Surface cleaning device for stainless steel product processing
By designing an automated stainless steel product processing and cleaning device, and using water tanks and spray heads for oscillation cleaning and filtration, the impurity retention and wear problems in existing equipment are solved, and efficient and environmentally friendly stainless steel sheet cleaning effect is achieved.
Patent Information
- Application Number
- CN202411123963.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-08-16
AI Technical Summary
During the cleaning process of existing stainless steel product processing equipment, impurities are easily left on the surface of the board, and cleaning bristles will cause the board to wear, affecting the corrosion resistance of the stainless steel.
A stainless steel product processing surface cleaning device including a water tank mechanism, fixing components, conveying mechanism, processing mechanism and filter is designed. Through automatic conveying and shock cleaning, it is cleaned by a spray head to ensure that the stainless steel sheet is not affected during the cleaning process. Friction damage and improves cleaning efficiency and water recycling through mesh bags and filters.
It realizes efficient cleaning of stainless steel sheets, avoids impurities retention and wear problems, improves cleaning efficiency and protection capabilities, and saves manpower and energy, ensuring cleaning quality and environmental protection.
Smart Images

Figure CN118635193B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel cleaning, in particular to a surface cleaning device for stainless steel product processing. Background Art
[0002] Stainless steel, according to the definition in GB / T20878-2007, is steel with stainless and corrosion resistance as its main characteristics, and the chromium content is at least 10.5%, and the carbon content is no more than 1.2%. Stainless steel is the abbreviation of stainless acid-resistant steel. Steels that are resistant to weak corrosive media such as air, steam, and water or have stainless properties are called stainless steels; and steels that are resistant to chemical corrosive media (acids, alkalis, salts, etc.) are called acid-resistant steels. Due to the difference in chemical composition between the two, their corrosion resistance is different. Ordinary stainless steel is generally not resistant to chemical media corrosion, while acid-resistant steel is generally rust-resistant.
[0003] The patent with the publication (announcement) number CN115283310A discloses a surface cleaning device for stainless steel door and window plates, which specifically includes: a water tank, the water tank is composed of a tank body and a tank door, the tank door is located on both sides of the tank body; a lower cleaning device; a mounting frame, the outer walls of both sides of the mounting frame are mounted on the bracket plate, and an upper electric track is mounted on the front and back sides of the inner cavity of the mounting frame, and an upper cleaning brush is mounted on the bottom of the upper electric track, the lower cleaning device includes: a lower cleaning frame, the lower cleaning frame is mounted on the top of the protective sedimentation box and It extends to the inner cavity of the protective sedimentation box, as well as the lower electric rails installed on the top of the front and back sides of the inner cavity of the lower cleaning frame, and the lower cleaning bristles installed on the top of the lower electric rails. The upper cleaning bristles and the lower cleaning bristles can simultaneously clean the upper and lower surfaces of the door and window panels, thereby improving the cleaning efficiency of the door and window panels during the processing. At the same time, the upper cleaning bristles and the lower cleaning bristles perform staggered movement, and use the relative friction force to balance the position of the door and window panels, thereby avoiding position changes of the door and window panels during the cleaning process and keeping the door and window panels clean thoroughly.
[0004] In the above scheme, the upper and lower surfaces of the door and window panels can be cleaned simultaneously by setting the upper cleaning bristles and the lower cleaning bristles. However, the impurities cleaned by the upper cleaning bristles will be taken up by the stainless steel panel itself, and the impurities will be driven to flow to the edge of the panel by the flushing of water flow, so that the impurities are left behind. The impurities will flow on the surface of the panel and come into contact with the upper cleaning bristles. In addition, during the cleaning process of the upper and lower cleaning bristles, granular impurities will also be mixed inside the bristles. In similar situations, continuing to brush the panel with the bristles will undoubtedly cause wear on the surface of the panel and affect the quality of the stainless steel panel. Therefore, there is an urgent need for a surface cleaning device for stainless steel product processing to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a surface cleaning device for processing stainless steel products to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a surface cleaning device for stainless steel product processing, comprising a water tank mechanism, the water tank mechanism comprising a water tank, and a water outlet pipe assembly is installed at the lower side of the water tank;
[0007] The interior of the water tank is provided with a lifting and lowering fixing assembly for fixing the stainless steel plate;
[0008] A conveying mechanism for inputting stainless steel plates is provided on one side of the water tank mechanism;
[0009] A processing mechanism for outputting the stainless steel plate is arranged outside the water tank mechanism;
[0010] The inner walls of the water tank on both sides opposite to each other are respectively provided with wavy oscillation grooves;
[0011] The fixing assembly includes a tray mechanism, and the tray mechanism includes a tray, and small columns adapted to be plugged into the vibration grooves are fixedly connected to the outer walls on both sides of the tray, and U-shaped support rods are fixedly connected to the four corners of the lower surface of the tray;
[0012] A telescopic mechanism corresponding to the support rod is respectively arranged below the four corners of the tray mechanism, and the telescopic mechanism comprises a cylinder, a fixed seat of the cylinder is located below the water tank and fixedly connected to the water tank, an output shaft of the cylinder passes through the lower wall of the water tank and is fixedly connected to an annular slip ring, and the slip ring is slidably sleeved on the support rod;
[0013] The tray mechanism is provided with a slidable moving mechanism, and the moving mechanism is provided with a rotatable rotating mechanism.
[0014] As a preferred technical solution of the present invention, the water outlet pipe assembly includes a drainage box, the telescopic mechanism surrounds the outside of the drainage box, the upper end surface of the drainage box is fixedly connected to the water tank, the upper port of the drainage box is fixedly connected to a frame-shaped downpipe valve, four downpipes are respectively installed at the four corners of the surface of the downpipe valve, and the upper ends of the four downpipes pass through the lower wall of the water tank;
[0015] A first water level line groove for limiting the water level inside the water tank is formed through one side wall of the water tank.
[0016] As a preferred technical solution of the present invention, the lower wall of the tray is provided with an inclined groove, one end of the inclined groove passes through the tray, and the inclined groove is inclined toward the end passing through the tray;
[0017] A screw is provided at the middle of the inner side of the tray, both ends of the screw penetrate and are movably connected to the tray through bearings, a first motor is installed at one end of the screw that penetrates the tray away from the inclined slot, the first motor is fixedly connected to the tray, and a first waterproof cover for waterproofing is connected to the outer side of the first motor, the first waterproof cover is fixedly connected to the tray;
[0018] Sliding rods are respectively arranged on both sides of the screw rod, and both ends of the sliding rods are respectively fixedly connected to the trays.
[0019] The moving mechanism comprises a U-shaped moving seat, a plug-in plate adapted to be plugged into the tray is fixedly connected to the middle of the lower surface of the moving seat, a screw hole threadedly sleeved with the screw rod is penetrated through the middle of the surface of the plug-in plate, and sliding holes slidably sleeved with the sliding rod are respectively penetrated through the two sides of the surface of the plug-in plate;
[0020] The movable seat is clamped with a rotating rod, both ends of the rotating rod pass through and are movably connected to the movable seat through bearings, a second motor is installed at one end of the rotating rod, the second motor is fixedly connected to the movable seat, the outer side of the second motor is covered with a second waterproof cover for waterproofing, and the second waterproof cover is fixedly connected to the movable seat.
[0021] The rotating mechanism includes a plate clamp, one end of which is adapted to be inserted into a movable seat and fixedly sleeved on a rotating rod, the other end of the plate clamp is provided with a clamping opening, a pressure plate is arranged inside the clamping opening, pressure rods are equidistantly arranged on one side of the pressure plate, the fixed seat of the pressure rod passes through the fixed plate clamp, and the output shaft of the pressure rod is fixedly connected to the pressure plate.
[0022] As a preferred technical solution of the present invention, the conveying mechanism includes a conveyor belt, which is fixedly mounted on the water tank, and the upper surface of the conveyor belt is flush with the upper end surface of the water tank;
[0023] The middle parts of the outer walls on both sides of the conveyor belt are respectively fixedly connected with a socket, each of the sockets is provided with a positioning component, and the positioning components on both sides are symmetrical;
[0024] Each of the alignment components includes a third motor, the output shaft of the third motor is fixedly connected to a vertical column, the upper part of the vertical column is movably plugged into a socket through a bearing, the upper end of the vertical column extends out of the socket and is fixedly connected to an arc-shaped spring sheet, and the lower surface of the spring sheet fits the conveyor belt.
[0025] The water tank is provided with a debris removal mechanism for removing debris, the telescopic mechanism surrounds the outside of the debris removal mechanism, the debris removal mechanism is located below the fixed component, the debris removal mechanism includes a rotating seat, the lower end of the rotating seat is movably connected to the lower inner wall of the water tank through a bearing, a first conduit is fixedly connected through the middle of the surface of the rotating seat, the lower end of the first conduit passes through the lower wall of the water tank and extends into the drainage box, and the lower end of the first conduit is expanded outwards;
[0026] The rotating seat and the vertical column of the alignment assembly on one side are jointly sleeved with a belt, and the belt runs through the water tank;
[0027] The upper surface of the swivel seat is evenly and equidistantly provided with opening and closing components, each of the opening and closing components includes a clamping plate and an opening plate, the cross-section of the clamping plate is U-shaped and one end is smooth, the lower side of the smooth end of the clamping plate is fixedly connected to the swivel seat, the inner side of the smooth end of the clamping plate is provided with an arc-shaped spring pad, one end of the spring pad is fixedly connected to the lower wall of the clamping plate, the lower part of the surface of the spring pad is fixedly connected to a second conduit, the end of the second conduit away from the spring pad is fixedly connected to the first conduit, the opening plate is adapted to the upper opening of the clamping plate, one end side of the opening plate is fixedly connected to an axle seat, the axle seat is movably connected to the smooth end of the clamping plate through a spring shaft, the other end of the spring pad is fitted with the opening plate, and a net bag is fixedly connected between the opening plate and the lower wall of the clamping plate.
[0028] The processing mechanism includes a bottom plate, the upper surface of which is fixedly connected to a drainage box, a cylinder and a third motor, a side of the upper surface of which is fixedly connected to a workbench, the workbench cover is connected to the outside of the water tank mechanism and the conveying mechanism, and an output bin for drying and outputting stainless steel plates is installed on the upper surface of the workbench;
[0029] A cleaning assembly is provided on the other side of the upper surface of the bottom plate, and the cleaning assembly includes a waste water tank, the lower surface of the waste water tank is fixedly connected to the bottom plate, the waste water tank is attached to the water tank, and a second water level line groove adapted to be connected to the first water level line groove is penetrated and opened on a wall surface of one side of the waste water tank close to the water tank, and a filter for filtering impurities is fixedly connected to the upper end surface of the waste water tank, a first suction pipe is fixedly connected to one side of the lower surface of the filter, the lower end of the first suction pipe is close to the bottom of the waste water tank, and a second suction pipe is fixedly connected to the other side of the lower surface of the filter, an end of the second suction pipe away from the filter penetrates the waste water tank and the drainage box and is movably connected to the lower port of the first conduit through a bearing, a drain pipe is fixedly connected to the upper surface of the filter, and an end of the drain pipe away from the filter is fixedly connected to a frame-shaped fixed frame, the fixed frame is fixedly installed on the output bin and is connected to the input port of the output bin, and spray heads are fixedly connected to both sides of the lower surface of the fixed frame at equal distances.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] (1) A surface cleaning device for processing stainless steel products, which automates the transportation and fixation of stainless steel plates through the cooperation of a telescopic mechanism, a fixing component and a conveying mechanism, making it convenient for the device to load materials and saving manpower.
[0032] (2) A surface cleaning device for processing stainless steel products. When a stainless steel plate is transported by a conveyor belt and passes through a positioning assembly, the positioning assemblies on both sides rotate relative to each other, and elastically push the two sides of the stainless steel plate through springs, so that the stainless steel plate can be positioned correctly, thereby improving the accuracy of the subsequent fixing of the stainless steel plate by the device.
[0033] (3) A surface cleaning device for stainless steel product processing, which drives the stainless steel plate to immerse in the cleaning liquid inside the water tank, and then the stainless steel plate can swing to perform preliminary cleaning on the stainless steel plate synchronously, thereby improving the cleaning efficiency of the stainless steel plate.
[0034] (4) A surface cleaning device for stainless steel product processing. Through the spraying of the spray head and the vertical state of the stainless steel plate, the water flow will drive the impurities to move downward into the water tank without causing secondary contamination of the stainless steel plate. The stainless steel plate is then transported by the fixed component through the fixed frame into the output bin for drying and output, thereby improving the cleaning ability of the device.
[0035] (5) A surface cleaning device for stainless steel product processing, wherein the stainless steel plate is first immersed in a cleaning liquid for vibration cleaning, and then sprayed with a spray head, so that impurities will not be repeatedly rubbed on the surface of the stainless steel plate, thereby avoiding the wear of the stainless steel plate and improving the device's ability to protect the stainless steel plate.
[0036] (6) A surface cleaning device for stainless steel product processing, wherein the net bag rotates in the cleaning liquid inside the water tank to promptly capture impurities in the cleaning liquid, thereby improving the water quality of the cleaning liquid inside the water tank and improving the cleaning effect of the vibration cleaning during the initial cleaning.
[0037] (7) A surface cleaning device for processing stainless steel products. When the fixed component drives the stainless steel plate to move downward and immerse it in the cleaning liquid, the contact between the fixed component and the open plate causes the open plate to be stuck in the closing plate, thereby causing the net bag to shrink and close, further preventing the impurities captured by the net bag from dispersing, improving the linkage between the device components, and enabling the device to better clean the stainless steel plate.
[0038] (8) A surface cleaning device for stainless steel product processing, which uses the water filtered by a filter and then reused through a spray head, thereby improving the water circulation of the device, avoiding the waste of cleaning liquid while ensuring the cleaning quality, and improving the energy saving and environmental protection of the device.
[0039] (9) A surface cleaning device for stainless steel product processing, wherein when the net bag is in a retracted state, impurities on the net bag are driven through the second conduit and the first conduit into a waste water tank, so that the impurities on the surface of the net bag can be cleaned in time through the flow of cleaning liquid, thereby improving the working quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a structural schematic diagram of the present invention;
[0041] Figure 2 A schematic diagram of a clamping state of a fixing assembly of the present invention;
[0042] Figure 3 This is a second schematic diagram of the clamping state of the fixing assembly of the present invention;
[0043] Figure 4 It is a schematic diagram of the water tank mechanism of the present invention;
[0044] Figure 5 It is a bottom view schematic diagram of the water tank mechanism of the present invention;
[0045] Figure 6 It is a schematic diagram of the position of the fixing components of the present invention;
[0046] Figure 7 It is a schematic diagram of the fixing assembly of the present invention;
[0047] Figure 8 It is a schematic diagram of the tray mechanism of the present invention;
[0048] Fig. 9 It is a schematic diagram of the chute of the present invention;
[0049] Fig.10 It is a schematic diagram of the telescopic mechanism of the present invention;
[0050] Fig.11 It is a schematic diagram of the mobile mechanism of the present invention;
[0051] Fig.12 It is a schematic diagram of the rotating mechanism of the present invention;
[0052] Fig.13 It is a schematic diagram of the conveying mechanism of the present invention;
[0053] Fig.14 It is a schematic diagram of the impurity removal mechanism of the present invention;
[0054] Fig.15 is a schematic diagram of a first catheter of the present invention;
[0055] Fig.16 It is a schematic diagram of the opening and closing assembly of the present invention;
[0056] Fig.17 It is a schematic diagram of the processing mechanism of the present invention;
[0057] Fig.18 This is a schematic diagram of the interior of the cleaning component of the present invention;
[0058] Fig.19 It is a schematic diagram of the position of the cleaning component of the present invention.
[0059] In the figure: 1. water tank mechanism; 101. water tank; 102. drainage box; 103. drain pipe valve; 104. drain pipe; 105. first water level line groove; 106. oscillation groove; 2. tray mechanism; 201. tray; 202. inclined groove; 203. small column; 204. screw rod; 205. first motor; 206. first waterproof cover; 207. slide rod; 208. support rod; 3. telescopic mechanism; 301. cylinder; 302. slip ring; 4. moving mechanism; 401. moving seat; 402. plug plate; 403. screw hole; 404. slide hole; 405. rotating rod; 406. second motor; 407. second waterproof cover; 5. rotating mechanism; 501. plate clamp; 502. Clamp; 503, pressure plate; 504, pressure rod; 6, conveying mechanism; 601, conveyor belt; 602, socket; 603, third motor; 604, vertical column; 605, spring piece; 7, impurity removal mechanism; 701, swivel seat; 702, first guide tube; 703, belt; 704, plywood; 705, spring pad; 706, second guide tube; 707, opening plate; 708, shaft seat; 709, net bag; 8, processing mechanism; 801, bottom plate; 802, workbench; 803, output bin; 804, waste water tank; 805, second water level line trough; 806, filter; 807, first suction pipe; 808, second suction pipe; 809, discharge pipe; 810, fixed frame; 811, sprinkler head. DETAILED DESCRIPTION
[0060] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0061] Example: See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig.10 , Fig.11 , Fig.12 , a surface cleaning device for stainless steel product processing, comprising a water tank mechanism 1, the water tank mechanism 1 comprising a water tank 101, a water outlet pipe assembly is installed at the lower side of the water tank 101;
[0062] The interior of the water tank 101 is provided with a lifting and lowering fixing assembly for fixing the stainless steel plate;
[0063] A conveying mechanism 6 for inputting stainless steel plates is provided on one side of the water tank mechanism 1;
[0064] A processing mechanism 8 for outputting stainless steel plates is provided on the outside of the water tank mechanism 1;
[0065] The inner walls of the water tank 101 on both sides thereof are provided with wavy oscillation grooves 106;
[0066] The fixing assembly includes a tray mechanism 2, which includes a tray 201. The length and width of the tray 201 are smaller than the water tank 101. Small columns 203 adapted to be plugged into the oscillation groove 106 are fixedly connected to the outer walls of both sides of the tray 201, and U-shaped support rods 208 are fixedly connected to the four corners of the lower surface of the tray 201.
[0067] The four corners of the tray mechanism 2 are respectively provided with telescopic mechanisms 3 corresponding to the support rods 208. The telescopic mechanisms 3 include a cylinder 301. The fixed seat of the cylinder 301 is located below the water tank 101 and is fixedly connected to the water tank 101. The output shaft of the cylinder 301 passes through the lower wall of the water tank 101 and is fixedly connected to an annular slip ring 302. The slip ring 302 is slidably sleeved with the support rod 208.
[0068] The tray mechanism 2 is provided with a slidable moving mechanism 4 , and the moving mechanism 4 is provided with a rotatable rotating mechanism 5 .
[0069] See also Figure 4 , Figure 5 , Figure 6 The outlet pipe assembly includes a drainage box 102, the telescopic mechanism 3 surrounds the outside of the drainage box 102, the upper end surface of the drainage box 102 is fixedly connected to the water tank 101, and a frame-shaped downpipe valve 103 is fixedly connected to the upper port of the drainage box 102. Four downpipes 104 are respectively installed at the four corners of the surface of the downpipe valve 103, and the upper ends of the four downpipes 104 pass through the lower wall of the water tank 101, and the opening and closing of the downpipe 104 is controlled by the downpipe valve 103;
[0070] A first water level line groove 105 for limiting the water level inside the water tank 101 is formed through one side wall of the water tank 101 .
[0071] See also Figure 7 , Figure 8 , Fig. 9 , Fig.11 , Fig.12 The lower wall of the tray 201 is provided with an inclined groove 202, one end of the inclined groove 202 passes through the tray 201, and the inclined groove 202 is inclined toward the end passing through the tray 201;
[0072] A screw rod 204 is provided at the middle of the inner side of the tray 201, and both ends of the screw rod 204 penetrate and are movably connected to the tray 201 through bearings. A first motor 205 is installed at one end of the screw rod 204 that penetrates the tray 201 away from the inclined slot 202. The first motor 205 is fixedly connected to the tray 201. The outer side of the first motor 205 is covered with a first waterproof cover 206 for waterproofing, and the first waterproof cover 206 is fixedly connected to the tray 201.
[0073] Sliding rods 207 are respectively provided on both sides of the screw rod 204 , and both ends of the sliding rod 207 are respectively fixedly connected to the tray 201 .
[0074] The moving mechanism 4 includes a U-shaped moving seat 401, a plug plate 402 adapted to be plugged with the tray 201 is fixedly connected to the middle of the lower surface of the moving seat 401, a screw hole 403 threadedly sleeved with the screw rod 204 is penetrated in the middle of the surface of the plug plate 402, and sliding holes 404 slidably sleeved with the sliding rod 207 are respectively penetrated on both sides of the surface of the plug plate 402;
[0075] The movable seat 401 is clamped with a rotating rod 405, both ends of the rotating rod 405 penetrate and are movably connected to the movable seat 401 through bearings, a second motor 406 is installed at one end of the rotating rod 405, the second motor 406 is fixedly connected to the movable seat 401, and the outer side of the second motor 406 is covered with a second waterproof cover shell 407 for waterproofing, and the second waterproof cover shell 407 is fixedly connected to the movable seat 401.
[0076] The rotating mechanism 5 includes a plate clamp 501, one end of which is adapted to be inserted into the movable seat 401 and fixedly sleeved on the rotating rod 405, and the other end of the plate clamp 501 is provided with a clamping opening 502, and a pressure plate 503 is arranged inside the clamping opening 502, and pressure rods 504 are evenly and equidistantly arranged on one side of the pressure plate 503, and the fixed seat of the pressure rod 504 passes through the fixed plate clamp 501, and the output shaft of the pressure rod 504 is fixedly connected to the pressure plate 503.
[0077] See also Figure 1 , Figure 2 , Figure 3 , Fig.13 , Fig.14 , Fig.15 , Fig.16 , Fig.17 , Fig.18 , Fig.19 The conveying mechanism 6 includes a conveying belt 601, which is fixedly mounted on the water tank 101, and the upper surface of the conveying belt 601 is flush with the upper end surface of the water tank 101;
[0078] The middle of the outer walls on both sides of the conveyor belt 601 are respectively fixedly connected with a socket 602, and each socket 602 is provided with a positioning component, and the positioning components on both sides are symmetrical;
[0079] Each alignment component includes a third motor 603, the output shaft of the third motor 603 is fixedly connected to a vertical column 604, the upper part of the vertical column 604 is movably connected to the socket 602 through a bearing, the upper end of the vertical column 604 extends out of the socket 602 and is fixedly connected to an arc-shaped spring piece 605, and the lower surface of the spring piece 605 fits the conveyor belt 601.
[0080] The water tank 101 is provided with a cleaning mechanism 7 for cleaning impurities. The telescopic mechanism 3 surrounds the outer side of the cleaning mechanism 7. The cleaning mechanism 7 is located below the fixed component. The cleaning mechanism 7 includes a rotating seat 701. The lower end of the rotating seat 701 is movably connected to the lower inner wall of the water tank 101 through a bearing. A first conduit 702 is fixedly connected to the middle of the surface of the rotating seat 701. The lower end of the first conduit 702 penetrates the lower wall of the water tank 101 and extends into the drainage box 102. The lower end of the first conduit 702 expands outward.
[0081] The rotating seat 701 and the vertical column 604 of the upright assembly on one side are jointly sleeved with a belt 703, and the belt 703 passes through the water tank 101;
[0082] The upper surface of the swivel seat 701 is evenly and equidistantly provided with opening and closing components, each of which includes a closing plate 704 and an opening plate 707. The cross section of the closing plate 704 is U-shaped and one end is smooth. The lower side of the smooth end of the closing plate 704 is fixedly connected to the swivel seat 701. An arc-shaped spring washer 705 is provided on the inner side of the smooth end of the closing plate 704. One end of the spring washer 705 is fixedly connected to the lower wall of the closing plate 704. The lower part of the surface of the spring washer 705 is fixedly connected to a second conduit 706. One end of the second conduit 706 away from the spring washer 705 is fixedly connected to the first conduit 702. The opening plate 707 is adapted to the upper opening of the closing plate 704. One end of the opening plate 707 is fixedly connected to an axle seat 708. The axle seat 708 is movably connected to the smooth end of the closing plate 704 through a spring shaft. The other end of the spring washer 705 fits the opening plate 707. A net bag 709 is fixedly connected between the opening plate 707 and the lower wall of the closing plate 704.
[0083] Initially, under the action of the spring shaft, the closing plate 704 and the opening plate 707 form an angle of ninety degrees, and the net bag 709 is fully unfolded.
[0084] The processing mechanism 8 includes a bottom plate 801, the upper surface of the bottom plate 801 is fixedly connected to the drainage box 102, the cylinder 301 and the third motor 603, one side of the upper surface of the bottom plate 801 is fixedly connected to a workbench 802, the workbench 802 is covered and connected to the outside of the water tank mechanism 1 and the conveying mechanism 6, and the upper surface of the workbench 802 is installed with an output bin 803 for drying and outputting the stainless steel plate;
[0085] A cleaning component is provided on the other side of the upper surface of the bottom plate 801, and the cleaning component includes a waste water tank 804, the lower surface of the waste water tank 804 is fixedly connected to the bottom plate 801, the waste water tank 804 is attached to the water tank 101, and a second water level groove 805 adapted to be connected to the first water level groove 105 is penetrated through the wall surface of the waste water tank 804 close to the water tank 101, and a filter 806 for filtering impurities is fixedly connected to the upper end surface of the waste water tank 804, and a first suction pipe 807 is fixedly connected to one side of the lower surface of the filter 806, and the lower end of the first suction pipe 807 is close to the bottom of the waste water tank 804. The other side of the lower surface of the filter 806 is fixedly connected to a second suction pipe 808, the end of the second suction pipe 808 away from the filter 806 passes through the waste water tank 804 and the drainage tank 102 and is movably connected to the lower port of the first conduit 702 through a bearing, the upper surface of the filter 806 is fixedly connected to a discharge pipe 809, the end of the discharge pipe 809 away from the filter 806 is fixedly connected to a frame-shaped fixed frame 810, the fixed frame 810 is fixedly installed on the output bin 803 and is connected to the input port of the output bin 803, and both sides of the lower surface of the fixed frame 810 are evenly and equidistantly fixedly connected to spray heads 811.
[0086] The working principle of the present invention is as follows:
[0087] The first step: start the cylinder 301 to lift the fixed assembly to the upper end of the water tank 101, start the second motor 406 to flip the plate clamp 501 so that the clamp 502 is facing the conveying mechanism 6, and make the lower inner wall of the clamp 502 flush with the upper end surface of the water tank 101 and the upper surface of the conveyor belt 601, and further start the first motor 205 to slide the moving mechanism 4 along the tray 201 toward the conveying mechanism 6, and transport the stainless steel plate through the conveyor belt 601 to directly connect the clamp 502, start the pressure rod 504 to press the pressure plate 503 downward so that one end of the stainless steel plate is clamped by the rotating mechanism 5, and the transportation and fixation of the stainless steel plate are automatically processed through the cooperation of the telescopic mechanism 3, the fixed assembly and the conveying mechanism 6, which is convenient for the device to load materials and saves manpower.
[0088] Step 2: When the stainless steel plate transported by the conveyor belt 601 passes through the alignment assembly, the alignment assemblies on both sides rotate relatively, and the spring pieces 605 elastically push on both sides of the stainless steel plate, so that the stainless steel plate can be aligned, thereby improving the accuracy of the subsequent fixing of the stainless steel plate by the device.
[0089] Step 3: After the rotating mechanism 5 clamps the stainless steel plate, start the first motor 205 to move the moving mechanism 4 and the rotating mechanism 5 along the tray 201 to the end away from the conveying mechanism 6, and then start the cylinder 301 to move the fixed component down to the inside of the water tank 101. Through the sliding connection between the slip ring 302 and the support rod 208, and the plug-in connection between the small column 203 and the wavy oscillation groove 106, the fixed component will swing left and right when moving up and down, thereby driving the stainless steel plate to immerse in the cleaning liquid inside the water tank 101, and the stainless steel plate can swing, and the stainless steel plate is synchronously preliminarily cleaned, thereby improving the cleaning efficiency of the stainless steel plate.
[0090] Step 4: After the fixed component reaches the bottom of the water tank 101, start the second motor 406 to rotate the plate clamp 501 counterclockwise by ninety degrees, thereby rotating the stainless steel plate from a horizontal state to a vertical state. At this time, the upright stainless steel plate faces the fixed frame 810, start the spray head 811 to spray the stainless steel plate, and at the same time start the cylinder 301 to move the fixed component upward, and rinse both sides of the stainless steel plate through the spray head 811. Through the spraying of the spray head 811 and the vertical state of the stainless steel plate, the water flow will drive the impurities to move downward into the water tank 101, and no secondary pollution of the stainless steel plate will be caused during the process. Subsequently, the stainless steel plate is transported by the fixed component through the fixed frame 810 into the output bin 803 for drying and output, thereby improving the cleaning ability of the device.
[0091] Step 5: The stainless steel plate is first immersed in the cleaning liquid for vibration cleaning, and then sprayed by the spray head 811. Impurities will not be repeatedly rubbed on the surface of the stainless steel plate, avoiding the wear of the stainless steel plate and improving the protection ability of the device to the stainless steel plate.
[0092] Step 6: When the conveyor belt 601 is transporting the stainless steel plate for loading, the rotation of the positioning component is started synchronously. At this time, the fixed component is at the upper port of the water tank 1010. At this time, the open plate 707 loses the pressure of the fixed component, so there is a ninety-degree angle between the open plate 707 and the closing plate 704. At the same time, the net bag 709 is fully unfolded, and the rotating seat 701 and the vertical column 604 are connected by the belt 703, so that the rotating seat 701 rotates synchronously, and the net bag 709 rotates in the cleaning liquid inside the water tank 101 to capture impurities in the cleaning liquid in time, thereby improving the water quality of the cleaning liquid inside the water tank 101 and improving the cleaning effect of the oscillating cleaning during the initial cleaning.
[0093] Step 7: When the fixed component drives the stainless steel plate to move downward and immerse it in the cleaning liquid, the contact between the fixed component and the open plate 707 will cause the open plate 707 to be stuck in the closing plate 704, thereby causing the net bag 709 to shrink and close, further preventing the impurities captured by the net bag 709 from dispersing, improving the linkage between the device components, and allowing the device to better clean the stainless steel plate.
[0094] Step 8: By connecting the first water level groove 105 and the second water level groove 805, the water level of the cleaning liquid inside the water tank 101 is limited to prevent the cleaning liquid inside the water tank 101 from overflowing during the continuous spraying process of the spray head 811. The excess cleaning liquid will enter the waste water tank 804 through the first water level groove 105 and the second water level groove 805, and will be used again through the spray head 811 after being filtered by the filter 806, thereby improving the water circulation of the device, avoiding the waste of cleaning liquid while ensuring the cleaning quality, and improving the energy saving and environmental protection of the device.
[0095] Step 9: The filter 806 absorbs water through the first suction tube 807 and the second suction tube 808. The second suction tube 808 is connected to the first conduit 702, so that during the water absorption process, the cleaning liquid can flow from the outer end to the inner end of the opening and closing component, and then when the net bag 709 is in a contracted state, the impurities on it are driven through the second conduit 706 and the first conduit 702 into the waste water tank 804. In this way, the impurities on the surface of the net bag 709 can be cleaned in time by the flow of cleaning liquid, thereby improving the working quality of the device.
[0096] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface cleaning device for processing stainless steel products, comprising a water tank mechanism (1), the water tank mechanism (1) comprising a water tank (101), a water outlet pipe assembly being installed at the lower side of the water tank (101); A lifting and lowering fixing component for fixing the stainless steel plate is arranged inside the water tank (101); A conveying mechanism (6) for inputting stainless steel plates is provided on one side of the water tank mechanism (1); A processing mechanism (8) for outputting stainless steel plates is provided on the outside of the water tank mechanism (1); Features: The inner walls of the water tank (101) on two opposite sides are respectively provided with wavy oscillation grooves (106); The fixing assembly comprises a tray mechanism (2), the tray mechanism (2) comprising a tray (201), small columns (203) adapted to be plugged into the oscillation groove (106) are respectively fixedly connected to the outer walls on both sides of the tray (201), and U-shaped support rods (208) are respectively fixedly connected to the four corners of the lower surface of the tray (201); Telescopic mechanisms (3) corresponding to the support rods (208) are respectively arranged below the four corners of the tray mechanism (2), the telescopic mechanism (3) comprising a cylinder (301), the fixed seat of the cylinder (301) being located below the water tank (101) and fixedly connected to the water tank (101), the output shaft of the cylinder (301) passing through the lower wall of the water tank (101) and fixedly connected to an annular slip ring (302), the slip ring (302) being slidably sleeved on the support rod (208); The tray mechanism (2) is provided with a slidable moving mechanism (4), and the moving mechanism (4) is provided with a rotatable rotating mechanism (5); The water outlet pipe assembly comprises a drainage box (102), the telescopic mechanism (3) surrounds the outside of the drainage box (102), the upper end surface of the drainage box (102) is fixedly connected to the water tank (101), a frame-shaped downpipe valve (103) is fixedly connected to the interior of the upper port of the drainage box (102), four downpipes (104) are respectively installed and penetrated at the four corners of the surface of the downpipe valve (103), and the upper ends of the four downpipes (104) correspondingly penetrate the lower wall of the water tank (101); A first water level line groove (105) for limiting the water level inside the water tank (101) is formed through a wall surface of one side of the water tank (101); The conveying mechanism (6) comprises a conveying belt (601), wherein the conveying belt (601) is fixedly mounted on the water tank (101), and the upper surface of the conveying belt (601) is flush with the upper end surface of the water tank (101); A receiving seat (602) is fixedly connected to the middle of the outer walls on both sides of the conveyor belt (601), and each receiving seat (602) is provided with a positioning component, and the positioning components on both sides are symmetrical; Each of the alignment components comprises a third motor (603), the output shaft of the third motor (603) is fixedly connected to a vertical column (604), the upper part of the vertical column (604) is movably plugged into a socket (602) via a bearing, the upper end of the vertical column (604) extends out of the socket (602) and is fixedly connected to an arc-shaped spring sheet (605), and the lower surface of the spring sheet (605) is in contact with the conveyor belt (601); The water tank (101) is provided with a cleaning mechanism (7) for cleaning impurities, the telescopic mechanism (3) surrounds the outside of the cleaning mechanism (7), the cleaning mechanism (7) is located below the fixed component, the cleaning mechanism (7) comprises a rotating seat (701), the lower end of the rotating seat (701) is movably connected to the lower inner wall of the water tank (101) via a bearing, a first conduit (702) is fixedly connected to the middle of the surface of the rotating seat (701), the lower end of the first conduit (702) penetrates the lower wall of the water tank (101) and extends into the drainage box (102), and the lower end of the first conduit (702) is expanded outwards; The rotating seat (701) and the vertical column (604) of the alignment assembly on one side are jointly sleeved with a belt (703), and the belt (703) passes through the water tank (101); The upper surface of the rotating seat (701) is evenly and equidistantly provided with opening and closing components, each of which comprises a closing plate (704) and an opening plate (707), the closing plate (704) having a U-shaped cross section and a smooth end, the lower side of the smooth end of the closing plate (704) being fixedly connected to the rotating seat (701), the inner side of the smooth end of the closing plate (704) being provided with an arc-shaped spring washer (705), one end of the spring washer (705) being fixedly connected to the lower wall of the closing plate (704), and the lower part of the surface of the spring washer (705) being fixedly connected to a second conduit ( 706), one end of the second conduit (706) away from the spring washer (705) is fixedly connected to the first conduit (702), the open plate (707) is adapted to the upper opening of the closing plate (704), one end of the open plate (707) is fixedly connected to an axle seat (708), the axle seat (708) is movably connected to the smooth end of the closing plate (704) through a spring shaft, the other end of the spring washer (705) is fitted into the open plate (707), and a net bag (709) is fixedly connected between the lower wall of the open plate (707) and the closing plate (704).
2. The surface cleaning device for stainless steel product processing according to claim 1, characterized in that: The lower wall of the tray (201) is provided with an inclined groove (202), one end of the inclined groove (202) passes through the tray (201), and the inclined groove (202) is inclined towards the end passing through the tray (201); A screw rod (204) is provided at the middle part of the inner side of the tray (201), both ends of the screw rod (204) penetrate the tray (201) and are movably connected via bearings, a first motor (205) is installed at one end of the screw rod (204) that is away from the inclined slot (202) and penetrates the tray (201), the first motor (205) is fixedly connected to the tray (201), the outer side of the first motor (205) is covered with a first waterproof cover (206) for waterproofing, and the first waterproof cover (206) is fixedly connected to the tray (201); Sliding rods (207) are respectively provided on both sides of the screw rod (204), and both ends of the sliding rod (207) are respectively fixedly connected to the tray (201).
3. The surface cleaning device for stainless steel product processing according to claim 2, characterized in that: The moving mechanism (4) comprises a U-shaped moving seat (401), a plug plate (402) adapted to be plugged into the tray (201) is fixedly connected to the middle of the lower surface of the moving seat (401), a screw hole (403) threadedly sleeved with the screw rod (204) is penetrated through the middle of the surface of the plug plate (402), and sliding holes (404) slidably sleeved with the sliding rod (207) are respectively penetrated through the two sides of the surface of the plug plate (402); The movable seat (401) is clamped with a rotating rod (405), both ends of the rotating rod (405) penetrate the movable seat (401) and are movably connected to the movable seat (401) via bearings, a second motor (406) is installed at one end of the rotating rod (405), the second motor (406) is fixedly connected to the movable seat (401), the outer side of the second motor (406) is covered with a second waterproof cover (407) for waterproofing, and the second waterproof cover (407) is fixedly connected to the movable seat (401).
4. The surface cleaning device for stainless steel product processing according to claim 3, characterized in that: The rotating mechanism (5) comprises a plate clamp (501), one end of the plate clamp (501) is adapted to be inserted into the movable seat (401) and is fixedly sleeved on the rotating rod (405), the other end of the plate clamp (501) is provided with a clamping opening (502), a pressure plate (503) is arranged inside the clamping opening (502), and pressure rods (504) are evenly and equidistantly arranged on one side of the pressure plate (503), a fixed seat of the pressure rod (504) passes through the fixed plate clamp (501), and an output shaft of the pressure rod (504) is fixedly connected to the pressure plate (503).
5. The surface cleaning device for stainless steel product processing according to claim 1, characterized in that: The processing mechanism (8) comprises a bottom plate (801), the upper surface of the bottom plate (801) being fixedly connected to a drainage box (102), a cylinder (301) and a third motor (603), one side of the upper surface of the bottom plate (801) being fixedly connected to a workbench (802), the workbench (802) being covered and connected to the outside of the water tank mechanism (1) and the conveying mechanism (6), and an output bin (803) for drying and outputting stainless steel plates being installed on the upper surface of the workbench (802); A cleaning assembly is provided on the other side of the upper surface of the bottom plate (801), the cleaning assembly comprising a waste water tank (804), the lower surface of the waste water tank (804) being fixedly connected to the bottom plate (801), the waste water tank (804) being attached to the water tank (101), a second water level groove (805) adapted to be connected to the first water level groove (105) being provided through a wall surface of one side of the waste water tank (804) close to the water tank (101), a filter (806) for filtering impurities being fixedly connected to the upper end surface of the waste water tank (804), a first suction pipe (807) being fixedly connected to one side of the lower surface of the filter (806), the lower end of the first suction pipe (807) being close to the bottom of the waste water tank (804). The other side of the lower surface of the filter (806) is fixedly connected to a second suction pipe (808); one end of the second suction pipe (808) away from the filter (806) passes through the wastewater tank (804) and the drainage tank (102) and is movably connected to the lower port of the first conduit (702) via a bearing; the upper surface of the filter (806) is fixedly connected to a discharge pipe (809); one end of the discharge pipe (809) away from the filter (806) is fixedly connected to a frame-shaped fixed frame (810); the fixed frame (810) is fixedly mounted on the output bin (803) and is connected to the input port of the output bin (803); and both sides of the lower surface of the fixed frame (810) are fixedly connected to spray heads (811) at equal distances.
Citation Information
Patent Citations
Stainless steel door and window plate surface cleaning equipment
CN115283310A
Automatic cleaning machine of axle components
CN103008278A
Cleaning and drying device for stainless steel workpiece machining
CN114769206A