A fully automatic waste removal flat die-cutting machine and use method
Through the matching design of screw rod and flip frame components, the flip error problem is solved, and the adjustment function of hollow rod and bolts is used to solve the problem of insufficient adaptability of the clamping structure, achieving high-precision flip and flexible clamping, improving Overall performance of die-cutter.
Patent Information
- Application Number
- CN202411074634.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-08-07
Smart Images

Figure CN118578457B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of die-cutting machines, and in particular to a fully automatic waste-clearing flat-bed die-cutting machine and a use method thereof. Background Art
[0002] An automatic die-cutting machine is a machine that uses die-cutting knives, steel knives, hardware molds, etc. to apply a certain amount of pressure through a stamping plate to cut printed products or cardboard into specific shapes. It consists of a non-stop high-speed paper feeding mechanism, a die-cutting mechanism, a waste removal mechanism, a finished product removal mechanism, a waste edge conveying mechanism, a paper collection mechanism, and an electrical unit. During the production process, the raw materials are fed into the die-cutting mechanism through a non-stop high-speed paper feeding mechanism. The die-cutting mechanism uses a die-cutting knife for cutting, and at the same time uses the flipping mechanism in the die-cutting mechanism to flip the product to ensure double-sided processing. The product then enters the waste removal mechanism to remove unnecessary waste scraps. Next, the product enters the finished product removal mechanism for cleaning and sorting to ensure that the product meets the standards. Waste edges and waste materials will be processed and cleaned by the waste edge conveying mechanism. Finally, the die-cut and waste-removed products are collected and stacked by the paper collection mechanism. At the same time, the electrical unit is responsible for controlling the operation of the entire machine and monitoring the working status of each part.
[0003] An automatic cardboard turning device disclosed in the patent application with reference publication number CN217263527U, wherein the turning frame thereon rotates around its center line during the rotation process, thereby reducing the space occupied during the rotation process, thereby facilitating the reduction of the volume of the device and saving space resources, and the electric slide can drive the rack to move, and the rack can mesh with the gear in turn during the movement process to drive the gear to rotate, and the gear can drive the roller to rotate, and the roller conveys the cardboard out of the turning mechanism, and when the rack is disengaged from the gear, the cardboard is also disengaged from the corresponding roller, so that the roller that is not in contact with the cardboard does not need to rotate, thereby reducing the friction of the roller and extending its service life.
[0004] Comprehensive analysis of the above reference patents shows the following defects:
[0005] The existing fully automatic waste stripping flat die-cutting machine and its use method usually need to use a flipping mechanism to flip the cardboard to achieve double-sided die-cutting processing. However, flipping errors are prone to occur during the flipping process, and it is difficult to ensure the accuracy of the flipping angle of the cardboard, which in turn affects the die-cutting quality. In addition, the structure for clamping the cardboard cannot flexibly adjust the spacing and can only clamp cardboard of a specific length, and has poor adaptability. Therefore, it is necessary to provide a fully automatic waste stripping flat die-cutting machine and its use method to solve the above technical problems. Summary of the invention
[0006] In view of the shortcomings of the prior art, the present invention provides a fully automatic waste-clearing flat-bed die-cutting machine and a method of use, which solves the problems that flipping errors are prone to occur during the flipping process, making it difficult to ensure the accuracy of the flipping angle of the cardboard, thereby affecting the die-cutting quality, and the structure for clamping the cardboard cannot flexibly adjust the spacing and can only clamp cardboard of a specific length, resulting in poor adaptability.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fully automatic waste stripping flat die-cutting machine, comprising:
[0008] A paper feeding mechanism, used for feeding paperboard, wherein a die-cutting mechanism is provided on the upper left side of the paper feeding mechanism, used for die-cutting the paperboard into a predetermined shape and size;
[0009] A turning mechanism is provided for turning over the cardboard, and the turning mechanism is arranged on the left side of the paper feeding mechanism and below the die-cutting mechanism. A waste clearing mechanism is provided between the left side of the die-cutting mechanism and the turning mechanism, and is used to remove unnecessary waste edges and scraps on the cardboard. A finished product clearing mechanism is provided on the left side of the waste clearing mechanism, and is used to clean and organize the cardboard. A waste edge conveying mechanism is provided on the left side of the finished product clearing mechanism, and is used to clean and convey away waste edges and waste materials. A paper collecting mechanism is provided on the left side of the waste edge conveying mechanism, and is used to collect and stack the cardboard that has been die-cut and cleared.
[0010] Preferably, the flipping mechanism includes a working box, which is fixedly connected between the paper feeding mechanism, the die-cutting mechanism and the waste cleaning mechanism; the front end of the working box is fixedly connected to a containing box; a U-shaped limiting track is fixedly provided at the rear right side of the inner cavity of the containing box; a screw rod located in the U-shaped limiting track is rotatably provided between the upper and lower walls of the inner cavity of the containing box; a flipping frame assembly is provided between the working box and the interior of the containing box; a bearing base plate assembly is rotatably provided at the upper part of the inner cavity of the working box; electric telescopic rods are rotatably provided on the left and right sides of the bottom of the bearing base plate assembly; a convex strip is fixedly provided at the front right side of the inner cavity of the containing box.
[0011] Preferably, a plurality of teeth are evenly fixedly provided on the lower left portion of the convex strip, L-shaped plates are fixedly provided on the upper and lower left portions of the inner cavity of the accommodating box, a first guide groove is provided at the bottom of the upper L-shaped plate, and a second guide groove is provided at the top of the lower L-shaped plate, a motor room is fixedly provided on the top right side of the accommodating box, a servo motor is fixedly provided inside the motor room, the output end of the servo motor passes through the top of the accommodating box and is fixedly connected to the top of the screw rod, two vertical plates are fixedly provided on the rear left and rear right portions of the working box, the bottoms of the two electric telescopic rods pass through the rear wall of the working box and are rotatably connected between the corresponding two vertical plates, and a through opening is provided on the upper rear end of the working box.
[0012] Preferably, the flip frame assembly includes a slider, which is threadedly sleeved on the outside of the screw rod and slidably connected between the inner walls of the U-shaped limiting track, a connecting block is fixedly arranged on the left side of the slider, a driving block assembly is fixedly arranged on the left side of the connecting block, a connecting frame assembly is arranged at the front end of the driving block assembly, a rotating shaft is internally rotated through the connecting frame assembly, a square rod is fixedly arranged at the rear end of the rotating shaft, a gear is fixedly sleeved on the outside of the rotating shaft, a shaft rod is rotated through the rear end of the driving block assembly, a square cavity is opened at the front end of the shaft rod, the square rod is slidably connected in the square cavity, a clamping frame assembly is fixedly arranged at the upper and lower parts of the rear end of the shaft rod, and the two clamping frame assemblies are in an upper and lower symmetrical state.
[0013] Preferably, the driving block assembly includes a driving block, the driving block is fixedly connected to the connecting block, a square groove is opened at the front end of the driving block, a circular groove is opened at the rear end of the driving block, the front end of the shaft rod is rotatably connected in the circular groove, a transverse groove is opened on the left side of the driving block, and two positioning holes are opened on the top of the driving block.
[0014] Preferably, the connecting frame assembly includes a square block, which is slidably connected in a square groove, a U-shaped plate is fixedly provided at the front end of the square block, the rotating shaft rotatably passes through the square block, the front end of the rotating shaft is rotatably connected to the front wall of the inner cavity of the U-shaped plate, the gear is located in the U-shaped plate, a convex rod is fixedly provided on the left side of the square block, the convex rod slidably passes through the transverse groove, an accommodating cavity is opened at the top of the square block, a convex block is slidably passed through the accommodating cavity, a spring is provided on the outside of the convex block, the spring is fixedly connected between the bottom of the convex block and the top wall of the accommodating cavity, and the top of the convex block passes through one of the positioning holes.
[0015] Preferably, the clamping frame assembly includes a hollow rod, the front end of the hollow rod is fixedly connected to the rear wall of the shaft rod, L-shaped frames are slidably penetrated on both sides of the inner cavity of the hollow rod, a plurality of first limiting holes are opened on the surfaces of the two L-shaped frames, and first bolts are threadedly penetrated on both sides of the left and right sides of the hollow rod, and the end of the first bolt close to the shaft rod is threadedly penetrated in the corresponding first limiting hole.
[0016] Preferably, the supporting base plate assembly includes a frame, the rear end of the frame is rotatably connected to the rear wall of the inner cavity of the working box, the front and rear walls of the inner cavity of the frame are provided with placement grooves, the top of the rear end of the frame is provided with a notch, the rear part of the frame is evenly provided with a number of second limiting holes from left to right, and the rear top wall of the frame is evenly provided with a number of scales.
[0017] Preferably, a plurality of support panels are evenly and slidably arranged between the two placement grooves, the rear portion of each support panel is threadedly connected to the corresponding second limiting hole via a second bolt, and the top of the support panel and the top of the L-shaped frame in the lower clamping frame assembly are located on the same horizontal plane.
[0018] The present invention also provides a method for using a fully automatic waste stripping flat die-cutting machine, using the fully automatic waste stripping flat die-cutting machine, the specific method comprises the following steps:
[0019] Step 1: The cardboard is transported to the turning mechanism through the paper feeding mechanism and is located in the turning frame assembly. The die-cutting mechanism performs die-cutting on one side of the cardboard according to a predetermined shape and size. After the side of the cardboard is die-cut, the electric telescopic rod is first started to drive the bearing base plate assembly to rotate, so that the front end of the bearing base plate assembly rotates to the bottom, and rotates from the initial horizontal state to the vertical state. Then the servo motor is started to drive the screw rod to rotate. Under the limiting action of the U-shaped limiting track, the turning frame assembly moves in the up and down direction. During the process, the turning frame assembly is first moved downward. After moving downward for a certain distance, the turning frame assembly meshes with the teeth, so that the turning frame assembly moves downward and turns over until it turns over 180 degrees, that is, the cardboard clamped by the turning frame assembly is turned over 180 degrees;
[0020] Step 2: The flip frame assembly continues to move downward, and under the limiting action of the second guide groove, the connecting frame assembly moves forward, and the square rod, the rotating shaft and the gear move forward accordingly, and then the servo motor drives the lead screw to reverse, driving the flip frame assembly to move upward. During the upward movement of the flip frame assembly, it does not mesh with the teeth until the cardboard is pushed to the original horizontal height, at which time the other side of the cardboard faces upward;
[0021] Step 3, then start the electric telescopic rod again to push the bearing bottom plate assembly to the initial horizontal state. At this time, the top of the bearing bottom plate assembly contacts the bottom of the cardboard, and then start the die-cutting mechanism to die-cut the other side of the cardboard according to the predetermined shape and size for double-sided processing. After automatic die-cutting, the cardboard is pushed to the left by the paper feeding mechanism and enters the waste cleaning mechanism to remove unnecessary waste scraps. Next, it enters the finished product cleaning mechanism for cleaning and sorting. The waste edges and waste materials are cleaned and transported away by the waste edge conveying mechanism. Finally, the die-cut and waste-cleaned cardboard is collected and stacked by the paper collection mechanism.
[0022] Beneficial Effects
[0023] The present invention provides a fully automatic waste removal flat die-cutting machine and a method of using the same. Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. A fully automatic waste-clearing flat-bed die-cutting machine and a method of using the same. Through the cooperation between the lead screw, the flip frame assembly, the teeth, the first guide groove and the second guide groove, the flip frame assembly can realize high-precision automatic flipping of the cardboard during the up and down movement. The meshing design of the teeth and the flip frame assembly enables the cardboard to achieve precise angle control during the flipping process, ensuring the accuracy of the flipping angle. This high-precision flipping ensures that the cardboard can be accurately aligned during double-sided die-cutting processing, avoids the decrease in die-cutting accuracy due to flipping errors, and ensures stable product quality.
[0025] 2. A fully automatic waste clearing flat die-cutting machine and a method of use thereof, which can quickly and flexibly adjust the distance between the left and right L-shaped frames through the cooperation between the hollow rod, the L-shaped frame, the first limiting hole and the first bolt, and can thus clamp cardboards of different lengths to meet the needs of flipping cardboards of different lengths, and has a wide range of applications.
[0026] 3. A fully automatic waste clearing flat die-cutting machine and a method of use. Through the cooperation among the frame, placement slots, notches, support panels and the second bolt, the total number and positions of the support panels on the frame can be flexibly adjusted according to the length of the cardboard to be die-cut and the changes in the part to be die-cut, ensuring that the cardboard can be fully supported during the die-cutting process. The machine has strong adaptability and versatility.
[0027] 4. A fully automatic waste-clearing flatbed die-cutting machine and its use method. The setting of the scale provides great convenience and accuracy for adjusting the position of the supporting panels, ensuring that the cardboard is optimally supported during the die-cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A perspective view of the present invention;
[0029] Figure 2 It is a three-dimensional diagram of the turning mechanism of the present invention;
[0030] Figure 3 It is a partial cutaway stereoscopic diagram of the turning mechanism of the present invention;
[0031] Figure 4 It is a schematic diagram of assembling the U-shaped limiting track, the turning frame assembly, and the bearing bottom plate assembly of the present invention;
[0032] Figure 5 For the present invention Figure 4 A partial enlarged view of the middle A;
[0033] Figure 6 It is an exploded view of the turning mechanism of the present invention;
[0034] Figure 7 A three-dimensional diagram of the flip frame assembly of the present invention;
[0035] Figure 8 is an exploded view of the flip frame assembly of the present invention;
[0036] Fig. 9 is a first stereoscopic view of the drive block assembly of the present invention;
[0037] Fig.10 is a second stereoscopic view of the drive block assembly of the present invention;
[0038] Fig.11 is an exploded view of the connecting frame assembly of the present invention;
[0039] Fig.12 is a three-dimensional diagram of an L-shaped plate of the present invention;
[0040] Fig.13 A three-dimensional diagram of a load-bearing base plate assembly of the present invention;
[0041] Fig.14 It is an exploded view of the load-bearing base plate assembly of the present invention;
[0042] Fig.15 For the present invention Fig.14 A partial enlarged view of point B in the middle.
[0043] In the figure: 1, paper feeding mechanism; 2, die cutting mechanism; 3, turning mechanism; 31, working box; 32, containing box; 33, U-shaped limiting track; 34, screw rod; 35, turning frame assembly; 351, slider; 352, connecting block; 353, driving block assembly; 3531, driving block; 3532, square groove; 3533, round groove; 3534, horizontal groove; 3535, positioning hole; 354, connecting frame assembly; 3541, square block; 3542, U-shaped plate; 3543, convex rod; 3544, containing cavity; 3545, convex block; 3546, spring; 355, square rod; 356, rotating shaft; 357, gear; 358, shaft rod; 359 , clamping frame assembly; 3591, hollow rod; 3592, L-shaped frame; 3593, first limiting hole; 3594, first bolt; 3510, square cavity; 36, bearing base plate assembly; 361, frame; 362, placement groove; 363, notch; 364, second limiting hole; 365, scale; 366, supporting panel; 367, second bolt; 37, electric telescopic rod; 38, convex strip; 39, teeth; 310, L-shaped plate; 311, first guide groove; 312, second guide groove; 313, motor room; 314, vertical plate; 315, through port; 4, waste removal mechanism; 5, finished product removal mechanism; 6, waste edge conveying mechanism; 7, paper collection mechanism. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] The present invention provides two technical solutions:
[0046] like Figure 1 A first embodiment is shown: a fully automatic waste stripping flat die-cutting machine, comprising:
[0047] A paper feeding mechanism 1 is used to feed paperboards. A die-cutting mechanism 2 is provided on the upper left side of the paper feeding mechanism 1 to die-cut the paperboards into predetermined shapes and sizes.
[0048] A turning mechanism 3 is used for turning over the cardboard. The turning mechanism 3 is arranged on the left side of the paper feeding mechanism 1 and below the die-cutting mechanism 2. A waste removal mechanism 4 is arranged between the left side of the die-cutting mechanism 2 and the turning mechanism 3, for removing unnecessary waste scraps on the cardboard. A finished product removal mechanism 5 is arranged on the left side of the waste removal mechanism 4, for cleaning and arranging the cardboard. A waste edge conveying mechanism 6 is arranged on the left side of the finished product removal mechanism 5, for cleaning and conveying away waste edges and waste materials. A paper collection mechanism 7 is arranged on the left side of the waste edge conveying mechanism 6, for collecting and stacking the die-cut and waste-removed cardboard.
[0049] Through the cooperation between the waste clearing mechanism 4, the finished product clearing mechanism 5 and the waste edge conveying mechanism 6, the unnecessary waste edges and scraps can be automatically removed, the cardboard can be cleaned and sorted, and the quality and appearance of the finished product can be guaranteed.
[0050] like Figures 2 to 15A second embodiment is shown, which mainly differs from the first embodiment in that: a fully automatic waste stripping flat die-cutting machine, the turning mechanism 3 includes a working box 31, the working box 31 is fixedly connected between the paper feeding mechanism 1, the die-cutting mechanism 2 and the waste stripping mechanism 4, the front end of the working box 31 is fixedly connected to a containing box 32, a U-shaped limiting track 33 is fixedly arranged at the right rear part of the inner cavity of the containing box 32, a screw rod 34 located in the U-shaped limiting track 33 is rotatably arranged between the upper and lower walls of the inner cavity of the containing box 32, a turning frame assembly 35 is arranged between the working box 31 and the inside of the containing box 32, a bearing bottom plate assembly 36 is rotatably arranged at the upper part of the inner cavity of the working box 31, and electric telescopic rods 37 are rotatably arranged on the left and right sides of the bottom of the bearing bottom plate assembly 36, the containing box 31 is rotatably provided with electric telescopic rods 37, A convex strip 38 is fixedly provided at the front right side of the inner cavity of the box 32, and a plurality of teeth 39 are evenly fixedly provided at the lower left side of the convex strip 38. L-shaped plates 310 are fixedly provided at the upper and lower left sides of the inner cavity of the accommodating box 32. A first guide groove 311 is provided at the bottom of the upper L-shaped plate 310, and a second guide groove 312 is provided at the top of the lower L-shaped plate 310. A motor chamber 313 is fixedly provided at the top right side of the accommodating box 32, and a servo motor is fixedly provided inside the motor chamber 313. The output end of the servo motor passes through the top of the accommodating box 32 and is fixedly connected to the top of the screw rod 34. Two vertical plates 314 are fixedly provided at the left and right rear ends of the working box 31. The bottoms of the two electric telescopic rods 37 pass through the rear wall of the working box 31 and are respectively rotated and connected The upper part of the rear end of the working box 31 is connected between the corresponding two vertical plates 314, and a through hole 315 is opened at the upper part of the rear end of the working box 31. The flip frame assembly 35 includes a slider 351, and the slider 351 is threadedly sleeved on the outside of the screw rod 34 and slidably connected between the inner walls of the U-shaped limiting track 33. A connecting block 352 is fixedly arranged on the left side of the slider 351, and a driving block assembly 353 is fixedly arranged on the left side of the connecting block 352. A connecting frame assembly 354 is arranged at the front end of the driving block assembly 353. The internal rotation of the connecting frame assembly 354 is penetrated by a rotating shaft 356, and a square rod 355 is fixedly arranged at the rear end of the rotating shaft 356. A gear 357 is fixedly sleeved on the outside of the rotating shaft 356. A shaft rod 358 is rotated through the rear end of the driving block assembly 353, and a square cavity 3 is opened at the front end of the shaft rod 358. 510, the square rod 355 is slidably connected in the square cavity 3510, the upper and lower parts of the rear end of the shaft rod 358 are fixedly provided with a clamping frame assembly 359, and the two clamping frame assemblies 359 are in a vertically symmetrical state, the driving block assembly 353 includes a driving block 3531, the driving block 3531 is fixedly connected to the connecting block 352, the front end of the driving block 3531 is provided with a square groove 3532, the rear end of the driving block 3531 is provided with a circular groove 3533, the front end of the shaft rod 358 is rotatably connected in the circular groove 3533, the left side of the driving block 3531 is provided with a transverse groove 3534, and the top of the driving block 3531 is provided with two positioning holes 3535, and the connecting frame assembly 354 includes a square block 3541, and the square block 3541 is slidably connected in the square groove 3532,A U-shaped plate 3542 is fixedly provided at the front end of the square block 3541, a rotating shaft 356 rotates and penetrates in the square block 3541, the front end of the rotating shaft 356 is rotatably connected to the front wall of the inner cavity of the U-shaped plate 3542, the gear 357 is located in the U-shaped plate 3542, a protruding rod 3543 is fixedly provided on the left side of the square block 3541, the protruding rod 3543 slides and penetrates in the transverse groove 3534, a receiving cavity 3544 is provided at the top of the square block 3541, a protruding block 3545 slides and penetrates in the receiving cavity 3544, a spring 3546 is sleeved on the outside of the protruding block 3545, the spring 3546 is fixedly connected between the bottom of the protruding block 3545 and the top wall of the receiving cavity 3544, and the top of the protruding block 3545 penetrates in one of the positioning holes 3535 The clamping frame assembly 359 includes a hollow rod 3591, the front end of the hollow rod 3591 is fixedly connected to the rear wall of the shaft 358, and L-shaped frames 3592 are slidably penetrated on both sides of the inner cavity of the hollow rod 3591. The surfaces of the two L-shaped frames 3592 are provided with a plurality of first limiting holes 3593. The left and right sides of the hollow rod 3591 are threadedly penetrated by first bolts 3594, and one end of the first bolt 3594 close to the shaft 358 is threadedly penetrated in the corresponding first limiting hole 3593. Since there is a certain gap between the upper L-shaped frame 3592 and the lower L-shaped frame 3592, the gap size is slightly smaller than the thickness of the cardboard to be die-cut, and the L-shaped frame 3592 is made of metal and has a certain toughness, when the upper L-shaped frame 3592 When the side wall opposite to the lower L-shaped frame 3592 is acted upon by an external force, the two L-shaped frames 3592 at the upper and lower parts will move in opposite directions to generate elastic deformation, and the ends of the L-shaped frames 3592 are rounded so that the cardboard to be die-cut can be in smooth contact with the ends of the L-shaped frames 3592, ensuring that the cardboard to be die-cut can smoothly enter the gap between the upper and lower L-shaped frames 3592. When the cardboard to be die-cut is completely pushed between the upper and lower clamping frame assemblies 359, the upper L-shaped frame 3592 cooperates with the lower L-shaped frame 3592 to stably clamp the cardboard to be die-cut. The clamping force can ensure that the cardboard to be die-cut will not slip when it is turned over, but when the cardboard to be die-cut is acted upon by an external force, it can be deformed with the L-shaped frame 3592. Separation, the bearing bottom plate assembly 36 includes a frame 361, the rear end of the frame 361 is rotatably connected to the rear wall of the inner cavity of the working box 31, the front and rear walls of the inner cavity of the frame 361 are provided with placement grooves 362, the rear end top of the frame 361 is provided with a notch 363, the rear part of the frame 361 is evenly provided with a number of second limiting holes 364 from left to right, the rear top wall of the frame 361 is evenly provided with a number of scales 365, and a number of support panels 366 are evenly slidably provided between the two placement grooves 362, and the rear of each support panel 366 is threadedly connected to the corresponding second limiting hole 364 through a second bolt 367, and the top of the support panel 366 and the top of the L-shaped frame 3592 in the lower clamping frame assembly 359 are located on the same horizontal plane.
[0051] Through the mutual cooperation among the screw rod 34, the turning frame assembly 35, the teeth 39, the first guide groove 311 and the second guide groove 312, the turning frame assembly 35 can realize high-precision automatic turning of the cardboard during the up and down movement. The meshing design of the teeth 39 and the turning frame assembly 35 enables the cardboard to achieve precise angle control during the turning process to ensure the accuracy of the turning angle. This high-precision turning ensures that the cardboard can be accurately aligned during double-sided die-cutting processing, avoids the decrease in die-cutting accuracy caused by turning errors, and ensures stable product quality. Through the mutual cooperation among the hollow rod 3591, the L-shaped frame 3592, the first limiting hole 3593 and the first bolt 3594, it can be quickly and flexibly turned. By adjusting the distance between the left and right L-shaped frames 3592, cardboards of different lengths can be clamped to meet the requirements of flipping cardboards of different lengths. The application range is wide. Through the cooperation between the frame 361, the placement slot 362, the notch 363, the support panel 366 and the second bolt 367, the total number of support panels 366 and the position of the support panels 366 on the frame 361 can be flexibly adjusted according to the length of the cardboard to be die-cut and the change of the part to be die-cut, ensuring that the cardboard can be fully supported during the die-cutting process. The frame has strong adaptability and versatility. The setting of the scale 365 provides great convenience and accuracy for adjusting the position of the support panel 366, ensuring that the cardboard is optimally supported during the die-cutting process.
[0052] The embodiment of the present invention also provides a method for using a fully automatic waste stripping flat die-cutting machine, using the fully automatic waste stripping flat die-cutting machine, and the specific method includes the following steps:
[0053] Step 1: The cardboard is conveyed to the flip mechanism 3 through the paper feeding mechanism 1 until it is completely pushed between the two L-shaped frames 3592. Then, the die-cutting mechanism 2 die-cuts the upward side of the cardboard according to the predetermined shape and size. After the side of the cardboard is die-cut, the electric telescopic rod 37 is first started to drive the bearing bottom plate assembly 36 to rotate, so that the front end of the bearing bottom plate assembly 36 rotates to the lower part, and rotates from the initial horizontal state to the vertical state. Then, the servo motor is started to drive the screw rod 34 to rotate, and the U-shaped limit track 33 is limited. The turning frame assembly 35 is moved in the up-down direction. During the process, the turning frame assembly 35 is first moved downward. After a certain distance downward, the gear 357 meshes with the teeth 39, so that the gear 357 moves downward and turns over at the same time. The rotating shaft 356, the square rod 355, the shaft rod 358 and the two clamping frame assemblies 359 turn over accordingly. When the gear 357 is separated from the teeth 39, the gear 357 and the clamping frame assembly 359 turn over 180 degrees, that is, the cardboard clamped between the four L-shaped frames 3592 is turned over 180 degrees.
[0054] Step 2, the flip frame assembly 35 continues to move downward. Under the limiting action of the second guide groove 312, the protruding rod 3543 is pushed forward at the same time, and the gear 357 moves forward accordingly. During the process, the protruding block 3545 is acted upon by the driving block 3531 and is pushed downward and completely enters the accommodating cavity 3544 until the protruding rod 3543 is pushed to the bottom of the second guide groove 312. At this time, the flip frame assembly 35 no longer moves downward, and the protruding block 3545 penetrates into another positioning hole 3535 under the elastic action of the spring 3546. At this time, the gear 357 is located in front of the protruding strip 38. Then the servo motor drives the lead screw 34 to reverse, driving the flip frame assembly 35 to move upward. During the upward movement of the flip frame assembly 35, the gear 357 does not mesh with the tooth 39 , the cardboard clamped between the four L-shaped frames 3592 maintains the same flip angle, and the flip frame assembly 35 continues to move up. Under the limiting action of the first guide groove 311, the protruding rod 3543 is pushed backward at the same time, and the gear 357 moves backward accordingly. During the process, the protruding block 3545 is pushed downward by the driving block 3531 and fully enters the accommodating cavity 3544 again until the protruding rod 3543 is pushed to the top of the first guide groove 311. At this time, the flip frame assembly 35 no longer moves up, and the protruding block 3545 is re-entered into the original positioning hole 3535 under the elastic action of the spring 3546. At this time, the gear 357 and the protruding strip 38 are located on the same vertical section, and the cardboard is also pushed to the original horizontal height, with the other side of the cardboard facing upward;
[0055] Step 3, then start the electric telescopic rod 37 again, push the bearing bottom plate assembly 36 to the initial horizontal state, make the top of the bearing bottom plate assembly 36 contact with the bottom of the cardboard, and then start the die-cutting mechanism 2 to die-cut the other side of the cardboard according to the predetermined shape and size, and perform double-sided processing. After the automatic die-cutting, the cardboard is pushed to the left by the paper feeding mechanism 1, separated from between the two L-shaped frames 3592, and enters the waste removal mechanism 4 to remove unnecessary waste scraps, and then enters the finished product removal mechanism 5 for cleaning and sorting to ensure that the processed cardboard meets the standards. The waste edges and waste materials are cleaned and transported away by the waste edge conveying mechanism 6. Finally, the die-cut and waste-cleaned cardboard is collected and stacked by the paper collection mechanism 7. At the same time, the electrical unit is responsible for controlling the operation of the entire machine and monitoring the working status of each part. Among them, the paper feeding mechanism 1, the die-cutting The mechanism 2, the waste clearing mechanism 4, the finished product clearing mechanism 5, the waste edge conveying mechanism 6 and the paper collecting mechanism 7 belong to the prior art known to those skilled in the art. When the length of the cardboard to be die-cut and the part to be die-cut change, open the sealed door at the rear of the die-cutting mechanism 2, and adjust the total number of supporting panels 366 and the position of the supporting panels 366 on the frame 361. During the process, when it is necessary to increase the number of supporting panels 366, just pass the new supporting panels 366 through the through opening 315 and the notch 363 into the frame 361, and slide them between the two placement grooves 362. After increasing the required number, observe the scale 365 and accurately adjust the position of each supporting panel 366. After adjusting to the specified position, use the second bolt 367 to position the supporting panel 366 to ensure that the cardboard is fully supported during the die-cutting process.
[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic waste stripping flat die cutting machine, characterized in that: include: A paper feeding mechanism (1) is used to feed paperboard, and a die-cutting mechanism (2) is provided on the upper left side of the paper feeding mechanism (1) for die-cutting the paperboard into a predetermined shape and size; A turning mechanism (3) is used to turn over the paperboard. The turning mechanism (3) is arranged on the left side of the paper feeding mechanism (1) and below the die-cutting mechanism (2). A waste removal mechanism (4) is arranged between the die-cutting mechanism (2) and the left side of the turning mechanism (3) to remove unnecessary waste scraps on the paperboard. A finished product removal mechanism (5) is arranged on the left side of the waste removal mechanism (4) to clean and sort the paperboard. A waste edge conveying mechanism (6) is arranged on the left side of the finished product conveying mechanism (5) to clean and convey away waste edges and waste materials. A paper collection mechanism (7) is arranged on the left side of the waste edge conveying mechanism (6) to collect and stack the die-cut and waste-removed paperboard. The turning mechanism (3) comprises a working box (31), the working box (31) being fixedly connected between the paper feeding mechanism (1), the die-cutting mechanism (2) and the waste removal mechanism (4); the front end of the working box (31) is fixedly connected to a containing box (32); a U-shaped limiting track (33) is fixedly arranged at the rear right side of the inner cavity of the containing box (32); a screw rod (34) located in the U-shaped limiting track (33) is rotatably arranged between the upper and lower walls of the inner cavity of the containing box (32); a turning frame assembly (35) is arranged between the working box (31) and the inside of the containing box (32); a bearing bottom plate assembly (36) is rotatably arranged at the upper part of the inner cavity of the working box (31); electric telescopic rods (37) are rotatably arranged on the left and right sides of the bottom of the bearing bottom plate assembly (36); a convex strip (38) is fixedly arranged at the front right side of the inner cavity of the containing box (32); the lower left side of the convex strip (38) is evenly spaced. A plurality of teeth (39) are fixedly arranged, an L-shaped plate (310) is fixedly arranged at the upper and lower parts of the left side of the inner cavity of the accommodating box (32), a first guide groove (311) is provided at the bottom of the upper L-shaped plate (310), and a second guide groove (312) is provided at the top of the lower L-shaped plate (310), a motor chamber (313) is fixedly arranged at the right side of the top of the accommodating box (32), a servo motor is fixedly arranged inside the motor chamber (313), an output end of the servo motor passes through the top of the accommodating box (32) and is fixedly connected to the top of the screw rod (34), two vertical plates (314) are fixedly arranged at the left and right parts of the rear end of the working box (31), the bottoms of the two electric telescopic rods (37) pass through the rear wall of the working box (31) and are respectively rotatably connected between the corresponding two vertical plates (314), and a through opening (315) is provided at the upper part of the rear end of the working box (31); The flip frame assembly (35) comprises a slider (351), the slider (351) being threadedly sleeved on the outside of the screw rod (34) and slidably connected between the inner walls of the U-shaped limiting track (33), a connecting block (352) being fixedly arranged on the left side of the slider (351), a driving block assembly (353) being fixedly arranged on the left side of the connecting block (352), a connecting frame assembly (354) being arranged at the front end of the driving block assembly (353), a rotating shaft (356) being rotatably penetrated inside the connecting frame assembly (354), and the rotating shaft A square rod (355) is fixedly provided at the rear end of the rotating shaft (356); a gear (357) is fixedly provided on the outer fixed sleeve of the rotating shaft (356); a shaft (358) is rotatably penetrated through the rear end of the driving block assembly (353); a square cavity (3510) is provided at the front end of the shaft (358); the square rod (355) is slidably connected in the square cavity (3510); a clamping frame assembly (359) is fixedly provided at the upper and lower parts of the rear end of the shaft (358); and the two clamping frame assemblies (359) are in an upper and lower symmetrical state; The driving block assembly (353) comprises a driving block (3531), the driving block (3531) is fixedly connected to the connecting block (352), a square groove (3532) is provided at the front end of the driving block (3531), a circular groove (3533) is provided at the rear end of the driving block (3531), the front end of the shaft (358) is rotatably connected in the circular groove (3533), a transverse groove (3534) is provided on the left side of the driving block (3531), and two positioning holes (3535) are provided on the top of the driving block (3531); The connecting frame assembly (354) comprises a square block (3541), the square block (3541) is slidably connected in the square groove (3532), a U-shaped plate (3542) is fixedly provided at the front end of the square block (3541), the rotating shaft (356) is rotatably passed through the square block (3541), the front end of the rotating shaft (356) is rotatably connected to the front wall of the inner cavity of the U-shaped plate (3542), the gear (357) is located in the U-shaped plate (3542), and a convex rod (357) is fixedly provided on the left side of the square block (3541) 3543), the protruding rod (3543) slides through the transverse groove (3534), the top of the square block (3541) is provided with a receiving cavity (3544), a protruding block (3545) slides through the receiving cavity (3544), a spring (3546) is sleeved on the outside of the protruding block (3545), the spring (3546) is fixedly connected between the bottom of the protruding block (3545) and the top wall of the receiving cavity (3544), and the top of the protruding block (3545) penetrates into one of the positioning holes (3535); The clamping frame assembly (359) comprises a hollow rod (3591), the front end of the hollow rod (3591) is fixedly connected to the rear wall of the shaft rod (358), L-shaped frames (3592) are slidably penetrated on both left and right sides of the inner cavity of the hollow rod (3591), and a plurality of first limiting holes (3593) are provided on the surfaces of the two L-shaped frames (3592), and first bolts (3594) are threadedly penetrated on both left and right sides of the hollow rod (3591), and one end of the first bolt (3594) close to the shaft rod (358) is threadedly penetrated in the corresponding first limiting hole (3593); The bearing bottom plate assembly (36) comprises a frame (361), the rear end of the frame (361) is rotatably connected to the rear wall of the inner cavity of the working box (31), the front and rear walls of the inner cavity of the frame (361) are both provided with placement grooves (362), the top of the rear end of the frame (361) is provided with a notch (363), the rear portion of the frame (361) is evenly provided with a plurality of second limiting holes (364) from left to right, the rear top wall of the frame (361) is evenly provided with a plurality of scales (365), a plurality of support panels (366) are evenly slidably provided between two of the placement grooves (362), the rear portion of each of the support panels (366) is threadedly connected to the corresponding second limiting hole (364) via a second bolt (367), and the top of the support panel (366) and the top of the L-shaped frame (3592) in the lower clamping frame assembly (359) are located on the same horizontal plane.
2. A method for using a fully automatic waste stripping flat die-cutting machine, characterized in that: Using the fully automatic waste stripping flat die-cutting machine as claimed in claim 1, the method comprises the following steps: Step 1: The paperboard is conveyed to the turning mechanism (3) through the paper feeding mechanism (1) and is located in the turning frame assembly (35). The die-cutting mechanism (2) performs die-cutting on one side of the paperboard according to a predetermined shape and size. After the side of the paperboard is die-cut, the electric telescopic rod (37) is first started to drive the bearing base plate assembly (36) to rotate, so that the front end of the bearing base plate assembly (36) rotates to the bottom and rotates from an initial horizontal state to a vertical state. Then, the servo motor is started to drive the screw rod (34) to rotate. Under the limiting action of the U-shaped limiting track (33), the turning frame assembly (35) moves in the up and down direction. During the process, the turning frame assembly (35) is first moved downward. After moving downward for a certain distance, the turning frame assembly (35) meshes with the teeth (39), so that the turning frame assembly (35) moves downward and flips at the same time until it flips 180 degrees, that is, the paperboard clamped by the turning frame assembly (35) is flipped 180 degrees. Step 2: The flip frame assembly (35) continues to move downward. Under the limiting action of the second guide groove (312), the connecting frame assembly (354) moves forward, and the square rod (355), the rotating shaft (356) and the gear (357) move forward accordingly. Then, the servo motor drives the lead screw (34) to reverse, driving the flip frame assembly (35) to move upward. During the process of the flip frame assembly (35) moving upward, it does not mesh with the teeth (39) until the paperboard is pushed to the original horizontal height, at which time the other side of the paperboard faces upward. Step 3: Then the electric telescopic rod (37) is started again to push the bearing bottom plate assembly (36) to the initial horizontal state. At this time, the top of the bearing bottom plate assembly (36) contacts the bottom of the cardboard. Then the die-cutting mechanism (2) is started to die-cut the other side of the cardboard according to the predetermined shape and size to perform double-sided processing. After the automatic die-cutting is completed, the cardboard is pushed to the left by the paper feeding mechanism (1) and enters the waste cleaning mechanism (4) to remove unnecessary waste scraps. Then, it enters the finished product cleaning mechanism (5) for cleaning and sorting. The waste scraps and waste materials are cleaned and transported away by the waste conveying mechanism (6). Finally, the die-cut and waste-cleaned cardboard is collected and stacked by the paper receiving mechanism (7).
