A wire stripping machine for LED lamp production
By combining friction feeding, fixed cutting, mobile hot cutting, and pneumatic cleaning mechanisms, the problem of incomplete wire stripping or damage to wires in existing LED lamp production wire stripping machines has been solved, achieving efficient and damage-free wire stripping.
Patent Information
- Application Number
- CN202410532658.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-04-30
AI Technical Summary
Existing wire stripping machines used in LED lamp production are prone to damaging the wires or failing to cut them completely when stripping the insulation from the connecting wires.
It employs a friction feeding mechanism, a fixed cutting mechanism, a mobile thermal cutting and stripping mechanism, and a pneumatic blade cleaning mechanism, combined with synchronous gears and a pneumatic cleaning scraper, to achieve precise stripping and cleaning of connecting wires.
A fast and efficient wire stripping process was achieved while ensuring that the connecting wires were not damaged, thus improving the stripping effect.
Smart Images

Figure CN118659258B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wire stripping for LED lamp production, and in particular relates to a wire stripping machine for LED lamp production. Background Art
[0002] LED lights are solid-state semiconductor devices that convert electrical energy into visible light. Due to their advantages of energy saving, long service life, environmental protection, no flicker, and strong color rendering performance, they are widely used in lighting, traffic signal display, display billboards, interior decoration and other fields. Common LED lights mainly consist of several steps: light source slicing, chip installation, welding assembly, shell assembly, packaging debugging and packaging.
[0003] The wire stripping machine for LED lamp production is mainly used for cutting and insulating the connecting wires of LEDs. It is mainly used to provide the connecting wires required for the production of LED circuit boards. The general wire stripping machine for LED lamp production is mainly composed of: an inlet wheel group, a wire stripping knife group, an outlet wheel group, a control system and other accessories. During operation, the inlet wheel group is used to rub the connecting wires to be processed for feeding. The control system controls the operation of the inlet wheel group to control the conveying distance of the connecting wires, and controls the operation of the wire stripping knife group to clamp, strip and cut the connecting wires. In addition, the control system can control the operation of the outlet wheel group to rub the connecting wires, thereby completing the stripping and cutting process of the connecting wires.
[0004] At present, most of the wire stripping machines used in the production of LED lamps mainly use a wire stripping blade in combination with shearing or rotary shearing to split the insulating sheath that needs to be stripped on the outside of the connecting wire. Although this method can split the insulating sheath that needs to be stripped on the outside of the connecting wire, it requires high cutting accuracy of the wire stripping blade in actual application. When the wire stripping blade cuts shallowly, the insulating sheath cannot be cut in place and the wire cannot be stripped; when the wire stripping blade cuts deeply, the metal core wire inside the connecting wire is damaged, thereby affecting the conductive performance of the connecting wire. This makes the actual application effect of the wire stripping machine for LED lamp production in the prior art poor, and the connecting wire cannot be quickly stripped without damaging the connecting wire.
[0005] The information disclosed in this background technology section is only intended to enhance the understanding of the overall background of the invention and should not be regarded as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the invention
[0006] The object of the present invention is to provide a wire stripping machine for producing LED lamps, which can quickly strip connecting wires while ensuring that the connecting wires are not damaged.
[0007] In order to achieve the above purpose, the technical solution provided by a specific embodiment of the present invention is as follows:
[0008] A wire stripping machine for producing LED lamps comprises: a frame, a friction feeding mechanism, a fixed slitting mechanism, a movable hot slitting and stripping mechanism, and a pneumatic blade cleaning mechanism.
[0009] The friction feeding mechanism is fixedly mounted on one side of the frame, and comprises a pair of feeding belts and a discharging belt, wherein the pair of feeding belts and the discharging belts are arranged in a mirror image on one side of the frame, and a pair of tensioning driving pulleys are meshed in the pair of feeding belts and the discharging belts, and a plurality of supporting pulleys are arranged between the pair of tensioning driving pulleys.
[0010] The fixed slitting mechanism is fixedly transferred between the feeding belt and the discharging belt, and includes a fixed assembly plate, which is fixedly mounted on one side of the frame, an upper cutter is slidably mounted on one side of the fixed assembly plate, a lower cutter is slidably transferred below the upper cutter, and the upper cutter and the lower cutter are arranged in coordination.
[0011] The mobile hot slitting and stripping mechanism is fixedly assembled between the fixed assembly plate and the discharge belt, and the mobile hot slitting and stripping mechanism includes a mobile assembly plate, and a pulling and moving component is fixedly assembled between the mobile assembly plate and the frame, and an upper wire stripping knife is slidably assembled on one side of the mobile assembly plate, and a lower wire stripping knife is slidably assembled below the upper wire stripping knife, and a heating box is fixedly connected to the side opposite to the lower wire stripping knife, and a heating resistance wire is assembled in the heating box, and the heating resistance wire is arranged on the outside of the upper wire stripping knife or the lower wire stripping knife, and an insulation block is fixedly connected to one side of the heating box.
[0012] The pneumatic blade cleaning mechanism is fixedly mounted on one side of the frame, and the pneumatic blade cleaning mechanism includes a pair of positive pressure cleaning scrapers and a negative pressure guide scraper, the pair of positive pressure cleaning scrapers and the negative pressure guide scraper are both fixedly connected to the side of the movable assembly plate, the pair of positive pressure cleaning scrapers are both arranged on the side opposite to the upper wire stripping knife and the lower wire stripping knife, the pair of negative pressure guide scrapers are arranged on the side of the upper wire stripping knife or the lower wire stripping knife away from the positive pressure cleaning scraper, and an airflow waste recovery component is fixedly mounted below the frame.
[0013] In one or more embodiments of the present invention, a plurality of synchronous gears are arranged on one side of the frame, and the plurality of synchronous gears are meshed with each other in pairs, and the plurality of synchronous gears are respectively connected to a tensioning drive pulley in a pair of feeding belts and a discharge belt. The pair of feeding belts and the discharge belts are synchronously driven by the mutual meshing of a pair of synchronous gears, so that the wires to be stripped and connected can be frictionally fed through the relative movement of the pair of feeding belts and the discharge belts. A pair of driving motors are fixedly mounted on one side of the frame, and the output shafts of the driving motors are connected to the tensioning drive pulley. The driving motor plays the role of providing power, and the feeding belt or the discharge belt is driven and controlled by controlling the operation of the driving motor.
[0014] In one or more embodiments of the present invention, a fixing frame is fixedly installed on one side of the feed belt away from the discharge belt. The fixing frame plays a role of assembly limit for the guide plate. One side of the fixing frame is rotatably connected with the guide plate. The guide plate is used to assemble and limit the wire coil to be stripped. A cable guide wheel is rotatably installed between the guide plate and the feed belt. The cable guide wheel is used to guide the wire to be stripped.
[0015] In one or more embodiments of the present invention, a lifting and fixing plate is fixedly installed on the side opposite to the upper cutter and the upper wire stripping knife. The lifting and fixing plate plays a role in assembling, fixing and moving control of the upper cutter or the upper wire stripping knife. Multiple groups of linear sliders are fixedly installed on one side of the lifting and fixing plate, and the multiple groups of linear sliders are slidingly installed with linear guide rails on the side away from the lifting and fixing plate. The upper cutter or the upper wire stripping knife is lifted and slidably guided by the mutual cooperation of the multiple groups of linear sliders and the linear guide rails. A lifting thread block is fixedly installed between the multiple groups of linear sliders, and the lifting thread block is fixedly connected to the side of the lifting and fixing plate. The upper cutter or the upper wire stripping knife is assembled, fixed and moved controlled by the lifting and fixing block, thereby facilitating the lifting and moving control of the upper cutter or the upper wire stripping knife.
[0016] In one or more embodiments of the present invention, the lifting thread block is internally threaded with a lifting thread rod. The lifting thread rod plays the role of thread locking and lifting and lowering movement control for the lifting thread block. The upper parts of the movable assembly plate and the fixed assembly plate are fixedly connected with a slitting motor, and the output shaft of the slitting motor is in transmission connection with the lifting thread rod. The slitting motor plays the role of providing power, and the lifting and lowering state of the upper cutter or the upper wire stripping knife is controlled by controlling the operation of the slitting motor, so as to facilitate the control of the stripping and slitting state of the wire to be stripped. The lower parts of the movable assembly plate and the fixed assembly plate are fixedly connected with a slitting cylinder, and the piston rod of the slitting cylinder is fixedly connected with the lower cutter or the lower wire stripping knife. The lifting and lowering movement of the lower cutter or the lower wire stripping knife is controlled by controlling the extension and reset of the piston rod of the slitting cylinder, so as to facilitate the stripping and slitting of the wire to be stripped through the cooperation between the upper cutter and the lower cutter, and the upper wire stripping knife and the lower wire stripping knife.
[0017] In one or more embodiments of the present invention, the pulling moving assembly includes a sliding fixed block, and the sliding fixed block is fixedly assembled on the side of the mobile assembly plate. The sliding fixed block supports, fixes and controls the movement of the mobile assembly plate, and adjusts and controls the stripping length of the wire to be stripped and connected by horizontally sliding the mobile assembly plate. A moving screw is connected to the inner thread of the sliding fixed block. The moving screw performs the function of thread locking and movement control on the sliding fixed block. One end of the moving screw is fixedly connected to a driving pulley. The moving screw is rotationally driven by controlling the operation of the driving pulley, thereby facilitating the control of the horizontal movement state of the mobile assembly plate.
[0018] In one or more embodiments of the present invention, a synchronous belt is sleeved on the outer side of the driving pulley. The synchronous belt serves to connect the driving pulley and the transmission pulley, so that the driving pulley rotates synchronously with the movement of the transmission pulley under the action of the synchronous belt. The side of the synchronous belt away from the driving pulley is connected to the transmission pulley. The transmission pulley serves to transmit the power of the sliding motor. One side of the transmission pulley is connected to the sliding motor. The sliding motor serves to provide power, and the horizontal sliding state of the mobile assembly plate is controlled by controlling the operation of the sliding motor.
[0019] In one or more embodiments of the present invention, an exhaust cleaning hole is drilled on one side corresponding to a pair of positive pressure cleaning scrapers. The hot cutting state of the upper and lower wire stripping knives can be controlled by cooling the compressed air flow through the exhaust cleaning hole, thereby avoiding the situation where the insulation sheath of the wire to be stripped adheres to the cutting edge of the upper and lower wire stripping knives due to high temperature, and improving the effect of the upper and lower wire stripping knives in cutting and stripping the insulation sheath of the wire to be stripped. At the same time, the cutting edge of the upper and lower wire stripping knives can be assisted by spraying compressed air. An air compressor is fixedly installed below the frame. Compressed gas is generated by controlling the operation of the air compressor. A positive pressure guide air pipe is connected between the air compressor and the pair of positive pressure cleaning scrapers. The positive pressure guide air pipe serves to connect the air compressor and the pair of positive pressure cleaning scrapers, so as to facilitate the delivery of compressed air into the pair of positive pressure cleaning scrapers.
[0020] In one or more embodiments of the present invention, both sides of the positive pressure air guide pipe are fixedly equipped with limit baffles, and a pair of the limit baffles cooperate with the frame to form a compression air guide cavity. The compression air guide cavity provides a gas compression space for the air compressor, thereby reducing the adverse effects of the hot air flow on the electrical components in the frame during operation. A supporting mesh plate is fixedly connected to the compression air guide cavity. The supporting mesh plate serves as a support and limit for the storage cylinder. A storage cylinder is fixedly installed above the supporting mesh plate. The storage cylinder serves as a storage and limit for the waste collection filter bag. The storage cylinder is equipped with a waste collection filter bag, and the waste collection filter bag is arranged below the fixed assembly plate and the movable assembly plate. The waste generated during the wire stripping process is collected through the storage cylinder.
[0021] In one or more embodiments of the present invention, a storage grid is fixedly installed between the positive pressure air guide pipe and the air compressor pump. The storage grid serves as a storage limiter for the adsorption purification layer. The storage grid is filled with an adsorption purification layer. It is convenient to adsorb and purify harmful gases contained in the airflow in the storage cylinder through the adsorption purification layer. Multiple groups of exhaust filters are fixedly connected to the outside of the storage cylinder. The filtered and purified gas in the storage cylinder is discharged through the exhaust filter.
[0022] Compared with the prior art, the present invention can independently operate the stripping and slitting processes of the connecting wires for LED production by arranging a mobile hot slitting and stripping mechanism and a fixed slitting mechanism, thereby reducing the possibility of metal core wire damage during the stripping process of the wire stripping machine for LED lamp production. The wire stripping machine for LED lamp production can quickly strip the connecting wires while ensuring that the connecting wires are not damaged, thereby significantly improving the stripping effect of the wire stripping machine for LED lamp production. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 A three-dimensional diagram of a wire stripping machine for LED lamp production in one embodiment of the present invention;
[0025] Figure 2 A three-dimensional view from another angle of a wire stripping machine for LED lamp production in one embodiment of the present invention;
[0026] Figure 3 It is a front view of a wire stripping machine for LED lamp production in one embodiment of the present invention;
[0027] Figure 4 for Figure 3 Schematic diagram of the structure at A in the middle;
[0028] Figure 5 It is a partial structural schematic diagram of a wire stripping machine for LED lamp production in one embodiment of the present invention;
[0029] Figure 6 for Figure 5 Schematic diagram of the structure at B in the middle;
[0030] Figure 7 A top cross-sectional view of a wire stripping machine for LED lamp production in one embodiment of the present invention;
[0031] Figure 8 for Figure 7 Schematic diagram of the structure at C in the middle;
[0032] Fig. 9 It is a front cross-sectional view of a wire stripping machine for LED lamp production in one embodiment of the present invention;
[0033] Fig.10 for Fig. 9 Schematic diagram of the structure at D in the middle;
[0034] Fig.11 for Fig. 9 Schematic diagram of the structure at E in the middle.
[0035] Description of main reference numerals:
[0036] 1-frame, 2-friction feeding mechanism, 201-feeding belt, 202-discharging belt, 203-tensioning drive pulley, 204-supporting pulley, 205-synchronous gear, 206-driving motor, 207-fixed frame, 208-guide plate, 209-cable guide wheel, 3-fixed slitting mechanism, 301-fixed assembly plate, 302-upper cutter, 303-lower cutter, 304-lifting fixed plate, 305-linear slider, 306-linear guide rail, 307-lifting thread block, 308-lifting thread rod, 309-slitting motor, 310-slitting cylinder, 4-mobile hot slitting and stripping mechanism, 401-mobile assembly plate, 402-upper stripping knife, 403-lower stripping knife, 404-heating Box, 405-heating resistance wire, 406-insulation block, 407-sliding fixed block, 408-moving screw, 409-driving pulley, 410-synchronous belt, 411-transmission pulley, 412-sliding motor, 5-pneumatic blade cleaning mechanism, 501-positive pressure cleaning scraper, 502-negative pressure guide scraper, 503-air compressor, 504-positive pressure guide air pipe, 505-limiting partition, 506-supporting mesh plate, 507-storage cylinder, 508-waste collection filter bag, 509-storage grid, 510-adsorption purification layer, 511-exhaust filter, 512-negative pressure air collecting cylinder, 513-negative pressure fan, 514-return air pipe, 515-limiting shaft, 516-filter plate, 517-backblowing air pipe. DETAILED DESCRIPTION
[0037] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0038] like Figures 1 to 11 As shown, a wire stripping machine for LED lamp production in one embodiment of the present invention includes: a frame 1, a friction feeding mechanism 2, a fixed slitting mechanism 3, a movable hot slitting and stripping mechanism 4, and a pneumatic blade cleaning mechanism 5.
[0039] like Figure 1 to Figure 2 As shown, the friction feeding mechanism 2 is fixedly assembled on one side of the frame 1, and the friction feeding mechanism 2 includes a pair of feeding belts 201 and a discharging belt 202, which are arranged in a mirror image on the frame 1. The pair of feeding belts 201 cooperate with each other to perform friction feeding processing on the wires to be stripped and connected. The pair of discharging belts 202 cooperate with each other to perform friction discharging on the wires that have been stripped and cut.
[0040] like Figure 1 to Figure 2 As shown, a pair of tensioning driving pulleys 203 are meshed in a pair of feeding belts 201 and a pair of discharging belts 202. The pair of tensioning driving pulleys 203 play the role of tensioning support and moving drive for the feeding belt 201 or the discharging belt 202.
[0041] like Figure 1 to Figure 2 As shown, a plurality of supporting pulleys 204 are arranged between a pair of tensioning driving pulleys 203. It is convenient to tension and support the feeding belt 201 or the discharging belt 202 and to assist in moving the supporting pulleys 204, thereby improving the friction feeding effect of the feeding belt 201 and the discharging belt 202.
[0042] like Figure 5 As shown, a plurality of synchronous gears 205 are arranged on one side of the frame 1, and the plurality of synchronous gears 205 are meshed with each other, and the plurality of synchronous gears 205 are respectively connected to a tensioning driving pulley 203 in a pair of feeding belts 201 and a discharge belt 202. The pair of feeding belts 201 and the discharge belt 202 are synchronously driven by the mutual meshing of the pair of synchronous gears 205, so that the friction feeding of the wires to be stripped and connected is facilitated by the relative movement of the pair of feeding belts 201 and the discharge belt 202.
[0043] like Figure 5 As shown, a pair of driving motors 206 are fixedly mounted on one side of the frame 1, and the output shaft of the driving motor 206 is drivingly connected to the tensioning driving pulley 203. The driving motor 206 provides power, and the feed belt 201 or the discharge belt 202 is driven and controlled by controlling the operation of the driving motor 206.
[0044] like Figures 1 to 5 As shown, a fixing frame 207 is fixedly installed on one side of the feeding belt 201 away from the discharging belt 202. The fixing frame 207 plays a role of assembly limit for the guide plate 208. One side of the fixing frame 207 is rotatably connected with the guide plate 208. The guide plate 208 is used to assemble and limit the wire coil to be stripped and connected.
[0045] like Figures 1 to 3 As shown, a cable guide wheel 209 is rotatably mounted between the guide plate 208 and the feeding belt 201. The cable guide wheel 209 guides the wires to be stripped and connected.
[0046] like Figure 3 As shown, the fixed slitting mechanism 3 is fixedly transferred between the feeding belt 201 and the discharging belt 202, and the fixed slitting mechanism 3 includes a fixed assembly plate 301, and the fixed assembly plate 301 is fixedly assembled on one side of the frame 1. The fixed assembly plate 301 plays the role of assembly fixing and sliding guiding for the upper cutter 302 and the lower cutter 303.
[0047] like Figure 3 to Figure 4 As shown, an upper cutter 302 is slidably mounted on one side of the fixed assembly plate 301, and a lower cutter 303 is slidably mounted below the upper cutter 302. The upper cutter 302 and the lower cutter 303 are arranged in cooperation. The upper cutter 302 and the lower cutter 303 cooperate with each other to cut the connecting wire.
[0048] like Figure 3 to Figure 4 As shown, the mobile hot slitting and stripping mechanism 4 is fixedly assembled between the fixed assembly plate 301 and the discharging belt 202, and the mobile hot slitting and stripping mechanism 4 includes a mobile assembly plate 401. The mobile assembly plate 401 plays the role of assembly limit and operation guide for the upper stripping knife 402 and the lower stripping knife 403.
[0049] like Figure 3 to Figure 4 As shown, one side of the movable assembly plate 401 is slidably equipped with an upper wire stripping knife 402, and the lower wire stripping knife 403 is slidably equipped below the upper wire stripping knife 402. The upper wire stripping knife 402 and the lower wire stripping knife 403 cooperate with each other to cut and clamp the connecting wires, providing a basis for the subsequent stripping process of the connecting wires.
[0050] like Figure 3 to Figure 4 As shown, the upper cutting knife 302 and the upper wire stripping knife 402 are fixedly mounted on the opposite side thereof with a lifting and fixing plate 304. The lifting and fixing plate 304 plays the role of assembling and fixing and moving control for the upper cutting knife 302 or the upper wire stripping knife 402.
[0051] like Figure 3 to Figure 4 As shown, one side of the lifting fixed plate 304 is fixedly equipped with multiple sets of linear sliders 305, and the side of the multiple sets of linear sliders 305 away from the lifting fixed plate 304 is slidably equipped with linear guide rails 306. The upper cutter 302 or the upper wire stripper 402 is guided to lift and slide by the mutual cooperation of the multiple sets of linear sliders 305 and the linear guide rails 306.
[0052] like Figures 9 and 10 As shown, a lifting screw block 307 is fixedly assembled between the multiple groups of linear sliders 305, and the lifting screw block 307 is fixedly connected to the side of the lifting fixed plate 304. The upper cutter 302 or the upper wire stripping knife 402 is assembled, fixed and moved by the lifting screw block 307, so as to facilitate the lifting and moving control of the upper cutter 302 or the upper wire stripping knife 402.
[0053] like Figures 9 and 10 As shown, the lifting thread block 307 is internally threadedly connected with a lifting thread rod 308. The lifting thread rod 308 plays the role of thread locking and lifting movement control for the lifting thread block 307.
[0054] like Figures 9 and 10As shown, a slitting motor 309 is fixedly connected to the top of the movable assembly plate 401 and the fixed assembly plate 301, and the output shaft of the slitting motor 309 is transmission-connected to the lifting threaded rod 308. The slitting motor 309 provides power, and the lifting state of the upper cutter 302 or the upper stripping knife 402 is controlled by controlling the operation of the slitting motor 309, so as to facilitate the control of the stripping and slitting state of the wire to be stripped.
[0055] like Figure 3 to Figure 4 As shown, a slitting cylinder 310 is fixedly connected to the bottom of the movable assembly plate 401 and the fixed assembly plate 301, and the piston rod of the slitting cylinder 310 is fixedly connected to the lower cutter 303 or the lower wire stripping knife 403. The lower cutter 303 or the lower wire stripping knife 403 is lifted and moved by controlling the extension and reset of the piston rod of the slitting cylinder 310, so that the upper cutter 302 and the lower cutter 303, the upper wire stripping knife 402 and the lower wire stripping knife 403 cooperate with each other to strip and slit the wires to be stripped.
[0056] like Figures 7 and 8 As shown, a pulling moving assembly is fixedly installed between the mobile assembly plate 401 and the frame 1. The pulling moving assembly includes a sliding fixed block 407, and the sliding fixed block 407 is fixedly installed on the side of the mobile assembly plate 401. The sliding fixed block 407 supports and fixes the mobile assembly plate 401 and controls the movement. The stripping length of the wire to be stripped is adjusted and controlled by horizontally sliding the mobile assembly plate 401.
[0057] like Figures 7 and 8 As shown, the internal thread of the sliding fixed block 407 is connected with a moving lead screw 408. The moving lead screw 408 plays the role of thread locking and movement control for the sliding fixed block 407.
[0058] like Figures 7 and 8 As shown, one end of the moving lead screw 408 is fixedly connected to a driving pulley 409. The moving lead screw 408 is rotationally driven by controlling the operation of the driving pulley 409, so as to facilitate the control of the horizontal movement state of the moving assembly plate 401.
[0059] like Figures 7 and 8 As shown, a synchronous belt 410 is sleeved on the outer side of the driving pulley 409. The synchronous belt 410 serves to connect the driving pulley 409 with the transmission pulley 411, so that the driving pulley 409 rotates synchronously with the movement of the transmission pulley 411 under the action of the synchronous belt 410.
[0060] like Figures 7 and 8 As shown, a transmission pulley 411 is connected to the side of the synchronous belt 410 away from the driving pulley 409. The transmission pulley 411 plays a role in transmitting the power of the slip motor 412.
[0061] like Figures 7 and 8 As shown, one side of the driving pulley 411 is drivingly connected to a sliding motor 412. The sliding motor 412 provides power, and the horizontal sliding state of the mobile assembly plate 401 is controlled by controlling the operation of the sliding motor 412.
[0062] like Figures 9 and 10 As shown, the upper wire stripping knife 402 and the lower wire stripping knife 403 are fixedly connected to the side opposite to each other with a heating box 404. The heating box 404 serves as an assembly limit for the upper wire stripping knife 402 or the lower wire stripping knife 403, and at the same time, an assembly limit for the heating resistor wire 405.
[0063] like Figures 9 and 10 As shown, a heating resistor 405 is installed in the heating box 404, and the heating resistor 405 is arranged outside the upper wire stripping knife 402 or the lower wire stripping knife 403. The upper wire stripping knife 402 or the lower wire stripping knife 403 is heated by controlling the operation of the heating resistor 405.
[0064] like Figures 9 and 10 As shown, a heat insulating block 406 is fixedly connected to one side of the heating box 404. The heat insulating block 406 serves as a heat insulating limiter for the heating box 404.
[0065] like Figures 9 and 10 As shown, the pneumatic blade cleaning mechanism 5 is fixedly assembled on one side of the frame 1, and the pneumatic blade cleaning mechanism 5 includes a pair of positive pressure cleaning scrapers 501, and the pair of positive pressure cleaning scrapers 501 and the negative pressure guide scraper 502 are fixedly connected to the side of the movable assembly plate 401, and the pair of positive pressure cleaning scrapers 501 are arranged on the side opposite to the upper wire stripping knife 402 and the lower wire stripping knife 403. The blade edge of the upper wire stripping knife 402 or the lower wire stripping knife 403 is scraped and cleaned by the relative movement of the pair of positive pressure cleaning scrapers 501 and the upper wire stripping knife 402 and the lower wire stripping knife 403, thereby improving the upper wire stripping knife 402 and the lower wire stripping knife 403 to cut and strip the connecting wires.
[0066] Specifically, exhaust cleaning holes are drilled on the corresponding sides of a pair of positive pressure cleaning scrapers 501. The way of leading out the compressed airflow through the exhaust cleaning holes can be used to cool and control the hot cutting state of the upper wire stripping knife 402 and the lower wire stripping knife 403, so as to avoid the situation where the insulation sheath of the wire to be stripped adheres to the cutting edge of the upper wire stripping knife 402 and the lower wire stripping knife 403 due to the high temperature, thereby improving the effect of the upper wire stripping knife 402 and the lower wire stripping knife 403 in cutting and stripping the insulation sheath of the wire to be stripped. At the same time, the cutting edge of the upper wire stripping knife 402 and the lower wire stripping knife 403 can be assisted by spraying compressed airflow. In addition, the stripped insulation sheath can be blown and separated by the exhaust of the pair of positive pressure cleaning scrapers 501.
[0067] like Fig. 9 As shown, an air compressor 503 is fixedly installed below the frame 1. Compressed gas is generated by controlling the operation of the air compressor 503.
[0068] like Fig. 9 As shown, the air pump 503 and the pair of positive pressure cleaning scrapers 501 are connected by a positive pressure air guide pipe 504. The positive pressure air guide pipe 504 serves to connect the air pump 503 and the pair of positive pressure cleaning scrapers 501, so as to facilitate the delivery of compressed air into the pair of positive pressure cleaning scrapers 501.
[0069] like Fig. 9 As shown, both sides of the positive pressure air guide pipe 504 are fixedly equipped with limited spacers 505, and a pair of limited spacers 505 cooperate with the frame 1 to form a compressed air guide cavity. The compressed air guide cavity provides a gas compression space for the air pump 503, reducing the adverse effects of hot air flow on the electrical components in the frame 1 during operation.
[0070] like Figures 9 to 11 As shown, a supporting mesh plate 506 is fixedly connected in the compressed air guide cavity. The supporting mesh plate 506 plays a role of supporting and limiting the storage tube 507.
[0071] like Figures 9 to 11 As shown, a storage cylinder 507 is fixedly installed above the supporting mesh plate 506. The storage cylinder 507 plays a role of storing and limiting the waste collection filter bag 508.
[0072] like Figures 9 to 11 As shown, a waste collection filter bag 508 is installed in the storage cylinder 507, and the waste collection filter bag 508 is arranged below the fixed assembly plate 301 and the movable assembly plate 401. The storage cylinder 507 is used to collect waste generated during the wire stripping process.
[0073] like Figures 9 to 11 As shown, a storage grid frame 509 is fixedly installed between the positive pressure air guide pipe 504 and the air compressor pump 503. The storage grid frame 509 plays a role of storing and limiting the adsorption purification layer 510.
[0074] like Figures 9 to 11 As shown, the storage grid 509 is filled with an adsorption purification layer 510. The adsorption purification layer 510 is convenient for adsorbing and purifying harmful gases contained in the airflow in the storage cylinder 507. Multiple groups of exhaust filters 511 are fixedly connected to the outside of the storage cylinder 507. The filtered and purified gas in the storage cylinder 507 is discharged through the exhaust filter 511.
[0075] like Figures 9 to 11As shown, the upper wire stripping knife 402 and the lower wire stripping knife 403 are fixedly connected to a negative pressure guide scraper 502 on one side away from the positive pressure cleaning scraper 501. A pair of negative pressure guide scrapers 502 are arranged on the side of the upper wire stripping knife 402 or the lower wire stripping knife 403 away from the positive pressure cleaning scraper 501. The debris or harmful exhaust gas generated during the cutting process of the upper wire stripping knife 402 and the lower wire stripping knife 403 is guided and purified by the mutual cooperation of the pair of negative pressure guide scrapers 502 and the positive pressure cleaning scraper 501, thereby improving the environmental friendliness of stripping the LED lamp connection wires.
[0076] like Figures 9 to 11 As shown, an airflow type waste recovery assembly is fixedly mounted below the frame 1, and the airflow type waste recovery assembly includes a pair of negative pressure gas collecting cylinders 512. The gas in the negative pressure type guide scraper 502 is guided by the pair of negative pressure gas collecting cylinders 512, so that the negative pressure type guide scraper 502 is in a negative pressure gas collecting state.
[0077] like Figures 9 to 11 As shown, a pair of negative pressure gas collecting cylinders 512 are both fixedly connected with negative pressure fans 513. The operation of the negative pressure fans 513 is controlled to guide the gas in the negative pressure guide scraper 502.
[0078] like Figures 9 to 11 As shown, a pair of negative pressure air collecting cylinders 512 and the negative pressure guide scraper 502 are connected by a return air pipe 514. The negative pressure air collecting cylinders 512 and the negative pressure guide scraper 502 are connected and conducted through the return air pipe 514, so that the negative pressure guide scraper 502 is in a negative pressure air collecting state.
[0079] like Figures 9 to 11 As shown, a pair of negative pressure gas collecting cylinders 512 are rotatably connected with a limit rotation shaft 515, and the limit rotation shaft 515 is arranged above the negative pressure fan 513. The limit rotation shaft 515 plays a role of fixing and limiting the plurality of filter plates 516.
[0080] like Figures 9 to 11 As shown, multiple groups of uniformly distributed filter plates 516 are fixedly connected to the outer side of the limit rotating shaft 515, and the multiple groups of filter plates 516 are obliquely assembled on the outer side of the limit rotating shaft 515. It is convenient to perform adsorption and filtration processing on the air in the negative pressure air collecting cylinder 512 through the operation of the multiple groups of filter plates 516. At the same time, the multiple groups of filter plates 516 can play a role in preventing impurities from protecting the negative pressure fan 513.
[0081] like Figures 9 to 11As shown, a pair of negative pressure gas collecting cylinders 512 are fixedly connected to the bottom with a back-blowing air pipe 517, and the back-blowing air pipe 517 is set through the storage grid 509. The gas in the negative pressure gas collecting cylinder 512 is discharged through the back-blowing air pipe 517, so that the adsorption purification layer 510 can perform adsorption and filtration treatment on the gas discharged from the back-blowing air pipe 517. At the same time, the waste collection filter bag 508 can be back-blown by the gas discharged from the back-blowing air pipe 517.
[0082] During specific use, the LED connecting wire to be stripped is rolled and assembled on the guide plate 208, the connecting wire to be stripped is guided by the cable guide wheel 209, and the connecting wire to be stripped is placed between a pair of feeding belts 201, and the tensioning drive pulley 203 is rotationally driven by controlling the operation of the driving motor 206. The rotation of the tensioning drive pulley 203 enables the pair of feeding belts 201 to rotate in opposite directions through the mutual engagement of a pair of synchronous gears 205, and the connecting wire to be stripped is frictionally fed by the reverse rotation of the pair of feeding belts 201.
[0083] The wire to be stripped is continuously conveyed between a pair of discharge belts 202 under the friction of a pair of feeding belts 201, and the wire to be stripped is moved between the fixed slitting mechanism 3 and the mobile hot slitting and stripping mechanism 4 by controlling the operation of the driving motor 206. The moving lead screw 408 can be driven to rotate by controlling the operation of the sliding motor 412, so that the gap between the moving assembly plate 401 and the fixed assembly plate 301 can be adjusted by the mutual cooperation of the internal and external threads, so as to facilitate the adjustment and control of the stripping length of the LED connection wire.
[0084] When it is necessary to strip the connecting wire, first, the upper cutter 302 and the lower cutter 303 are moved in opposite directions by controlling the operation of the slitting cylinder 310 and the slitting motor 309, and the connecting wire is cut by the cooperation of the upper cutter 302 and the lower cutter 303. At the same time, the upper stripping knife 402 and the lower stripping knife 403 can be heated by controlling the operation of the heating resistor 405. After the heating is completed, the connecting wire to be stripped is cut to a certain depth by controlling the cooperation of the slitting motor 309 and the slitting cylinder 310, and the incision is heated. At the same time, the moving assembly plate 401 can be moved by controlling the operation of the sliding motor 412, and the upper stripping knife 402 and the lower stripping knife 403 are used to heat cut the connecting wire to be stripped and horizontally slide the connecting wire to be stripped.
[0085] After the stripping is completed, the upper stripping knife 402 and the lower stripping knife 403 are separated from the insulating outer sheath of the connecting wire by controlling the slitting motor 309 and the slitting cylinder 310 to reset, and the stripped connecting wire can be frictionally discharged by controlling the operation of a pair of discharge belts 202.
[0086] During the resetting process of the upper wire stripping knife 402 and the lower wire stripping knife 403, the insulation outer skin of the connecting wire stuck to the cutting edge of the upper wire stripping knife 402 and the lower wire stripping knife 403 is scraped and cleaned by the mutual movement of the upper wire stripping knife 402, the lower wire stripping knife 403 and the pair of positive pressure cleaning scrapers 501. At the same time, a compressed air flow can be generated by controlling the operation of the air compressor pump 503, and the compressed air flow is transported to the pair of positive pressure cleaning scrapers 501 under the action of the positive pressure air guide pipe 504. The pair of positive pressure cleaning scrapers 501 spray out compressed air flow to assist in cleaning the cutting edge of the upper wire stripping knife 402 and the lower wire stripping knife 403, and the pair of positive pressure cleaning scrapers 501 spray out compressed air flow to clean the impurities stuck to the bottom of the positive pressure cleaning scrapers 501. In addition, a pair of positive pressure cleaning scrapers 501 continuously spray compressed air to provide auxiliary protection for the connecting wires during the stripping process, thereby avoiding damage to the connecting wires caused by the higher temperature upper stripping knife 402 and lower stripping knife 403.
[0087] The insulation outer skin of the cut connecting wire can fall into the waste collection filter bag 508 for collection under the action of the upper wire stripping knife 402, the lower wire stripping knife 403 and the compressed air flow. At the same time, the gas in the negative pressure guide scraper 502 can be extracted by controlling the operation of the negative pressure fan 513, so that the negative pressure guide scraper 502 is in a negative pressure state, so that the harmful waste gas and debris impurities generated during the hot cutting of the connecting wire are negatively collected by the negative pressure guide scraper 502. The harmful waste gas and debris impurities flow back into the negative pressure gas collection cylinder 512 under the action of the negative pressure fan 513, and are filtered by multiple groups of filter plates 516 and then transported to the outside of the waste collection filter bag 508. By transporting the airflow to the outside of the waste collection filter bag 508, not only can the gas be filtered and purified by the adsorption purification layer 510, but also the waste collection filter bag 508 can be back-blown and cleaned by transporting the airflow.
[0088] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0089] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A wire stripping machine for LED lamp production, characterized in that: include: frame; A friction feeding mechanism is fixedly mounted on one side of the frame, the friction feeding mechanism comprises a pair of feeding belts and a discharging belt, the pair of feeding belts and the discharging belts are arranged on one side of the frame in a mirror image, a pair of tensioning driving pulleys are meshed in the pair of feeding belts and the discharging belts, and a plurality of supporting pulleys are arranged between the pair of tensioning driving pulleys; A fixed slitting mechanism is fixedly mounted between the feeding belt and the discharging belt, and comprises a fixed assembly plate, which is fixedly mounted on one side of the frame, an upper cutter is slidably mounted on one side of the fixed assembly plate, a lower cutter is slidably mounted below the upper cutter, and the upper cutter and the lower cutter are arranged in coordination; A mobile hot slitting and stripping mechanism, fixedly assembled between the fixed assembly plate and the discharging belt, the mobile hot slitting and stripping mechanism includes a mobile assembly plate, a pulling and moving component is fixedly assembled between the mobile assembly plate and the frame, an upper wire stripping knife is slidably assembled on one side of the mobile assembly plate, a lower wire stripping knife is slidably assembled below the upper wire stripping knife, a heating box is fixedly connected to the side opposite to the lower wire stripping knife, a heating resistance wire is assembled in the heating box, the heating resistance wire is arranged on the outside of the upper wire stripping knife or the lower wire stripping knife, and a heat insulation block is fixedly connected to one side of the heating box; The pulling moving assembly comprises a sliding fixed block, the sliding fixed block is fixedly assembled on the side of the moving assembly plate, the sliding fixed block is internally threadedly connected with a moving lead screw, one end of the moving lead screw is fixedly connected with a driving pulley, a synchronous belt is sleeved on the outer side of the driving pulley, a side of the synchronous belt away from the driving pulley is connected with a transmission pulley, and one side of the transmission pulley is transmission-connected with a sliding motor; An air pressure blade cleaning mechanism is fixedly mounted on one side of the frame, and the air pressure blade cleaning mechanism includes a pair of positive pressure cleaning scrapers and a negative pressure guide scraper. The pair of positive pressure cleaning scrapers and the negative pressure guide scraper are fixedly connected to the side of the movable assembly plate. The pair of positive pressure cleaning scrapers are arranged on the side opposite to the upper wire stripping knife and the lower wire stripping knife, and the pair of negative pressure guide scrapers are arranged on the side of the upper wire stripping knife or the lower wire stripping knife away from the positive pressure cleaning scraper. An air flow waste recovery component is fixedly mounted below the frame.
2. The wire stripping machine for LED lamp production according to claim 1, characterized in that: A plurality of synchronous gears are arranged on one side of the frame, and the plurality of synchronous gears are meshed with each other in pairs, and the plurality of synchronous gears are respectively connected to a tensioning drive pulley in a pair of feeding belts and a discharging belt. A pair of driving motors are fixedly mounted on one side of the frame, and the output shafts of the driving motors are connected to the tensioning drive pulley.
3. The wire stripping machine for LED lamp production according to claim 1, characterized in that: A fixing frame is fixedly installed on one side of the feeding belt away from the discharging belt, a material guide disc is rotatably connected to one side of the fixing frame, and a cable guide wheel is rotatably mounted between the material guide disc and the feeding belt.
4. The wire stripping machine for LED lamp production according to claim 1, characterized in that: A lifting and fixing plate is fixedly installed on the side opposite to the upper cutting knife and the upper wire stripping knife, and multiple groups of linear sliders are fixedly installed on one side of the lifting and fixing plate. The multiple groups of linear sliders are slidably installed with linear guide rails on the side away from the lifting and fixing plate, and lifting thread blocks are fixedly installed between the multiple groups of linear sliders, and the lifting thread blocks are fixedly connected to the side of the lifting and fixing plate.
5. The wire stripping machine for LED lamp production according to claim 4, characterized in that: The lifting threaded block is internally threadedly connected to a lifting threaded rod, the movable assembly plate and the fixed assembly plate are both fixedly connected to a slitting motor above, the output shaft of the slitting motor is transmission-connected to the lifting threaded rod, the movable assembly plate and the fixed assembly plate are both fixedly connected to a slitting cylinder below, and the piston rod of the slitting cylinder is fixedly connected to a lower cutting knife or a lower wire stripping knife.
6. The wire stripping machine for LED lamp production according to claim 1, characterized in that: Exhaust cleaning holes are drilled on the corresponding sides of a pair of positive pressure cleaning scrapers, an air compressor is fixedly installed under the frame, and a positive pressure guide air pipe is connected between the air compressor and the pair of positive pressure cleaning scrapers.
7. The wire stripping machine for LED lamp production according to claim 6, characterized in that: Both sides of the positive pressure air guide pipe are fixedly equipped with limiting partitions, and a pair of the limiting partitions cooperate with the frame to form a compression air guide cavity, and a supporting mesh plate is fixedly connected to the compression air guide cavity, and a storage cylinder is fixedly installed above the supporting mesh plate. A waste collection filter bag is installed in the storage cylinder, and the waste collection filter bag is arranged below the fixed assembly plate and the movable assembly plate.
8. The wire stripping machine for LED lamp production according to claim 7, characterized in that: A storage grid is fixedly installed between the positive pressure air guide pipe and the air compressor pump, the storage grid is filled with an adsorption purification layer, and multiple groups of exhaust filters are fixedly connected to the outer side of the storage cylinder.
Citation Information
Patent Citations
Separating- and stripping device for cable processing machine, has two eccentric cams arranged with two piston rods for simultaneous lifting and lowering of two knife blocks at crankshaft
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