A surface galvanizing treatment equipment for metal dumbbell production
By designing galvanizing treatment equipment with automatic clamping and air shower functions, the problems of automated pre-cleaning and galvanizing liquid removal in galvanizing devices are solved, the quality and production efficiency of galvanizing layers are improved, and the cost is reduced.
Patent Information
- Application Number
- CN202411225427.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-09-03
AI Technical Summary
The existing galvanizing devices cannot achieve automated pre-cleaning, resulting in sand particles on the surface of the material after galvanizing, affecting the adsorption strength of the galvanized layer, and unable to effectively remove excess galvanized liquid, resulting in waste of galvanized liquid and increasing production costs.
A surface galvanized treatment equipment for metal dumbbell production is designed, including a galvanized box, operating mechanism, clamping mechanism, air shower mechanism and adjustment mechanism. The dumbbell is automatically clamped through chain and sprocket drive clamping mechanism, and the air shower mechanism is Blow dust and adapt to different dumbbell lengths through the adjustment mechanism, and use centrifugal force to shake off excess galvanizing solution to reduce waste.
It realizes automatic clamping and dust removal of dumbbells, improves the quality and adsorption strength of the galvanized layer, reduces the waste of galvanized liquid, reduces production costs, and improves the application scope and flexibility of the equipment.
Smart Images

Figure CN118727113B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal plating, in particular to surface galvanizing treatment equipment for metal dumbbell production. Background Art
[0002] Dumbbells, also known as dumbbells in English, are an auxiliary equipment for weightlifting and fitness exercises. They are smaller than barbells. Light dumbbells weigh 1, 2, 3, 5, 8, 12 pounds (1 pound = 0.4536 kilograms), etc. Heavy dumbbells weigh 10, 15, 30 kilograms, etc. Because they are silent during exercise, they are named dumbbells. Dumbbells are usually multi-piece and metal-integrated. As metal dumbbells, in order to improve the surface finish and corrosion resistance of the dumbbells, a layer of zinc coating needs to be attached to the surface of the dumbbells.
[0003] According to the authorization announcement number: CN 114959535 B, a pipe galvanizing device and process disclosed includes a pipe galvanizing device, including a horizontal track, a horizontal slide 1 and a horizontal slide 2, both of which are horizontally slidably arranged on the horizontal track, a vertical track 1 and a vertical track 2, respectively arranged on the horizontal slide 1 and the horizontal slide 2, a vertical slide 1 and a vertical slide 2, respectively slidably arranged on the vertical track 1 and the vertical track 2, a first traction rope, a second traction rope, the lower end of the first traction rope is connected to the vertical slide 1 to drive it to rise and fall, and the lower end of the second traction rope is connected to the vertical slide 2 to drive it to rise and fall, a galvanizing pool 1, a processing pool, and a galvanizing pool 2, wherein the horizontal slide 1 and the horizontal slide 2 have a hanging position 1, a galvanizing position 1, a processing position, a galvanizing position 2, and a hanging position 2. Through the above technical solution, the technical problems of low galvanizing efficiency, time-consuming, labor-intensive and unsafe galvanizing in the related art are solved, but the above existing galvanizing device is found after use:
[0004] The above-mentioned existing galvanizing devices cannot achieve the technical effect of automatic pre-cleaning of materials, so that the dust attached to the surface of the material is extremely easy to enter the galvanizing along with the material, resulting in sand problems on the surface of the material after galvanizing, and affecting the adsorption strength of the galvanized layer. At the same time, the above-mentioned existing galvanizing devices cannot remove excess galvanizing liquid on the surface of the material. When the material is lifted out of the galvanizing pool, the excess galvanizing liquid on the surface of the material is lifted up and directly participates in the subsequent drying, which will cause a large amount of galvanizing liquid to be wasted, which is not conducive to the control of production costs. Summary of the invention
[0005] Therefore, the present invention provides a surface galvanizing treatment device for producing metal dumbbells to solve the above-mentioned problems.
[0006] The present invention provides the following technical solution: a surface galvanizing treatment device for metal dumbbell production, comprising:
[0007] Galvanized boxes;
[0008] An operating mechanism is provided inside the galvanizing box for rotation;
[0009] A clamping mechanism, wherein the periphery of the operating mechanism is fixedly provided with a clamping mechanism, and the clamping mechanism is used for automatically clamping the dumbbell;
[0010] An air shower mechanism is provided inside the galvanized box, and the air shower mechanism is used for dust removal of the dumbbells;
[0011] An adjusting mechanism is provided inside the galvanizing box, and the adjusting mechanism is movably extended to the outside of the galvanizing box, and the adjusting mechanism is used to adjust the clamping range of the clamping mechanism.
[0012] As a preferred solution of the present invention, the operating mechanism includes two torsion bolt rods distributed up and down, the two torsion bolt rods are rotatably connected to the front and rear side walls of the galvanizing box, and the outer walls of the two torsion bolt rods are fixedly connected to two sprocket wheels distributed front and back, wherein a chain is commonly sleeved between the two sprocket wheels at the upper and lower positions, and there are two chains in total, and the two chains are distributed front and back;
[0013] It also includes an AC motor, which is fixedly connected to the front side of the galvanizing box, and the end of the output shaft of the AC motor is fixedly connected to the end of one of the torsion bolt rods.
[0014] As a preferred solution of the present invention, there are a plurality of clamping mechanisms, and the plurality of clamping mechanisms all include a connecting guide block, the connecting guide block is fixedly connected to one side of the chain link of the chain, and the plurality of chains are equidistantly distributed on the chain, an adapter sleeve is fixedly connected to the side of the connecting guide block, a sliding tube is rotatably connected to the inner wall of the adapter sleeve, a sliding rod is slidably connected to the inner wall of the sliding tube, the end of the sliding rod away from the middle of the galvanized box is rotatably connected to a U-shaped frame, the interior of the U-shaped frame is rotatably connected to an I-shaped wheel, the end of the sliding rod away from the U-shaped frame is fixedly connected to a tensioning support, a side of the tensioning support away from the sliding rod is fixedly connected to a plurality of tensioning cones, the outer sleeve of the sliding rod is provided with a spring, the spring is fixedly connected between the tensioning support and the connecting guide block, and the outer wall of the adapter sleeve is fixedly connected to a wandering gear;
[0015] It also includes two circular guide rails distributed front and back, the inner side surfaces of the two circular guide rails are in contact with the wheel grooves of the I-shaped wheels, and a release groove is provided on the upper left side surface of the circular guide rail.
[0016] As a preferred solution of the present invention, the air shower mechanism includes a fixed block, which is located inside the operating mechanism, the fixed block is fixedly connected between the front wall and the rear wall of the galvanizing box, and the fixed block is rotatably connected to the air shower shaft inside, one end of the air shower shaft is fixedly connected to the air shower fan blade, and the end of the air shower shaft away from the air shower fan blade is fixedly connected to the passive bevel gear, the side wall of the passive bevel gear is meshed with an active bevel gear, and the inner wall of the active bevel gear is fixedly connected to a power rod, the left side of the fixed block is fixedly connected to two first bearing seats distributed front and back, the two first bearing seats are rotatably connected to the outer wall of the power rod through bearings, the outer wall of the power rod is fixedly connected to a passive pulley, the passive pulley is located between the two first bearing seats, a power belt is sleeved on the outer wall of the passive pulley, the end of the power belt away from the passive pulley is cooperatively connected with the active pulley, and the active pulley is fixedly connected to the outer wall of one of the torsion bolt rods.
[0017] As a preferred solution of the present invention, the adjusting mechanism includes an adjusting frame, which is fixedly connected between the left wall and the right wall of the circular guide rail, and two adjusting frames distributed up and down are fixedly connected to one of the circular guide rails, the thread of the adjusting frame is a reverse thread setting symmetrical in the middle, and a threaded hole is penetrated in the middle of the front side surface of the adjusting frame, wherein the front and back, the two threaded holes distributed front and back are commonly threadedly connected with forward and reverse screws inside, and there are two forward and reverse screws in total, the forward and reverse screws pass through the front and back of the galvanized box, and are rotatably connected to the through hole of the galvanized box, one end of the forward and reverse screws is fixedly connected with a worm wheel, a worm is meshed on one side of the worm wheel, and an adjusting rod is fixedly connected to the inner wall of the two worm screws, and two second bearing seats distributed up and down are rotatably connected to the outer wall of the adjusting rod, and the two second bearing seats are fixedly connected to the front of the galvanized box.
[0018] As a preferred solution of the present invention, an ash outlet is provided through the upper part of the right side surface of the galvanizing box, and the ash outlet is located at the right end of the air shower mechanism. Two first tooth blocks distributed front and back are fixedly connected to the upper part of the right wall of the galvanizing box, and the two first tooth blocks are distributed on both sides of the opening of the ash outlet. Two second tooth blocks distributed front and back are fixedly connected to the lower part of the left wall of the galvanizing box, and the specifications of the two second tooth blocks are the same as those of the two first tooth blocks. A plurality of heating pipes distributed up and down are fixedly connected to the left wall of the galvanizing box, and the plurality of heating pipes are located between the two second tooth blocks. A liquid baffle plate is fixedly connected to the left wall of the galvanizing box, and the liquid baffle plate is located at the bottom of the plurality of liquid baffle plates.
[0019] As a preferred solution of the present invention, a feeding port is provided through the upper portion of the left side surface of the galvanizing box, and the feeding port is located at the left end of the release groove. A first bracket is fixedly connected to the bottom wall of the feeding port, and two front-to-rear distributed inclined guide blocks are fixedly connected to the top of the first bracket, and the inclined guide blocks extend to the interior of the galvanizing box and are located between the two chains. The right top surfaces of the two inclined guide blocks are fixedly connected to limiting columns.
[0020] As a preferred solution of the present invention, a discharge port is provided through the left side of the galvanizing box, and the discharge port is located at the bottom of the loading port. A second bracket is fixedly connected to the bottom wall of the discharge port, and two front and rear distributed material guide racks are fixedly connected to the top of the second bracket, and strip grooves are provided on the top of the material guide racks. A positioning pin rod is fixedly connected between the front and rear walls of the galvanizing box, and the positioning pin rod is located at the right end of the material guide rack. Two material receiving rods are rotatably connected to the outer wall of the positioning pin rod, and the two material receiving rods are located at the right ends of the two material guide racks. The bottoms of the two material receiving rods are fixedly connected to support racks, and the ends of the support racks are grounded to the right side of the material guide rack.
[0021] As a preferred solution of the present invention, two key grooves are provided on the inner wall of the sliding tube, the two key grooves pass through the center of the sliding tube and are symmetrically distributed, the insides of the two key grooves are slidably connected with splines, and the two splines are fixedly connected to the outer wall of the sliding rod.
[0022] As a preferred solution of the present invention, the front side of the adjustment frame is penetrated by two guide rods distributed on the left and right, the two guide rods are located on both sides of the threaded hole, the guide rods are internally slidably inserted with guide holes, and the guide holes are fixedly connected between the front wall and the rear wall of the galvanized box.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. In the present invention, by rotating the adjusting rod, the two worms are driven to rotate, thereby causing the two worm wheels meshing with the two worms to rotate, and further driving the two positive and negative lead screws to rotate. Since the positive and negative lead screws are reverse threads symmetrically distributed in the middle, the front and rear adjustment frames move toward the middle along the guide holes. When the adjustment frames move, the return guide rails are driven to move synchronously. When the two return guide rails move toward the middle, the inner side surfaces of the return guide rails push the I-shaped wheels inward, further causing the sliding rod and the tensioning support to move toward the middle. At the same time, the spring is stretched to generate elastic force storage, so that the spacing between the two tensioning supports is adapted to the length of the dumbbell, so that the device can be timely adjusted according to the length of the dumbbell under the support of the adjusting mechanism, thereby improving the scope of application and flexibility of use of the device.
[0025] 2. In the present invention, when the wandering gear moves with the I-shaped wheel and meshes with the first tooth block, it will rotate along the first tooth block, further driving the clamped dumbbell to rotate synchronously, and the air shower mechanism can be used to blow the dumbbell 360° to avoid the occurrence of blowing dead angles and ensure the effect of blowing on the dumbbell. When the wandering gear meshes with the second tooth block, the dumbbell is rotated again, and the rotating dumbbell will generate centrifugal force to throw away excess galvanizing liquid on the surface of the dumbbell. The thrown galvanizing liquid flows back to the inside of the galvanizing box under the gravity of the liquid baffle plate, thereby avoiding the waste of galvanizing liquid. At the same time, the centrifugal force of rotation ensures the uniformity of the zinc liquid adhering to the surface of the dumbbell. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the present invention from the right front perspective;
[0027] Figure 2 This is a schematic diagram of the front half-section structure of the present invention;
[0028] Figure 3 It is a schematic diagram of the component structure inside the galvanizing box of the present invention;
[0029] Figure 4 for Figure 3 A schematic diagram of a partially enlarged structure of the present invention A;
[0030] Figure 5 It is a schematic diagram of the structure of the regulating mechanism of the present invention;
[0031] Figure 6 for Figure 5 A schematic diagram of a partially enlarged structure of the present invention B;
[0032] Figure 7 It is a schematic diagram of the structure of the operating mechanism of the present invention;
[0033] Figure 8 It is a schematic diagram of the structure of the operating mechanism and the air shower mechanism of the present invention;
[0034] Fig. 9 for Figure 8 A schematic diagram of a partially enlarged structure of C of the present invention;
[0035] Fig.10 It is a schematic diagram of the unfolded structure of the clamping mechanism of the present invention;
[0036] Fig.11 It is a front cross-sectional planar structural schematic diagram of the present invention;
[0037] Fig.12 for Fig.11 A schematic diagram of the partially enlarged structure of D of the present invention.
[0038] In the figure: 1, galvanizing box; 2, operating mechanism; 3, clamping mechanism; 4, air shower mechanism; 5, adjusting mechanism; 6, first tooth block; 7, second tooth block; 8, heating pipe; 9, liquid baffle plate; 11, first bracket; 12, inclined guide block; 13, limit column; 14, second bracket; 15, material guide frame; 16, strip notch; 17, positioning pin rod; 18, material receiving rod; 19, supporting frame; 101, feeding port; 102, ash outlet; 103, material outlet; 201, torsion bolt rod; 202, sprocket; 203, chain; 204, AC motor; 301, connecting guide block; 302, adapter sleeve; 303, sliding pipe; 304, sliding rod; 305, U-shaped frame; 306, I-shaped Wheel; 307, tensioning support; 308, tensioning cone; 309, spring; 3010, keyway; 3011, spline; 3012, walking gear; 3013, circular guide rail; 3014, release groove; 401, fixing block; 402, air shower shaft; 403, air shower fan blade; 404, passive bevel gear; 405, active bevel gear; 406, power rod; 407, first bearing seat; 408, passive pulley; 409, power belt; 4010, active pulley; 501, adjustment frame; 502, threaded hole; 503, forward and reverse screw; 504, worm wheel; 505, worm; 506, adjustment rod; 507, second bearing seat; 508, guide rod; 509, guide hole. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Example: See Figure 1-12 The surface galvanizing treatment equipment for metal dumbbell production shown in the figure includes a galvanizing box 1, an operating mechanism 2 is rotatably provided inside the galvanizing box 1, a clamping mechanism 3 is fixedly provided on the periphery of the operating mechanism 2, the clamping mechanism 3 is used for automatic clamping of the dumbbell, an air shower mechanism 4 is provided inside the galvanizing box 1, the air shower mechanism 4 is used for dust removal of the dumbbell, an adjusting mechanism 5 is provided inside the galvanizing box 1, the adjusting mechanism 5 is movably extended to the outside of the galvanizing box 1, and the adjusting mechanism 5 is used to adjust the clamping range of the clamping mechanism 3.
[0041] In this embodiment, refer to Figure 2 , Figure 3 , Figure 7 , Figure 8As shown, the operating mechanism 2 includes two torsion bolt rods 201 distributed up and down, the two torsion bolt rods 201 are rotatably connected to the front and rear side walls of the galvanizing box 1, and the outer walls of the two torsion bolt rods 201 are fixedly connected to two sprocket wheels 202 distributed front and back, wherein a chain 203 is commonly sleeved between the two sprocket wheels 202 at the upper and lower positions, and there are two chains 203 in total, and the two chains 203 are distributed front and back, and also includes an AC motor 204, the AC motor 204 is fixedly connected to the front side of the galvanizing box 1, and the end of the output shaft of the AC motor 204 is fixedly connected to the end of one of the torsion bolt rods 201;
[0042] Specifically, after the AC motor 204 is powered, it drives a torsion bolt rod 201 connected to its output shaft to rotate, and further the sprocket 202 fixedly connected to the torsion bolt rod 201 rotates synchronously, and further under the connection between the chain 203 and another sprocket 202, the overall operation of the operating mechanism 2 is realized, and the clamping mechanism 3 fixedly connected to the chain link of the chain 203 is further driven to rotate, and further the clamped dumbbell is driven to move synchronously, and the dumbbell is transported to the air shower mechanism 4 for air showering, so that before the dumbbell is galvanized, the dust attached to the surface of the dumbbell is blown off, and then the dumbbell is transported to the galvanizing liquid below the inside of the galvanizing box 1, and the galvanizing operation is performed on the dumbbell. The galvanizing principle is the electroplating operation method of the prior art, which will not be described in detail here.
[0043] In this embodiment, refer to Figure 4 , Figure 5 , Fig.10 As shown, there are a plurality of clamping mechanisms 3, and the plurality of clamping mechanisms 3 all include a connecting guide block 301, the connecting guide block 301 is fixedly connected to one side of the chain link of the chain 203, and the plurality of chains 203 are equidistantly distributed on the chain 203, and an adapter sleeve 302 is fixedly connected to the side of the connecting guide block 301, and a sliding tube 303 is rotatably connected to the inner wall of the adapter sleeve 302, and a sliding rod 304 is slidably connected to the inner wall of the sliding tube 303, and the sliding rod 304 is rotatably connected to the end away from the middle of the galvanizing box 1. A U-shaped frame 305 is rotatably connected to the inside of the U-shaped frame 305, and a work-shaped wheel 306 is rotatably connected to the sliding rod One end of 304 away from the U-shaped frame 305 is fixedly connected with a tensioning support 307, and one side of the tensioning support 307 away from the sliding rod 304 is fixedly connected with a plurality of tensioning cones 308. The outer sleeve of the sliding rod 304 is provided with a spring 309, and the spring 309 is fixedly connected between the tensioning support 307 and the connecting guide block 301. The outer wall of the adapter sleeve 302 is fixedly connected with a running gear 3012, and also includes two circular guide rails 3013 distributed front and back. The inner side surfaces of the two circular guide rails 3013 are in contact with the wheel groove of the I-shaped wheel 306, and a release groove 3014 is provided on the upper left side surface of the circular guide rail 3013;
[0044] Specifically, the AC motor 204 drives the torsion bolt rod 201 to rotate, and further the sprocket 202 fixedly connected to the torsion bolt rod 201 rotates synchronously, and further under the connection between the chain 203 and another sprocket 202, the overall operation of the operating mechanism 2 is realized, and the clamping mechanism 3 is further driven to rotate. During the rotation of the clamping mechanism 3, the industrial wheel 306 rolls along the inner wall of the return guide rail 3013, and when the clamping mechanism 3 rotates to the release groove 3014 position, it is elastically released by the spring 309, pushing the sliding rod 304 and the tensioning support 307 to move to both sides, and the front and rear tensioning supports 307 open. As the operating mechanism 2 continues to rotate, when the industrial wheel When the two I-shaped wheels 306 roll away from the release groove 3014, the two I-shaped wheels 306 are guided by the inner wall of the circular guide rail 3013 and shrink toward the middle again, driving the two tensioning supports 307 to move toward the middle, just clamping the dumbbells that are limited by the two limit columns 13 front and back, thereby completing the automatic clamping of the dumbbells, greatly improving the practicality of the device, without the need for human intervention in clamping, greatly liberating labor, and after galvanizing, when the I-shaped wheel 306 rolls to the release groove 3014 again, the spring 309 rebounds and pulls the tensioning support 307 to open, thereby releasing the clamping of the dumbbells, and the dumbbells are automatically unloaded under the action of gravity, without the need for human unloading, thereby improving the convenience of use.
[0045] In this embodiment, refer to Figure 8 , Fig. 9 As shown, the air shower mechanism 4 includes a fixed block 401, which is located inside the operating mechanism 2, and is fixedly connected between the front wall and the rear wall of the galvanizing box 1. The fixed block 401 is rotatably connected to an air shower shaft 402 inside, and one end of the air shower shaft 402 is fixedly connected to an air shower blade 403, and one end of the air shower shaft 402 away from the air shower blade 403 is fixedly connected to a passive bevel gear 404, and the side wall of the passive bevel gear 404 is meshed with an active bevel gear 405, and the inner wall of the active bevel gear 405 is fixedly connected to a power rod 406, and the fixed The left side of the block 401 is fixedly connected to two first bearing seats 407 distributed front and back, and the two first bearing seats 407 are rotatably connected to the outer wall of the power rod 406 through bearings. A passive pulley 408 is fixedly connected to the outer wall of the power rod 406, and the passive pulley 408 is located between the two first bearing seats 407. A power belt 409 is sleeved on the outer wall of the passive pulley 408, and one end of the power belt 409 away from the passive pulley 408 is matched with a driving pulley 4010, and the driving pulley 4010 is fixedly connected to the outer wall of one of the torsion bolt rods 201;
[0046] Specifically, when the torsion bolt rod 201 rotates, it will drive the active pulley 4010 to rotate synchronously, and under the connection of the power belt 409 and the passive pulley 408, it will drive the power rod 406 to rotate, and further drive the air shower shaft 402 to rotate under the meshing of the active bevel gear 405 and the passive bevel gear 404, and further rotate the air shower fan blade 403 to blow the surface of the dumbbell, and blow the dust attached to the dumbbell out through the dust outlet 102, thereby ensuring the neatness of the dumbbell before galvanizing, avoiding the dumbbell surface from participating in galvanizing with dust, and improving the quality of galvanizing of the dumbbell and the strength effect after galvanizing.
[0047] In this embodiment, refer to Figure 5 , Figure 6 As shown, the adjustment mechanism 5 includes an adjustment frame 501, which is fixedly connected between the left wall and the right wall of the circular guide rail 3013. Two adjustment frames 501 distributed up and down are fixedly connected to one circular guide rail 3013. The threads of the adjustment frame 501 are symmetrically arranged in the middle with reverse threads. The middle of the front side of the adjustment frame 501 is penetrated with threaded holes 502, and the front and rear of the two threaded holes 502 are commonly threadedly connected with positive and negative lead screws 503. There are two levers 503, the positive and negative lead screws 503 penetrate the front and back of the galvanizing box 1, and are rotatably connected to the through hole of the galvanizing box 1, one end of the positive and negative lead screws 503 is fixedly connected to a worm wheel 504, one side of the worm wheel 504 is meshed with a worm 505, and the inner walls of the two worms 505 are fixedly connected to an adjusting rod 506, and the outer wall of the adjusting rod 506 is rotatably connected to two second bearing seats 507 distributed up and down, and the two second bearing seats 507 are fixedly connected to the front of the galvanizing box 1;
[0048] Specifically, by rotating the adjustment rod 506, the two worm gears 505 are driven to rotate, thereby causing the two worm wheels 504 meshing with the two worm gears 505 to rotate, further driving the two forward and reverse lead screws 503 to rotate. Since the forward and reverse lead screws 503 are reverse threads symmetrically distributed in the middle, the front and rear adjustment frames 501 move toward the middle along the guide holes 509. When the adjustment frame 501 moves, it will drive the return guide rail 3013 to move synchronously. When the two return guide rails 3013 move toward the middle, the inner side of the return guide rail 3013 will push the I-shaped wheel 306 inward, further causing the sliding rod 304 and the tensioning support 307 to move toward the middle. At the same time, the spring 309 is stretched to generate elastic force storage, so that the distance between the two tensioning supports 307 is adapted to the length of the dumbbell, so that the device can be timely adjusted according to the length of the dumbbell under the support of the adjustment mechanism 5, thereby improving the scope of application and flexibility of use of the device.
[0049] In this embodiment, refer to Figure 2 , Figure 3 , Fig.11As shown, an ash outlet 102 is provided through the upper right side surface of the galvanizing box 1, and the ash outlet 102 is located at the right end of the air shower mechanism 4. Two first tooth blocks 6 distributed front and back are fixedly connected to the upper right wall of the galvanizing box 1, and the two first tooth blocks 6 are distributed on both sides of the opening of the ash outlet 102. Two second tooth blocks 7 distributed front and back are fixedly connected to the lower left wall of the galvanizing box 1. The two second tooth blocks 7 have the same specifications as the two first tooth blocks 6. A plurality of heating tubes 8 distributed up and down are fixedly connected to the left wall of the galvanizing box 1, and the plurality of heating tubes 8 are located between the two second tooth blocks 7. A liquid baffle plate 9 is fixedly connected to the left wall of the galvanizing box 1, and the liquid baffle plate 9 is located at the bottom of the plurality of liquid baffle plates 9.
[0050] Specifically, by opening the ash outlet 102 at the right end of the air shower mechanism 4, the dust blown by the air shower mechanism 4 can be bulged to the outside through the ash outlet 102 to prevent the dust from staying in the galvanizing box 1. When the wandering gear 3012 moves with the I-shaped wheel 306 and meshes with the first tooth block 6, it will rotate along the first tooth block 6, further driving the clamped dumbbell to rotate synchronously. By setting the dumbbell to rotate, the dumbbell can be blown 360° to avoid the occurrence of blowing dead corners and ensure the effect of blowing on the dumbbell. Then the dumbbell continues to move downward and is immersed in the galvanizing liquid inside the galvanizing box 1 to be galvanized. When the dumbbell moves to the lowest point, along with the operation mechanism 2 During the operation, the galvanized dumbbell is lifted up. During the operation, the wandering gear 3012 will mesh with the second tooth block 7, causing the dumbbell to rotate again. The rotating dumbbell will generate centrifugal force to shake off the excess galvanizing liquid on the surface of the dumbbell. The galvanizing liquid that is thrown out will flow back to the inside of the galvanizing box 1 under the gravity of the liquid baffle 9, thereby avoiding the waste of the galvanizing liquid. The dumbbell is then baked through multiple heating tubes 8, and at this time the wandering gear 3012 is still meshed with the second tooth block 7, so the dumbbell continues to rotate, so that the heating tube 8 can bake the dumbbell 360°, ensuring the uniformity of the galvanizing baking of the dumbbell, until the galvanizing liquid on the surface of the dumbbell is dried, and the dumbbell is just moved to the height of the discharge port 103.
[0051] In this embodiment, refer to Figure 2 As shown, a feeding port 101 is provided through the upper portion of the left side surface of the galvanizing box 1, and the feeding port 101 is located at the left end of the release groove 3014. A first bracket 11 is fixedly connected to the bottom wall of the feeding port 101, and two inclined guide blocks 12 distributed front and back are fixedly connected to the top of the first bracket 11. The inclined guide blocks 12 extend to the interior of the galvanizing box 1 and are located between the two chains 203. The right top surfaces of the two inclined guide blocks 12 are fixedly connected to the limiting columns 13.
[0052] Specifically, a plurality of dumbbells to be galvanized are supported on the top of two inclined guide blocks 12, and the dumbbells will roll to the right along the top inclined surface of the inclined guide blocks 12 until they are stopped by two limit columns 13, and then they are clamped and carried away in sequence by the operating clamping mechanism 3, thereby realizing automatic loading in a flow-type manner and improving the efficiency of galvanizing.
[0053] In this embodiment, refer to Figure 2 , Fig.12 As shown, a discharge port 103 is provided through the left side of the galvanizing box 1, and the discharge port 103 is located at the bottom of the loading port 101. A second bracket 14 is fixedly connected to the bottom wall of the discharge port 103, and two material guide racks 15 distributed front and back are fixedly connected to the top of the second bracket 14. The tops of the material guide racks 15 are provided with strip-shaped slots 16. A positioning pin 17 is fixedly connected between the front wall and the rear wall of the galvanizing box 1. The positioning pin 17 is located at the right end of the material guide rack 15. Two material receiving rods 18 are rotatably connected to the outer wall of the positioning pin 17. The two material receiving rods 18 are located at the right ends of the two material guide racks 15. The bottoms of the two material receiving rods 18 are fixedly connected to support racks 19, and the ends of the support racks 19 are grounded to the right side of the material guide racks 15.
[0054] Specifically, when the dumbbell is lifted up to the position of the discharge port 103, it will contact the bottom of the two receiving rods 18 and push the receiving rods 18 upward, so that the two receiving rods 18 flip upward along the positioning pin rods 17, thereby not interfering with the dumbbell's continued upward movement. When the dumbbell continues to move upward, the dumbbell will gradually move away from the bottom of the two receiving rods 18. The bottoms of the two receiving rods 18 lose thrust and rotate downward until the two supporting frames 19 abut against the right side of the guide frame 15 to support the two receiving rods 18, thereby preventing the two When the receiving rod 18 rotates excessively to the right and the clamping mechanism 3 holding the dumbbell moves to the release groove 3014, the spring 309 rebounds and pulls the tensioning support 307 to open, thereby releasing the clamping of the dumbbell. At this time, the dumbbell freely moves downward to the top of the two receiving rods 18 under the force of gravity, and then rolls along the top of the two receiving rods 18 to the top of the guide frame 15 and falls into the strip groove 16 and is limited to prevent the dumbbell from falling off and hitting the ground. Then the worker can directly remove it from the strip groove 16.
[0055] In this embodiment, refer to Fig.10 As shown, two key grooves 3010 are provided on the inner wall of the sliding tube 303, and the two key grooves 3010 are symmetrically distributed through the center of the sliding tube 303, and the insides of the two key grooves 3010 are slidably connected with splines 3011, and the two splines 3011 are fixedly connected to the outer wall of the sliding rod 304;
[0056] Specifically, by setting the keyway 3010 and the spline 3011 for sliding connection, the sliding effect between the sliding rod 304 and the sliding tube 303 can be ensured, while the mutual torque limiting effect can be achieved, thereby ensuring the torsional force transmission effect of the wandering gear 3012 on the tensioning support 307.
[0057] In this embodiment, refer to Figure 6 As shown, two guide rods 508 distributed on the left and right are formed through the front side of the adjustment frame 501. The two guide rods 508 are located on both sides of the threaded hole 502. A guide hole 509 is slidably inserted inside the guide rod 508. The guide hole 509 is fixedly connected between the front wall and the rear wall of the galvanizing box 1.
[0058] Specifically, by setting a sliding connection between the guide rod 508 and the guide hole 509, the adjustment frame 501 is guided to ensure the stability of the movement of the adjustment frame 501. The adjustment frame 501 further limits the circular guide rail 3013 and further adjusts the circular guide rail 3013.
[0059] When the surface galvanizing treatment equipment for producing metal dumbbells in this scheme is working, the clamping distance of the clamping mechanism 3 is first adjusted according to the length of the dumbbell to be galvanized, and the two worms 505 are driven to rotate by rotating the adjusting rod 506, so that the two worm wheels 504 meshing with the two worms 505 rotate, and further drive the two positive and negative lead screws 503 to rotate. Since the positive and negative lead screws 503 are reverse threads symmetrically distributed in the middle, the front and rear adjustment frames 501 move toward the middle along the guide holes 509. When the adjustment frames 501 move, the return guide rails 3013 will be driven to move synchronously. When the two return guide rails 3013 move toward the middle, the inner side of the return guide rails 3013 will push the I-shaped wheel 306 inward, further causing the sliding rod 304 and the tensioning support 307 to move toward the middle. At the same time, the spring 309 is stretched to generate elastic storage force, so that the distance between the two tensioning supports 307 is adapted to the length of the dumbbell.
[0060] A plurality of dumbbells to be galvanized are mounted on the top of the two inclined guide blocks 12, and the dumbbells will roll to the right along the top inclined surface of the inclined guide blocks 12 until they are stopped by the two limit posts 13. During this period, the AC motor 204 drives the torsion bolt rod 201 to rotate, and further the sprocket 202 fixedly connected to the torsion bolt rod 201 rotates synchronously. Further, under the connection between the chain 203 and the other sprocket 202, the overall operation of the operating mechanism 2 is realized, and the clamping mechanism 3 is further driven to rotate. During the rotation of the clamping mechanism 3, the I-shaped wheel 306 When the clamping mechanism 3 rotates to the release groove 3014, it is released by the elasticity of the spring 309, pushing the sliding rod 304 and the tensioning support 307 to move to both sides, and the front and rear tensioning supports 307 open. As the operating mechanism 2 continues to rotate, when the work-shaped wheel 306 rolls away from the release groove 3014, the two work-shaped wheels 306 are guided by the inner wall of the return guide rail 3013 and shrink toward the middle again, driving the two tensioning supports 307 to move toward the middle, just to be The dumbbells held by the two limit columns 13 are clamped front and back and rotated with the dumbbells. The remaining dumbbells continue to roll on the top of the two inclined guide blocks 12 and are clamped and carried by the next clamping mechanism 3, thereby realizing automated water-flow feeding. When the dumbbells clamped by the clamping mechanism 3 move to the right end of the air shower mechanism 4, the wandering gear 3012 on the clamping mechanism 3 just meshes with the first tooth block 6, so that the wandering gear 3012 rotates to drive the sliding pipe 303 to rotate, further making the sliding rod 304 and the tensioning support 307 The active pulley 4010 rotates, further driving the clamped dumbbell to rotate, and during this period, the active pulley 4010 rotates along with the torsion bolt rod 201, driving the power rod 406 to rotate under the connection of the power belt 409 and the passive pulley 408, and further driving the air shower shaft 402 to rotate under the meshing of the active bevel gear 405 and the passive bevel gear 404, and further causing the air shower blade 403 to rotate, blowing the rotating dumbbell, and blowing the dust attached to the dumbbell out through the dust outlet 102, ensuring the neatness of the dumbbell before galvanizing;
[0061] Then the dumbbell continues to move downward and is immersed in the galvanizing liquid inside the galvanizing box 1. The dumbbell is galvanized by the action of electrodes (this electroplating method is a prior art means and will not be described in detail here). When the dumbbell moves to the lowest point, the galvanized dumbbell is lifted up with the operation of the operating mechanism 2. During this period, the wandering gear 3012 will mesh with the second tooth block 7, causing the dumbbell to rotate again. The rotating dumbbell will generate centrifugal force, which can throw away the excess galvanizing liquid on the surface of the dumbbell. The thrown galvanizing liquid flows back to the inside of the galvanizing box 1 under the gravity of the liquid baffle 9, thereby avoiding the waste of the galvanizing liquid. Then the dumbbell is baked through multiple heating tubes 8, and at this time the wandering gear 3012 is still meshed with the second tooth block 7, so the dumbbell continues to rotate, so that the heating tube 8 can bake the dumbbell 360°, ensuring the uniformity of the galvanizing baking of the dumbbell, until the galvanizing liquid on the surface of the dumbbell is dried, and at this time the dumbbell just moves to the height of the discharge port 103;
[0062] When the dumbbell is lifted up to the position of the discharge port 103, it will contact the bottom of the two receiving rods 18 and push the receiving rods 18 upward, so that the two receiving rods 18 are flipped upward along the positioning pin rods 17, thereby not interfering with the dumbbell's continued upward movement. When the dumbbell continues to move upward, the dumbbell will gradually move away from the bottom of the two receiving rods 18. The bottoms of the two receiving rods 18 lose thrust and rotate downward until the two supporting frames 19 abut against the right side of the guide frame 15, supporting the two receiving rods 18 to prevent the two receiving rods 18 from rotating too far to the right. Then, when the clamping mechanism 3 clamping the dumbbell moves to the release groove 3014 position, the spring 309 rebounds and pulls the tensioning support 307 to open, thereby releasing the clamping of the dumbbell. At this time, the dumbbell is freely naked downward to the top of the two receiving rods 18 under gravity, and then rolls along the top of the two receiving rods 18 to the top of the guide frame 15 and falls into the strip groove 16 and is limited.
[0063] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface galvanizing treatment equipment for metal dumbbell production, characterized in that: Included are: A galvanizing box (1), wherein a loading port (101) is provided through the upper left side surface of the galvanizing box (1), a first bracket (11) is fixedly connected to the bottom wall of the loading port (101), the top of the first bracket (11) is fixedly connected to two inclined guide blocks (12) distributed front and rear, the right top surfaces of the two inclined guide blocks (12) are fixedly connected to a limiting column (13), an ash outlet (102) is provided through the upper right side surface of the galvanizing box (1), and the upper right wall of the galvanizing box (1) is fixedly connected to the upper right wall of the galvanizing box (1). Two first tooth blocks (6) distributed front and back are connected, and the two first tooth blocks (6) are distributed on both sides of the opening of the ash outlet (102). The lower part of the left wall of the galvanizing box (1) is fixedly connected with two second tooth blocks (7) distributed front and back, and the two second tooth blocks (7) have the same specifications as the two first tooth blocks (6). The left wall of the galvanizing box (1) is fixedly connected with a plurality of heating pipes (8) distributed up and down, and the plurality of heating pipes (8) are located between the two second tooth blocks (7). The galvanizing box (1) ) is fixedly connected to the left wall of the galvanizing box (1), the liquid baffle plate (9) is located at the bottom of the plurality of liquid baffle plates (9), a discharge port (103) is provided through the left side surface of the galvanizing box (1), the discharge port (103) is located at the bottom of the loading port (101), a second bracket (14) is fixedly connected to the bottom wall of the discharge port (103), the top of the second bracket (14) is fixedly connected to two front-to-rear distributed guide racks (15), the tops of the guide racks (15) are each provided with a strip groove A positioning pin rod (17) is fixedly connected between the front wall and the rear wall of the galvanizing box (1), the positioning pin rod (17) is located at the right end of the material guide frame (15), and two material receiving rods (18) are rotatably connected to the outer wall of the positioning pin rod (17), the two material receiving rods (18) are located at the right ends of the two material guide frames (15), and the bottoms of the two material receiving rods (18) are fixedly connected to a supporting frame (19), and the end of the supporting frame (19) is grounded to the right side surface of the material guide frame (15); An operating mechanism (2), wherein the galvanizing box (1) is internally provided with an operating mechanism (2); A clamping mechanism (3), wherein the outer periphery of the operating mechanism (2) is fixedly provided with the clamping mechanism (3), and the clamping mechanism (3) is used for automatically clamping a dumbbell; An air shower mechanism (4), wherein the galvanizing box (1) is provided with an air shower mechanism (4), and the air shower mechanism (4) is used for dust removal of dumbbells, and the air shower mechanism (4) comprises a fixed block (401), wherein the fixed block (401) is located inside the operating mechanism (2), wherein the fixed block (401) is fixedly connected between the front wall and the rear wall of the galvanizing box (1), and wherein the fixed block (401) is rotatably connected to an air shower shaft (402) inside the fixed block (401), wherein one end of the air shower shaft (402) is fixedly connected to an air shower blade (403), wherein one end of the air shower shaft (402) away from the air shower blade (403) is fixedly connected to a passive bevel gear (404), wherein a side wall of the passive bevel gear (404) is meshed with an active bevel gear (405), and wherein the active bevel gear A power rod (406) is fixedly connected to the inner wall of the fixed block (405); two first bearing seats (407) distributed front and rear are fixedly connected to the left side of the fixed block (401); the two first bearing seats (407) are rotatably connected to the outer wall of the power rod (406) through bearings; a passive pulley (408) is fixedly connected to the outer wall of the power rod (406); the passive pulley (408) is located between the two first bearing seats (407); a power belt (409) is sleeved on the outer wall of the passive pulley (408); one end of the power belt (409) away from the passive pulley (408) is cooperatively connected to a driving pulley (4010); the driving pulley (4010) is fixedly connected to the outer wall of one of the torsion bolt rods (201); An adjusting mechanism (5), wherein the adjusting mechanism (5) is provided inside the galvanizing box (1), and the adjusting mechanism (5) is movably extended to the outside of the galvanizing box (1), and the adjusting mechanism (5) is used to adjust the clamping range of the clamping mechanism (3).
2. The surface galvanizing treatment equipment for metal dumbbell production according to claim 1 is characterized in that: The operating mechanism (2) comprises two torsion bolt rods (201) distributed up and down, the two torsion bolt rods (201) are rotatably connected to the front and rear side walls of the galvanizing box (1), and the outer walls of the two torsion bolt rods (201) are fixedly connected to two sprocket wheels (202) distributed front and back, wherein a chain (203) is commonly sleeved between the two sprocket wheels (202) at the upper and lower positions, and there are two chains (203) in total, and the two chains (203) are distributed front and back; It also includes an AC motor (204), the AC motor (204) being fixedly connected to the front side of the galvanizing box (1), and the end of the output shaft of the AC motor (204) being fixedly connected to the end of one of the torsion bolt rods (201).
3. The surface galvanizing treatment equipment for metal dumbbell production according to claim 2 is characterized in that: There are a plurality of the clamping mechanisms (3), and the plurality of the clamping mechanisms (3) all include a connecting guide block (301), the connecting guide block (301) being fixedly connected to one side of a link of the chain (203), and the plurality of the chains (203) being equidistantly distributed on the chain (203), a transfer sleeve (302) being fixedly connected to the side of the connecting guide block (301), a sliding tube (303) being rotatably connected to the inner wall of the transfer sleeve (302), a sliding rod (304) being slidably connected to the inner wall of the sliding tube (303), and an end of the sliding rod (304) away from the middle of the galvanizing box (1) being rotatably connected to the inner wall of the sliding tube (303). A U-shaped frame (305) is rotatably connected to the inside of the U-shaped frame (305), and a work-shaped wheel (306) is rotatably connected to the inside of the U-shaped frame (305); a tensioning support (307) is fixedly connected to one end of the sliding rod (304) away from the U-shaped frame (305); a plurality of tensioning cones (308) are fixedly connected to one side of the tensioning support (307) away from the sliding rod (304); a spring (309) is provided on the outer sleeve of the sliding rod (304), and the spring (309) is fixedly connected between the tensioning support (307) and the connecting guide block (301); and a wandering gear (3012) is fixedly connected to the outer wall of the adapter sleeve (302); It also includes two circular guide rails (3013) distributed front and rear, the inner side surfaces of the two circular guide rails (3013) abut against the wheel groove of the I-shaped wheel (306), and a release groove (3014) is provided on the upper left side surface of the circular guide rail (3013).
4. The surface galvanizing treatment equipment for metal dumbbell production according to claim 3 is characterized in that: The adjusting mechanism (5) comprises an adjusting frame (501), the adjusting frame (501) being fixedly connected between the left wall and the right wall of the circular guide rail (3013), and one of the circular guide rails (3013) being fixedly connected with two adjusting frames (501) distributed up and down, the screw thread of the adjusting frame (501) being a reverse screw thread arrangement symmetrical in the middle, and a threaded hole (502) penetrating the middle of the front side surface of the adjusting frame (501), wherein the front and rear of the two threaded holes (502) are commonly threadedly connected with a forward and reverse lead screw (503), and the forward and reverse lead screw (503) is connected to the front and rear of the two threaded holes (502) distributed in the front and rear. 3) There are two of them, the forward and reverse lead screws (503) penetrate the front and back sides of the galvanized box (1) and are rotatably connected to the through holes of the galvanized box (1), one end of each of the forward and reverse lead screws (503) is fixedly connected to a worm wheel (504), one side of the worm wheel (504) is meshed with a worm (505), the inner walls of the two worm wheels (505) are fixedly connected to an adjusting rod (506), the outer wall of the adjusting rod (506) is rotatably connected to two second bearing seats (507) distributed up and down, and the two second bearing seats (507) are fixedly connected to the front side of the galvanized box (1).
5. The surface galvanizing treatment equipment for metal dumbbell production according to claim 4, characterized in that: The ash outlet (102) is located at the right end of the air shower mechanism (4).
6. The surface galvanizing treatment equipment for metal dumbbell production according to claim 5, characterized in that: The loading port (101) is located at the left end of the release groove (3014), and the inclined guide block (12) extends to the interior of the galvanizing box (1) and is located between the two chains (203).
7. The surface galvanizing treatment equipment for metal dumbbell production according to claim 6, characterized in that: Two key grooves (3010) are provided on the inner wall of the sliding tube (303), and the two key grooves (3010) penetrate the center of the sliding tube (303) and are symmetrically distributed. Splines (3011) are slidably connected inside the two key grooves (3010), and the two splines (3011) are fixedly connected to the outer wall of the sliding rod (304).
8. The surface galvanizing treatment equipment for metal dumbbell production according to claim 7, characterized in that: The front side surface of the adjustment frame (501) is penetrated by two guide rods (508) distributed on the left and right, the two guide rods (508) are located on both sides of the threaded hole (502), and the guide rods (508) are slidably inserted with guide holes (509) inside, and the guide holes (509) are fixedly connected between the front wall and the rear wall of the galvanized box (1).
