A plastic track paving waste material recycling and processing device
By using horizontal cutters and linear motion cutters in the plastic runway laying waste recycling and treatment device, combined with fine crushing and motor-driven separation device, the low crushing efficiency and difficulty in classification of plastic runway waste in the existing technology is solved. Problem, efficient waste recycling and classification treatment have been achieved.
Patent Information
- Application Number
- CN202410873775.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-07-02
AI Technical Summary
It is difficult to achieve continuous crushing and screening of existing plastic runway laying waste during decomposition and crushing, and it is prone to material problems, resulting in low crushing efficiency.
A plastic runway laying waste recycling and treatment device including crushing box, feeding device and separating device is designed, and the cutting is carried out using a horizontal cutter and a linear motion cutter, and finely is carried out through a fine crushing mechanism composed of an eccentric turntable and push rack. Crushing and sorting conveying combined with a motor-driven distribution device.
It effectively prevents the problem of material, improves the crushing efficiency of plastics, and realizes the classification and collection of plastics of different sizes, which facilitates re-brokenness and improves the degree of automation.
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Figure CN118664795B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic recycling, and in particular to a device for recycling and processing waste materials from laying plastic runways. Background Art
[0002] The plastic track is also called the all-weather track for athletics. It is composed of polyurethane prepolymer, mixed polyether, waste tire rubber, pigment, additive, filler and other materials. The plastic track has the characteristics of good flatness, not easy to deform, appropriate hardness and elasticity, and stable physical properties. It is conducive to the athletes' speed and technology, effectively improving sports performance, and effectively reducing the risk of athletes falling. The plastic track is composed of polyurethane rubber and other materials. It has certain elasticity and color, certain UV resistance and aging resistance, and is internationally recognized as the best all-weather outdoor sports field floor material. After the plastic track is completed, a large amount of residual material will remain on the construction site. If the residual material is directly discarded, a large amount of raw materials will be wasted, thereby increasing the cost of plastic track construction. Therefore, the residual material needs to be recycled. The existing equipment can collect the residual materials used in the construction of the plastic track to avoid the waste of residual materials. However, most of the plastic tracks in the prior art are difficult to achieve continuous crushing and screening during the decomposition and crushing process, and the existing crushers and cutters are prone to material jamming during continuous cutting. The present invention uses horizontal cutters and linear motion cutters for cutting, which reduces the problem of material jamming and can achieve recycling and classification at the tail end. Summary of the invention
[0003] In view of the above technical problems, the technical solution adopted by the present invention is: a plastic track paving waste recycling and processing device, including a main device, the main device includes a crushing box, the main device is used to finely crush the fertilizer, the main device is provided with a feeding device and a sorting device, the feeding device includes a connecting frame, the connecting frame is fixedly mounted on the crushing box, the feeding device is used to preliminarily crush the fertilizer, the sorting device includes a transmission frame, the transmission frame is fixedly mounted on the crushing box, and the sorting device is used to classify and discharge plastics of different sizes.
[0004] Furthermore, the main device includes a fixed plate fixedly installed on the crushing box, an eccentric turntable is rotatably installed on the fixed plate, a large gear is fixedly installed on the eccentric turntable, a cross frame is fixedly installed on the fixed plate, a rotating rod is rotatably installed on the cross frame, an eccentric column is fixedly installed on the eccentric turntable, the eccentric column and the long groove of the rotating rod are slidably installed, and a fine crushing mechanism is arranged on the fixed plate.
[0005] Furthermore, the fine crushing mechanism comprises an inner crushing cylinder fixedly mounted on a fixed disk, five push racks are rotatably mounted on the eccentric column, and separating pieces are rotatably mounted on the push racks, and the separating pieces are slidably mounted on the inner crushing cylinder.
[0006] The waste from the plastic track paving is initially crushed by the feeding device and then enters the crushing box. The rotation of the large gear drives the eccentric turntable to rotate, thereby driving the eccentric column to rotate eccentrically, thereby driving the push rack to rotate, thereby continuously driving the fragments to slide quickly relative to the inner crushing cylinder, and the waste is finely crushed by the fragments, and then the waste falls onto the conveyor belt.
[0007] The eccentric rotation of the eccentric column will also drive the rotating rod to swing back and forth around the cross frame.
[0008] Furthermore, the feeding device includes a feeding hopper fixedly mounted on a connecting frame, a slide rail fixedly mounted on the connecting frame, a fixed column fixedly mounted on the connecting frame, five fixed blades fixedly mounted on the connecting frame, and each fixed blade has the same interval, and a shredding mechanism is arranged on the connecting frame.
[0009] Furthermore, the shredding mechanism includes a sliding block slidably mounted on a connecting frame, a sliding frame and a baffle being fixedly mounted on the sliding block, the sliding frame and a fixed column being slidably mounted, a column spring being arranged between the sliding frame and the fixed column, a pull rod being rotatably mounted on the sliding block, a slider being slidably mounted in the slide rail, the slider being rotatably mounted on the pull rod, a bending rod being rotatably mounted on the slider, the bending rod being rotatably mounted on the rotating rod, and four moving blades being fixedly mounted on the sliding block.
[0010] Put the waste from laying the plastic track into the feed hopper, and the rotation of the large gear drives the eccentric turntable to rotate, thereby driving the eccentric column to rotate eccentrically, and the eccentric rotation of the eccentric column drives the rotating rod to swing back and forth around the cross frame, thereby driving the bending rod to rotate, thereby driving the slider to slide back and forth along the slide rail, thereby driving the pull rod to rotate, thereby driving the sliding block to slide back and forth along the connecting frame, thereby driving the moving blade to move back and forth, and the waste is shredded by the moving blade and the fixed blade. During the cutting process, the baffle is used to prevent the waste from leaking out of the connecting frame, and the cut waste enters the crushing box.
[0011] Furthermore, the sorting device includes a motor frame fixedly mounted on the transmission frame, a motor is fixedly mounted on the motor frame, a motor wheel and a pinion are fixedly mounted on the motor shaft of the motor, the pinion is meshed with the large gear, a protective cover is fixedly mounted on the motor frame, a driving wheel is rotatably mounted on the transmission frame, the driving wheel is rotatably mounted with the motor frame, a lower transmission wheel is fixedly mounted on the driving wheel, a transmission belt is wrapped around the lower transmission wheel and the motor wheel, and a collecting mechanism is arranged on the transmission frame.
[0012] Furthermore, the collecting mechanism comprises a small discharge port, a middle discharge port and a large discharge port fixedly mounted on a transmission frame, the width of which gradually increases, and a plurality of driven wheels are rotatably mounted on the transmission frame, and a transmission belt is wound around the driven wheel and the driving wheel.
[0013] The waste discharged from the crushing box reaches the conveyor belt. The rotation of the motor will drive the motor wheel and the small gear to rotate, and the small gear will drive the large gear to rotate. The transmission belt drives the lower transmission wheel and the driving wheel to rotate, thereby driving the conveyor belt to transport the waste. If the size of the waste can fall into the small discharge port, the waste will enter the small discharge port. If the size of the waste is larger than the width of the small discharge port, it will be transported to the top of the middle discharge port by the conveyor belt. Similarly, if the size of the waste can fall into the middle discharge port, the waste will fall into the middle discharge port. If the size of the waste is larger than the width of the middle discharge port, it will be transported to the large discharge port by the conveyor belt. If the size of the waste is still larger than the width of the large discharge port, it will be discharged from the front of the crushing box and put back into the feed hopper for processing.
[0014] Compared with the prior art, the present invention has the following advantages: (1) The shredding mechanism and fine shredding mechanism provided in the present invention are used in combination, and cutting is performed by means of a horizontal cutter and a linear motion cutter, which can effectively prevent the occurrence of material jamming and improve the efficiency of plastic crushing; (2) The sorting device provided in the present invention can classify and collect plastics of different sizes, and directly discharge plastics of oversized size for easy re-crushing; (3) The fine shredding mechanism, shredding mechanism and sorting device provided in the present invention are realized by the same power source, and have a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0016] Figure 2 The main device structure of the present invention is shown in FIG. Figure 1 .
[0017] Figure 3 The main device structure of the present invention is shown in FIG. Figure 2 .
[0018] Figure 4 The main device structure of the present invention is shown in FIG. Figure 3 .
[0019] Figure 5 It is a schematic diagram of the structure of the fine crushing mechanism of the present invention.
[0020] Figure 6 The structure of the feeding device of the present invention is shown in FIG. Figure 1 .
[0021] Figure 7 The structure of the shredding mechanism of the present invention is shown in FIG. Figure 1 .
[0022] Figure 8 The structure diagram of the shredding mechanism of the present invention is shown in FIG. Figure 2 .
[0023] Fig. 9 The structure of the sorting device of the present invention is shown in FIG. Figure 1 .
[0024] Fig.10 The structure of the sorting device of the present invention is shown in FIG. Figure 2 .
[0025] Reference numerals: 101-crushing box; 102-eccentric rotating disk; 103-large gear; 104-cross frame; 105-rotating rod; 106-inner crushing cylinder; 107-eccentric column; 108-push frame; 109-crushing pieces; 110-fixed disk; 201-connecting frame; 202-feeding hopper; 203-fixed column; 204-column spring; 205-sliding frame; 206-sliding block; 207-pull rod; 208-slide rail; 209- Slider; 210-bending rod; 211-fixed blade; 212-moving blade; 213-baffle; 301-transmission frame; 302-motor frame; 303-protective cover; 304-motor; 305-motor wheel; 306-pinion; 307-transmission belt; 308-lower transmission wheel; 309-driving wheel; 310-driven wheel; 311-transmission belt; 312-small discharge port; 313-middle discharge port; 314-large discharge port. DETAILED DESCRIPTION
[0026] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0027] Example: Reference Figure 1-Figure 10 A plastic track paving waste recycling and processing device includes a main device, the main device includes a crushing box 101, the main device is used to finely crush fertilizers, the main device is provided with a feeding device and a sorting device, the feeding device includes a connecting frame 201, the connecting frame 201 is fixedly mounted on the crushing box 101, the feeding device is used to preliminarily crush the fertilizer, the sorting device includes a transmission frame 301, the transmission frame 301 is fixedly mounted on the crushing box 101, and the sorting device is used to classify and discharge plastics of different sizes.
[0028] like Figure 1-Figure 5 As shown, the main device includes a fixed plate 110 fixedly mounted on the crushing box 101, an eccentric turntable 102 is rotatably mounted on the fixed plate 110, a large gear 103 is fixedly mounted on the eccentric turntable 102, a cross frame 104 is fixedly mounted on the fixed plate 110, a rotating rod 105 is rotatably mounted on the cross frame 104, an eccentric column 107 is fixedly mounted on the eccentric turntable 102, the eccentric column 107 is slidably mounted with a long groove of the rotating rod 105, and a fine crushing mechanism is arranged on the fixed plate 110.
[0029] like Figure 2-Figure 5As shown, the fine crushing mechanism includes an inner crushing cylinder 106 fixedly mounted on a fixed disk 110, five push racks 108 are rotatably mounted on an eccentric column 107, and separating pieces 109 are rotatably mounted on the push racks 108. The separating pieces 109 are slidably mounted with the inner crushing cylinder 106.
[0030] The waste from the laying of the plastic track is initially crushed by the feeding device and then enters the crushing box 101. The large gear 103 rotates to drive the eccentric turntable 102 to rotate, thereby driving the eccentric column 107 to rotate eccentrically, thereby driving the push rack 108 to rotate, thereby continuously driving the fragments 109 to slide quickly relative to the inner crushing cylinder 106, and the waste is finely crushed by the fragments 109, and then the waste falls onto the conveyor belt 311.
[0031] The eccentric rotation of the eccentric column 107 will also drive the rotating rod 105 to swing back and forth around the horizontal frame 104.
[0032] like Figure 6-Figure 8 As shown, the feeding device includes a feeding hopper 202 fixedly mounted on a connecting frame 201, a slide rail 208 fixedly mounted on the connecting frame 201, a fixed column 203 fixedly mounted on the connecting frame 201, five fixed blades 211 fixedly mounted on the connecting frame 201, and each fixed blade 211 has the same interval, and a shredding mechanism is provided on the connecting frame 201.
[0033] like Figure 6-Figure 8 As shown, the shredding mechanism includes a sliding block 206 slidably mounted on the connecting frame 201, a sliding frame 205 and a baffle 213 are fixedly mounted on the sliding block 206, the sliding frame 205 is slidably mounted on the fixed column 203, a column spring 204 is arranged between the sliding frame 205 and the fixed column 203, a pull rod 207 is rotatably mounted on the sliding block 206, a slider 209 is slidably mounted in the slide rail 208, the slider 209 is rotatably mounted on the pull rod 207, a bending rod 210 is rotatably mounted on the slider 209, the bending rod 210 is rotatably mounted on the rotating rod 105, and four movable blades 212 are fixedly mounted on the sliding block 206.
[0034] The waste material for laying the plastic track is put into the feed hopper 202, and the large gear 103 rotates to drive the eccentric turntable 102 to rotate, thereby driving the eccentric column 107 to rotate eccentrically. The eccentric rotation of the eccentric column 107 drives the rotating rod 105 to swing back and forth around the cross frame 104, thereby driving the bending rod 210 to rotate, thereby driving the slider 209 to slide back and forth along the slide rail 208, thereby driving the pull rod 207 to rotate, thereby driving the sliding block 206 to slide back and forth along the connecting frame 201, thereby driving the moving blade 212 to move back and forth, and the waste material is shredded by the moving blade 212 and the fixed blade 211. During the cutting process, the baffle 213 is used to prevent the waste material from leaking out of the connecting frame 201, and the cut waste material enters the crushing box 101.
[0035] like Fig. 9 , Fig.10 As shown, the sorting device includes a motor frame 302 fixedly mounted on a transmission frame 301, a motor 304 is fixedly mounted on the motor frame 302, a motor wheel 305 and a small gear 306 are fixedly mounted on the motor shaft of the motor 304, the small gear 306 is meshed with the large gear 103, a protective cover 303 is fixedly mounted on the motor frame 302, a driving wheel 309 is rotatably mounted on the transmission frame 301, the driving wheel 309 is rotatably mounted with the motor frame 302, a lower transmission wheel 308 is fixedly mounted on the driving wheel 309, a transmission belt 307 is wound around the lower transmission wheel 308 and the motor wheel 305, and a collecting mechanism is arranged on the transmission frame 301.
[0036] like Fig. 9 , Fig.10 As shown, the collecting mechanism includes a small discharge port 312, a medium discharge port 313 and a large discharge port 314 fixedly mounted on the transmission frame 301, and its width gradually increases. A plurality of driven wheels 310 are rotatably mounted on the transmission frame 301, and a transmission belt 311 is wrapped around the driven wheel 310 and the driving wheel 309.
[0037] The waste discharged from the crushing box 101 reaches the conveyor belt 311, and the rotation of the motor 304 will drive the motor wheel 305 and the small gear 306 to rotate, and the small gear 306 will drive the large gear 103 to rotate, and the transmission belt 307 will drive the lower transmission wheel 308 and the driving wheel 309 to rotate, thereby driving the conveyor belt 311 to transport the waste. If the size of the waste can fall into the small discharge port 312, the waste will enter the small discharge port 312. If the size of the waste is larger than the width of the small discharge port 312, it will be transported to the top of the middle discharge port 313 by the conveyor belt 311. Similarly, if the size of the waste can fall into the middle discharge port 313, the waste will fall into the middle discharge port 313. If the size of the waste is larger than the width of the middle discharge port 313, it will be transported to the large discharge port 314 by the conveyor belt 311. If the size of the waste is still larger than the width of the large discharge port 314, it will be discharged from the front of the crushing box 101 and put back into the feed hopper 202 for processing.
[0038] The working principle of the plastic track paving waste recycling and processing device disclosed in the present invention is as follows: the rotation of the motor 304 will drive the motor wheel 305 and the small gear 306 to rotate, the small gear 306 drives the large gear 103 to rotate, and the plastic track paving waste is put into the feed hopper 202, the large gear 103 rotates to drive the eccentric turntable 102 to rotate, thereby driving the eccentric column 107 to rotate eccentrically, and the eccentric column 107 eccentrically rotates to drive the rotating rod 105 to swing back and forth around the cross frame 104, thereby driving the bending rod 210 to rotate, thereby driving the slider 209 to slide back and forth along the slide rail 208, thereby driving the pull rod 207 to rotate, thereby driving the sliding block 206 to slide back and forth along the connecting frame 201, thereby driving the moving blade 212 to move back and forth, and the waste is shredded by the moving blade 212 and the fixed blade 211. During the cutting process, the baffle 213 is used to prevent the waste from leaking out of the connecting frame 201, and the cut waste enters the crushing box 101. The rotation of the large gear 103 drives the eccentric turntable 102 to rotate, thereby driving the eccentric column 107 to rotate eccentrically, thereby driving the push frame 108 to rotate, thereby continuously driving the fragments 109 to slide quickly relative to the inner crushing cylinder 106, and the waste is finely crushed by the fragments 109, and then the waste falls onto the conveyor belt 311. The transmission belt 307 drives the lower transmission wheel 308 and the driving wheel 309 to rotate, thereby driving the transmission belt 311 to transport the waste. If the size of the waste can fall into the small discharge port 312, the waste will enter the small discharge port 312. If the size of the waste is larger than the width of the small discharge port 312, it will be transported to the top of the middle discharge port 313 by the transmission belt 311. Similarly, if the size of the waste can fall into the middle discharge port 313, the waste will fall into the middle discharge port 313. If the size of the waste is larger than the width of the middle discharge port 313, it will be transported to the large discharge port 314 by the transmission belt 311. If the size of the waste is still larger than the width of the large discharge port 314, it will be discharged from the front of the crushing box 101 and put back into the feed hopper 202 for processing.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A plastic track paving waste recycling and processing device, comprising a main device, characterized in that: The main device comprises a crushing box (101), the main device is used to finely crush fertilizers, a feeding device and a sorting device are arranged on the main device, the feeding device comprises a connecting frame (201), the connecting frame (201) is fixedly mounted on the crushing box (101), the feeding device is used to preliminarily crush fertilizers, the sorting device comprises a transmission frame (301), the transmission frame (301) is fixedly mounted on the crushing box (101), and the sorting device is used to classify and discharge plastics of different sizes; The main device comprises a fixed plate (110) fixedly mounted on the crushing box (101); an eccentric rotating plate (102) is rotatably mounted on the fixed plate (110); a large gear (103) is fixedly mounted on the eccentric rotating plate (102); a cross frame (104) is fixedly mounted on the fixed plate (110); a rotating rod (105) is rotatably mounted on the cross frame (104); an eccentric column (107) is fixedly mounted on the eccentric rotating plate (102); the eccentric column (107) is slidably mounted on the long groove of the rotating rod (105); and a fine crushing mechanism is arranged on the fixed plate (110); The fine crushing mechanism comprises an inner crushing cylinder (106) fixedly mounted on a fixed plate (110), five push racks (108) rotatably mounted on an eccentric column (107), crushing pieces (109) rotatably mounted on the push racks (108), and the crushing pieces (109) are slidably mounted on the inner crushing cylinder (106); The feeding device comprises a feeding hopper (202) fixedly mounted on a connecting frame (201); a slide rail (208) fixedly mounted on the connecting frame (201); a fixed column (203) fixedly mounted on the connecting frame (201); five fixed blades (211) fixedly mounted on the connecting frame (201); and the intervals between each fixed blade (211) are the same; and a shredding mechanism is provided on the connecting frame (201); The shredding mechanism comprises a sliding block (206) slidably mounted on a connecting frame (201); a sliding frame (205) and a baffle (213) are fixedly mounted on the sliding block (206); the sliding frame (205) and a fixed column (203) are slidably mounted; a column spring (204) is provided between the sliding frame (205) and the fixed column (203); a pull rod (207) is rotatably mounted on the sliding block (206); a slider (209) is slidably mounted in a slide rail (208); the slider (209) and the pull rod (207) are rotatably mounted; a bending rod (210) is rotatably mounted on the slider (209); the bending rod (210) and the rotating rod (105) are rotatably mounted; and four movable blades (212) are fixedly mounted on the sliding block (206); The sorting device comprises a motor frame (302) fixedly mounted on a transmission frame (301), a motor (304) fixedly mounted on the motor frame (302), a motor wheel (305) and a pinion (306) fixedly mounted on the motor shaft of the motor (304), the pinion (306) meshing with the large gear (103), a protective cover (303) fixedly mounted on the motor frame (302), a driving wheel (309) rotatably mounted on the transmission frame (301), the driving wheel (309) rotatably mounted on the motor frame (302), a lower transmission wheel (308) fixedly mounted on the driving wheel (309), a transmission belt (307) wound around the lower transmission wheel (308) and the motor wheel (305), and a collecting mechanism is provided on the transmission frame (301).
2. The device for recycling waste materials from laying plastic track according to claim 1, characterized in that: The collecting mechanism comprises a small discharge port (312), a medium discharge port (313) and a large discharge port (314) fixedly mounted on a transmission frame (301), and the widths of the small discharge port gradually increase. A plurality of driven wheels (310) are rotatably mounted on the transmission frame (301), and a transmission belt (311) is wound around the driven wheels (310) and the driving wheel (309).
Citation Information
Patent Citations
Plastic waste recycling device
CN116352922A
Plastic product waste recovery device
CN117962181A