Height-adjustable sheet metal processing and welding equipment
By designing adjustable heights and limiting mechanisms in welding equipment, the problem of the inability to adjust the height of the fixed plate of the existing welding device is solved, and the welding efficiency is improved.
Patent Information
- Application Number
- CN202411020685.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The fixing plates of existing welding devices are mostly set at the same level, which makes it impossible to adjust the height of the fixing plate when butt welding two sheet metal parts. The height adjustment needs to be adjusted with the help of external pressure plates, which increases the operating time of the staff and reduces the welding efficiency.
A height-adjustable sheet metal processing and welding equipment is designed. By setting up adjustment parts and limiting mechanisms, the adjustment seat is allowed to move in the sliding groove in reverse, thereby adjusting the height of the sheet metal, and adjusting the height of the adjustment seat by rotating the adjustment block and limiting mechanism.
The increase in operation time and reduction in welding efficiency due to the inability to adjust the height of the fixed plate is effectively avoided, and the efficiency of welding work is improved.
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Figure CN118699685B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a sheet metal processing and welding device with adjustable height. Background Art
[0002] Sheet metal is a comprehensive cold processing technology for thin metal plates, including shearing, punching / cutting / compounding, folding, welding, riveting, splicing, forming (such as car bodies), etc. Its most notable feature is that the thickness of the same part is consistent. Products processed by sheet metal technology are called sheet metal parts. The sheet metal parts referred to in different industries are generally different, and are mostly used for assembly. Sheet metal parts have the characteristics of light weight, high strength, conductivity (can be used for electromagnetic shielding), low cost, and good performance in large-scale mass production. They have been widely used in electronic appliances, communications, automotive industry, medical equipment and other fields. For example, in computer cases, mobile phones, and MP3s, sheet metal parts are an indispensable component.
[0003] Since the fixing plates on the welding devices in the prior art are mostly arranged at the same level, when two sheet metal parts are butt-welded, when the bottom of one sheet metal part needs to be butt-welded with the top of another sheet metal part, the height of the welding equipment cannot be adjusted, so the sheet metal parts need to be fixed with the help of a pressing plate, which increases the clamping time of the staff and reduces the welding work efficiency. Summary of the invention
[0004] In view of the shortcomings of the prior art, the technical solution adopted by the present invention to solve the technical problems is: a height-adjustable sheet metal processing and welding device described in the present invention comprises:
[0005] A bottom plate, wherein a bracket is fixedly connected to the bottom of the bottom plate, a welding component is fixedly connected to the top of the bottom plate, and a collecting component is fixedly connected to the bottom of the bottom plate;
[0006] An adjusting component, which is used to adjust the height of the sheet metal part when the sheet metal part is being welded; the side surface of the adjusting component is slidably connected to the inner side of the bottom plate;
[0007] The adjusting component comprises an adjusting seat, the inner wall of the adjusting seat is slidably connected with the inner side of the bottom plate, the inner side of the adjusting seat is evenly provided with sliding grooves, the inner wall of the adjusting seat is fixedly connected with a mounting plate, both sides of the bottom plate are fixedly connected with a limiting mechanism, both sides of the adjusting seat are fixedly connected with a connecting block, the side surface of the connecting block is slidably connected with the inner wall of the sliding groove, the side surface of the bottom plate is rotatably connected with an adjusting block, both sides of the adjusting block are provided with notches, the side surface of the adjusting block is fixedly connected with a fixing rod, and the top of the bottom plate is evenly provided with sliding grooves; two sheet metal parts are placed on the mounting plate to fix the pressing plate, and the two connecting parts are driven by the adjusting block by rotating the adjusting block. The blocks rotate in opposite directions in the grooves, and the fixing rod moves in the limiting mechanism, so that the two connecting blocks respectively drive the two adjusting seats to move in opposite directions in the sliding grooves, so as to adjust the heights of the two adjusting seats, thereby avoiding the situation in which, when butt-welding the sheet metal parts, the fixing plates on the welding devices of the existing devices are mostly set at the same horizontal height, so that when butt-welding the two sheet metal parts, it is necessary to butt-weld the bottom of one sheet metal part with the top of the other sheet metal part, and the height of the fixing plates cannot be adjusted, and then the sheet metal parts need to be adjusted in height with the help of an external pressure plate, which increases the operation time of the staff and reduces the work efficiency during welding.
[0008] Preferably, the limit mechanism includes a limit block, a side surface of the limit block is fixedly connected to the bottom plate, a limit groove is provided on the side surface of the limit block, the inner wall of the limit groove is rotatably connected to a ratchet, the end of the fixing rod away from the adjusting block is fixedly connected to the inner side of the ratchet, the inner side of the limit block is slidably connected to the limit rod, the top of the limit rod is fixedly connected to the limit plate, a first spring is sleeved on the limit rod, the top of the first spring is fixedly connected to the limit plate, the bottom of the first spring is fixedly connected to the top of the limit block, both sides of the bottom of the limit plate are fixedly connected to round rods, the side surfaces of the round rods are slidably connected to the inner side of the limit block, and the bottom of the limit rod is fixedly connected to Fixed block; when the two sheet metal parts are butt-welded, the adjusting block is rotated, and the adjusting block drives the ratchet to rotate in the limit groove through the fixed rod, so that the ratchet and the fixed block are limited and squeezed, so that the ratchet limits and fixes the rotation angle of the adjusting block, so that the adjusting seat can adjust the relative height according to the height of different sheet metal parts. At the same time, when the height of the two adjusting seats needs to be adjusted horizontally, the limit plate is pulled, so that the limit plate drives the round rod to move upward, and at the same time, the limit plate drives the fixed block and the ratchet to release the limit through the limit rod, so that the adjusting block can be rotated to rotate in the opposite direction, so that the adjusting block drives the two adjusting seats to rotate and reset.
[0009] Preferably, the collecting component includes a collecting box, the top of the collecting box is fixedly connected to the bottom of the base plate, the bottom of the collecting box is fixedly connected to an air suction machine, the top of the air suction machine is fixedly connected to a baffle, the inner wall of the collecting box is fixedly connected to a filter plate, the bottom of the filter plate is fixedly connected to an ejection mechanism, and both sides of the collecting box are fixedly connected to a filtering mechanism; when welding sheet metal parts, the air suction machine is turned on, and the suction force generated by the air suction machine drives the ejection mechanism to move downward, so that the waste gas and welding slag generated during the welding work pass through the filter plate and enter the baffle for collection, and the waste gas entering the collecting box is filtered and discharged through the filtering mechanism.
[0010] Preferably, the ejection mechanism includes an ejection frame, a telescopic rod is fixedly connected to the top of the ejection frame, the top of the telescopic rod is fixedly connected to the filter plate, a second spring is sleeved on the telescopic rod, the top of the second spring is fixedly connected to the filter plate, the bottom of the second spring is fixedly connected to the ejection frame, and a contact assembly is fixedly connected to the ejection frame; when the welding work on the sheet metal is completed, the ejection frame is driven by the stretching action of the second spring to reset upward, so that the ejection frame drives the contact assembly to move toward the filter plate, thereby preventing waste chips generated during welding from being stuck in the mesh holes of the filter plate.
[0011] Preferably, the contact assembly includes a contact rod, the bottom of the contact rod is fixedly connected to the top of the ejection frame, the top of the contact rod is fixedly connected to a contact block, and the side of the contact block is evenly provided with a moving groove, the axis center of the top of the contact rod is slidably connected with an extrusion rod, the top of the extrusion rod is fixedly connected with a top plate, the side of the extrusion rod is sleeved with a third spring, the top of the third spring is fixedly connected to the top plate, the bottom of the third spring is fixedly connected to the top of the contact block, the side of the extrusion rod is rotatably connected with a connecting rod, and the other end of the connecting rod is rotatably connected with a scraper, and both sides of the scraper are slidably connected to the inner wall of the moving groove; when the stretching action of the second spring drives the ejection frame to reset upward, the ejection frame drives the contact rod to move upward, so that the top plate on the contact rod moves to the mesh of the filter plate, and when welding slag waste is stuck in the mesh of the filter plate, the waste scraps stuck in the mesh are offset by the top plate, and at the same time, the ejection frame drives When the contact rod continues to move upward, and the top plate and the waste chips stuck in the mesh are continuously squeezed, the top plate is subjected to the squeezing force, which squeezes the squeezing rod, so that the squeezing rod slides inside the contact rod, so that the squeezing rod drives the connecting rod to move downward, and at the same time, the other end of the connecting rod drives the scraper to slide in the moving groove, so that when the scraper is squeezed between the top plate and the waste chips stuck in the mesh, the scraper can slide out of the moving groove, so that when the top plate ejects impurities, the scraper can adaptively adjust the size of the scraper sliding out of the moving groove according to the squeezing force of the impurities stuck in the mesh on the top plate, so that the scraper cleans and scratches the inner wall of the mesh, thereby avoiding the scraper from contacting and scratching the inner wall of the mesh for a long time when the top plate ejects impurities stuck in the mesh, thereby causing friction damage to the inner wall of the mesh, and causing the inner wall of the mesh to expand when working for a long time, thereby reducing the service life of the filter plate.
[0012] Preferably, the filter mechanism includes a filter housing, a side surface of the filter housing is fixedly connected to the inner side of the collection box, the inner wall of the filter housing is fixedly connected to a first connecting plate, the filter housing is fixedly connected to a filter layer on a side of the filter housing away from the first connecting plate, the inner wall of the filter housing is fixedly connected to the filter, the side of the first connecting plate is fixedly connected to a guide shaft, the other end of the guide shaft is fixedly connected to a second connecting plate, a fourth spring is sleeved on the guide shaft, one end of the fourth spring is fixedly connected to the first connecting plate, and the other end of the fourth spring is fixedly connected to a scraper assembly; when exhaust gas generated during welding enters the collection box, the exhaust gas entering the collection box is sucked into the filter housing through the filter, filtered through the filter layer and then discharged, and at the same time, the scraper assembly generates suction through the filter, so that the scraper drives the fourth spring to move toward the second connecting plate, so that the scraper assembly cleans the inner wall of the filter housing, thereby preventing the exhaust gas from passing through the filter housing for a long time and impurities in the exhaust gas from adhering to the inner wall of the filter housing.
[0013] Preferably, the scraper assembly includes a circular plate, the side surface of the circular plate is fixedly connected to the end of the fourth spring away from the first connecting plate, the inner side of the circular plate is slidably connected to the side surface of the guide shaft, the side surface of the circular plate is provided with a clearance groove, and both sides of the circular plate are fixedly connected with a scratch plate. By providing the clearance groove on the circular plate, it is avoided that the filter is not disturbed by the normal passage of the exhaust gas when it is sucking the exhaust gas. At the same time, the suction force generated by the filter is used to clean and scratch the inner wall of the filter housing, thereby preventing the exhaust gas from passing through the filter housing for a long time. Impurities in the exhaust gas will adhere to the inner wall of the filter housing and are difficult to fall off naturally.
[0014] The beneficial effects of the present invention are as follows:
[0015] 1. The present invention arranges an adjusting component, places two sheet metal parts on the mounting plate to fix the pressing plate, and rotates the adjusting block to drive the two connecting blocks to rotate in the opposite direction in the notch through the adjusting block, and at the same time the fixing rod moves in the limiting mechanism, so that the two connecting blocks respectively drive the two adjusting seats to move in the opposite direction in the sliding groove, so as to adjust the height of the two adjusting seats, thereby avoiding the situation when the sheet metal parts are butt-welded, because the fixing plates on the welding devices of the existing devices are mostly arranged at the same horizontal height, so when the two sheet metal parts are butt-welded, it is necessary to butt-weld the bottom of one sheet metal part with the top of the other sheet metal part, and the height of the sheet metal parts needs to be adjusted with the help of an external pressing plate, which increases the operation time of the staff and reduces the work efficiency during the welding work.
[0016] 2. The present invention sets a limit mechanism. When two sheet metal parts are butt-welded, the adjusting block is rotated, and the adjusting block drives the ratchet to rotate in the limit groove through the fixed rod, so that the ratchet and the fixed block are limited and squeezed, and the ratchet limits and fixes the rotation angle of the adjusting block, so that the adjusting seat can adjust the relative height according to the height of different sheet metal parts. At the same time, when the height of the two adjusting seats needs to be adjusted horizontally, the limit plate is pulled, so that the limit plate drives the round rod to move upward, and at the same time, the limit plate drives the fixed block and the ratchet to release the limit through the limit rod, so that the adjusting block can be rotated to rotate in the opposite direction, so that the adjusting block drives the two adjusting seats to rotate and reset.
[0017] 3. The present invention sets a contact component. When the scraper is squeezing the waste chips stuck in the mesh at the top plate, the scraper can slide out in the moving groove. Therefore, when the top plate ejects the impurities, the scraper can adaptively adjust the size of the scraper sliding out of the moving groove according to the squeezing force of the impurities stuck in the mesh on the top plate, so that the scraper cleans and scratches the inner wall of the mesh, thereby avoiding that the scraper contacts and scratches the inner wall of the mesh for a long time when the top plate ejects the impurities stuck in the mesh, thereby causing friction damage to the inner wall of the mesh. When working for a long time, the inner wall of the mesh will expand, thereby reducing the service life of the filter plate.
[0018] 4. The present invention sets a filtering mechanism. When the exhaust gas generated during welding enters the collection box, the exhaust gas entering the collection box is sucked into the filter housing through the filter, filtered through the filter layer and then discharged. At the same time, the scraper assembly generates suction through the filter, so that the scraper drives the fourth spring to move toward the second connecting plate, so that the scraper assembly cleans the inner wall of the filter housing, thereby preventing the exhaust gas from passing through the filter housing for a long time and the impurities in the exhaust gas from adhering to the inner wall of the filter housing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the height-adjustable sheet metal processing and welding equipment of the present invention;
[0020] Figure 2 is a cross-sectional view of the present invention;
[0021] Figure 3 It is a schematic diagram of the structure of the regulating component of the present invention;
[0022] Figure 4 It is a structural schematic diagram of the limiting mechanism of the present invention;
[0023] Figure 5 It is a schematic diagram of the structure of the collecting component of the present invention;
[0024] Figure 6 It is a structural schematic diagram of the ejection mechanism of the present invention;
[0025] Figure 7 is a schematic structural diagram of a contact assembly of the present invention;
[0026] Figure 8 It is a schematic diagram of the structure of the filtering mechanism of the present invention;
[0027] Fig. 9 It is a structural schematic diagram of the scraper assembly of the present invention;
[0028] In the figure: 1, bottom plate; 2, bracket; 3, welding part; 4, adjustment part; 41, adjustment seat; 42, slide; 43, mounting plate; 44, limiting mechanism; 441, limiting block; 442, limiting groove; 443, ratchet; 444, limiting rod; 445, limiting plate; 446, first spring; 447, round rod; 448, fixing block; 45, adjusting block; 46, notch; 47, connecting block; 48, fixing rod; 49, sliding groove; 5, collecting part; 51, collecting box; 52, suction machine; 53, ejection mechanism; 531, ejection frame; 532, telescopic rod; 533, The second spring; 534, contact assembly; 5341, contact rod; 5342, contact block; 5343, movable groove; 5344, extrusion rod; 5345, top plate; 5346, third spring; 5347, connecting rod; 5348, scraper; 54, filter plate; 55, baffle; 56, filter mechanism; 561, filter housing; 562, first connecting plate; 563, filter; 564, filter layer; 565, second connecting plate; 566, guide shaft; 567, fourth spring; 568, scraper assembly; 5681, circular plate; 5682, give way groove; 5683, scratch plate. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0030] Example 1, using Figure 1-Figure 4 A height-adjustable sheet metal processing and welding device according to an embodiment of the present invention is described as follows:
[0031] like Figure 1-Figure 4 The invention discloses a height-adjustable sheet metal processing and welding device, comprising:
[0032] A bottom plate 1, a bracket 2 is fixedly connected to the bottom of the bottom plate 1, a welding component 3 is fixedly connected to the top of the bottom plate 1, and a collecting component 5 is fixedly connected to the bottom of the bottom plate 1;
[0033] An adjusting component 4, which is used to adjust the height of the sheet metal part when the sheet metal part is being welded; the side surface of the adjusting component 4 is slidably connected to the inner side of the bottom plate 1;
[0034] The adjusting component 4 includes an adjusting seat 41, the inner wall of the adjusting seat 41 is slidably connected to the inner side of the bottom plate 1, the inner side of the adjusting seat 41 is evenly provided with sliding grooves 42, the inner wall of the adjusting seat 41 is fixedly connected with a mounting plate 43, both sides of the bottom plate 1 are fixedly connected with a limiting mechanism 44, both sides of the adjusting seat 41 are fixedly connected with a connecting block 47, the side of the connecting block 47 is slidably connected to the inner wall of the sliding groove 49, the side of the bottom plate 1 is rotatably connected with an adjusting block 45, both sides of the adjusting block 45 are provided with notches 46, the side of the adjusting block 45 is fixedly connected with a fixing rod 48, and the top of the bottom plate 1 is evenly provided with sliding grooves 49; the two sheet metal parts are placed on the mounting plate 43 to fix the pressing plate, and the adjusting block 45 is driven by rotating the adjusting block 45. The two connecting blocks 47 rotate in opposite directions in the groove 46, and the fixing rod 48 moves in the limiting mechanism 44, so that the two connecting blocks 47 respectively drive the two adjusting seats 41 to move in opposite directions in the sliding groove 49, so as to adjust the height of the two adjusting seats 41, thereby avoiding the problem that when the sheet metal parts are butt-welded, the fixing plates on the welding devices of the existing devices are mostly set at the same horizontal height, so when the two sheet metal parts are butt-welded, it is necessary to butt-weld the bottom of one sheet metal part with the top of another sheet metal part, and the height of the fixing plate cannot be adjusted, and then the height of the sheet metal parts needs to be adjusted with the help of an external pressure plate, which increases the operation time of the staff and reduces the work efficiency during welding.
[0035] The limiting mechanism 44 includes a limiting block 441, the side of which is fixedly connected to the bottom plate 1, a limiting groove 442 is provided on the side of the limiting block 441, the inner wall of the limiting groove 442 is rotatably connected with a ratchet 443, one end of the fixing rod 48 away from the adjusting block 45 is fixedly connected to the inner side of the ratchet 443, the inner side of the limiting block 441 is slidably connected to a limiting rod 444, the top of the limiting rod 444 is fixedly connected to a limiting plate 445, a first spring 446 is sleeved on the limiting rod 444, the top of the first spring 446 is fixedly connected to the limiting plate 445, the bottom of the first spring 446 is fixedly connected to the top of the limiting block 441, both sides of the bottom of the limiting plate 445 are fixedly connected with round rods 447, the side of the round rod 447 is slidably connected to the inner side of the limiting block 441, and the bottom of the limiting rod 444 is fixedly connected to a fixing block 448; When two sheet metal parts are butt-welded, the adjusting block 45 is rotated, and the adjusting block 45 drives the ratchet 443 to rotate in the limiting groove 442 through the fixing rod 48, so that the ratchet 443 and the fixing block 448 are limited and squeezed, so that the ratchet 443 limits and fixes the rotation angle of the adjusting block 45, so that the adjusting seat 41 can be relatively height-adjusted according to the heights of different sheet metal parts. At the same time, when it is necessary to adjust the height of the two adjusting seats 41 horizontally, the limiting plate 445 is pulled, so that the limiting plate 445 drives the round rod 447 to move upward, and at the same time, the limiting plate 445 drives the fixing block 448 and the ratchet 443 to release the limit through the limiting rod 444, so that the adjusting block 45 can be rotated in the opposite direction, so that the adjusting block 45 drives the two adjusting seats 41 to perform rotational reset work.
[0036] Embodiment 2, use Figure 5-Figure 9 The following is a description of a height-adjustable sheet metal processing and welding device of the present invention.
[0037] like Figure 5-Figure 9 It is shown that a height-adjustable sheet metal processing and welding device of the present invention is based on the first embodiment;
[0038] The collecting component 5 includes a collecting box 51, the top of the collecting box 51 is fixedly connected to the bottom of the base plate 1, the bottom of the collecting box 51 is fixedly connected to an air suction machine 52, the top of the air suction machine 52 is fixedly connected to a baffle 55, the inner wall of the collecting box 51 is fixedly connected to a filter plate 54, the bottom of the filter plate 54 is fixedly connected to an ejection mechanism 53, and both sides of the collecting box 51 are fixedly connected to filter mechanisms 56; when welding the sheet metal parts, by turning on the air suction machine 52, the suction force generated by the air suction machine 52 drives the ejection mechanism 53 to move downward, so that the waste gas and welding slag generated during the welding work pass through the filter plate 54 into the baffle 55 for collection, and the waste gas entering the collecting box 51 is filtered and discharged through the filtering mechanism 56.
[0039] The ejection mechanism 53 includes an ejection frame 531, the top of the ejection frame 531 is fixedly connected with a telescopic rod 532, the top of the telescopic rod 532 is fixedly connected to the filter plate 54, a second spring 533 is sleeved on the telescopic rod 532, the top of the second spring 533 is fixedly connected to the filter plate 54, the bottom of the second spring 533 is fixedly connected to the ejection frame 531, and a contact assembly 534 is fixedly connected to the ejection frame 531; when the welding work on the sheet metal is completed, the ejection frame 531 is driven by the stretching action of the second spring 533 to reset upward, so that the ejection frame 531 drives the contact assembly 534 to move toward the filter plate 54, thereby preventing the waste generated during welding from being stuck in the mesh of the filter plate 54.
[0040] The contact assembly 534 includes a contact rod 5341, the bottom of the contact rod 5341 is fixedly connected to the top of the ejection frame 531, the top of the contact rod 5341 is fixedly connected to a contact block 5342, the side of the contact block 5342 is evenly provided with moving grooves 5343, an extrusion rod 5344 is slidably connected to the axis of the top of the contact rod 5341, the top of the extrusion rod 5344 is fixedly connected to a top plate 5345, the side of the extrusion rod 5344 is sleeved with a third spring 5346, the top of the third spring 5346 is fixedly connected to the top plate 5345, the bottom of the third spring 5346 is fixedly connected to the top of the contact block 5342, and the extrusion rod 5344 is slidably connected to the axis of the top of the contact rod 5341. The side of the pressure rod 5344 is rotatably connected to a connecting rod 5347, and the other end of the connecting rod 5347 is rotatably connected to a scraper 5348, and both sides of the scraper 5348 are slidably connected to the inner wall of the movable groove 5343; when the second spring 533 pulls the ejection frame 531 to reset upward, the ejection frame 531 drives the contact rod 5341 to move upward, so that the top plate 5345 on the contact rod 5341 moves to the mesh of the filter plate 54. When welding slag and waste are stuck in the mesh of the filter plate 54, the top plate 5345 is used to offset the waste stuck in the mesh, and at the same time, the ejection frame 531 is used to When the contact rod 5341 is driven to move upward continuously, the top plate 5345 and the waste stuck in the mesh are continuously squeezed, and the top plate 5345 is squeezed by the squeezing force, squeezing the squeezing rod 5344, so that the squeezing rod 5344 slides inside the contact rod 5341, so that the squeezing rod 5344 drives the connecting rod 5347 to move downward, and at the same time, the other end of the connecting rod 5347 drives the scraper 5348 to slide in the moving groove 5343, so that when the scraper 5348 is squeezed between the top plate 5345 and the waste stuck in the mesh, the scraper 5348 can slide out of the moving groove 5343 , so that when the top plate 5345 ejects impurities, the scraper 5348 can adaptively adjust the size of the scraper 5348 sliding out of the moving groove 5343 according to the size of the squeezing force of the impurities stuck in the mesh on the top plate 5345, so that the scraper 5348 cleans and scratches the inner wall of the mesh, thereby avoiding that when the top plate 5345 ejects impurities stuck in the mesh, the scraper 5348 contacts and scratches the inner wall of the mesh for a long time, thereby causing friction damage to the inner wall of the mesh. When working for a long time, the inner wall of the mesh will expand, thereby reducing the service life of the filter plate 54.
[0041] The filter mechanism 56 includes a filter housing 561, the side of the filter housing 561 is fixedly connected to the inner side of the collection box 51, the inner wall of the filter housing 561 is fixedly connected to a first connecting plate 562, a filter layer 564 is fixedly connected to the side of the filter housing 561 away from the first connecting plate 562, a filter 563 is fixedly connected to the inner wall of the filter housing 561, a guide shaft 566 is fixedly connected to the side of the first connecting plate 562, the other end of the guide shaft 566 is fixedly connected to the second connecting plate 565, a fourth spring 567 is sleeved on the guide shaft 566, one end of the fourth spring 567 is fixedly connected to the first connecting plate 562, and the fourth spring 56 The other end of 7 is fixedly connected with a scraper assembly 568; when the exhaust gas generated during welding enters the collection box 51, the exhaust gas entering the collection box 51 is sucked into the filter housing 561 through the filter 563, and is discharged after being filtered through the filter layer 564. At the same time, the scraper assembly 568 generates suction through the filter 563, so that the scraper 5348 drives the fourth spring 567 to move toward the second connecting plate 565, so that the scraper assembly 568 cleans the inner wall of the filter housing 561, thereby preventing the exhaust gas from passing through the filter housing 561 for a long time and the impurities in the exhaust gas from adhering to the inner wall of the filter housing 561.
[0042] The scraper assembly 568 includes a circular plate 5681, a side of the circular plate 5681 is fixedly connected to one end of the fourth spring 567 away from the first connecting plate 562, the inner side of the circular plate 5681 is slidably connected to the side of the guide shaft 566, a clearance groove 5682 is provided on the side of the circular plate 5681, and a scratch plate 5683 is fixedly connected on both sides of the circular plate 5681. By providing the clearance groove 5682 on the circular plate 5681, it is avoided that the filter 563 is not interfering with the normal passage of the exhaust gas when it is sucking the exhaust gas. At the same time, the suction force generated by the filter 563 causes the scratch plate 5683 to clean and scratch the inner wall of the filter housing 561, thereby preventing the exhaust gas from passing through the filter housing 561 for a long time. Impurities in the exhaust gas will adhere to the inner wall of the filter housing 561 and are difficult to fall off naturally.
[0043] The specific workflow is as follows:
[0044] During operation, the sheet metal to be welded is placed on the adjusting component 4 and adjusted to a suitable height, and then the sheet metal is welded by the welding component 3. At the same time, when the sheet metal is welded, the collecting component 5 can collect the waste gas and welding slag generated during welding;
[0045] The two sheet metal parts are placed on the mounting plate 43 to fix the pressing plate, and the adjusting block 45 is rotated to drive the two connecting blocks 47 to rotate in the opposite direction in the notch 46, and the fixing rod 48 is moved in the limiting mechanism 44, so that the two connecting blocks 47 respectively drive the two adjusting seats 41 to move in the opposite direction in the sliding groove 49, so as to adjust the height of the two adjusting seats 41, thereby avoiding that when the sheet metal parts are butt-welded, the fixing plates on the welding devices of the existing devices are mostly set at the same horizontal height, so when the two sheet metal parts are butt-welded, it is necessary to butt-weld the bottom of one sheet metal part with the top of another sheet metal part, and the height of the fixing plate cannot be adjusted, and the sheet metal parts need to be adjusted with the help of an external pressing plate, which increases the operation time of the staff and reduces the work efficiency during the welding work;
[0046] When two sheet metal parts are butt-welded, the adjusting block 45 is rotated, and the adjusting block 45 drives the ratchet 443 to rotate in the limiting groove 442 through the fixing rod 48, so that the ratchet 443 and the fixing block 448 are limited and squeezed, so that the ratchet 443 limits and fixes the rotation angle of the adjusting block 45, so that the adjusting seat 41 can be relatively adjusted in height according to the height of different sheet metal parts. At the same time, when it is necessary to adjust the height of the two adjusting seats 41 horizontally, the limiting plate 445 is pulled, so that the limiting plate 445 drives the round rod 447 to move upward, and at the same time, the limiting plate 445 drives the fixing block 448 and the ratchet 443 to release the limit through the limiting rod 444, so that the rotating adjusting block 45 can rotate in the opposite direction, so that the adjusting block 45 drives the two adjusting seats 41 to perform rotation and reset work;
[0047] When welding sheet metal parts, the suction machine 52 is turned on, and the suction force generated by the suction machine 52 drives the ejection mechanism 53 to move downward, so that the waste gas and welding slag generated during the welding work pass through the filter plate 54 and enter the baffle 55 for collection, and the waste gas entering the collection box 51 is filtered and discharged through the filter mechanism 56;
[0048] When the welding work on the sheet metal is completed, the second spring 533 is stretched to drive the ejector frame 531 to reset upward, so that the ejector frame 531 drives the contact assembly 534 to move toward the filter plate 54, thereby preventing the waste generated during welding from being stuck in the mesh of the filter plate 54;
[0049] When the second spring 533 is stretched and drives the ejection frame 531 to reset upward, the ejection frame 531 drives the contact rod 5341 to move upward, so that the top plate 5345 on the contact rod 5341 moves to the mesh of the filter plate 54. When welding slag and waste are stuck in the mesh of the filter plate 54, the top plate 5345 and the waste stuck in the mesh are offset. At the same time, when the ejection frame 531 drives the contact rod 5341 to move upward continuously, the top plate 5345 and the waste stuck in the mesh are continuously squeezed. The top plate 5345 is subjected to the squeezing force and squeezes the squeezing rod 5344, so that the squeezing rod 5344 slides inside the contact rod 5341, so that the squeezing rod 5344 drives the connecting rod 5347 to move downward, and at the same time, the other end of the connecting rod 5347 drives the scraper 53 48 slides in the moving groove 5343, so that when the scraper 5348 is squeezed by the top plate 5345 and the waste chips stuck in the mesh, the scraper 5348 can slide out of the moving groove 5343, so that when the top plate 5345 ejects the impurities, the scraper 5348 can adaptively adjust the size of the scraper 5348 sliding out of the moving groove 5343 according to the size of the squeezing force of the impurities stuck in the mesh on the top plate 5345, so that the scraper 5348 cleans and scratches the inner wall of the mesh, thereby preventing the scraper 5348 from contacting and scratching the inner wall of the mesh for a long time when the top plate 5345 ejects the impurities stuck in the mesh, thereby causing friction damage to the inner wall of the mesh, and when working for a long time, the inner wall of the mesh will expand, thereby reducing the service life of the filter plate 54;
[0050] When the exhaust gas generated during welding enters the collection box 51, the exhaust gas entering the collection box 51 is sucked into the filter housing 561 through the filter 563, and is discharged after being filtered through the filter layer 564. At the same time, the scraper assembly 568 generates suction through the filter 563, so that the scraper 5348 drives the fourth spring 567 to move toward the second connecting plate 565, so that the scraper assembly 568 cleans the inner wall of the filter housing 561, thereby preventing the exhaust gas from passing through the filter housing 561 for a long time and the impurities in the exhaust gas from adhering to the inner wall of the filter housing 561.
[0051] By providing a clearance groove 5682 on the circular plate 5681, the filter 563 is prevented from interfering with the normal passage of the exhaust gas when it is sucking the exhaust gas. At the same time, the suction force generated by the filter 563 allows the scratch plate 5683 to clean and scratch the inner wall of the filter housing 561, thereby preventing the exhaust gas from passing through the filter housing 561 for a long time. Impurities in the exhaust gas will adhere to the inner wall of the filter housing 561 and are difficult to fall off naturally.
[0052] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A height-adjustable sheet metal processing and welding equipment, characterized in that: include: A bottom plate (1), the bottom of the bottom plate (1) being fixedly connected to a bracket (2), the top of the bottom plate (1) being fixedly connected to a welding component (3), and the bottom of the bottom plate (1) being fixedly connected to a collecting component (5); An adjusting component (4), the adjusting component (4) being used to adjust the height of the sheet metal part when the sheet metal part is being welded; the side surface of the adjusting component (4) is slidably connected to the inner side of the bottom plate (1); The adjusting component (4) comprises an adjusting seat (41), the inner side of the adjusting seat (41) is evenly provided with sliding grooves (42), the inner wall of the adjusting seat (41) is fixedly connected with a mounting plate (43), both sides of the bottom plate (1) are fixedly connected with limiting mechanisms (44), both sides of the adjusting seat (41) are fixedly connected with connecting blocks (47), the side of the bottom plate (1) is rotatably connected with an adjusting block (45), both sides of the adjusting block (45) are provided with notches (46), the side of the adjusting block (45) is fixedly connected with a fixing rod (48), and the top of the bottom plate (1) is evenly provided with sliding grooves (49); The limiting mechanism (44) comprises a limiting block (441), the side of the limiting block (441) is fixedly connected to the bottom plate (1), the side of the limiting block (441) is provided with a limiting groove (442), the inner wall of the limiting groove (442) is rotatably connected to a ratchet (443), the end of the fixing rod (48) away from the adjusting block (45) is fixedly connected to the inner side of the ratchet (443), the inner side of the limiting block (441) is slidably connected to the limiting rod (444), and the top of the limiting rod (444) is fixedly connected to the adjusting block (45). A limiting plate (445) is provided, and a first spring (446) is sleeved on the limiting rod (444), the top of the first spring (446) is fixedly connected to the limiting plate (445), the bottom of the first spring (446) is fixedly connected to the top of the limiting block (441), both sides of the bottom of the limiting plate (445) are fixedly connected to round rods (447), the side surfaces of the round rods (447) are slidably connected to the inner side of the limiting block (441), and the bottom of the limiting rod (444) is fixedly connected to a fixed block (448).
2. The height-adjustable sheet metal processing and welding equipment according to claim 1, characterized in that: The inner wall of the adjustment seat (41) is slidably connected to the inner side of the bottom plate (1), and the side surface of the connection block (47) is slidably connected to the inner wall of the sliding groove (49).
3. The height-adjustable sheet metal processing and welding equipment according to claim 1, characterized in that: The collecting component (5) comprises a collecting box (51), the top of the collecting box (51) is fixedly connected to the bottom of the base plate (1), the bottom of the collecting box (51) is fixedly connected to an air suction machine (52), the top of the air suction machine (52) is fixedly connected to a baffle (55), the inner wall of the collecting box (51) is fixedly connected to a filter plate (54), the bottom of the filter plate (54) is fixedly connected to an ejection mechanism (53), and both sides of the collecting box (51) are fixedly connected to filtering mechanisms (56).
4. The height-adjustable sheet metal processing and welding equipment according to claim 3 is characterized in that: The ejection mechanism (53) comprises an ejection frame (531), the top of the ejection frame (531) is fixedly connected to a telescopic rod (532), the top of the telescopic rod (532) is fixedly connected to the filter plate (54), a second spring (533) is sleeved on the telescopic rod (532), the top of the second spring (533) is fixedly connected to the filter plate (54), the bottom of the second spring (533) is fixedly connected to the ejection frame (531), and a contact assembly (534) is fixedly connected to the ejection frame (531).
5. The height-adjustable sheet metal processing and welding equipment according to claim 4, characterized in that: The contact assembly (534) includes a contact rod (5341), the top of which is fixedly connected to a contact block (5342), the side of which is evenly provided with movable grooves (5343), the top of the contact rod (5341) is slidably connected to an extrusion rod (5344) at the axis, the top of the extrusion rod (5344) is fixedly connected to a top plate (5345), the side of the extrusion rod (5344) is sleeved with a third spring (5346), the side of the extrusion rod (5344) is rotatably connected to a connecting rod (5347), and the other end of the connecting rod (5347) is rotatably connected to a scraper (5348).
6. The height-adjustable sheet metal processing and welding equipment according to claim 5, characterized in that: The bottom of the contact rod (5341) is fixedly connected to the top of the ejection frame (531), the top of the third spring (5346) is fixedly connected to the top plate (5345), the bottom of the third spring (5346) is fixedly connected to the top of the contact block (5342), and both sides of the scraper (5348) are slidably connected to the inner wall of the movable groove (5343).
7. The height-adjustable sheet metal processing and welding equipment according to claim 3, characterized in that: The filtering mechanism (56) comprises a filtering housing (561), the side of the filtering housing (561) being fixedly connected to the inner side of the collecting box (51), the inner wall of the filtering housing (561) being fixedly connected to a first connecting plate (562), the side of the filtering housing (561) away from the first connecting plate (562) being fixedly connected to a filtering layer (564), the inner wall of the filtering housing (561) being fixedly connected to a filter (563), the side of the first connecting plate (562) being fixedly connected to a guide shaft (566), the other end of the guide shaft (566) being fixedly connected to a second connecting plate (565), a fourth spring (567) being sleeved on the guide shaft (566), one end of the fourth spring (567) being fixedly connected to the first connecting plate (562), and the other end of the fourth spring (567) being fixedly connected to a scraper assembly (568).
8. The height-adjustable sheet metal processing and welding equipment according to claim 7, characterized in that: The scraper assembly (568) includes a circular plate (5681), the side of the circular plate (5681) is fixedly connected to an end of the fourth spring (567) away from the first connecting plate (562), the inner side of the circular plate (5681) is slidably connected to the side of the guide shaft (566), a clearance groove (5682) is provided on the side of the circular plate (5681), and scratch plates (5683) are fixedly connected to both sides of the circular plate (5681).
Citation Information
Patent Citations
Special clamp for machine tool metal plate welding
CN218193414U