A staggered arrangement device for processing chip inductors

Abstract

The present invention provides a staggered arrangement device for processing chip inductors, wherein a first material trough and a second material trough are provided on a material conveying track, the first material trough and the second material trough are parallel to each other and are connected through a first material passage; a second material passage is provided at two side walls of an end of the second material trough away from the first material passage; a vertically movable first stopper and a second stopper are provided on a blocking structure, which are respectively arranged corresponding to the first material passage and the second material passage, and are used to maintain the flatness of the inner wall of the material trough; a first pushing structure is used to push the workpieces arranged on the first material trough to the second material trough; a transfer structure is used to push the workpieces to the end of the second material trough, so that the workpieces are closely arranged at the position corresponding to the second material passage; a second pushing structure is used to push a plurality of workpieces in the second material passage area to a separation structure at intervals, and transfer them to the outside through the separation structure; the structure is novel, and a plurality of workpieces can be pushed at the same time, effectively improving the efficiency of the staggered arrangement of the workpieces.

Description

Technical Field

[0001] The present invention relates to the field of chip inductor transfer devices, and more specifically, to a staggered arrangement device for chip inductor processing. Background Art

[0002] During the processing of chip inductors, especially in the processing steps of soldering and glue dripping, it is often necessary to arrange the workpieces in a staggered manner to prevent the problem of two adjacent workpieces sticking together during the soldering or glue dripping process; the current staggered arrangement device, such as an inductor staggered feeding mechanism disclosed in patent CN219193573U, feeds through a vibrating plate, maintains the action of arranging and feeding, pushes the inductor into the loading slot through a push block, and cooperates with the moving module to drive the loading plate to move a distance equal to the spacing between the two loading slots each time, thereby achieving the desired staggered arrangement effect; however, it adopts a single-point push-pushing feeding method, and can only push and transfer one workpiece at a time, and there is still room for improvement in overall operating efficiency. Summary of the invention

[0003] In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose a staggered arrangement device for chip inductor processing, which has a novel structure and can push multiple workpieces at the same time, effectively improving the efficiency of the staggered arrangement of the workpieces.

[0004] To achieve this object, the present invention adopts the following technical solutions:

[0005] The present invention provides a staggered arrangement device for processing chip inductors, comprising a feed track, a first pushing structure, a second pushing structure, a blocking structure, a transfer structure, and a separation structure installed on a support frame; a first material trough and a second material trough are provided on the feed track, the first material trough and the second material trough are parallel to each other, and are connected through a first material passage; a second material passage is provided at two side walls of an end of the second material trough away from the first material passage; a vertically movable first stopper and a second stopper are provided on the blocking structure, which are respectively arranged corresponding to the first material passage and the second material passage, and are used to maintain the flatness of the inner wall of the material trough; the first pushing structure is used to push the workpieces arranged on the first material trough to the second material trough; the transfer structure is used to push the workpieces to the end of the second material trough, so that the workpieces are closely arranged at the position corresponding to the second material passage; the second pushing structure is used to push multiple workpieces in the second material passage area to the separation structure at intervals, and transfer them to the outside through the separation structure.

[0006] In a preferred technical solution of the present invention, a side wall of the first material trough corresponding to the first feeding port is provided with a plurality of first through-holes evenly spaced apart, and the first through-hole at the end away from the second feeding port exceeds the end position of the first feeding port; the first pushing structure includes a first cylinder, and a first pushing frame installed at the end of the piston rod of the first cylinder, a plurality of first pushing assemblies are installed on the first pushing frame, the first pushing assemblies correspond to the positions of the first through-holes, and the first cylinder drives the first pushing assemblies to enter and exit the first material trough; the first pushing assembly has a movable telescopic function.

[0007] In a preferred technical solution of the present invention, a first slot is provided on the top of the second feeding port, the first slot extends along the length direction of the second feeding port, and the first slot passes through the bottom surface of the feeding track; the blocking structure includes a third cylinder, a third push frame installed at the end of the piston rod of the third cylinder, and the first blocker and the second blocker are fixedly installed on the third push frame; the bottom shape of the first blocker is adapted to the shape of the first feeding port, and the two wall surfaces of the first blocker are flush with the inner walls of the first trough and the second trough respectively; the bottom of the second blocker is provided with two baffles corresponding to the first slot, and the baffles are A plurality of evenly spaced bayonet holes are provided at the bottom, and the top surface of the bayonet hole is flush with the bottom surface of the first stopper; the inner wall of the baffle is flush with the wall of the second trough; when the third cylinder drives the third push rack to move downward to a preset position, the first stopper blocks the first feeding port, and the second stopper blocks the second feeding port; when the third cylinder drives the third push rack to move upward to a preset height, the bottom surface of the first stopper is higher than the first feeding port, the position of the bayonet hole rises to correspond to the position of the second feeding port, and the second pushing structure penetrates the bayonet hole to push the workpiece in the second trough out to the separation structure.

[0008] In a preferred technical solution of the present invention, the second pushing structure includes a second cylinder, a second push rack installed on the end of the piston rod of the second cylinder, and a plurality of second push rods evenly spaced are fixedly provided on the wall surface of the second push rack close to the second material trough, and the position of the second push rod corresponds to the position of the bayonet; the second push rod is a square strip structure and is adapted to the opening width of the bayonet, and the bottom surface of the second push rod slides against the bottom surface of the second material outlet.

[0009] In a preferred technical solution of the present invention, a second pushing assembly with a telescopic function is installed on the end face of the second pushing rack close to the first material trough; a second through hole is provided on the outer side of the end of the second material passage, and the position of the second through hole corresponds to the position of the second pushing assembly, and the second cylinder drives the second pushing assembly in and out of the second material trough, so as to clamp and fix the workpiece in this position.

[0010] In a preferred technical solution of the present invention, a third through hole running through both ends is provided at the second push rod at the end position away from the second pushing assembly; a fourth cylinder is provided on the outer side of the second pushing frame away from the second pushing assembly, the fourth cylinder is installed on the support frame, a fourth push plate is fixedly installed at the end of the piston rod of the fourth cylinder, a fourth push rod is installed on the fourth push plate, and the fourth push rod is movably inserted in the third through hole; the bayonet at the end position away from the second pushing assembly extends upward to form an extension opening; when the first stopper moves to abut against the bottom surface of the first feeding opening, the second stopper blocks the second feeding opening and uses the extension opening as the discharge site.

[0011] In a preferred technical solution of the present invention, the transfer structure includes a first linear slide and a first push piece; the first push piece includes a first push block and a first vertical plate fixed on the bottom surface of the first push block, the bottom of the first vertical plate is installed on the slider of the first linear slide, and the first linear slide is installed on the support frame; the bottom of the second trough is provided with a first guide groove extending along the length direction, and the groove width of the first guide groove is adapted to the thickness of the first vertical plate; the first vertical plate slides along the first guide groove, and the first push block slides along the inner wall of the second trough; one end of the second trough away from the second feeding port exceeds the end of the first feeding port, and the exceeding range is greater than the length of the first push block, providing space for the first push block to move backward; a pressure sensor is installed on one side of the front wall of the first push block, and a distance measuring sensor is installed on the inner wall of the end of the second trough away from the second feeding port.

[0012] In a preferred technical solution of the present invention, a placeholder structure is included, which includes a second linear slide and a second push piece; the second push piece includes a second push block and a second vertical plate fixed to the bottom surface of one end of the second push block, the bottom of the second vertical plate is installed on the slider of the second linear slide, and the second linear slide is installed on the support frame; a guide hole is provided at the end of the first trough away from the feed port, the guide hole is a rectangular hole structure, the bottom surface of the guide hole is flush with the bottom of the first trough, and the two sides of the guide hole are flush with the two side walls of the first trough; the second push block is a square strip structure, and the cross-sectional shape of the second push block is adapted to the shape of the guide hole; a second guide groove extending along the length direction is provided at the bottom of the first trough, and the groove width of the second guide groove is adapted to the thickness of the second vertical plate; the second vertical plate slides along the second guide groove, the second push block slides along the guide hole, and slides against the inner wall of the first trough.

[0013] In a preferred technical solution of the present invention, the first push assembly includes a first push rod, a sleeve, a spring, and an end cover; the inner wall of the sleeve is provided with at least one second groove, and one end of the second groove extends through the end face of the sleeve; the diameter of the first push rod is adapted to the inner diameter of the sleeve, and at least one block is fixedly provided on the outer wall of one end of the first push rod, and the shape of the block is adapted to the shape of the second groove, and the first push rod slides along the second groove via the block; the spring is provided inside the sleeve, and the end cover is threadedly connected and installed on the outside of the sleeve, and the spring is clamped between the first push rod and the end cover to provide an elastic force for the first push rod to push outward; the second push assembly has the same structure as the first push assembly.

[0014] In a preferred technical solution of the present invention, the separation structure includes a third linear slide, a bracket, a fifth cylinder, and a fifth push rack; the third linear slide is installed on a support frame, the bracket is installed on a slider of the third linear slide, one side of the bracket presses against the second material trough to slide away from the outer wall of the second pushing structure, and the bracket is provided with a plurality of evenly spaced receiving grooves on this wall, and the positions of the receiving grooves correspond to the positions of the second push rods; a third guide groove is provided on the side of the receiving groove away from the feed track; a plurality of fifth push rods are provided on the fifth push rack, and the shape of the fifth push rods is adapted to the shape of the third guide groove; the fifth cylinder is used to drive the fifth push rack to move, so that the fifth push rod slides along the third guide groove to push the workpiece at the receiving groove out of the outside.

[0015] The beneficial effects of the present invention are:

[0016] The present invention provides a dislocation arrangement device for processing chip inductors, wherein a first material trough and a second material trough are provided on a material feeding track, the first material trough and the second material trough are parallel to each other and are connected through a first material passing port; a second material passing port is provided at two side walls of one end of the second material trough away from the first material passing port; a first pushing structure is used to push the workpieces arranged on the first material trough to the second material trough; a transfer structure is used to push the workpieces to the end of the second material trough, so that the workpieces are closely arranged at positions corresponding to the second material passing port; wherein the first material trough is used to be connected to an external feeding device for continuous feeding, and the second material trough is used as a transfer position, and with the cooperation of the transfer structure, the workpieces are closely arranged, so as to prepare for the subsequent separation of the workpieces;

[0017] The blocking structure is provided with a vertically movable first blocker and a second blocker, which are respectively arranged corresponding to the first feeding port and the second feeding port, and are used to maintain the flatness of the inner wall of the trough, not affecting the normal conveying of the workpieces, and preventing the workpieces in the two troughs from interfering with each other; the second pushing structure is used to push the multiple workpieces in the second feeding port area to the separation structure at intervals. During this process, the second blocker is used as a blocking component for the workpiece, so that the closely arranged workpieces are staggered and separated, and the effect of separating multiple workpieces by one-time pushing is achieved, thereby effectively improving the overall efficiency; the second blocker also prevents the remaining workpieces from leaving the second trough, avoids affecting the subsequent replenishment and arrangement of the workpieces, and maintains smooth operation as a whole. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of a staggered arrangement device for processing chip inductors provided in a specific embodiment of the present invention;

[0019] Figure 2 It is a schematic diagram of a three-dimensional unfolded structure of a staggered arrangement device for processing a patch inductor provided in a specific embodiment of the present invention;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of a material conveying track provided in a specific embodiment of the present invention;

[0021] Figure 4 is a top view of a feed track provided in a specific embodiment of the present invention;

[0022] Figure 5 is a schematic diagram of the three-dimensional structure of a blocking structure provided in a specific embodiment of the present invention;

[0023] Figure 6 is a front view of a blocking structure provided in a specific embodiment of the present invention;

[0024] Figure 7 is a schematic diagram of the three-dimensional structure of a first pushing structure provided in a specific embodiment of the present invention;

[0025] Figure 8 is a schematic diagram of the three-dimensional structure of a second push structure provided in a specific embodiment of the present invention;

[0026] Fig. 9 is a schematic diagram of the three-dimensional structure of a first pushing assembly provided in a specific embodiment of the present invention;

[0027] Fig.10 is a schematic diagram of the three-dimensional structure of a transfer structure provided in a specific embodiment of the present invention;

[0028] Fig.11 is a schematic diagram of a three-dimensional structure of a placeholder structure provided in a specific embodiment of the present invention;

[0029] Fig.12 It is a schematic diagram of the three-dimensional structure of the separation structure provided in a specific embodiment of the present invention.

[0030] In the figure:

[0031] 100, first push structure; 110, first cylinder; 120, first push frame; 130, first push assembly; 131, first push rod; 132, sleeve; 133, spring; 134, end cover; 135, second slot; 136, block;

[0032] 200, second push structure; 210, second cylinder; 220, second push frame; 221, second push rod; 222, third through hole; 230, second push assembly;

[0033] 300, feeding track; 310, first material trough; 311, guide hole; 312, second guide groove; 320, second material trough; 321, first guide groove; 330, first material outlet; 340, second material outlet; 350, first through hole; 360, first slot; 370, second through hole;

[0034] 400, blocking structure; 410, first blocking member; 420, second blocking member; 421, baffle; 422, bayonet; 423, extension port; 430, third cylinder; 440, third push frame;

[0035] 500, transfer structure; 510, first linear slide; 520, first push member; 521, first push block; 522, first vertical plate; 530, pressure sensor; 540, distance sensor;

[0036] 600, separation structure; 610, third linear slide; 620, bracket; 621, receiving groove; 622, third guide groove; 630, fifth cylinder; 640, fifth push frame; 641, fifth push rod;

[0037] 700, fourth cylinder; 710, fourth push plate; 720, fourth push rod;

[0038] 800, place-taking structure; 810, second linear slide; 820, second push member; 821, second push block; 822, second vertical plate. DETAILED DESCRIPTION

[0039] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0040] like Figures 1 to 5As shown, a specific embodiment of the present invention discloses a dislocation arrangement device for processing chip inductors, comprising a feed track 300 installed on a support frame, a first pushing structure 100, a second pushing structure 200, a blocking structure 400, a transfer structure 500, and a separation structure 600; a first material trough 310 and a second material trough 320 are provided on the feed track 300, the first material trough and the second material trough are parallel to each other and are connected through a first material passing port 330; a second material passing port 340 is provided on both side walls of the second material trough 320 away from the first material passing port; the blocking structure 400 is provided on the feed track 300, and the first material trough 310 and the second material trough 320 are parallel to each other and are connected through a first material passing port 330; a second material passing port 340 is provided on both side walls of one end of the second material trough 320 away from the first material passing port; 00 is provided with a vertically movable first stopper 410 and a second stopper 420, which are respectively arranged corresponding to the first feeding port 330 and the second feeding port 340, and are used to maintain the flatness of the inner wall of the material trough; the first pushing structure 100 is used to push the workpieces arranged on the first material trough to the second material trough; the transfer structure 500 is used to push the workpieces to the end of the second material trough, so that the workpieces are closely arranged at the position corresponding to the second feeding port; the second pushing structure 200 is used to push multiple workpieces in the second feeding port area to the separation structure 600 at intervals, and transfer them to the outside through the separation structure.

[0041] The above-mentioned staggered arrangement device for processing chip inductors has a first material trough and a second material trough on its feed track, the first material trough and the second material trough are parallel to each other and connected through a first material outlet; the second material trough is provided with a second material outlet on both side walls of one end away from the first material outlet; the first pushing structure is used to push the workpieces arranged on the first material trough to the second material trough; the transfer structure is used to push the workpieces to the end of the second material trough, so that the workpieces are closely arranged at the position corresponding to the second material outlet; wherein the first material trough is used to connect with an external feeding device for continuous feeding, and the second material trough is used as a transfer position, and with the cooperation of the transfer structure, the workpieces are closely arranged, so as to prepare for the subsequent separation of the workpieces;

[0042] The blocking structure is provided with a vertically movable first blocker and a second blocker, which are respectively arranged corresponding to the first feeding port and the second feeding port, and are used to maintain the flatness of the inner wall of the trough, not affecting the normal conveying of the workpieces, and preventing the workpieces in the two troughs from interfering with each other; the second pushing structure is used to push the multiple workpieces in the second feeding port area to the separation structure at intervals. During this process, the second blocker is used as a blocking component for the workpiece, so that the closely arranged workpieces are staggered and separated, and the effect of separating multiple workpieces by one-time pushing is achieved, thereby effectively improving the overall efficiency; the second blocker also prevents the remaining workpieces from leaving the second trough, avoids affecting the subsequent replenishment and arrangement of the workpieces, and maintains smooth operation as a whole.

[0043] Furthermore, if Figure 3 , Figure 4As shown, the side wall of the first material trough 310 corresponding to the first material outlet 330 is provided with a plurality of first through holes 350 evenly spaced, and the first through hole at the end away from the second material outlet exceeds the end position of the first material outlet; Figure 7 As shown, the first pushing structure 100 includes a first cylinder 110, and a first pushing frame 120 installed at the end of the piston rod of the first cylinder, and multiple first pushing components 130 are installed on the first pushing frame 120. The first pushing component 130 corresponds to the position of the first through hole 350, and the first cylinder drives the first pushing component to enter and exit the first material trough; the first pushing component has a movable telescopic function; this structural design can simultaneously push multiple workpieces from the first material trough to the second material trough, wherein the first pushing component extending beyond the outside of the first material port can be used to push and clamp the workpiece in the last position to prevent subsequent workpieces from continuing to push forward, and because the first pushing component has a movable telescopic function, this clamping and fixing action does not affect the pushing action of other first pushing components, and does not affect each other.

[0044] Furthermore, if Figure 3 , Figure 4 As shown, a first slot 360 is provided at the top of the second feeding port 340, and the first slot 360 extends along the length direction of the second feeding port, and the first slot 360 passes through the bottom surface of the feeding track 300; Figure 5 As shown, the blocking structure 400 includes a third cylinder 430, a third push frame 440 installed at the end of the piston rod of the third cylinder, and the first stopper 410 and the second stopper 420 are fixedly installed on the third push frame 440; the bottom shape of the first stopper 410 is adapted to the shape of the first feeding port 330, and the two wall surfaces of the first stopper 410 are flush with the inner walls of the first material trough 310 and the second material trough 320 respectively; when the third cylinder drives the first stopper to move downward to a preset position, the first stopper blocks the first feeding port, thereby playing a supplementary connection effect, and the trough walls of the first material trough and the second material trough at this position are in a flat state, which does not affect the movement and arrangement of the workpiece; when the third cylinder drives the third push frame to move upward to a preset height, the bottom surface of the first stopper is higher than the first feeding port, and the workpiece can be pushed from the first material trough to the second material trough through the first pushing structure to realize the transfer of the workpiece;

[0045] The bottom of the second stopper 420 is provided with two baffles 421 corresponding to the first slot 360, and the bottom of the baffle 421 is provided with a plurality of bayonet holes 422 evenly spaced, and the top surface of the bayonet hole is flush with the bottom surface of the first stopper; the inner wall of the baffle 421 is flush with the slot wall of the second material slot 320; when the third cylinder drives the second stopper to move down to the preset position, the baffle blocks the second material slot, plays a supplementary connection effect, so that the inner wall of the second material slot is in a flat state, does not affect the movement and arrangement of the workpiece, and prevents the workpiece from easily detaching from the second material slot during the transfer process;

[0046] When the third cylinder drives the third pushing rack to move up to a preset height, the bottom surface of the first stopper is higher than the first feeding port, the position of the bayonet rises to correspond to the position of the second feeding port, and the remaining part is still blocked by the baffle. The second pushing structure penetrates the bayonet to push the workpiece in the second trough to the separation structure, so that the closely arranged workpieces are separated and sent out at intervals, and other workpieces will not be offset or loosened, and will not affect the transfer and arrangement of subsequent workpieces.

[0047] Furthermore, if Figure 8 As shown, the second pushing structure 200 includes a second cylinder 210 and a second pushing frame 220 installed at the end of the piston rod of the second cylinder. The second pushing frame 220 is fixedly provided with a plurality of second push rods 221 evenly spaced apart on the wall surface of the second material trough close to the second push rod 221, and the position of the second push rod 221 corresponds to the position of the bayonet 422; the second push rod is a square strip-shaped structure, and is adapted to the opening width of the bayonet, and the bottom surface of the second push rod slides against the bottom surface of the second material port; a plurality of second push rods are used to push multiple workpieces at one time to achieve a multi-point ejection effect, thereby satisfying the effect of interval separation and improving the overall separation efficiency; and the second push rod is a square strip-shaped structure, and in the process of pushing other workpieces, it will block and limit the workpieces on the side, effectively preventing other workpieces from being offset, and will not affect the subsequent transfer and arrangement of workpieces.

[0048] Furthermore, if Figure 8 As shown, a second pushing assembly 230 with a telescopic function is installed on the end face of the second pushing frame 220 close to the first material trough; a second through hole 370 is provided on the outer side of the end of the second material passage 340, and the position of the second through hole 370 corresponds to the position of the second pushing assembly 230, and the second cylinder drives the second pushing assembly in and out of the second material trough to clamp and fix the workpiece at this position; it can be used to push and clamp the workpiece at this position to prevent subsequent workpieces from continuing to push forward, and because the second pushing assembly has a movable telescopic function, this clamping and fixing action does not affect the continued forward pushing action of the second pushing frame, and also does not affect the normal pushing and separation action.

[0049] Furthermore, if Figure 8 As shown, the second push rod 221 at the end position away from the second push assembly 230 is provided with a third through hole 222 running through both ends; Figure 1 As shown, a fourth cylinder is provided on the outer side of the second push frame 220 away from the second push assembly, and the fourth cylinder is installed on the support frame. A fourth push plate 710 is fixedly installed at the end of the piston rod of the fourth cylinder 700, and a fourth push rod 720 is installed on the fourth push plate 710. The fourth push rod 720 is movably inserted into the third through hole 222; Figure 6As shown, the bayonet 422 at the end position away from the second pushing assembly extends upward to form an extension opening 423; when the first stopper moves to abut the bottom surface of the first feeding opening, the second stopper blocks the second feeding opening and uses the extension opening as the discharge site; the above-mentioned structural design and coordination can utilize the extension opening and the fourth cylinder and the fourth push rod to achieve the action and effect of single-point pushing separation, so as to facilitate the selection of corresponding separation actions according to actual production needs and improve applicability; it can also be used to eject and empty the tail material, so as to facilitate the subsequent application of the device to other types of products.

[0050] Furthermore, if Fig. 9 As shown, the transfer structure 500 includes a first linear slide 510 and a first push member 520; the first push member 520 includes a first push block 521 and a first vertical plate 522 fixedly arranged on the bottom surface of the first push block, the bottom of the first vertical plate 522 is installed on the slider of the first linear slide 510, and the first linear slide is installed on the support frame; the bottom of the second material trough 320 is provided with a first guide groove 321 extending along the length direction, and the groove width of the first guide groove is adapted to the thickness of the first vertical plate; the first vertical plate 522 slides along the first guide groove 321, and the first push block 521 slides along the inner wall of the second material trough 320; the end of the second material trough away from the second material outlet exceeds the end of the first material outlet, and the exceeding range is greater than the length of the first push block, providing space for the first push block to move backward; a pressure sensor 530 is installed on one side of the front wall of the first push block 521, as shown in Figure 1 As shown, a distance measuring sensor 540 is installed at the inner wall of the end of the second trough 320 away from the second feeding port; in the above-mentioned structural design, the first linear slide drives the first push block to slide along the second trough, thereby pushing the workpiece in the second trough to the end position and applying the required pushing pressure, so that the workpiece is in a tightly arranged state, which is convenient for subsequent pushing action; the first push block can also be moved back to the end beyond the first feeding port without affecting the transfer of the workpiece from the first trough to the second trough; wherein, the design of the distance measuring sensor can also play the effect of counting the number of workpieces. After moving into position, it means that the workpieces in front are closely arranged. The distance measuring sensor detects the position of the first push block at this time and can convert the corresponding number of workpieces through the external electronic control system. It should be noted that corresponding holes are provided on the frame plate of the support frame corresponding to the first guide groove and the second guide groove to facilitate the penetration of the first vertical plate and the second vertical plate. The first linear slide and the second linear slide can be installed on the bottom surface of the frame plate to facilitate the overall layout. In addition, the electronic control system includes but is not limited to common electronic control equipment such as electronic control boxes, control panels, and controllers, which can be purchased on the market and the specific structure will not be repeated.

[0051] Further, a placeholder structure 800 is included, such as Fig.10As shown, the place-taking structure 800 includes a second linear slide 810 and a second push member 820; the second push member 820 includes a second push block 821 and a second vertical plate 822 fixedly arranged on the bottom surface of one end of the second push block, the bottom of the second vertical plate 822 is installed on the slider of the second linear slide 810, and the second linear slide is installed on the support frame; Figure 3 , Figure 4 As shown, a guide hole 311 is provided at the end of the first trough 310 away from the feed port, and the guide hole is a rectangular hole structure, the bottom surface of the guide hole is flush with the bottom of the first trough, and the two sides of the guide hole are flush with the two side walls of the first trough; the second push block is a square strip structure, and the cross-sectional shape of the second push block 821 is adapted to the shape of the guide hole 311; the bottom of the first trough 310 is provided with a second guide groove 312 extending in the length direction, and the groove width of the second guide groove is adapted to the thickness of the second vertical plate; the second vertical plate 822 slides along the second guide groove 312, and the second push block 821 slides along the guide hole 311 and slides against the inner wall of the first trough; the design of the placeholder structure is mainly used to adjust the number of workpieces, especially when the external feeding device temporarily suspends the feeding, resulting in a mismatch in the number of workpieces in the first trough and the second trough, such as setting the first pushing structure to push 10 workpieces at a time, and the second pushing structure to push and separate 10 workpieces at a time; at this time, there are 30 workpieces in the second trough, due to the feeding of the feeding device If the workpieces in the first trough are not arranged tightly due to a delay or other factors, the first pushing structure and the second pushing structure continue to operate. The first pushing structure only pushes 5 workpieces to the second trough. At this time, there are 25 workpieces in the second trough, which is not a multiple of 10. The corresponding number can be detected by the distance sensor. At this time, the placeholder structure will be activated to drive the second push block to move to the required position, occupying the space inside the first trough, so that the subsequent tightly arranged number corresponding to the first feeding port is matched, and then the corresponding number of workpieces are pushed into the second trough with the cooperation of the first pushing structure to achieve adjustment and replenishment, maintain the required number of multiples of 10, and facilitate the overall operation; when the subsequent feeding structure operates normally, the preset 10 workpiece pushing action is still used to ensure the efficiency of the overall work; it should be pointed out that the first pushing assembly has a telescopic function, and is partially blocked by the second push block, which does not affect the operation of other first pushing assemblies, nor does it affect the effect of the required local pushing of the workpiece.

[0052] Furthermore, if Fig.11As shown, the first push assembly 130 includes a first push rod 131, a sleeve 132, a spring 133, and an end cover 134; the inner wall of the sleeve 132 is provided with at least one second card groove 135, one end of the second card groove extends through the end surface of the sleeve; the diameter of the first push rod 131 is adapted to the inner diameter of the sleeve 132, at least one card block 136 is fixedly provided on the outer wall of one end of the first push rod 131, the shape of the card block 136 is adapted to the shape of the second card groove 135, and the first push rod slides along the second card groove through the card block; the spring 133 is arranged inside the sleeve 132, and the end cover 134 is threadedly connected and installed on the sleeve On the outside of the cylinder 132, the spring 133 is clamped between the first push rod 131 and the end cover 134, providing the first push rod with an elastic force to push outward; the second push assembly has the same structure as the first push assembly; the entire push assembly has a simple structure and adopts an assembled structure, which is convenient for the processing and production of various structural components, and also convenient for the disassembly and replacement of parts; wherein, the outer diameter of the sleeve is adapted to the diameter of the first through hole and the second through hole, and the sleeve can also be correspondingly extended into the first through hole and the second through hole, increasing the moving stroke, which can meet the push effect, and can also shorten the length of the movable push, making the overall structure more compact;

[0053] Furthermore, the first push rack is provided with a plurality of first threaded holes evenly spaced apart for threadedly connecting and installing the first push assembly; a support block is fixedly provided on the wall surface of the second push rack away from the fourth cylinder, and a second threaded hole is provided on the support block for installing the second push assembly; the disassembly and assembly structure is adopted, which can facilitate the processing and production of various structural components, and also facilitate disassembly and assembly and replacement.

[0054] Furthermore, if Fig.12 As shown, the separation structure 600 includes a third linear slide 610, a bracket 620, a fifth cylinder 630, and a fifth push frame 640; the third linear slide is installed on the support frame, the bracket 620 is installed on the slider of the third linear slide 610, one side of the bracket 620 presses against the second material trough 320 to slide away from the outer wall of the second push structure, and the bracket 620 is provided with a plurality of evenly spaced receiving grooves 621 on the wall surface, and the position of the receiving groove corresponds to the position of the second push rod; the receiving groove corresponds to the second material port, and then the second push structure separates and pushes the workpiece into the receiving groove, and then the entire bracket is driven to move by the third linear slide, thereby realizing the interval separation of the workpiece;

[0055] A third guide groove 622 is provided on the side of the receiving groove 621 away from the feeding track; a plurality of fifth push rods 641 are provided on the fifth push frame 640, and the shape of the fifth push rods is adapted to the shape of the third guide groove; the fifth cylinder is used to drive the fifth push frame to move, so that the fifth push rod 641 slides along the third guide groove 622, and pushes the workpiece at the receiving groove out of the outside; wherein, the number of the fifth cylinders is 2, which are respectively installed at both ends of the bracket, and the fifth push frame is installed at the ends of the piston rods of the two fifth cylinders, and the five push frames are driven to move by the two fifth cylinders, so as to push the workpiece at the receiving groove to the external supporting structure;

[0056] The supporting structure includes a supporting plate, which is fixedly mounted on a supporting frame. A plurality of brackets are fixedly provided on the top surface of the supporting plate. The thickness of the brackets is less than the thickness of the workpiece. One end of the bracket close to the separation structure is open, and the end face is flush with the side wall of the second trough away from the second pushing structure, and the other end extends outward. The workpiece ejected from the separation structure is transferred to the bracket so that it is in a relatively external position so that it can be grasped and transferred by the downstream equipment structure.

[0057] The present invention is described by preferred embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein, and other embodiments falling within the claims of this application are within the scope of protection of the present invention.

Claims

1. A staggered arrangement device for processing chip inductors, characterized in that: It includes a feeding track installed on a supporting frame, a first pushing structure, a second pushing structure, a blocking structure, a transfer structure, and a separation structure; A first material trough and a second material trough are provided on the material conveying track. The first material trough and the second material trough are parallel to each other and are connected through a first material passing port. A second material passing port is provided on both side walls of one end of the second material trough away from the first material passing port. The blocking structure is provided with a first blocking member and a second blocking member which are vertically movable and are respectively arranged corresponding to the first material passing port and the second material passing port, and are used to maintain the flatness of the inner wall of the trough; The first pushing structure is used to push the workpieces arranged on the first trough to the second trough; The transfer structure is used to push the workpieces to the end of the second material trough so that the workpieces are closely arranged at the position corresponding to the second material outlet; The second pushing structure is used to push the multiple workpieces in the second material passing port area to the separation structure at intervals, and transfer them to the outside through the separation structure; The side wall of the first material trough corresponding to the first material passage is provided with a plurality of first through holes evenly spaced, and the first through hole at the end away from the second material passage is beyond the end position of the first material passage; The first push structure includes a first cylinder and a first push frame installed at the end of the piston rod of the first cylinder. A plurality of first push assemblies are installed on the first push frame. The first push assemblies correspond to the first perforation positions. The first cylinder drives the first push assemblies to enter and exit the first trough. The first push assemblies have a movable telescopic function. A first slot is provided at the top of the second feeding port, the first slot extends along the length direction of the second feeding port, and the first slot runs through the bottom surface of the feeding track; The blocking structure includes a third cylinder, a third push frame installed at the end of the piston rod of the third cylinder, and the first blocking member and the second blocking member are fixedly installed on the third push frame; The bottom shape of the first stopper matches the shape of the first material passage, and the two wall surfaces of the first stopper are flush with the inner walls of the first material trough and the second material trough respectively; Two baffles are provided at the bottom of the second baffle corresponding to the first slot, and a plurality of bayonet holes are provided at the bottom of the baffle corresponding to the first slot, and the top surface of the bayonet hole is flush with the bottom surface of the first baffle; the inner wall of the baffle is flush with the slot wall of the second material slot; When the third cylinder drives the third push frame to move downward to a preset position, the first stopper blocks the first material passing opening, and the second stopper blocks the second material passing opening; When the third cylinder drives the third push rack to move up to a preset height, the bottom surface of the first stopper is higher than the first feeding port, the position of the bayonet rises to correspond to the position of the second feeding port, and the second pushing structure penetrates the bayonet to push the workpiece in the second trough out to the separation structure.

2. The staggered arrangement device for chip inductor processing according to claim 1, characterized in that: The second pushing structure includes a second cylinder and a second pushing frame installed at the end of the piston rod of the second cylinder. The second pushing frame is fixed with a plurality of second pushing rods evenly spaced apart on the wall surface of the second pushing frame close to the second material trough, and the position of the second pushing rod corresponds to the position of the bayonet. The second pushing rod is a square strip-shaped structure and is adapted to the opening width of the bayonet. The bottom surface of the second pushing rod slides against the bottom surface of the second material outlet.

3. The staggered arrangement device for chip inductor processing according to claim 2, characterized in that: A second pushing assembly with a telescopic function is installed on the end face of the second pushing frame close to the first material trough; a second through hole is provided on the outer side of the end of the second material passage, and the position of the second through hole corresponds to the position of the second pushing assembly. The second cylinder drives the second pushing assembly in and out of the second material trough to clamp and fix the workpiece in this position.

4. The staggered arrangement device for chip inductor processing according to claim 3, characterized in that: A third through hole is provided at the second push rod at the end position far away from the second push assembly and passes through both ends; A fourth cylinder is provided on the outer side of the second push frame away from the second push assembly, the fourth cylinder is installed on the support frame, a fourth push plate is fixedly installed on the end of the piston rod of the fourth cylinder, a fourth push rod is installed on the fourth push plate, and the fourth push rod is movably inserted in the third through hole; The bayonet at the end position away from the second pushing assembly extends upward to form an extension opening; when the first stopper moves to abut against the bottom surface of the first feeding opening, the second stopper blocks the second feeding opening and uses the extension opening as the discharge site.

5. The staggered arrangement device for chip inductor processing according to claim 4, characterized in that: The transfer structure includes a first linear slide and a first push member; the first push member includes a first push block and a first vertical plate fixed to the bottom surface of the first push block, the bottom of the first vertical plate is installed on the slider of the first linear slide, and the first linear slide is installed on the support frame; The bottom of the second material trough is provided with a first guide groove extending in the length direction, and the groove width of the first guide groove is adapted to the thickness of the first vertical plate; the first vertical plate slides along the first guide groove, and the first push block slides along the inner wall of the second material trough; One end of the second material trough away from the second material outlet exceeds the end of the first material outlet, and the exceeding range is greater than the length of the first push block, providing space for the first push block to move backward; A pressure sensor is installed on one side of the front wall of the first push block, and a distance measuring sensor is installed on the inner wall of the end of the second material trough away from the second material passing port.

6. The staggered arrangement device for processing chip inductors according to claim 5, characterized in that: The second push member includes a second push block and a second vertical plate fixedly arranged on the bottom surface of one end of the second push block, the bottom of the second vertical plate is installed on the slider of the second linear slide, and the second linear slide is installed on the support frame; A guide hole is provided at the end of the first material trough away from the feed port. The guide hole is a rectangular hole structure. The bottom surface of the guide hole is flush with the bottom of the first material trough, and the two sides of the guide hole are flush with the two side walls of the first material trough; the second push block is a square strip structure, and the cross-sectional shape of the second push block is adapted to the shape of the guide hole; the bottom of the first material trough is provided with a second guide groove extending along the length direction, and the groove width of the second guide groove is adapted to the thickness of the second vertical plate; the second vertical plate slides along the second guide groove, and the second push block slides along the guide hole and slides against the inner wall of the first material trough.

7. The staggered arrangement device for chip inductor processing according to claim 6, characterized in that: The first push assembly includes a first push rod, a sleeve, a spring, and an end cover; The inner wall of the sleeve is provided with at least one second clamping groove, and one end of the second clamping groove extends through the end surface of the sleeve; The diameter of the first push rod is adapted to the inner diameter of the sleeve, at least one clamping block is fixedly provided on the outer wall of one end of the first push rod, the shape of the clamping block is adapted to the shape of the second clamping groove, and the first push rod slides along the second clamping groove through the clamping block; The spring is arranged inside the sleeve, and the end cover is threadedly connected and installed outside the sleeve. The spring is clamped between the first push rod and the end cover to provide elastic force for the first push rod to push outward. The second pushing assembly has the same structure as the first pushing assembly.

8. The staggered arrangement device for chip inductor processing according to claim 7, characterized in that: The separation structure includes a third linear slide, a bracket, a fifth cylinder, and a fifth push frame; The third linear slide is mounted on the support frame, and the bracket is mounted on the slider of the third linear slide. One side of the bracket abuts against the outer wall of the second material trough away from the second push structure to slide. The bracket is provided with a plurality of evenly spaced accommodating grooves on the wall surface, and the positions of the accommodating grooves correspond to the positions of the second push rods. A third guide groove is provided on one side of the accommodating groove away from the feeding track; The fifth push rack is provided with a plurality of fifth push rods, the shape of which matches the shape of the third guide groove; the fifth cylinder is used to drive the fifth push rack to move, so that the fifth push rods slide along the third guide groove to push the workpiece at the accommodating groove out of the outside.

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