A rubber plug automatic assembly machine
By designing an automatic assembly machine for rubber plugs, the automatic loading, assembly and separation of rubber plugs is achieved by using drive parts and fixtures, the problem of low disassembly and assembly efficiency in the existing technology is solved, and assembly efficiency and product stability are improved.
Patent Information
- Application Number
- CN202410894732.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-07-04
AI Technical Summary
In the prior art, the disassembly and assembly efficiency of rubber plugs is low, relies on manual operation, is time-consuming and labor-intensive, and is cost-effective. Some rubber plugs have a certain inclination, which further increases the difficulty of manual assembly.
An automatic assembly machine for rubber plugs is designed, including a frame, assembly station, rubber plug feeding mechanism, rubber plug assembly mechanism, first handling mechanism and unlocking mechanism. The machine realizes automatic loading, assembly and separation of the glue plugs through drive parts and fixtures, eliminating manual operation.
It significantly improves the assembly efficiency of the rubber plug, reduces the time and cost of manual operation, improves the electroplating efficiency of the product, and simplifies the separation process of the rubber plug.
Smart Images

Figure CN118752205B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automation equipment, in particular to an automatic rubber plug assembly machine. Background Art
[0002] The surface of 3C electronic products needs to be coated during the processing. The coating process is usually performed by a PVD coating machine. In the specific coating process, each gap on the frame needs to be sealed with a rubber plug to avoid the formation of a coating at the gap and inside the frame.
[0003] Currently, the gaps in products used to seal are usually split structures, that is, each rubber plug corresponds to a gap. During assembly, each rubber plug needs to be installed in the corresponding gap in turn, which has low disassembly and assembly efficiency and affects the electroplating efficiency of the product. In order to improve the disassembly and assembly efficiency of the rubber plug, designers have developed an integral rubber plug, which integrates multiple rubber plugs into one body, so that multiple rubber plugs can be installed on the product at one time or removed from the product as a whole.
[0004] The existing installation method of integral rubber plugs usually adopts manual operation, which is time-consuming, labor-intensive and costly. In addition, some rubber plugs have a certain inclination, which further increases the difficulty of manual assembly and needs to be solved urgently. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic rubber plug assembly machine to solve the problems of conventional manual operation, time-consuming, labor-intensive and high cost in the prior art.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] A rubber plug automatic assembly machine comprises a frame, on which at least one assembly station is arranged, each of which is provided with a rubber plug feeding mechanism, a rubber plug assembly mechanism, a first transport mechanism and an unlocking mechanism, wherein:
[0008] Each of the assembly stations is provided with a plug feeding station, a product feeding station, a plug assembly station and a separation station. The plug assembly mechanism is provided at the plug assembly station. The plug assembly mechanism comprises a first driving member, an assembly part and a jig. The driving end of the first driving member is connected to the assembly part. The jig is detachably fixed to the assembly part. The first driving member is configured to drive the assembly part to move so as to alternately move the jig to the product feeding station or the plug assembly station.
[0009] The rubber plug feeding mechanism is arranged at the rubber plug feeding station, and the rubber plug feeding mechanism is configured to pick up the rubber plug and place the picked up rubber plug on the jig at the rubber plug assembly station;
[0010] The first driving member drives the jig to move to the product loading station, and a person or a handling mechanism places the product on the jig. The first driving member drives the jig to move to the rubber plug assembly station, and the rubber plug loading mechanism picks up the rubber plug and places the picked-up rubber plug on the jig. The assembly unit is configured to cooperate with the jig to automatically assemble the rubber plug on the product.
[0011] The first conveying mechanism is configured to convey the assembled product and the jig to the unlocking mechanism, the unlocking mechanism is disposed at the separation station, the unlocking mechanism is configured to separate the assembled product and the jig, and the first conveying mechanism is further configured to convey the separated jig to the assembly portion.
[0012] Furthermore, two assembly stations are arranged on the frame, and the two assembly stations share one rubber plug feeding mechanism.
[0013] Furthermore, each of the assembly stations is also provided with a pressure-maintaining mechanism, which is mounted on the frame and located above the plug assembly station, and includes a pressure-maintaining frame, a pressure-maintaining driving member and a pressure-maintaining platform, wherein the pressure-maintaining frame is mounted on the frame, a fixed end of the pressure-maintaining driving member is mounted on the pressure-maintaining frame, a driving end of the pressure-maintaining driving member is connected to the pressure-maintaining platform, the pressure-maintaining driving member is configured to drive the pressure-maintaining platform to a high position or a low position, the pressure-maintaining driving member drives the pressure-maintaining platform to a low position, and the pressure-maintaining platform rests against the product on the jig to press the product when the assembly portion assembles the plug and the product on the jig.
[0014] Furthermore, the jig includes a jig body, a first positioning mechanism is arranged on the end face of the jig body, the first positioning mechanism is configured to position the product, the first positioning mechanism includes a first carrier and a first positioning assembly, the first carrier is configured to horizontally carry the product, and the first positioning assembly is configured to fix the product on the first carrier; a second positioning mechanism is also arranged on the end face of the jig body, the second positioning mechanism is configured to position the plug to be assembled, the second positioning mechanism includes a second carrier and a second positioning assembly, the second carrier is arranged in the projection plane of the product on the end face of the jig body, the second carrier can be installed on the jig body in a reciprocating manner in a horizontal direction, the second carrier is configured to carry the plug to be assembled, and the second positioning assembly is configured to fix the plug to be assembled on the second carrier.
[0015] Furthermore, the assembly part includes an assembly frame, a first assembly drive member and a second assembly drive member, the assembly frame is connected to the drive end of the first drive member, a first elastic member is arranged between the first end of the second supporting member and the fixture body, the rubber plug has a plurality of protrusions, the product has a plurality of insertion ports, each of the protrusions is arranged corresponding to one of the insertion ports, the fixed end of the first assembly drive member is mounted on the assembly frame, the drive end of the first assembly drive member can move close to or away from the second supporting member, the drive end of the first assembly drive member approaches and abuts against the second supporting member to drive the second supporting member to move away from the insertion port of the product along the horizontal direction; the fixed end of the second assembly drive member is mounted on the assembly frame, the second assembly drive member is configured to drive the second supporting member to move close to the insertion port of the product to assemble each protrusion of the rubber plug into the corresponding insertion port.
[0016] Furthermore, the raised portion is inclined downwardly, and a guide platform is provided at the bottom of the second supporting member, and the guide platform is installed on the assembly frame, and the guide platform has an inclined sliding surface inclined downwardly, and the second supporting member includes a horizontal sliding seat and an inclined sliding seat, and the horizontal sliding seat can be reciprocated in a horizontal direction on the inclined sliding seat, and the horizontal sliding seat is configured to horizontally support the rubber plug, and the bottom of the inclined sliding seat can be slidably set on the inclined sliding surface, and a second elastic member is provided between the first end of the inclined sliding seat and the fixture body, and the second end of the inclined sliding seat is provided with a first avoidance hole for avoiding the driving end of the first assembly driving member, and the driving end of the first assembly driving member passes through the first avoidance hole and abuts against the horizontal sliding seat to drive the horizontal sliding seat on the inclined sliding seat to move away from the insertion port of the product in the horizontal direction, and the driving end of the second assembly driving member is connected to the inclined sliding seat.
[0017] Furthermore, a second avoidance hole is provided at the bottom of the oblique sliding seat, and the driving end of the second assembly driving member is inserted into the second avoidance hole, and the second assembly driving member drives the oblique sliding seat to slide on the oblique sliding surface of the guide platform;
[0018] When assembling the rubber plug, the driving end of the first assembly driving member is away from the horizontal sliding seat, and under the action of the elastic force of the first elastic member, the horizontal sliding seat approaches the product in the horizontal direction and moves a preset distance, and the second assembly driving member drives the oblique sliding seat to move downward along the oblique sliding surface by a preset distance, driving each protrusion of the rubber plug on the horizontal sliding seat to be obliquely inserted into the corresponding insertion port.
[0019] Furthermore, the first transport mechanism comprises a transport frame, a transport drive assembly and a transport clamping part, the transport frame is mounted on the frame, the first end of the transport frame is located at the rubber plug assembly station, the second end of the transport frame is located at the separation station, the fixed end of the transport drive assembly is mounted on the transport frame, the driving end of the transport drive assembly is connected to the transport clamping part, the transport drive assembly is configured to drive the transport clamping part to rise and fall or move laterally, and the transport clamping part is configured to clamp or place the assembled product and the jig located at the rubber plug assembly station;
[0020] The transport driving assembly drives the transport clamping part to descend, and cooperates with the transport clamping part to clamp the assembled product and the jig at the plug assembly station. The transport driving assembly drives the transport clamping part to move horizontally to the unlocking mechanism located at the separation station.
[0021] Furthermore, the unlocking mechanism includes a separation mechanism and a docking mechanism, the separation mechanism includes a second driving member and a carrying platform, the driving end of the second driving member is connected to the carrying platform, the second driving member is configured to drive the carrying platform to move, the carrying platform is configured to carry and fix the product and the fixture to be separated, and the carrying platform is provided with a first separation component and a second separation component, the first separation component is configured to unlock and separate the product from the fixture body, and the second separation component is configured to unlock and separate the rubber plug from the fixture body;
[0022] The docking mechanism comprises a docking platform and a docking positioning assembly, wherein the docking platform is configured to carry and fix the separated product and the rubber plug, and the docking positioning assembly is installed on the docking platform, and the docking positioning assembly is configured to fix the rubber plug on the product before the second separation assembly unlocks and separates the rubber plug;
[0023] The second driving member drives the carrying platform to move to a preset position, so that the product to be separated and the jig on the carrying platform are placed on the docking platform, the docking positioning assembly fixes the rubber plug on the product, the first separation assembly and the second separation assembly work, so that the product and the jig are unlocked and separated, and the second driving member drives the carrying platform to move to remove the unlocked jig.
[0024] Furthermore, the second driving member includes a lifting mechanism and a flipping mechanism, the flipping mechanism includes a flipping driving member, a flipping frame and a clamping assembly, the carrying platform is arranged on the flipping frame, the flipping frame is rotatably arranged on the driving end of the flipping driving member, the fixed end of the clamping assembly is installed on the flipping frame, and the clamping assembly is configured to clamp the product to be separated and the fixture located on the carrying platform, the lifting mechanism includes a lifting driving member and a lifting frame, the flipping mechanism can be lifted and lowered on the lifting frame, the fixed end of the lifting driving member is installed on the lifting frame, the driving end of the lifting driving member is connected to the flipping frame, and the lifting driving member is configured to drive the flipping frame to lift and lower so as to approach or move away from the docking platform,
[0025] After the clamping assembly clamps the product to be separated and the jig on the carrying platform, the flip driving component drives the flip frame to flip at a preset angle, and the lifting driving component drives the flip frame to descend above the docking platform, and cooperates with the first separation assembly and the second separation assembly to unlock the product and the plug.
[0026] Compared with the prior art, the rubber plug automatic assembly machine has the following beneficial effects:
[0027] (1) The first driving member drives the jig to move to the product loading station, and the product is placed on the jig manually or by a transport mechanism. The first driving member drives the jig to move to the plug assembly station, and the plug loading mechanism picks up the plug and places it on the jig. The assembly unit cooperates with the jig to automatically assemble the plug on the product. The first transport mechanism transports the assembled product and the jig to the unlocking mechanism, and the unlocking mechanism separates the assembled product from the jig. This not only has an ingenious design and a compact structure, but also eliminates manual operation, significantly improving assembly efficiency.
[0028] (2) Two assembly stations are provided, and the two assembly stations share a rubber plug feeding mechanism, so that two rubber plugs can be automatically assembled at the same time, further improving the assembly efficiency in a limited space;
[0029] (3) The pressure-holding driving member drives the pressure-holding platform to a low position, and the pressure-holding platform rests on the product on the jig. When the assembly unit assembles the rubber plug and the product on the jig, the pressure-holding platform presses the product, which greatly improves the stability of the product during assembly.
[0030] (4) When assembling a rubber plug with a protruding portion tilted downward, the second assembly driving member drives the oblique sliding seat to move downward along the inclined sliding surface by a preset distance, driving each protruding portion of the rubber plug on the horizontal sliding seat to be obliquely inserted into the corresponding insertion port, so that the rubber plug with a protruding portion tilted downward can be assembled, the assembly method is simple, and the applicability of the assembly is improved;
[0031] (5) The second driving member drives the carrying platform to move to the preset position, and the product to be separated and the fixture on the carrying platform are placed on the docking platform. The docking positioning component fixes the rubber plug on the product, and the first separation component and the second separation component work to unlock and separate the product and the fixture. The design is ingenious, manual operation is eliminated, separation time is greatly saved, and separation efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate and understand the technical solutions in the embodiments of the present invention, the following briefly introduces the background technology of the present invention and the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0033] Figure 1 It is a three-dimensional structural schematic diagram of a rubber plug automatic assembly machine provided by an embodiment of the present invention;
[0034] Figure 2 is a schematic top view of a rubber plug automatic assembly machine provided by an embodiment of the present invention;
[0035] Figure 3 is a schematic diagram of the three-dimensional structure of an assembly part provided by an embodiment of the present invention;
[0036] Figure 4 is a cross-sectional schematic diagram of an assembly portion provided by an embodiment of the present invention;
[0037] Figure 5 is a schematic diagram of the three-dimensional structure of a separation mechanism provided by an embodiment of the present invention;
[0038] Figure 6 is a schematic diagram of the three-dimensional structure of the docking mechanism provided by an embodiment of the present invention;
[0039] Figure 7 It is a three-dimensional structural schematic diagram of a rubber plug feeding mechanism provided in an embodiment of the present invention. DETAILED DESCRIPTION
[0040] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0041] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood. It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there can also be a central component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a central component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for illustrative purposes and are not intended to be the only implementation method. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0042] See also Figures 1 to 7 As shown, in this embodiment, a rubber plug automatic assembly machine includes a frame 1, at least one assembly station is arranged on the frame 1, each assembly station is provided with a rubber plug feeding mechanism 2, a rubber plug assembly mechanism 3, a first conveying mechanism 4 and an unlocking mechanism 5, wherein: each assembly station is provided with a rubber plug feeding station, a product feeding station, a rubber plug assembly station and a separation station, the rubber plug assembly mechanism 3 is arranged at the rubber plug assembly station, the rubber plug assembly mechanism 3 includes a first driving member 30, an assembling part 31 and a fixture, the driving end of the first driving member 30 is connected to the assembling part 31, the fixture is detachably fixed on the assembling part 31, and the first driving member 30 is configured to drive the assembling part 31 to move, so as to alternately move the fixture to the product feeding station or the rubber plug assembly station; the rubber plug feeding mechanism 2 is arranged at the rubber plug assembly station, and the rubber plug assembly mechanism 3 includes a first driving member 30, an assembling part 31 and a fixture, the driving end of the first driving member 30 is connected to the assembling part 31, the fixture is detachably fixed on the assembling part 31, and the first driving member 30 is configured to drive the assembling part 31 to move, so as to alternately move the fixture to the product feeding station or the rubber plug assembly station; At the plug loading station, the plug loading mechanism 2 is configured to pick up the plug and place the picked up plug on the jig at the plug assembly station; the first driving member 30 drives the jig to move to the product loading station, and the product is placed on the jig manually or by a conveying mechanism, the first driving member 30 drives the jig to move to the plug assembly station, the plug loading mechanism 2 picks up the plug and places the picked up plug on the jig, and the assembly part 31 is configured to cooperate with the jig to automatically assemble the plug on the product; the first conveying mechanism 4 is configured to convey the assembled product and the jig to the unlocking mechanism 5, the unlocking mechanism 5 is arranged at the separation station, the unlocking mechanism 5 is configured to separate the assembled product and the jig, and the first conveying mechanism 4 is also configured to convey the separated jig to the assembly part 31.
[0043] It can be seen that the first driving member 30 drives the jig to move to the product loading station, and the product is placed on the jig manually or by a conveying mechanism. The first driving member 30 drives the jig to move to the plug assembly station, and the plug feeding mechanism 2 picks up the plug and places the picked up plug on the jig. The assembling part 31 cooperates with the jig to automatically assemble the plug on the product. The first conveying mechanism 4 transports the assembled product and the jig to the unlocking mechanism 5, and the unlocking mechanism 5 separates the assembled product from the jig. It is not only cleverly designed and compact in structure, but also eliminates manual operation, thereby significantly improving assembly efficiency.
[0044] As an implementation mode, two assembly stations are provided on the frame 1, and the two assembly stations share a plug feeding mechanism 2. Obviously, two assembly stations are provided, and the two assembly stations share a plug feeding mechanism 2, so that two plugs can be automatically assembled at the same time, further improving the assembly efficiency in a limited space.
[0045] As an embodiment, each assembly station is also provided with a pressure-maintaining mechanism 6, which is mounted on the frame 1 and located above the rubber plug assembly station. The pressure-maintaining mechanism 6 includes a pressure-maintaining frame 60, a pressure-maintaining driving member 61 and a pressure-maintaining platform 62. The pressure-maintaining frame 60 is mounted on the frame 1, and the fixed end of the pressure-maintaining driving member 61 is mounted on the pressure-maintaining frame 60. The driving end of the pressure-maintaining driving member 61 is connected to the pressure-maintaining platform 62. The pressure-maintaining driving member 61 is configured to drive the pressure-maintaining platform 62 to a high position or a low position. The pressure-maintaining driving member 61 drives the pressure-maintaining platform 62 to a low position. The pressure-maintaining platform 62 rests on the product on the jig to press the product when the assembly part 31 assembles the rubber plug and the product on the jig.
[0046] It can be seen that the pressure-maintaining driving member 61 drives the pressure-maintaining platform 62 to a low position, and the pressure-maintaining platform 62 rests on the product on the jig. When the assembly part 31 assembles the rubber plug on the jig and the product, the product is pressed, which greatly improves the stability of the product during assembly.
[0047] As an embodiment, the jig includes a jig body 320, and a first positioning mechanism is arranged on the end face of the jig body 320, the first positioning mechanism is configured to position the product, the first positioning mechanism includes a first carrier 321 and a first positioning assembly 322, the first carrier 321 is configured to horizontally carry the product, and the first positioning assembly 322 is configured to fix the product on the first carrier 321; a second positioning mechanism is also arranged on the end face of the jig body 320, the second positioning mechanism is configured to position the plug to be assembled, the second positioning mechanism includes a second carrier 323 and a second positioning assembly 324, the second carrier 323 is arranged in the projection plane of the product on the end face of the jig body 320, the second carrier 323 is reciprocatingly mounted on the jig body 320, the second carrier 323 is configured to carry the plug to be assembled, and the second positioning assembly 324 is configured to fix the plug to be assembled on the second carrier 323.
[0048] As an embodiment, the assembly part 31 includes an assembly frame 310, a first assembly drive member 311 and a second assembly drive member 312. The assembly frame 310 is connected to the driving end of the first drive member 30. A first elastic member is arranged between the first end of the second supporting member 323 and the fixture body 320. The rubber plug has a plurality of protrusions, and the product has a plurality of insertion ports. Each protrusion corresponds to an insertion port. The fixed end of the first assembly drive member 311 is installed on the assembly frame 310. The driving end of the first assembly drive member 311 can move close to or away from the second supporting member 323. The driving end of the first assembly drive member 311 approaches and abuts against the second supporting member 323 to drive the second supporting member 323 to move away from the insertion port of the product in a horizontal direction. The fixed end of the second assembly drive member 312 is installed on the assembly frame 310. The second assembly drive member 312 is configured to drive the second supporting member 323 to move close to the insertion port of the product to assemble each protrusion of the rubber plug into the corresponding insertion port.
[0049] As an embodiment, the raised portion is inclined downward, and a guide platform 313 is provided at the bottom of the second bearing member 323, and the guide platform 313 is installed on the assembly frame 310, and the guide platform 313 has an inclined sliding surface inclined downward, and the second bearing member 323 includes a horizontal sliding seat 325 and an inclined sliding seat 326, and the horizontal sliding seat 325 can be reciprocated in the horizontal direction and is arranged on the inclined sliding seat 326, and the horizontal sliding seat 325 is configured as a horizontal bearing rubber plug, and the bottom of the inclined sliding seat 326 can be slidably arranged on the inclined sliding seat 326. On the sliding surface, a second elastic member is arranged between the first end of the oblique sliding seat 326 and the fixture body 320, and a first avoidance hole 327 is opened at the second end of the oblique sliding seat 326 to avoid the driving end of the first assembly driving member 311. The driving end of the first assembly driving member 311 passes through the first avoidance hole 327 and abuts against the horizontal sliding seat 325 to drive the horizontal sliding seat 325 on the oblique sliding seat 326 away from the insertion port of the product in the horizontal direction, and the driving end of the second assembly driving member 312 is connected to the oblique sliding seat 326.
[0050] As an embodiment, a second avoidance hole 328 is opened at the bottom of the oblique sliding seat 326, and the driving end of the second assembly driving member 312 is inserted into the second avoidance hole 328, and the second assembly driving member 312 drives the oblique sliding seat 326 to slide on the oblique sliding surface of the guide platform 313; when assembling the rubber plug, the driving end of the first assembly driving member 311 is away from the horizontal sliding seat 325, and the horizontal sliding seat 325 approaches the product in the horizontal direction and moves a preset distance under the action of the elastic force of the first elastic member, and the second assembly driving member 312 drives the oblique sliding seat 326 to move downward along the oblique sliding surface a preset distance, driving each protrusion of the rubber plug on the horizontal sliding seat 325 to be obliquely inserted into the corresponding insertion port.
[0051] It can be seen that when assembling the rubber plug with the protrusion inclined downward, the second assembly drive 312 drives the inclined sliding seat 326 to move downward along the inclined sliding surface a preset distance, driving each protrusion of the rubber plug on the horizontal sliding seat 325 to be obliquely inserted into the corresponding insertion port, thereby realizing the assembly of the rubber plug with the protrusion inclined downward. The assembly method is simple, and the applicability of the assembly is improved.
[0052] As an embodiment, the first conveying mechanism 4 includes a conveying frame 40, a conveying drive assembly 41 and a conveying clamping portion 42. The conveying frame 40 is installed on the frame 1. The first end of the conveying frame 40 is located at the plug assembly station, and the second end of the conveying frame 40 is located at the separation station. The fixed end of the conveying drive assembly 41 is installed on the conveying frame 40. The driving end of the conveying drive assembly 41 is connected to the conveying clamping portion 42. The conveying drive assembly 41 is configured to drive the conveying clamping portion 42 to rise, fall or move laterally. The conveying clamping portion 42 is configured to clamp or place the assembled product and the jig located at the plug assembly station; the conveying drive assembly 41 drives the conveying clamping portion 42 to descend, and cooperates with the conveying clamping portion 42 to clamp the assembled product and the jig at the plug assembly station. The conveying drive assembly 41 drives the conveying clamping portion 42 to move laterally to the unlocking mechanism 5 located at the separation station.
[0053] As an embodiment, the unlocking mechanism 5 includes a separation mechanism 7 and a docking mechanism 8, the separation mechanism 7 includes a second driving member and a carrying platform 70, the driving end of the second driving member is connected to the carrying platform 70, the second driving member is configured to drive the carrying platform 70 to move, the carrying platform 70 is configured to carry and fix the product and the fixture to be separated, and the carrying platform 70 is provided with a first separation component 71 and a second separation component 72, the first separation component 71 is configured to unlock and separate the product from the fixture body 320, and the second separation component 72 is configured to unlock and separate the rubber plug from the fixture body 320; the docking mechanism 8 includes a docking platform 80 and a docking positioning component 81, the docking platform 80 is configured to carry and fix the separated product and the plug, the docking positioning component 81 is installed on the docking platform 80, and the docking positioning component 81 is configured to fix the plug on the product before the second separation component 72 unlocks and separates the plug; the second driving member drives the carrying platform 70 to move to a preset position, so that the product to be separated and the jig on the carrying platform 70 are placed on the docking platform 80, the docking positioning component 81 fixes the plug on the product, the first separation component 71 and the second separation component 72 work, so that the product and the jig are unlocked and separated, and the second driving member drives the carrying platform 70 to move to remove the unlocked jig.
[0054] It can be seen that the second driving member drives the carrying platform 70 to move to the preset position, and the product to be separated and the fixture on the carrying platform 70 are placed on the docking platform 80. The docking positioning component 81 fixes the plug on the product, and the first separation component 71 and the second separation component 72 work to achieve unlocking and separation of the product and the fixture. The design is ingenious, manual operation is eliminated, separation time is greatly saved, and separation efficiency is high.
[0055] As an embodiment, the second driving member includes a lifting mechanism 73 and a flipping mechanism 74, the flipping mechanism 74 includes a flipping driving member 740, a flipping frame 741 and a clamping assembly 742, the carrying platform 70 is arranged on the flipping frame 741, the flipping frame 741 can be rotatably arranged at the driving end of the flipping driving member 740, the fixed end of the clamping assembly 742 is installed on the flipping frame 741, and the clamping assembly 742 is configured to clamp the product to be separated and the fixture located on the carrying platform 70, the lifting mechanism 73 includes a lifting driving member 730 and a lifting frame 731, and the flipping mechanism 74 can be lifted and lowered on the lifting frame 741. On the lowering frame 731, the fixed end of the lifting drive member 730 is installed on the lifting frame 731, and the driving end of the lifting drive member 730 is connected to the flip frame 741. The lifting drive member 730 is configured to drive the flip frame 741 to rise and fall to approach or move away from the docking platform 80. After the clamping assembly 742 clamps the product and the fixture to be separated on the supporting platform 70, the flip drive member 740 drives the flip frame 741 to flip at a preset angle. The lifting drive member 730 drives the flip frame 741 to descend above the docking platform 80, and cooperates with the first separation assembly 71 and the second separation assembly 72 to unlock the product and the plug.
[0056] As an embodiment, the plug feeding mechanism 2 includes a feeding drive 20, a feeding rack 21, a feeding drive device 22 and a placement rack 23. Several layers of plug wobble trays are stacked in the placement rack 23. The placement rack 23 can be raised and lowered on the feeding rack 21. The fixed end of the feeding drive device 22 is installed on the feeding rack 21. The driving end of the feeding drive device 22 is connected to the placement rack 23. The feeding drive device 22 is configured to drive the placement rack 23 to rise one step in sequence to drive all the plug wobble trays to rise one step synchronously. The feeding drive 20 is configured to clamp the plugs in the topmost plug wobble tray in sequence and place them on the fixture. When the topmost plug wobble tray is empty, the topmost plug wobble tray is manually taken out, and the feeding drive device 22 drives the placement rack 23 to rise one step to drive the next layer of the topmost plug wobble tray to the highest position. One step is the thickness of a single plug wobble tray.
[0057] When the above-mentioned automatic rubber plug assembly machine is working: first, the first driving member 30 drives the jig to move to the product loading station, the product is manually placed on the jig, the first driving member 30 drives the jig to move to the rubber plug assembly station, the rubber plug loading mechanism 2 picks up the rubber plug and places the picked up rubber plug on the jig; secondly, the pressure-keeping driving member 61 drives the pressure-keeping platform 62 to a low position, the pressure-keeping platform 62 rests on the product on the jig, and at the same time, the driving end of the first assembly driving member 311 is away from the horizontal sliding seat 325, and the horizontal sliding seat 325 approaches the product in the horizontal direction and moves a preset distance under the action of the elastic force of the first elastic member, and the second assembly driving member 312 drives the oblique sliding seat 326 to move downward along the oblique sliding surface by a preset distance, driving each protrusion of the rubber plug on the horizontal sliding seat 325 to be obliquely inserted into the corresponding insertion The rubber plug is assembled in the entrance; again, the transport driving component 41 drives the transport clamping part 42 to descend, and cooperates with the transport clamping part 42 to clamp the assembled product and the jig at the rubber plug assembly station, and the transport driving component 41 drives the transport clamping part 42 to move horizontally to the unlocking mechanism 5 located at the separation station; then, the second driving member drives the carrying platform 70 to move to the preset position, so that the product to be separated and the jig on the carrying platform 70 are placed on the docking platform 80, and the docking positioning component 81 fixes the rubber plug on the product, and the first separation component 71 and the second separation component 72 work to unlock and separate the product and the jig, and the second driving member drives the carrying platform 70 to move, and moves the unlocked empty jig to the assembly part 31, and the two assembly stations are cycled in sequence until all the rubber plugs are assembled.
[0058] The above embodiments are only to illustrate the basic principles and characteristics of the present invention. The present invention is not limited by the above examples. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and modifications, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A rubber plug automatic assembly machine, characterized in that: The automatic rubber plug assembly machine comprises a frame, on which at least one assembly station is arranged, and each of the assembly stations is provided with a rubber plug feeding mechanism, a rubber plug assembly mechanism, a first transport mechanism and an unlocking mechanism, wherein: Each of the assembly stations is provided with a plug feeding station, a product feeding station, a plug assembly station and a separation station. The plug assembly mechanism is provided at the plug assembly station. The plug assembly mechanism comprises a first driving member, an assembly part and a jig. The driving end of the first driving member is connected to the assembly part. The jig is detachably fixed to the assembly part. The first driving member is configured to drive the assembly part to move so as to alternately move the jig to the product feeding station or the plug assembly station. The rubber plug feeding mechanism is arranged at the rubber plug feeding station, and the rubber plug feeding mechanism is configured to pick up the rubber plug and place the picked up rubber plug on the jig at the rubber plug assembly station; The first driving member drives the jig to move to the product loading station, and a person or a handling mechanism places the product on the jig. The first driving member drives the jig to move to the rubber plug assembly station, and the rubber plug loading mechanism picks up the rubber plug and places the picked-up rubber plug on the jig. The assembly unit is configured to cooperate with the jig to automatically assemble the rubber plug on the product. The first transport mechanism is configured to transport the assembled product and the jig to the unlocking mechanism, the unlocking mechanism is disposed at the separation station, the unlocking mechanism is configured to separate the assembled product and the jig, and the first transport mechanism is further configured to transport the separated jig to the assembly part; The jig includes a jig body, an end surface of the jig body is provided with a first positioning mechanism, the first positioning mechanism is configured to position the product, the first positioning mechanism includes a first bearing member and a first positioning assembly, the first bearing member is configured to horizontally carry the product, and the first positioning assembly is configured to fix the product on the first bearing member; a second positioning mechanism is also provided on the end surface of the jig body, the second positioning mechanism is configured to position the rubber plug to be assembled, the second positioning mechanism includes a second bearing member and a second positioning assembly, the second bearing member is provided within the projection surface of the product on the end surface of the jig body, the second bearing member is installed on the jig body so as to be reciprocatingly movable in the horizontal direction, the second bearing member is configured to carry the rubber plug to be assembled, and the second positioning assembly is configured to fix the rubber plug to be assembled on the second bearing member; The assembling part includes an assembling frame, a first assembling driving member and a second assembling driving member, the assembling frame is connected to the driving end of the first driving member, a first elastic member is arranged between the first end of the second supporting member and the jig body, the rubber plug has a plurality of protrusions, the product has a plurality of insertion ports, each of the protrusions is arranged corresponding to one of the insertion ports, the fixed end of the first assembling driving member is mounted on the assembling frame, the driving end of the first assembling driving member can move close to or away from the second supporting member, the driving end of the first assembling driving member approaches and abuts against the second supporting member to drive the second supporting member to move away from the insertion port of the product along the horizontal direction; the fixed end of the second assembling driving member is mounted on the assembling frame, the second assembling driving member is configured to drive the second supporting member to move close to the insertion port of the product to assemble each protrusion of the rubber plug into the corresponding insertion port.
2. The automatic rubber plug assembly machine according to claim 1, characterized in that: Two assembly stations are arranged on the frame, and the two assembly stations share one rubber plug feeding mechanism.
3. The automatic rubber plug assembly machine according to claim 1, characterized in that: A pressure-maintaining mechanism is also provided on each of the assembly stations, and the pressure-maintaining mechanism is installed on the frame and located above the rubber plug assembly station, and the pressure-maintaining mechanism includes a pressure-maintaining frame, a pressure-maintaining driving member and a pressure-maintaining platform, the pressure-maintaining frame is installed on the frame, the fixed end of the pressure-maintaining driving member is installed on the pressure-maintaining frame, the driving end of the pressure-maintaining driving member is connected to the pressure-maintaining platform, the pressure-maintaining driving member is configured to drive the pressure-maintaining platform to a high position or a low position, the pressure-maintaining driving member drives the pressure-maintaining platform to a low position, and the pressure-maintaining platform rests on the product on the jig to press the product when the assembly section assembles the rubber plug and the product on the jig.
4. The automatic rubber plug assembly machine according to claim 1, characterized in that: The raised portion is inclined downwardly, and a guide platform is provided at the bottom of the second supporting member, and the guide platform is installed on the assembly frame, and the guide platform has an inclined sliding surface inclined downwardly, and the second supporting member includes a horizontal sliding seat and an inclined sliding seat, and the horizontal sliding seat can be reciprocated in a horizontal direction on the inclined sliding seat, and the horizontal sliding seat is configured to horizontally support the rubber plug, and the bottom of the inclined sliding seat can be slidably set on the inclined sliding surface, and a second elastic member is provided between the first end of the inclined sliding seat and the fixture body, and the second end of the inclined sliding seat is provided with a first avoidance hole for avoiding the driving end of the first assembly driving member, and the driving end of the first assembly driving member passes through the first avoidance hole and abuts against the horizontal sliding seat to drive the horizontal sliding seat on the inclined sliding seat to move away from the insertion port of the product in a horizontal direction, and the driving end of the second assembly driving member is connected to the inclined sliding seat.
5. The automatic rubber plug assembly machine according to claim 4, characterized in that: A second avoidance hole is provided at the bottom of the oblique sliding seat, and the driving end of the second assembly driving member is inserted into the second avoidance hole, and the second assembly driving member drives the oblique sliding seat to slide on the oblique sliding surface of the guide platform; When assembling the rubber plug, the driving end of the first assembly driving member is away from the horizontal sliding seat, and under the action of the elastic force of the first elastic member, the horizontal sliding seat approaches the product in the horizontal direction and moves a preset distance, and the second assembly driving member drives the oblique sliding seat to move downward along the oblique sliding surface by a preset distance, driving each protrusion of the rubber plug on the horizontal sliding seat to be obliquely inserted into the corresponding insertion port.
6. The automatic rubber plug assembly machine according to claim 5, characterized in that: The first transport mechanism comprises a transport frame, a transport drive assembly and a transport clamping part, wherein the transport frame is mounted on the frame, a first end of the transport frame is located at the rubber plug assembly station, a second end of the transport frame is located at the separation station, a fixed end of the transport drive assembly is mounted on the transport frame, a driving end of the transport drive assembly is connected to the transport clamping part, the transport drive assembly is configured to drive the transport clamping part to rise and fall or to move laterally, and the transport clamping part is configured to clamp or place the assembled product and the jig located at the rubber plug assembly station; The transport driving assembly drives the transport clamping part to descend, and cooperates with the transport clamping part to clamp the assembled product and the jig at the plug assembly station. The transport driving assembly drives the transport clamping part to move horizontally to the unlocking mechanism located at the separation station.
7. The automatic rubber plug assembly machine according to claim 6, characterized in that: The unlocking mechanism includes a separation mechanism and a docking mechanism, the separation mechanism includes a second driving member and a carrying platform, the driving end of the second driving member is connected to the carrying platform, the second driving member is configured to drive the carrying platform to move, the carrying platform is configured to carry and fix the product to be separated and the fixture, the carrying platform is provided with a first separation component and a second separation component, the first separation component is configured to unlock and separate the product from the fixture body, and the second separation component is configured to unlock and separate the rubber plug from the fixture body; The docking mechanism comprises a docking platform and a docking positioning assembly, wherein the docking platform is configured to carry and fix the separated product and the rubber plug, and the docking positioning assembly is installed on the docking platform, and the docking positioning assembly is configured to fix the rubber plug on the product before the second separation assembly unlocks and separates the rubber plug; The second driving member drives the carrying platform to move to a preset position, so that the product to be separated and the jig on the carrying platform are placed on the docking platform, the docking positioning assembly fixes the rubber plug on the product, the first separation assembly and the second separation assembly work, so that the product and the jig are unlocked and separated, and the second driving member drives the carrying platform to move to remove the unlocked jig.
8. The automatic rubber plug assembly machine according to claim 7, characterized in that: The second driving member includes a lifting mechanism and a flipping mechanism, the flipping mechanism includes a flipping driving member, a flipping frame and a clamping assembly, the carrying platform is arranged on the flipping frame, the flipping frame is rotatably arranged on the driving end of the flipping driving member, the fixed end of the clamping assembly is installed on the flipping frame, and the clamping assembly is configured to clamp the product to be separated and the fixture located on the carrying platform, the lifting mechanism includes a lifting driving member and a lifting frame, the flipping mechanism can be lifted and lowered on the lifting frame, the fixed end of the lifting driving member is installed on the lifting frame, the driving end of the lifting driving member is connected to the flipping frame, and the lifting driving member is configured to drive the flipping frame to lift and lower so as to approach or move away from the docking platform, After the clamping assembly clamps the product to be separated and the jig on the carrying platform, the flip driving component drives the flip frame to flip at a preset angle, and the lifting driving component drives the flip frame to descend above the docking platform, and cooperates with the first separation assembly and the second separation assembly to unlock the product and the plug.
Citation Information
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