High-quality down sorting device and sorting method based on composite down material processing

Abstract

The present invention discloses a high-quality down sorting device and a sorting method for processing composite down materials, and specifically relates to the technical field of down processing, including a base, a sorting chamber is set up on the base, and a feeding mechanism is installed on the base, the feeding mechanism is connected with the sorting chamber, and the down is transported to the sorting chamber through the feeding mechanism to complete the sorting action, and two sorting mechanisms are arranged in the sorting chamber from top to bottom. The sorting mechanism of the present invention can actively provide an upwardly guided and downwardly pressurized airflow action, so that the down in the three spaces can be impacted by airflows in different directions, so that the clumped down is quickly dispersed, and the down is quickly separated to obtain a sorting effect. The sorting mechanism can be linked with an isolation mechanism. After the sorting mechanism and the isolation mechanism are connected, it only needs to move the sorting mechanism to link the isolation mechanism to start in the sorting chamber to complete the isolation, which is beneficial to the collection of the down in the three spaces.

Description

Technical Field

[0001] The invention relates to the technical field of down processing, and in particular to a high-quality down sorting device and a sorting method for processing composite down materials. Background Art

[0002] Down sorting can distinguish down of different qualities. The quality of down can be determined based on factors such as its filling material, down content, and filling amount. In the down industry, filling material and down content are the main factors affecting down quality. Through sorting, down of different qualities can be collected separately for different uses and needs.

[0003] A down sorting device disclosed in a patent application with reference publication number CN117619726A, which lifts the down through a sorting component to complete subsequent sorting work, and controls a driving mechanism to drive multiple linkage components to rotate synchronously. The linkage components rotate while driving multiple shielding mechanisms and multiple gears to rotate. Multiple shielding mechanisms in the same blocking component rotate to close the cross-section at the same height in the cylinder, so that the multiple blocking components divide the cylinder into multiple closed chambers, and then divide and seal the down at different heights into corresponding chambers, and then collect the down.

[0004] The above-mentioned sorting device can provide airflow through the sorting component to complete the sorting work of down. However, during operation, the sorting device only relies on the airflow in a single direction at the bottom to complete the sorting work, and cannot provide active airflows in different directions to assist sorting according to the state of the down. Therefore, the down is prone to clump during flying, resulting in an unsatisfactory dispersion effect, which will interfere with the sorting effect of the down and increase the sorting workload;

[0005] In addition, the blocking component used for separation of the sorting device needs to stay in the cylinder under normal circumstances, so the blocking component will cause certain interference to the flow of down, and down will remain on the blocking component, affecting the subsequent opening and closing of the blocking component, increasing the subsequent cleaning and maintenance workload. Summary of the invention

[0006] The object of the present invention is to provide a high-quality down sorting device and a sorting method for processing composite down materials to solve the above technical problems.

[0007] To solve the above technical problems, the present invention is implemented through the following technical solutions.

[0008] The present invention is a high-quality down sorting device for composite down material processing, comprising a base, a sorting chamber is arranged on the base, and a feeding mechanism is installed on the base, the feeding mechanism is connected with the sorting chamber, the down is transported to the sorting chamber by the feeding mechanism to complete the sorting action, two sorting mechanisms are arranged from top to bottom in the sorting chamber, the two sorting mechanisms divide the sorting chamber from top to bottom into three spaces, the sorting process of the down is completed through the three spaces, the two sorting mechanisms complete the active sorting process of the down in the three spaces, and the three spaces of the sorting chamber are all connected and installed with suction pipes;

[0009] Isolation mechanisms are added to the two sorting mechanisms. Under normal circumstances, the two isolation mechanisms are hidden and stored on one side of the sorting room. The two isolation mechanisms are linked with the two sorting mechanisms respectively, and the subsequent deployment action is completed through the power connection between the sorting mechanism and the isolation mechanism. The active separation of the three spaces in the sorting room is completed through the two isolation mechanisms.

[0010] Furthermore, the feeding mechanism includes a feeding tray hidden in the base, the feeding tray is connected to the sorting chamber, a suction pipe is installed on one side of the base, the suction pipe is communicated with the feeding tray, and two high-pressure fans are symmetrically installed at the bottom of the base, and the output ends of the two high-pressure fans are connected to the feeding tray through pipes.

[0011] Furthermore, the two sorting mechanisms each include two adjusting frames symmetrically installed on both sides of the inner wall of the sorting chamber, a reciprocating screw is rotatably installed in the adjusting frame, a screw nut is slidably engaged in the adjusting frame, the screw nut is correspondingly sleeved on the outside of the reciprocating screw, and the screw nut is driven to move forward and backward by the rotation of the reciprocating screw, and a moving platform is installed between the two adjusting frames, the two ends of the moving platform are respectively connected to the screw nuts of the two adjusting frames, two vertical arms are symmetrically installed on the upper and lower surfaces of the moving platform, and a conveying member is rotatably installed between the two vertical arms on the upper and lower surfaces of the moving platform, and auxiliary sorting processing of down is completed by the conveying member, and a plurality of air intake pipes are connected and penetrated on one side of the sorting chamber, and the plurality of air intake pipes are respectively connected with the two conveying members on the two sorting mechanisms through spring tubes;

[0012] A driving shaft is rotatably installed at the back of the sorting chamber through a bracket, a No. 1 bevel gear is fixedly sleeved on both sides of the outside of the driving shaft, and a driving motor is installed on one side of the driving shaft through a bracket, the output end of the driving motor is transmission connected with one end of the driving shaft, and two synchronous shafts are symmetrically rotatably installed at the back of the sorting chamber, a No. 2 bevel gear is fixedly installed on the top of the two synchronous shafts, the two No. 2 bevel gears are respectively meshed with the two No. 1 bevel gears, and the bottoms of the two synchronous shafts are correspondingly rotated through two adjustment frames and are transmission connected to the reciprocating screw.

[0013] Furthermore, the two conveying members each include a sliding area opened on one side of the vertical arm, a pushing tooth plate is slidably installed in the sliding area, and a connecting shaft is rotatably installed on the vertical arm, an adjusting gear is fixedly sleeved on the outside of the connecting shaft, the adjusting gear is rotatably set in the vertical arm, and the adjusting gear is meshed and connected with the pushing tooth plate, and a nozzle is rotatably provided between the two parallel vertical arms, the two ends of the nozzle are respectively detachably fixedly connected to the connecting shaft, and an air supply pipe is installed on one side of the nozzle, and the air supply pipe is connected with the air intake pipe through a spring tube.

[0014] Furthermore, a traveling rack is installed on the top of the two adjusting frames, a rotating shaft is rotatably installed on the screw nuts on the two adjusting frames, a traveling gear is fixedly installed on the tail of the rotating shaft, the traveling gear is meshed with the traveling rack, and a turntable is concentrically installed at the front end of the rotating shaft, a push arm is rotatably installed on the front end surface of the turntable deviating from its center, a follow-up component is installed on the vertical arm close to the turntable side, the follow-up component is linked with the two conveying members, and the follow-up component and the push arm are powered, the movement of the turntable drives the linked follower component and the two conveying members to complete the follow-up adjustment, a slide is provided on the side wall of the vertical arm close to the turntable side, a push frame is slidably engaged in the slide, and the bottom of the push frame is hinged to the top of the push arm.

[0015] Furthermore, the follower assembly includes a follower frame installed on the vertical arm, a switching gear is rotatably installed in the middle position of the follower frame, a No. 1 follower tooth plate is slidably installed on one side of the follower frame, and a No. 2 follower tooth plate is slidably installed on the other side of the follower frame, and the No. 1 follower tooth plate and the No. 2 follower tooth plate are both meshed with the switching gear, and a No. 1 force arm and a No. 2 force arm are slidably penetrated on both sides of the follower frame, respectively, and the No. 1 force arm and the No. 2 force arm are connected to the No. 1 follower tooth plate and the No. 2 follower tooth plate respectively, and the No. 1 force arm is detachably fixedly connected to the pushing tooth plate above the moving platform, the No. 2 force arm is detachably fixedly connected to the pushing tooth plate below the moving platform, and the No. 1 force arm is fixedly connected to the pushing frame, and the thrust of the turntable is transmitted through the No. 1 force arm.

[0016] Furthermore, both isolation mechanisms include a winding frame installed on the back of the sorting chamber, a winding shaft is rotatably installed in the winding frame, and an isolation cloth is wound on the winding shaft. The front end of the isolation cloth slides through the winding frame and is arranged on one side of the sorting chamber, and a connecting plate is reserved in the sorting chamber, which is connected to the front end of the isolation cloth.

[0017] Furthermore, two connectors are symmetrically installed on one side of the mobile station, and two connector slots are symmetrically provided on the connector plate. The power connection between the mobile station and the connector plate is completed by correspondingly plugging the two connectors into the two connector slots.

[0018] Furthermore, electromagnets are hidden in the bottom of the two connecting grooves, and two card slots extend on both sides of the inner walls of the two connecting grooves. A sliding area is recessed inward at the top of the two connecting pieces, and a permanent magnet is slidably installed at the top of the sliding area. Two No. 1 springs are installed between the bottom of the permanent magnet and the sliding area. Two card members are symmetrically slidably installed on both sides of the bottom of the sliding area, and No. 2 springs are installed between the sliding area and the two card members. Inclined surfaces are provided on the tops of the opposite sides of the two card members, and inclined platforms are installed on both sides of the bottom of the permanent magnet. The two inclined platforms respectively fit in the inclined surfaces of the two card members.

[0019] The present invention also provides a method for sorting high-quality down for processing composite down materials, and the sorting method specifically comprises the following steps:

[0020] Step 1: First, the down is transported to the feeding mechanism, and the feeding mechanism quickly sucks and blows the down into the sorting room;

[0021] Step 2: The down in the three spaces is impacted by airflows in different directions through the sorting mechanism, so that the clumped down is quickly dispersed and the down is quickly separated to achieve a sorting effect;

[0022] Step 3: After that, the sorting mechanism is connected with the isolation mechanism. The isolation mechanism can be linked to the sorting mechanism to complete the isolation in the sorting room, which is conducive to the collection of down in the three spaces.

[0023] Step 4: sort out down materials of different qualities in the three spaces of the subsequent sorting room, and classify and suck the sorted down through the suction pipe to complete the material collection work.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. The present invention is provided with a sorting mechanism, which can actively provide an airflow action of guiding upward and pressurizing downward, so that the down in the three spaces can be impacted by airflows in different directions, so that the clumped down is quickly dispersed, and the down is quickly separated to obtain a sorting effect. In addition, the static state in the sorting chamber can be well controlled by the injected ion wind airflow, so as to avoid the clumping and adhesion of the down due to static interference. At the same time, the sorting mechanism can complete reciprocating position adjustment;

[0026] 2. When the conveying member moves, the rotating shaft and the turntable follow the forward and backward movement of the conveying member to complete the following rotation, so pushing the tooth plate upward will push the connecting shaft and the nozzle to complete the reciprocating swing work. Therefore, when the upper nozzle completes the angle adjustment, the lower nozzle also completes the follow-up adjustment, which is beneficial to the sorting of down, so that the nozzle can obtain the airflow conveying effect of different angles at the same time during the movement, and can better blow the down;

[0027] 3. The present invention is provided with an isolation mechanism to connect the two connectors with the connector grooves, so as to complete the power connection between the moving platform and the connector plate. Subsequently, the moving platform drives the connector plate to move, pulls the isolation cloth on the reel to unfold in the sorting chamber, and actively guides the connector plate through the guide track to ensure the stability of the expansion of the isolation cloth. The sorting chamber is separated by the isolation cloth, which is beneficial to the down suction work in the three spaces. Subsequently, the electromagnet is powered off to separate the connector from the connector groove to complete the reset.

[0028] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is the overall front view of the present invention;

[0030] Figure 2 It is a schematic diagram of installing the suction pipe on the sorting chamber of the present invention;

[0031] Figure 3 It is a schematic diagram of the structure inside the sorting room of the present invention;

[0032] Figure 4 It is a schematic diagram of the distribution of two sorting mechanisms of the present invention in the sorting room;

[0033] Figure 5 It is a schematic diagram of installing the isolation mechanism of the present invention on the sorting chamber;

[0034] Figure 6 It is a schematic diagram of the isolation mechanism of the present invention;

[0035] Figure 7 It is a schematic diagram of the distribution of the sorting mechanism and the isolation mechanism of the present invention;

[0036] Figure 8 It is a schematic diagram of the sorting mechanism of the present invention;

[0037] Fig. 9 It is a schematic diagram of the installation of the travel rack of the present invention in the adjustment frame;

[0038] Fig.10 It is a schematic diagram of the distribution of two conveying members of the present invention;

[0039] Fig.11 It is a schematic diagram of the distribution of the turntable and the vertical arm of the present invention;

[0040] Fig.12 It is a schematic diagram of the meshing of the pushing tooth plate and the adjusting gear of the present invention;

[0041] Fig.13 This is a schematic diagram of the distribution of the first follower gear plate and the second follower gear plate of the present invention;

[0042] Fig.14 This is a schematic diagram of the connecting piece of the present invention being inserted into the connecting groove;

[0043] Fig.15 This is a schematic diagram of the distribution of the card slots and the connecting slots of the present invention;

[0044] Fig.16 It is a schematic diagram of the connecting piece structure of the present invention.

[0045] In the figure: 1. base; 2. sorting chamber; 3. space; 4. suction pipe; 5. material receiving box; 6. feeding tray; 7. suction pipe; 8. high pressure fan; 9. adjustment frame; 10. reciprocating screw; 11. screw nut; 12. moving platform; 13. hanging arm; 14. conveying member; 141. sliding area; 142. pushing tooth plate; 143. connecting shaft; 144. adjusting gear; 145. nozzle; 146. air supply pipe; 15. air intake pipe; 16. driving shaft; 17. No. 1 bevel gear; 18. driving motor; 19. synchronous shaft; 20. No. 2 bevel gear; 21. walking rack; 22. rotating shaft; 23. travel Walking gear; 24, turntable; 25, push arm; 26, slideway; 27, push frame; 28, follow-up frame; 29, switching gear; 30, follow-up tooth plate No. 1; 31, follow-up tooth plate No. 2; 32, force arm No. 1; 33, force arm No. 2; 34, winding frame; 35, winding shaft; 36, reset device; 37, isolation cloth; 38, connecting plate; 39, connecting piece; 40, connecting groove; 401, electromagnet; 402, clamping groove; 403, sliding area; 404, permanent magnet; 405, spring No. 1; 406, clamping piece; 407, spring No. 2; 408, inclined plane; 409, inclined table; 41, guide track. DETAILED DESCRIPTION

[0046] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0047] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0048] Embodiment 1: The present invention provides a technical solution: Figures 1 to 16As shown, a high-quality down sorting device for composite down material processing includes a base 1, a sorting chamber 2 is mounted on the base 1, a control box is installed on one side of the base 1, and the control box is connected with a feeding mechanism, two sorting mechanisms and an isolation mechanism to complete control. A top cover is detachably installed on the top of the sorting chamber 2 by bolts, and the top cover is used to block the sorting chamber 2. A feeding mechanism is installed on the base 1, and the feeding mechanism is connected with the sorting chamber 2. The down is transported to the sorting chamber 2 through the feeding mechanism to complete the sorting action. There are two sorting mechanisms from top to bottom in the sorting chamber 2. Sorting mechanism, two sorting mechanisms divide the sorting chamber 2 into three spaces 3 from top to bottom, and complete the sorting process of down through the three spaces 3. The two sorting mechanisms complete the active sorting process of down in the three spaces 3. Suction pipes 4 are installed in the three spaces 3 of the sorting chamber 2. Three receiving boxes 5 are installed side by side on one side of the base 1. The three suction pipes 4 are connected to the three receiving boxes 5 through pipes, and a suction device No. 1 for suction is installed on the three receiving boxes 5, so that the down in the three spaces 3 is transported to the three receiving boxes 5 for storage;

[0049] An isolation mechanism is added to both sorting mechanisms. Both isolation mechanisms are normally hidden and stored on one side of the sorting chamber 2. The two isolation mechanisms are respectively linked with the two sorting mechanisms. The subsequent deployment action is completed through the power connection between the sorting mechanism and the isolation mechanism. The three spaces 3 in the sorting chamber 2 are actively separated through the two isolation mechanisms.

[0050] The feeding mechanism includes a feeding tray 6 hidden in the base 1, the feeding tray 6 is connected to the sorting chamber 2, a suction pipe 7 is connected and installed on one side of the base 1, the suction pipe 7 is interconnected with the feeding tray 6, and a second suction device for suction is installed on the suction pipe 7, so that the down is quickly transported to the feeding tray 6, and two high-pressure fans 8 are symmetrically installed at the bottom of the base 1, the output ends of the two high-pressure fans 8 are connected to the feeding tray 6 through pipelines, and the two high-pressure fans 8 are used to blow the down in the feeding tray 6. At the same time, a stirring device is installed in the feeding tray 6, and the stirring device is used to complete the stirring of the down in the feeding tray 6, so that the down can be quickly transported to complete the sorting work;

[0051] It is worth noting that: when feeding: a feeding mechanism is provided to connect the down with the suction pipe 7, and the down is continuously pumped into the feeding tray 6 through the suction pipe 7. At this time, two high-pressure fans 8 are started to transport gas into the feeding tray 6, and the down in the feeding tray 6 is blown into the sorting chamber 2 to complete the sorting. Driven by the upward airflow in the feeding tray 6, the down is quickly dispersed in the three spaces 3 of the sorting chamber 2 to complete the sorting work.

[0052] Embodiment 2: Based on the sorting mechanism provided in Embodiment 1, this embodiment provides a further technical solution for the sorting mechanism.

[0053] like Figure 4 and Figures 7 to 16 As shown, the two sorting mechanisms each include two adjusting frames 9 symmetrically installed on both sides of the inner wall of the sorting chamber 2, a reciprocating screw 10 is rotatably installed in the adjusting frame 9, a screw nut 11 is slidably engaged in the adjusting frame 9, the screw nut 11 is correspondingly sleeved on the outside of the reciprocating screw 10, and the screw nut 11 is driven to move forward and backward by the rotation of the reciprocating screw 10, and a moving platform 12 is installed between the two adjusting frames 9, and the two ends of the moving platform 12 are respectively connected to the screw nuts 11 of the two adjusting frames 9, and an accordion dust cover is added on the opposite side of the two adjusting frames 9, and the accordion dust cover is correspondingly arranged on the adjusting frame 9 The two sides are blocked, and the accordion dust cover is connected to the two sides of the screw nut 11 to complete the follow-up movement, so as to prevent the reciprocating screw 10 from being disturbed by the down. Two vertical arms 13 are symmetrically installed on the upper surface and the lower surface of the moving platform 12. A conveying member 14 is rotatably installed between the two vertical arms 13 on the upper surface and the lower surface of the moving platform 12. The conveying member 14 is used to complete the auxiliary sorting of the down. A plurality of air inlet pipes 15 are connected and penetrated on one side of the sorting chamber 2. The plurality of air inlet pipes 15 are connected to the two conveying members 14 on the two sorting mechanisms through spring pipes respectively, and the plurality of air inlet pipes 15 are connected through an external ion wind source;

[0054] A driving shaft 16 is rotatably mounted on the back of the sorting chamber 2 through a bracket, and a first bevel gear 17 is fixedly sleeved on both sides of the outside of the driving shaft 16, and a driving motor 18 is installed on one side of the driving shaft 16 through a bracket, and the output end of the driving motor 18 is transmission-connected with one end of the driving shaft 16, and two synchronous shafts 19 are symmetrically rotatably mounted on the back of the sorting chamber 2, and a second bevel gear 20 is fixedly mounted on the top of the two synchronous shafts 19, and the two second bevel gears 20 are respectively meshed with the two first bevel gears 17, and the bottoms of the two synchronous shafts 19 are respectively correspondingly rotated through the two adjustment frames 9 and are transmission-connected to the reciprocating screw rod 10;

[0055] It is worth noting that: when auxiliary sorting is performed: a sorting mechanism is provided, when the down is sprayed upward, the lower sorting mechanism is first started, and the nozzle 145 below the sorting mechanism is opened, and the external ion wind is sent into the nozzle 145 through the air inlet pipe 15, and sprayed out through multiple air nozzles. At this time, the conveying member 14 below the moving platform 12 provides a downward airflow thrust to the down in the sorting chamber 2, and with the cooperation of the upward airflow provided by the high-pressure fan 8, an airflow impact is formed in the sorting chamber 2, so that the down can be quickly dispersed, which is beneficial to the subsequent sorting of the down. Subsequently, the conveying member 14 above the moving platform 12 is used to continuously push the down upward, and at the same time, the conveying member 14 between the two adjacent sorting mechanisms is also The corresponding openings can be made so that mutual convection, opposite airflow and opposite airflow can be achieved in the three spaces 3, which is convenient for the staff to freely switch the flow direction of the airflow according to the needs of down sorting, so that the sorting of down is accurate and controllable, and various control methods can be realized, so that the down obtains different flow states in the sorting chamber 2, so that the dispersion effect of the down is more ideal, which is conducive to sorting. Subsequently, the air supply of the ion wind of the sorting mechanism is stopped, and then the down is waited to fall into the three spaces 3 in the sorting chamber 2 to carry out the material extraction work. At the same time, during the material extraction, the conveying member 14 in the corresponding space 3 can be started to quickly push the down into the suction pipe 4, which is conducive to collection and plays an auxiliary role.

[0056] In the embodiment of the present invention, the two conveying members 14 each include a sliding area 141 opened on one side of the vertical arm 13, a pushing tooth plate 142 is slidably installed in the sliding area 141, and a connecting shaft 143 is rotatably installed on the vertical arm 13, an adjusting gear 144 is fixedly sleeved on the outside of the connecting shaft 143, the adjusting gear 144 is rotatably set in the vertical arm 13, and a rotating area matched with the adjusting gear 144 is opened in the vertical arm 13, and the adjusting gear 144 is meshed and connected with the pushing tooth plate 142, and a nozzle 145 is rotatably arranged between the two vertical arms 13 parallel to each other, and the two ends of the nozzle 145 are detachably fixedly connected to the connecting shaft 143, a plurality of air nozzles are installed in parallel on the nozzle 145, and an air supply pipe 146 is installed in communication on one side of the nozzle 145, and the air supply pipe 146 is connected with the air intake pipe 15 through a spring tube;

[0057] Among them, a travel rack 21 is installed on the top of the two adjustment frames 9, a rotating shaft 22 is rotatably installed on the screw nut 11 on the two adjustment frames 9, a travel gear 23 is fixedly installed at the tail of the rotating shaft 22, the travel gear 23 is meshed and connected with the travel rack 21, and a turntable 24 is concentrically installed at the front end of the rotating shaft 22, and a push arm 25 is rotatably installed on the front end surface of the turntable 24 deviating from its center, and the push arm 25 is rotatably connected to the turntable 24 through a pin shaft, and a push arm 25 is installed on the side close to the turntable 24. A follower assembly is installed on the vertical arm 13, and the follower assembly is linked with the two conveying members 14. At the same time, the follower assembly is connected with the push arm 25 to achieve power connection. The action of the turntable 24 drives the linked follower assembly and the two conveying members 14 to complete the follow-up adjustment. A slideway 26 is provided on the side wall of the vertical arm 13 close to the turntable 24. A push frame 27 is slidably engaged in the slideway 26. The bottom of the push frame 27 is hinged to the top of the push arm 25, and the push frame 27 is detachably fixed to the push arm 25 by bolts.

[0058] In the embodiment of the present invention, the follower assembly includes a follower frame 28 installed on the vertical arm 13, and an end cover is detachably installed on the top of the follower frame 28 by bolts. A switching gear 29 is rotatably installed in the middle position of the follower frame 28, and a No. 1 follower tooth plate 30 is slidably installed on one side of the follower frame 28, and a No. 2 follower tooth plate 31 is slidably installed on the other side of the follower frame 28, and the No. 1 follower tooth plate 30 and the No. 2 follower tooth plate 31 are both meshed with the switching gear 29, and a No. 1 follower tooth plate 30 and a No. 2 follower tooth plate 31 are respectively slidably penetrated on both sides of the follower frame 28. A force arm 32 and a second force arm 33, wherein the first force arm 32 and the second force arm 33 are connected to the first follower tooth plate 30 and the second follower tooth plate 31 respectively, and the first force arm 32 is detachably fixedly connected to the pushing tooth plate 142 above the moving platform 12, and the second force arm 33 is detachably fixedly connected to the pushing tooth plate 142 below the moving platform 12, and the second force arm 33 is slidably arranged through the moving platform 12, and the first force arm 32 is fixedly connected to the pushing frame 27, and the thrust of the turntable 24 is transmitted through the first force arm 32;

[0059] It is worth mentioning that when adjusting the position of the conveying member 14, it is only necessary to start the driving motor 18, and under the meshing of the No. 1 bevel gear 17 and the No. 2 bevel gear 20, the power is transmitted to the two reciprocating screws 10, and then the screw nuts 11 in the two adjustment frames 9 are synchronously driven to complete the back and forth reciprocating movement, which can link the two conveying members 14 to complete the follow-up movement, thereby realizing the rapid adjustment of the working position of the conveying member 14, the operation is more flexible, and the working range of the conveying member 14 is expanded. It can be quickly adjusted and used according to the distribution position of the down, and when the conveying member 14 moves, under the guidance of the traveling rack 21 and the traveling gear 23, the rotating shaft 22 and the turntable 24 follow the forward and backward movement of the conveying member 14 to complete the follow-up rotation. Since the push arm 25 is eccentrically arranged on the turntable 24, under the push of the push arm 25, the push frame 27 moves back and forth up and down under the guidance of the slide 26. Since the push frame 27 is connected to the No. 1 force arm 32, the push frame 27 pushes the No. 1 force arm 32 during the up and down movement. The force arm 32 and the corresponding push tooth plate 142 move. Since the push tooth plate 142 is meshed with the adjusting gear 144, the push tooth plate 142 moves upward to push the connecting shaft 143 and the nozzle 145 to complete the reciprocating swing work. Since the first force arm 32 and the second force arm 33 are respectively connected to the first follower tooth plate 30 and the second follower tooth plate 31, when the first force arm 32 pulls the first follower tooth plate 30 to move, under the guidance of the switching gear 29, the second force arm 33 and the second follower tooth plate 31 are driven to move. The tooth plate 31 moves synchronously, so when the upper nozzle 145 completes the angle adjustment, the lower nozzle 145 also completes the follow-up adjustment, which is beneficial to the sorting of down and convenient for the staff to operate. At the same time, the push arm 25 and the push frame 27 are detachable and can be freely disassembled and used. When the nozzle 145 moves back and forth, the synchronously linked nozzle 145 swings back and forth, so that the nozzle 145 can obtain airflow conveying effects at different angles while moving, and can better blow away the down.

[0060] Embodiment 3: Based on the isolation mechanism provided in Embodiment 1, this embodiment provides a further technical solution for the isolation mechanism.

[0061] like Figure 5 and Figure 6As shown, the two isolation mechanisms both include a winding frame 34 installed on the back of the sorting chamber 2, the winding frame 34 is detachably fixed to the back of the sorting chamber 2, a winding shaft 35 is rotatably installed in the winding frame 34, and reset devices 36 are installed at both ends of the winding frame 34. The two reset devices 36 are respectively connected to the two ends of the winding shaft 35, and the active reset of the winding shaft 35 is completed by the two reset devices 36. The reset device 36 specifically adopts a clockwork spring, a motor or other device that can complete the rotation and winding of the winding shaft 35, and an isolation cloth is wound on the winding shaft 35. 37, the front end of the isolation cloth 37 slides through the winding frame 34 and is arranged on one side of the sorting chamber 2, and a channel matching the isolation cloth 37 is opened on the winding frame 34 and the sorting chamber 2, and guide rollers are rotatably installed at the top and bottom of the channel, and the isolation cloth 37 is guided by the guide rollers. The isolation cloth 37 is made of antistatic material, and a connecting plate 38 is reserved in the sorting chamber 2. The connecting plate 38 is connected to the front end of the isolation cloth 37, and a limiting shaft is rotatably installed between the two adjustment frames 9, and the isolation cloth 37 is guided by the limiting shaft;

[0062] It is worth noting that: when active isolation is performed: by providing an isolation mechanism, when it is necessary to isolate and extract down from the sorting chamber 2, one side of the movable platform 12 is fitted with the connecting plate 38, and at this time, the connecting piece 39 is docked with the connecting groove 40 to complete the preliminary connection, and then the electromagnets 401 in the two connecting grooves 40 are energized, and the electromagnets 401 after energization generate magnetism opposite to that of the permanent magnets 404, thereby pushing the permanent magnets 404 to move downward in the sliding area 403, and contacting the inclined surfaces 408 of the two clamps 406 during the downward movement of the two inclined platforms 409. Since the inclined platforms 409 and the inclined surfaces 408 of the clamps 406 are cooperatively arranged, when the inclined platforms 409 move downward, the two clamps 406 are synchronously pushed out of the sliding area 403 and inserted into the clamping groove 402, thereby completing the power connection between the movable platform 12 and the connecting plate 38, and then The mobile platform 12 then drives the connection plate 38 to move, pulling the isolation cloth 37 on the winding shaft 35 to unfold in the sorting chamber 2, and the connection plate 38 is actively guided by the guide track 41 to ensure the stability of the expansion of the isolation cloth 37. The sorting chamber 2 is separated by the isolation cloth 37, which is conducive to the down suction work in the three spaces 3. The electromagnet 401 is subsequently powered off. At this time, the clamping member 406 in the connecting member 39 is reset by the second spring 407, so that the connecting member 39 is separated from the connecting groove 40. After that, the resetting device 36 drives the winding shaft 35 to rotate and rewind the isolation cloth 37, waiting for subsequent use. At the same time, a dust suction device can be added to the winding frame 34, and the isolation cloth 37 in the winding frame 34 is actively sucked by the dust suction device to prevent the residual down from interfering with the subsequent winding of the isolation cloth 37.

[0063] Among them, two connectors 39 are symmetrically installed on one side of the moving platform 12, and two connector grooves 40 are symmetrically opened on the connector plate 38. The two connectors 39 are correspondingly plugged into the two connector grooves 40 to complete the power connection between the moving platform 12 and the connector plate 38. Guide rails 41 are installed at the bottom of the two adjustment frames 9. Both ends of the connector plate 38 are slidably engaged with the two guide rails 41. At the same time, a flexible dust cover can be added to the guide rail 41, or a blowing device can be added to one side of the guide rail 41 to complete the cleaning of the guide rail 41.

[0064] In the embodiment of the present invention, electromagnets 401 are hidden and installed at the bottom of the two connecting grooves 40, and two card grooves 402 are extended on both sides of the inner walls of the two connecting grooves 40. A sliding area 403 is recessed inwardly at the top of the two connecting pieces 39, and a permanent magnet 404 is slidably installed at the top of the sliding area 403. When the electromagnet 401 is powered on, it is pushed in the opposite direction to the magnetism of the permanent magnet 404. A lifting track that cooperates with the permanent magnet 404 is opened in the sliding area 141, and two No. 1 springs 405 are installed between the bottom of the permanent magnet 404 and the sliding area 403. The two No. 1 springs 405 push the permanent magnet 404 to return to the top of the sliding area 403. Two clamps 406 are symmetrically slidably installed on both sides of the bottom of the sliding area 403, and a No. 2 spring 407 is installed between the sliding area 403 and the two clamps 406. The two clamps 406 are pulled by the No. 2 spring 407 to retract into the sliding area 403. Inclined surfaces 408 are provided on the tops of the two clamps 406 on the opposite sides, and inclined platforms 409 are installed on both sides of the bottom of the permanent magnet 404. The two inclined platforms 409 are respectively fitted with the inclined surfaces 408 of the two clamps 406. When the permanent magnet 404 moves downward, the two clamps 406 are synchronously pushed out of the sliding area 403 by the two inclined platforms 409, and the two clamps 406 can be inserted into the two slots 402 accordingly.

[0065] Embodiment 4: A method for sorting high-quality down for processing composite down materials, the method specifically comprising the following steps:

[0066] Step 1: First, the down is transported to the feeding mechanism, and the feeding mechanism quickly sucks and blows the down into the sorting chamber 2;

[0067] Step 2: The down in the three spaces 3 is impacted by airflows in different directions through the sorting mechanism, so that the clumped down is quickly dispersed and the down is quickly separated to achieve a sorting effect;

[0068] Step 3, after that, the sorting mechanism and the isolation mechanism are connected, and the isolation mechanism can be linked to the sorting chamber 2 to complete the isolation by simply moving the sorting mechanism, which is beneficial to the collection of down in the three spaces 3;

[0069] Step 4: Down materials of different qualities are sorted out in the three spaces 3 of the subsequent sorting chamber 2, and the sorted down is classified and sucked through the suction pipe 4 to complete the material collection work.

[0070] The present invention provides a high-quality down sorting device and a sorting method for processing composite down materials. The specific working principle is as follows: first, the down is transported to a feeding mechanism, and the down is quickly sucked and blown into a sorting chamber 2 through the feeding mechanism. Since the down qualities are different, the blown heights are also different, so the down of different qualities is divided according to the height area of ​​the down blowing. Subsequently, the down materials of different qualities are sorted out in three spaces 3 of the sorting chamber 2, and the sorted down is sucked into a collecting box 5 through a suction pipe 4 to complete the material collection work, thereby completing the fast sorting operation of the down;

[0071] In order to improve the accuracy of down sorting, a sorting mechanism is added in the sorting chamber 2. The sorting mechanism can actively provide an airflow action of guiding upward and pressurizing downward, so that the down in the three spaces 3 can be impacted by airflows in different directions, so that the clumped down is quickly dispersed, and the down is quickly separated to obtain a sorting effect. In addition, the electrostatic state in the sorting chamber 2 can be well controlled by the injected ion wind airflow, so that the down obtains a better sorting space, and the down is prevented from clumping and adhering due to static interference. At the same time, the sorting mechanism can complete reciprocating position adjustment, which improves the down processing accuracy in the three spaces 3. The sorting mechanism can be linked with the isolation mechanism. After the sorting mechanism and the isolation mechanism are connected, it only needs to move the sorting mechanism to link the isolation mechanism to start and complete isolation in the sorting chamber 2, which is beneficial to the collection of down in the three spaces 3 and convenient for operators to use freely according to the down collection needs. At the same time, the isolation mechanism adopts a hidden design to avoid occupying the space 3 in the sorting chamber 2, so that the sorting work is more stable and the sorting efficiency is improved.

[0072] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0073] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A high-quality down sorting device for processing composite down materials, comprising a base (1), a sorting chamber (2) being mounted on the base (1), and characterized in that: A feeding mechanism is installed on the base (1), the feeding mechanism is connected to the sorting chamber (2), and the down is transported to the sorting chamber (2) through the feeding mechanism to complete the sorting action. Two sorting mechanisms are arranged from top to bottom in the sorting chamber (2), and the two sorting mechanisms divide the sorting chamber (2) into three spaces (3) from top to bottom. The down is sorted through the three spaces (3). The two sorting mechanisms actively sort the down in the three spaces (3). Suction pipes (4) are installed in the three spaces (3) of the sorting chamber (2). An isolation mechanism is added to both sorting mechanisms. Both isolation mechanisms are normally hidden and stored on one side of the sorting chamber (2). The two isolation mechanisms are respectively linked with the two sorting mechanisms. The subsequent deployment action is completed through the power connection between the sorting mechanism and the isolation mechanism. The three spaces (3) in the sorting chamber (2) are actively separated through the two isolation mechanisms. The two sorting mechanisms each comprise two adjusting frames (9) symmetrically mounted on both sides of the inner wall of the sorting chamber (2), a reciprocating screw (10) being rotatably mounted in the adjusting frame (9), a screw nut (11) being slidably engaged in the adjusting frame (9), the screw nut (11) being correspondingly sleeved on the outside of the reciprocating screw (10), the screw nut (11) being driven to move forward and backward by the rotation of the reciprocating screw (10), and a moving platform (12) being mounted between the two adjusting frames (9), the two ends of the moving platform (12) being respectively connected to the two adjusting frames. The movable platform (12) is connected to the lead screw nut (11) of the segment frame (9), two vertical arms (13) are symmetrically installed on the upper surface and the lower surface of the movable platform (12), and a conveying member (14) is rotatably installed between the two vertical arms (13) on the upper surface and the lower surface of the movable platform (12), and auxiliary sorting processing of down is completed by the conveying member (14), and a plurality of air intake pipes (15) are connected and penetrated on one side of the sorting chamber (2), and the plurality of air intake pipes (15) are respectively connected to the two conveying members (14) on the two sorting mechanisms through spring tubes; A drive shaft (16) is rotatably mounted on the back of the sorting chamber (2) through a bracket, and first bevel gears (17) are fixedly sleeved on both sides of the outside of the drive shaft (16), and a drive motor (18) is mounted on one side of the drive shaft (16) through a bracket, and the output end of the drive motor (18) is transmission-connected to one end of the drive shaft (16), and two synchronous shafts (19) are symmetrically rotatably mounted on the back of the sorting chamber (2), and second bevel gears (20) are fixedly mounted on the tops of the two synchronous shafts (19), and the two second bevel gears (20) are respectively meshed with the two first bevel gears (17), and the bottoms of the two synchronous shafts (19) are respectively correspondingly rotated through the two adjustment frames (9) and are transmission-connected to the reciprocating screw rod (10); The two isolation mechanisms both include a reel frame (34) mounted on the back of the sorting chamber (2), a reel shaft (35) rotatably mounted in the reel frame (34), and an isolation cloth (37) wound on the reel shaft (35), the front end of the isolation cloth (37) slidingly passing through the reel frame (34) and arranged on one side of the sorting chamber (2), and a connecting plate (38) reserved in the sorting chamber (2), the connecting plate (38) being connected to the front end of the isolation cloth (37); Two connecting pieces (39) are symmetrically installed on one side of the moving platform (12), and two connecting grooves (40) are symmetrically opened on the connecting plate (38). The two connecting pieces (39) are correspondingly plugged into the two connecting grooves (40) to complete the power connection between the moving platform (12) and the connecting plate (38).

2. The high-quality down sorting device for composite down material processing according to claim 1 is characterized in that: The feeding mechanism comprises a feeding tray (6) concealedly installed in a base (1), the feeding tray (6) being connected to the inside of a sorting chamber (2), a suction pipe (7) being installed in communication with one side of the base (1), the suction pipe (7) being interconnected with the inside of the feeding tray (6), and two high-pressure fans (8) being symmetrically installed at the bottom of the base (1), the output ends of the two high-pressure fans (8) being connected to the inside of the feeding tray (6) through pipelines.

3. The high-quality down sorting device for composite down material processing according to claim 2 is characterized in that: The two conveying members (14) each include a sliding area (141) provided on one side of the vertical arm (13), a pushing tooth plate (142) being slidably mounted in the sliding area (141), and a connecting shaft (143) being rotatably mounted on the vertical arm (13), an adjusting gear (144) being fixedly sleeved outside the connecting shaft (143), the adjusting gear (144) being rotatably mounted in the vertical arm (13), and the adjusting gear (144) being meshingly connected to the pushing tooth plate (142), and a nozzle (145) being rotatably mounted between the two vertical arms (13) which are parallel to each other, the two ends of the nozzle (145) being detachably fixedly connected to the connecting shaft (143), and an air supply pipe (146) being connected to one side of the nozzle (145), and the air supply pipe (146) being connected to the air intake pipe (15) via a spring pipe.

4. The high-quality down sorting device for composite down material processing according to claim 3 is characterized in that: A travel rack (21) is installed at the top of each of the two adjustment frames (9), a rotating shaft (22) is rotatably installed on the lead screw nut (11) on each of the two adjustment frames (9), a travel gear (23) is fixedly installed at the tail of the rotating shaft (22), the travel gear (23) is meshed and connected with the travel rack (21), and a turntable (24) is concentrically installed at the front end of the rotating shaft (22), a push arm (25) is rotatably installed on the front end surface of the turntable (24) away from the center of the circle, and a push arm (25) is installed near the turntable (24). A follower assembly is installed on the vertical arm (13) on the side, and the follower assembly is linked with the two conveying members (14). At the same time, the follower assembly is connected with the push arm (25) to achieve power connection. The action of the turntable (24) drives the linked follower assembly and the two conveying members (14) to complete follow-up adjustment. A slideway (26) is provided on the side wall of the vertical arm (13) close to the turntable (24). A push frame (27) is slidably engaged in the slideway (26). The bottom of the push frame (27) is hinged to the top of the push arm (25).

5. The high-quality down sorting device for composite down material processing according to claim 4 is characterized in that: The follower assembly comprises a follower frame (28) mounted on the vertical arm (13), a switching gear (29) being rotatably mounted in the middle position of the follower frame (28), a first follower toothed plate (30) being slidably mounted on one side of the follower frame (28), and a second follower toothed plate (31) being slidably mounted on the other side of the follower frame (28), and both the first follower toothed plate (30) and the second follower toothed plate (31) are meshed with the switching gear (29); A first force arm (32) and a second force arm (33) are slidably provided on both sides of the follower frame (28), respectively. The first force arm (32) and the second force arm (33) are connected to the first follower tooth plate (30) and the second follower tooth plate (31), respectively. The first force arm (32) is detachably fixedly connected to a pushing tooth plate (142) above the moving platform (12), the second force arm (33) is detachably fixedly connected to a pushing tooth plate (142) below the moving platform (12), and the first force arm (32) is fixedly connected to the pushing frame (27), so that the thrust of the turntable (24) is transmitted through the first force arm (32).

6. The high-quality down sorting device for composite down material processing according to claim 5 is characterized in that: An electromagnet (401) is concealed and installed at the bottom of the two connecting grooves (40), and two clamping grooves (402) are extended on both sides of the inner wall of the two connecting grooves (40), a sliding area (403) is recessed inwardly at the top of the two connecting pieces (39), a permanent magnet (404) is slidably installed at the top of the sliding area (403), two No. 1 springs (405) are installed between the bottom of the permanent magnet (404) and the sliding area (403), and two clamping pieces (406) are symmetrically slidably installed on both sides of the bottom of the sliding area (403); A No. 2 spring (407) is installed between the sliding area (403) and the two clamping members (406), an inclined surface (408) is provided on the top of the two clamping members (406) facing each other, and an inclined platform (409) is installed on both sides of the bottom of the permanent magnet (404), and the two inclined platforms (409) are respectively fitted with the inclined surfaces (408) of the two clamping members (406).

7. A method for sorting high-quality down for processing composite down materials, using a high-quality down sorting device for processing composite down materials according to any one of claims 1 to 6, characterized in that: The sorting method specifically comprises the following steps: Step 1: First, the down is transported to a feeding mechanism, and the feeding mechanism quickly sucks and blows the down into a sorting chamber (2); Step 2: The sorting mechanism enables the down in the three spaces (3) to be impacted by air currents in different directions, so that the clumped down is quickly dispersed and the down is quickly separated to achieve a sorting effect; Step 3: After that, the sorting mechanism and the isolation mechanism are connected. The sorting mechanism only needs to be moved to link the isolation mechanism to be deployed in the sorting room (2) to complete the isolation, which is beneficial to the collection of down in the three spaces (3); Step 4: Down materials of different qualities are subsequently sorted out in the three spaces (3) of the sorting chamber (2), and the sorted down materials are classified and sucked out through the suction pipe (4) to complete the material collection work.

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