybdenum wire used for cutting. The cutting liquid flows to the surface of the coordinate worktable (3), and then after being collected by the coordinate worktable (3), it flows into the cutting liquid cooling box (2) through the liquid outlet pipe (5); Step 3: When the cutting liquid is collected, it will be mixed with impurities in the cutting process and flow into the primary filter box (8) through the liquid outlet pipe (5). After being diverted by the drainage filter plate (805), it will fall into two sedimentation tanks respectively. The heavier impurities will settle inside the sedimentation inner box (802). The overflow notch (804) will collect the cutting liquid at the upper end of the sedimentation tank, and the impurities will settle at the bottom. Step 4: The cutting liquid after the initial filtration directly enters the cylinder (701) through the liquid inlet (16), and the cylinder (701) is driven to rotate by the servo motor. The cutting liquid is filtered again in the filter holes in the cylinder (701), and the filtered liquid flows into the magnetic suction sedimentation tank. When the cylinder (701) rotates, the impurities are driven to rotate, and are scraped off by the scraper (703) on the top and fall into the slag receiving pipe (702); Step 5: The electromagnet (10) is powered on to absorb the iron-containing residue at the bottom that has not been filtered out again, and the absorbed residue at the bottom is discharged through the slag outlet (14) after the electromagnet (10) is powered off; Step 6: After the cutting fluid accumulates at the upper end of the overflow isolation plate (12), the cutting fluid at the upper end of the magnetic sedimentation tank flows into the liquid storage tank, is pumped out by the water pump, and is discharged into the cutting machine tool body (1) through the liquid inlet pipe (4), and the cutting fluid circulates again.
Citation Information
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