An automated production system based on thermal insulation exterior wall decorative panels
By designing an automated spraying and drying system, the problems of low efficiency and poor quality of existing decorative panel production equipment are solved, and the spraying and drying process is automated, and the production efficiency and quality of decorative panels are improved.
Patent Information
- Application Number
- CN202411259497.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-09-10
AI Technical Summary
Existing decorative panel production equipment cannot automate the spraying, drying, discharge and loading processes, resulting in low production efficiency and poor manufacturing quality.
An automated production system based on thermal insulation exterior wall decorative panels is designed, including support frames, paint spraying mechanisms and mobile mechanisms. The spraying and drying process is performed using permeable paint spraying tubes and drying tubes, and the spraying and drying process is realized through motor drive and gear transmission. Automation, automation of penetration paint and primer spraying and drying to improve production efficiency.
The spraying and drying process is automated, the production efficiency and drying quality of thermally insulated exterior wall decorative panels are improved, and the problems of low production efficiency and poor manufacturing quality are solved.
Smart Images

Figure CN118788538B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of decorative plate production, and in particular relates to an automated production system based on thermal insulation exterior wall decorative plates. Background Art
[0002] Insulation exterior wall decorative panels are mostly cement fiberboards that are sprayed and dried to make a decorative paint surface, and then cold-pressed with insulation materials using industrial glue to form an integrated exterior wall decorative panel. Damage to the insulation exterior wall decorative panels by external factors will affect the insulation performance of the insulation material and even directly lead to damage to the insulation material. The paint layer sprayed on the surface of the insulation material can effectively prevent this from happening and protect the durability of the wall.
[0003] In the prior art, the existing decorative board production equipment generally directly places the board to be sprayed on the workbench, removes the finished decorative board after the spraying and drying process and replaces the new board to be sprayed, and cannot realize the automation of the spraying, drying, discharging and loading process, which leads to low production efficiency of decorative boards. To this end, we provide an automatic production system based on thermal insulation exterior wall decorative boards to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide an automated production system based on thermal insulation exterior wall decorative panels, in which the thermal insulation exterior wall decorative panels are sprayed with penetrating paint through a penetrating paint spraying pipe, and then the thermal insulation exterior wall decorative panels are dried using a drying component during the return process, and then the positions of the penetrating paint spraying pipe and the primer spraying pipe are adjusted through a first power component, and the thermal insulation exterior wall decorative panels are sprayed with primer through the primer spraying pipe, and then the thermal insulation exterior wall decorative panels are continued to be dried using a drying pipe, and finally the sprayed thermal insulation exterior wall decorative panels are stacked and collected, thereby solving the problems of low production efficiency and low manufacturing quality of existing thermal insulation exterior wall decorative panels.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is an automated production system based on thermal insulation exterior wall decorative panels, including a support frame, a paint spraying mechanism and a moving mechanism, wherein the support frame is used to carry various working equipment, the paint spraying mechanism is installed on the top of the support frame, the paint spraying mechanism includes a spraying assembly, a second power assembly and a symmetrically arranged first power assembly, the spraying assembly is detachably installed above the support frame, the first power assembly is symmetrically installed on both sides of the spraying assembly, the second power assembly is installed on one side of the first power assembly, the spraying assembly includes a penetrating paint spraying pipe and a primer spraying pipe, the penetrating paint spraying pipe is installed above the support frame, and the penetrating paint spraying pipe is used to spray the primer. Penetrating paint is sprayed on the decorative panel, and the primer spraying pipe is installed above the penetrating paint spraying pipe. The penetrating paint spraying pipe and the primer spraying pipe are fixedly connected by two symmetrically arranged connecting pieces, and the two connecting pieces are connected by a first connecting rod. The moving mechanism is installed above the supporting frame, and the moving mechanism includes a drying component and a third power component. The drying component is installed on one side of the paint spraying mechanism, and the third power component is installed on one side of the drying component. The drying component includes a drying pipe, and the drying pipe is installed above the supporting frame. Air outlets are opened on the side surfaces of the drying pipe. The drying pipe is used to dry the sprayed penetrating paint and primer.
[0007] The present invention is further configured as follows: a guide rail is fixedly provided on one side of the support frame, a limit plate is symmetrically fixedly provided on the top of the guide rail, a support plate is slidably provided inside the support frame, a sliding plate is slidably provided on the top of the support frame, a push plate is slidably provided on the top of the guide rail, a rotating ring is rotatably provided on the peripheral side of the first connecting rod, the rotating ring and the push plate are connected by a moving rod, a limit frame is fixedly provided on the top of the support frame, the limit frame and the drying tube are slidably matched, the limit frame and the first connecting rod are connected by a first rack, the first rack and the limit frame are slidably matched, the first rack and the first connecting rod are fixedly connected, a first motor is installed on one side of the limit frame, a first gear is rotatably provided inside the limit frame, the output end of the first motor is fixedly connected to the first gear, and the first gear is meshed with the first rack.
[0008] The present invention is further configured such that the spray assembly also includes a penetrating paint storage ring and a primer storage ring, the penetrating paint storage ring and the primer storage ring are symmetrically arranged at both ends of the primer spraying pipe, a first sealing plate is fixedly arranged inside the penetrating paint storage ring, the penetrating paint storage ring is slidably fitted with a corresponding connecting piece, and a second sealing plate is fixedly arranged inside the primer storage ring, the primer storage ring is slidably fitted with a corresponding connecting piece.
[0009] The present invention is further configured such that the side surfaces of the penetrating paint spraying tube and the primer spraying tube are both provided with paint outlet holes, the side surfaces of the penetrating paint spraying tube are both provided with a first paint inlet, the side surfaces of the primer spraying tube are both provided with a second paint inlet, the side surfaces of the penetrating paint storage ring and the primer storage ring are both provided with threaded interfaces, the inner wall of the penetrating paint storage ring is provided with a first paint guide port, and the inner wall of the primer storage ring is provided with a second paint guide port.
[0010] The present invention is further configured such that a first sealing ring is fixedly provided on the peripheral side surface of the penetrating paint spraying tube, and the first sealing ring is slidably matched with the inner wall of the penetrating paint storage ring; a second sealing ring is fixedly provided on the peripheral side surface of the primer spraying tube, and the second sealing ring is slidably matched with the inner wall of the primer storage ring; paint through ports are opened on the peripheral sides of the first sealing ring and the second sealing ring, the first paint inlet is connected to the interior of the corresponding paint through port, and the second paint inlet is connected to the interior of the corresponding paint through port.
[0011] The present invention is further configured as follows: a first push plate is slidably provided on the inner wall of the penetrating paint storage ring, and a second push plate is slidably provided on the inner wall of the primer storage ring, and sealing rings are fixedly provided on one side of the first push plate and the second push plate, and the sealing ring on the side of the first push plate is sealed and rotated in cooperation with the penetrating paint storage ring, and the sealing ring on the side of the second push plate is sealed and rotated in cooperation with the primer storage ring. The first power component also includes a linkage rod, which is fixedly connected to the corresponding sealing ring, and a first pulley is fixedly provided on one end of the linkage rod, and the first pulley is rotatably cooperated with the first connecting rod. A second motor is installed on one side of the limit plate, and a second pulley is rotatably provided on the side of the limit plate away from the second motor, the output shaft of the second motor is fixedly connected to the second pulley, and the first pulley and the second pulley are connected by a transmission belt.
[0012] The present invention is further configured as follows: the second power assembly includes a guide plate, the guide plate is fixedly connected to the support frame, a first ear plate is fixedly provided on the inner side of the guide plate, an electromagnet is installed on the top of the first ear plate, a second rack is slidably provided on the inner side of the guide plate, a second ear plate is fixedly provided on the bottom of the second rack, a permanent magnet is installed on the bottom of the second ear plate, the permanent magnet and the electromagnet are magnetically attracted to each other, the second rack is connected to the guide plate by a first elastic member, a first gear ring is fixedly provided on the peripheral side of the first connecting rod, and the first gear ring is meshed with the second rack.
[0013] The present invention is further configured as follows: the drying component also includes a third rack, the third rack is slidably matched with the limit frame, the third rack is meshed with the first gear, a connecting ring is fixedly provided at the bottom of the third rack, the connecting ring is slidably matched with the drying tube, an air guide ring is rotatably provided on one side of the connecting ring, a second gear ring is fixedly provided on the circumferential side of the air guide ring, an air guide port corresponding to the air outlet is provided on the inner wall of the air guide ring, a first ventilation pipe is fixedly provided on the circumferential side of the air guide ring, the first ventilation pipe is connected with the interior of the air guide ring, a third sealing ring is fixedly provided at one end of the first ventilation pipe, a ventilation port is provided on the circumferential side of the third sealing ring, and the ventilation port is connected with the interior of the first ventilation pipe.
[0014] The present invention is further configured as follows: a second connecting rod is fixedly provided at one end of the drying tube, a second elastic member is fixedly provided at one end of the second connecting rod, the second elastic member is fixedly connected to the sliding plate, a sleeve is fixedly provided on one side of the sliding plate, the sleeve is sleeved on the outside of the second elastic member, the sleeve and the second connecting rod are slidably matched, a compression bellows is fixedly installed on the top of the support plate, a second ventilation pipe is fixedly provided on the peripheral side of the compression bellows, an air guide plate matched with a third sealing ring is fixedly provided at one end of the second ventilation pipe, a second ventilation opening is opened on one side of the air guide plate, and the second ventilation opening is communicated with the inside of the second ventilation pipe.
[0015] The present invention is further configured as follows: the third power assembly includes a third push plate, the third push plate is fixedly provided with a fourth rack on one side, the fourth rack is slidably matched with the limit frame, and the first positioning plate is fixedly provided with a second positioning plate on the top of the support plate, and the third motor is installed on one side of the first positioning plate, and a threaded rod is fixedly provided on one side of the first positioning plate, and the third motor output shaft is fixedly connected to the threaded rod, and the threaded rod is threadedly matched with the third push plate, and a limiting rod is fixedly provided on one side of the first positioning plate, and the limiting rod is slidably matched with the third push plate, and a second gear is rotatably provided on one side of the second positioning plate, and the second gear is meshed with the fourth rack, and the first bevel gear is fixedly provided on one side of the second gear, and the third gear is rotatably provided on one side of the limiting frame, and the third gear is meshed with the second gear ring, and a second bevel gear is fixedly provided on one side of the third gear, and the second bevel gear is meshed with the first bevel gear.
[0016] The present invention has the following beneficial effects:
[0017] 1. The present invention injects penetrating paint into a penetrating paint spraying tube, and squeezes the inside of the penetrating paint spraying tube through a first power component installed on one side of the penetrating paint spraying tube, so that the penetrating paint is sprayed onto the surface of the thermal insulation exterior wall decorative board. In this process, the first motor is driven to drive the paint spraying mechanism to move and the moving component to move, and then the first motor is turned off and the first power component is stopped from squeezing the inside of the penetrating paint spraying tube. This process realizes the process of moving and spraying the penetrating paint; the third power component is driven to work so that the drying tube moves above the thermal insulation exterior wall decorative board, and the drying component is driven to dry the thermal insulation exterior wall decorative board at the same time. At the same time, the first motor is driven to make the paint spraying mechanism move in the opposite direction and the push plate move in the opposite direction. After drying, the drying component is stopped and the first motor is stopped. This process realizes the drying process of the penetrating paint, and then the positions of the penetrating paint spraying tube and the primer spraying tube are exchanged to spray and dry the primer in the above manner. When the penetrating paint and the primer are dried, the second thermal insulation exterior wall decorative board can be placed in for further spraying. In this process, drying immediately after spraying can improve the drying quality of the thermal insulation exterior wall decorative board.
[0018] 2. The present invention controls the electromagnet to be energized and magnetized, so that the second rack moves and drives the first gear ring to rotate. At this time, the first elastic member is stretched, and the first connecting rod rotates synchronously to drive the connecting member to rotate along the penetrating paint storage ring and the primer storage ring. During this process, the penetrating paint spraying tube revolves and drives the first sealing ring to rotate, and the primer spraying tube revolves and drives the second sealing ring to rotate. When the first ear plate and the second ear plate at the bottom of the second rack are fitted, the penetrating paint spraying tube and the primer spraying tube revolve 180°, and the first sealing ring and the second sealing ring rotate 180°. This process can automatically complete the position of the penetrating paint spraying tube and the primer spraying tube, thereby realizing the conversion of penetrating paint and primer more quickly and improving the efficiency of spraying.
[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 It is a structural schematic diagram of an automated production system for thermal insulation exterior wall decorative panels.
[0022] Figure 2 for Figure 1 Schematic diagram of the structure from another angle.
[0023] Figure 3 for Figure 2 Schematic diagram of the structure from another angle.
[0024] Figure 4 for Figure 3 Schematic diagram of the structure from another angle.
[0025] Figure 5 for Figure 4 Side view of the structure.
[0026] Figure 6 for Figure 1 Schematic diagram of some structures.
[0027] Figure 7 for Figure 6 Schematic diagram of the structure from another angle.
[0028] Figure 8 It is a schematic diagram of the structure of the penetrating paint spraying tube in the present invention.
[0029] Fig. 9 It is a schematic structural diagram of the primer spraying pipe in the present invention.
[0030] Fig.10 for Figure 7 Rear view of the structure.
[0031] Fig.11 for Fig.10 Structural cross-section view.
[0032] Fig.12 for Figure 7 The structural front view.
[0033] Fig.13 for Fig.12 Structural cross-section view.
[0034] Fig.14 This is a diagram showing the coordination relationship between the moving mechanism and the supporting frame in the present invention.
[0035] Fig.15 for Fig.14 Top view of the structure.
[0036] Fig.16 for Figure 5 Schematic diagram of part of the structure.
[0037] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0038] 1-support frame, 101-guide rail, 102-limiting plate, 103-support plate, 104-sliding plate, 105-pushing plate, 106-limiting frame, 107-first rack, 2-paint spraying mechanism, 3-spraying assembly, 301-penetrating paint spraying pipe, 302-primer spraying pipe, 303-connecting piece, 304-first connecting rod, 305-penetrating paint storage ring, 306-primer storage ring, 307-first blocking plate, 308-second blocking plate, 309-paint outlet, 310-first paint inlet, 311-second paint inlet, 312-threaded interface, 313-first blocking ring, 314-second blocking ring, 315-first push plate, 316-second push plate, 4-first power assembly, 401-sealing ring, 402-linking rod, 403-first Pulley, 404-second pulley, 5-second power assembly, 501-guide plate, 502-first ear plate, 503-second rack, 504-second ear plate, 505-first elastic member, 6-moving mechanism, 7-drying assembly, 701-drying tube, 702-third rack, 703-connecting ring, 704-air guide ring, 705-air guide plate, 706-first ventilation pipe, 707-third blocking ring, 708-sleeve, 709-compression bellows, 710-second ventilation pipe, 8-third power assembly, 801-third push plate, 802-fourth rack, 803-first positioning plate, 804-second positioning plate, 805-threaded rod, 806-second gear, 807-first bevel gear, 808-third gear, 809-second bevel gear. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] For specific embodiment 1, please refer to Figure 1-16 The present invention is an automated production system based on thermal insulation exterior wall decorative panels, comprising a support frame 1, a paint spraying mechanism 2 and a moving mechanism 6, wherein the support frame 1 is used to carry various working equipment, the paint spraying mechanism 2 is installed on the top of the support frame 1, and the paint spraying mechanism 2 comprises a spraying assembly 3, a second power assembly 5 and a symmetrically arranged first power assembly 4;
[0041] The spray assembly 3 is detachably mounted above the support frame 1, the first power assembly 4 is symmetrically mounted on both sides of the spray assembly 3, the second power assembly 5 is mounted on one side of the first power assembly 4, the spray assembly 3 includes a penetrating paint spraying pipe 301 and a primer spraying pipe 302, the penetrating paint spraying pipe 301 is mounted above the support frame 1, the penetrating paint spraying pipe 301 is used to spray penetrating paint on the decorative panel, the primer spraying pipe 302 is mounted above the penetrating paint spraying pipe 301, the penetrating paint spraying pipe 301 and the primer spraying pipe 302 are fixedly connected by two symmetrically arranged connecting pieces 303, and the two connecting pieces 303 are connected by a first connecting rod 304;
[0042] Specifically, the moving mechanism 6 is installed above the support frame 1, and the moving mechanism 6 includes a drying component 7 and a third power component 8. The drying component 7 is installed on one side of the paint spraying mechanism 2, and the third power component 8 is installed on one side of the drying component 7. The drying component 7 includes a drying tube 701, and the drying tube 701 is installed above the support frame 1. The side surface of the drying tube 701 is provided with an air outlet, and the sprayed penetrating paint and primer are dried by using the drying tube 701;
[0043] A guide rail 101 is fixedly provided on one side of the support frame 1, a limit plate 102 is symmetrically fixedly provided on the top of the guide rail 101, a support plate 103 is slidably provided inside the support frame 1, a sliding plate 104 is slidably provided on the top of the support frame 1, and a push plate 105 is slidably provided on the top of the guide rail 101, a rotating ring is rotatably provided on the side surface of the first connecting rod 304, and the rotating ring is connected to the push plate 105 through a moving rod;
[0044] Furthermore, a limiting frame 106 is fixedly arranged on the top of the support frame 1, and the limiting frame 106 is slidably matched with the drying tube 701, and the limiting frame 106 is connected to the first connecting rod 304 through the first rack 107, and the first rack 107 is slidably matched with the limiting frame 106, and the first rack 107 is fixedly connected to the first connecting rod 304, and a first motor is installed on one side of the limiting frame 106, and a first gear is rotatably arranged inside the limiting frame 106, and the output end of the first motor is fixedly connected to the first gear, and the first gear is meshed with the first rack 107.
[0045] The operation process of this embodiment is as follows: Figure 1 As shown, the staff puts the insulation exterior wall decoration board in the guide rail 101. In the initial state, the moving mechanism 6 is at the leftmost side of the insulation exterior wall decoration board, the paint spraying mechanism 2 is at the rightmost side of the insulation exterior wall decoration board, the primer spraying pipe 302 is arranged vertically upward, the penetrating paint spraying pipe 301 is arranged vertically downward (the penetrating paint spraying pipe 301 is directly above the insulation exterior wall decoration board), and the pushing plate 105 is at the rightmost side of the guide rail 101;
[0046] First, the penetrating paint spraying process is carried out, and the penetrating paint is poured into the penetrating paint injection tube 301. The first power component 4 installed on one side of the penetrating paint injection tube 301 squeezes the inside of the penetrating paint injection tube 301, so that the penetrating paint is sprayed onto the surface of the thermal insulation exterior wall decorative board. In this process, the first motor is driven to drive the first gear to rotate, so that the first rack 107 moves, so that the paint spraying mechanism 2 moves to the left and the push plate 105 moves to the left. At the same time, the moving component 6 moves to the right. When the moving component 6 moves to the rightmost side of the thermal insulation exterior wall decorative board, the paint spraying mechanism 2 moves to the leftmost side of the thermal insulation exterior wall decorative board. At this time, the first motor is turned off and the squeezing of the inside of the penetrating paint injection tube 301 by the first power component 4 is stopped. This process realizes the process of spraying the penetrating paint while moving. When the spraying of the penetrating paint on the thermal insulation exterior wall decorative board is completed, the paint spraying mechanism 2 is at the leftmost side of the thermal insulation exterior wall decorative board, and the moving component 6 is at the rightmost side of the thermal insulation exterior wall decorative board.
[0047] Then, the penetrating paint is dried. The third power assembly 8 is driven to move the drying tube 701 to the top of the thermal insulation exterior wall decorative plate. At this time, the drying assembly 7 is driven to dry the thermal insulation exterior wall decorative plate. At the same time, the first motor is driven to drive the first gear to rotate in the opposite direction, so that the first rack 107 moves in the opposite direction, so that the paint spraying mechanism 2 moves to the right and the push plate 105 moves to the right. At the same time, the moving assembly 6 moves to the left. After the drying is completed, the drying assembly 7 is stopped and the first motor is stopped. This process realizes the drying process of the penetrating paint.
[0048] Then the primer spraying process is carried out, and then the third power assembly 8 is driven to work so that the drying tube 701 moves to the side of the insulation exterior wall decorative panel (i.e., the initial state). At this time, the paint spraying mechanism 2 and the moving assembly 6 return to Figure 1 At the position shown, at the same time, the second power assembly 5 is driven to work, so that the first connecting rod 304 rotates 180°, so that the penetrating paint spraying pipe 301 is arranged vertically upward, and the primer spraying pipe 302 is arranged vertically downward, and the primer is poured into the primer spraying pipe 302. The first power assembly 4 installed on one side of the primer spraying pipe 302 squeezes the inside of the primer spraying pipe 302, so that the primer is sprayed onto the surface of the insulation exterior wall decorative board (i.e., the surface of the dried penetrating paint). In this process, the first motor is driven to drive the first gear to rotate, so that the first rack 107 moves, so that the paint spraying mechanism 2 moves to the left and the push plate 105 moves to the left. At the same time, the moving assembly 6 moves to the right. When the moving assembly 6 moves to the rightmost side of the insulation exterior wall decorative board, the paint spraying mechanism 2 moves to the leftmost side of the insulation exterior wall decorative board. At this time, the first motor and the first power assembly 4 are closed to squeeze the inside of the primer spraying pipe 302. This process realizes the process of spraying the primer while moving;
[0049] Then, during the primer drying process, the third power assembly 8 is driven to work so that the drying tube 701 moves to the top of the thermal insulation exterior wall decorative plate. At this time, the drying assembly 7 is driven to dry the thermal insulation exterior wall decorative plate. At the same time, the first motor is driven to drive the first gear to rotate in the opposite direction, so that the first rack 107 moves in the opposite direction, so that the paint spraying mechanism 2 moves to the right and the push plate 105 moves to the right. At the same time, the moving assembly 6 moves to the left. After the drying is completed, the drying assembly 7 stops working and the first motor stops working. This process realizes the drying process of the primer.
[0050] Finally, the third power assembly 8 is driven to work so that the drying tube 701 moves to the side of the insulation outer wall decorative panel. At this time, the paint spraying mechanism 2 and the moving assembly 6 return to Figure 1 The worker then places the second thermal insulation exterior wall decorative panel to be sprayed on the guide rail 101 between the pushing plate 105 and the sprayed thermal insulation exterior wall decorative panel, drives the first motor to drive the first gear to rotate, so that the first rack 107 moves, so that the paint spraying mechanism 2 moves to the left, and at the same time, the pushing plate 105 squeezes the second thermal insulation exterior wall decorative panel to be sprayed to move it to the left. During the movement of the second thermal insulation exterior wall decorative panel to be sprayed, the thermal insulation exterior wall decorative panel that has been sprayed is squeezed, so that the sprayed thermal insulation exterior wall decorative panel moves along the guide rail 101 and detaches from the guide rail 101 to be stacked and collected. At the same time, the moving assembly 6 moves to the right. When the first thermal insulation exterior wall decorative panel is stacked, the second thermal insulation exterior wall decorative panel is moved to the left. Two thermal insulation exterior wall decorative panels that need to be sprayed are just at the spraying station. By driving the first motor to reverse, the moving component 6 moves to the left to the leftmost side of the second thermal insulation exterior wall decorative panel that needs to be sprayed, and the paint spraying mechanism 2 moves to the right to the rightmost side of the second thermal insulation exterior wall decorative panel that needs to be sprayed (that is, the paint spraying mechanism 2 and the moving component 6 are both moved to the initial state). At the same time, the second power component 5 is driven to work in the opposite direction, so that the first connecting rod 304 rotates 180° in the opposite direction, so that the penetrating paint spraying pipe 301 is arranged vertically downward, and the primer spraying pipe 302 is arranged vertically upward (the penetrating paint spraying pipe 301 and the primer spraying pipe 302 return to the initial state), and then the second thermal insulation exterior wall decorative panel that needs to be sprayed can be sprayed.
[0051] Specific embodiment 2, on the basis of specific embodiment 1, the spray assembly 3 further includes a penetrating paint storage ring 305 and a primer storage ring 306, and the penetrating paint storage ring 305 and the primer storage ring 306 are symmetrically arranged at both ends of the primer spraying pipe 302;
[0052] A first blocking plate 307 is fixedly disposed inside the penetrating paint storage ring 305 , and the penetrating paint storage ring 305 and the corresponding connecting piece 303 are slidably fitted together. A second blocking plate 308 is fixedly disposed inside the primer storage ring 306 , and the primer storage ring 306 and the corresponding connecting piece 303 are slidably fitted together.
[0053] Specifically, the side surfaces of the penetrating paint injection tube 301 and the primer injection tube 302 are both provided with paint outlet holes 309, the side surfaces of the penetrating paint injection tube 301 are both provided with a first paint inlet 310, the side surfaces of the primer injection tube 302 are both provided with a second paint inlet 311, the side surfaces of the penetrating paint storage ring 305 and the primer storage ring 306 are both provided with threaded interfaces 312, the inner wall of the penetrating paint storage ring 305 is provided with a first paint guide port, the inner wall of the primer storage ring 306 is provided with a second paint guide port, in an initial state, the first paint guide port is at the lowest position of the penetrating paint storage ring 305 (vertically set upward), the second paint guide port is at the lowest position of the primer storage ring 306 (vertically set upward), the first paint guide port is connected to the first paint inlet 310, and the second paint guide port is at a relative position to the second paint inlet 311;
[0054] A first sealing ring 313 is fixedly arranged on the side surface of the penetrating paint spraying tube 301, and the first sealing ring 313 is slidably matched with the inner wall of the penetrating paint storage ring 305. A second sealing ring 314 is fixedly arranged on the side surface of the primer spraying tube 302, and the second sealing ring 314 is slidably matched with the inner wall of the primer storage ring 306. Paint through holes are opened on the sides of the first sealing ring 313 and the second sealing ring 314, the first paint inlet 310 is connected to the inside of the corresponding paint through hole, and the second paint inlet 311 is connected to the inside of the corresponding paint through hole.
[0055] Furthermore, a first push plate 315 is slidably provided on the inner wall of the penetrating paint storage ring 305, and a second push plate 316 is slidably provided on the inner wall of the primer storage ring 306. A sealing ring 401 is fixedly provided on one side of the first push plate 315 and the second push plate 316. The sealing ring 401 on the side of the first push plate 315 is in sealing rotational cooperation with the penetrating paint storage ring 305, and the sealing ring 401 on the side of the second push plate 316 is in sealing rotational cooperation with the primer storage ring 306.
[0056] The first power assembly 4 also includes a linkage rod 402, which is fixedly connected to the corresponding sealing ring 401, a first pulley 403 is fixedly provided at one end of the linkage rod 402, the first pulley 403 and the first connecting rod 304 are rotatably matched, a second motor is installed on one side of the limiting plate 102, a second pulley 404 is rotatably provided on the side of the limiting plate 102 away from the second motor, the second motor output shaft is fixedly connected to the second pulley 404, the first pulley 403 and the second pulley 404 are connected by a transmission belt, the second motor is driven to drive the second pulley 404 to rotate, under the action of the transmission belt, the first pulley 403 rotates, and at this time the linkage rod 402 rotates synchronously to drive the sealing ring 401 to rotate;
[0057] The second power assembly 5 includes a guide plate 501, which is fixedly connected to the support frame 1, a first ear plate 502 is fixedly arranged on the inner side of the guide plate 501, an electromagnet is installed on the top of the first ear plate 502, a second rack 503 is slidably arranged on the inner side of the guide plate 501, a second ear plate 504 is fixedly arranged on the bottom of the second rack 503, a permanent magnet is installed on the bottom of the second ear plate 504, the permanent magnet and the electromagnet are magnetically attracted to each other, the second rack 503 is connected to the guide plate 501 through a first elastic member 505, a first toothed ring is fixedly arranged on the side surface of the first connecting rod 304, the first toothed ring is meshed with the second rack 503, when the penetrating paint is sprayed, the electromagnet is controlled to be energized, the second rack 503 moves downward and drives the first toothed ring to rotate clockwise (see attached for details). Figure 5 As shown), at this time, the first elastic member 505 is stretched, and the first connecting rod 304 rotates synchronously to drive the connecting member 303 to rotate clockwise along the penetrating paint storage ring 305 and the primer storage ring 306. During this process, the penetrating paint injection tube 301 rotates clockwise to drive the first blocking ring 313 to rotate, and the primer injection tube 302 revolves clockwise to drive the second blocking ring 314 to rotate. When the first ear plate 502 at the bottom of the second rack 503 is fitted with the second ear plate 504, the penetrating paint injection tube 301 and the primer injection tube 302 revolve 180°, and the first blocking ring 313 and the second blocking ring 314 both rotate 180° (that is, the penetrating paint injection tube 301 and the primer injection tube 302 are interchanged). When the primer spraying is completed, the control electromagnet is powered off to eliminate Magnetically, the second rack 503 moves upward and drives the first gear ring to rotate counterclockwise. At this time, the first elastic member 505 returns to the initial state, and the first connecting rod 304 rotates synchronously to drive the connecting member 303 to rotate counterclockwise along the penetrating paint storage ring 305 and the primer storage ring 306. During this process, the penetrating paint injection tube 301 revolves counterclockwise and drives the first sealing ring 313 to rotate, and the primer injection tube 302 revolves counterclockwise and drives the second sealing ring 314 to rotate. When the second rack 503 moves to the initial position, the penetrating paint injection tube 301 and the primer injection tube 302 revolve 180° in the opposite direction, and the first sealing ring 313 and the second sealing ring 314 both rotate 180° in the opposite direction (that is, the penetrating paint injection tube 301 is facing downward again and the primer injection tube 302 is facing upward again).
[0058] The operation process of this embodiment is as follows: in the initial state, the paint outlet holes 309 on the side of the primer spray tube 302 are arranged vertically upward, the paint outlet holes 309 on the side of the penetration paint spray tube 301 are arranged vertically downward, the first paint inlet 310 corresponds to the first paint guide port, the second paint inlet 311 and the second paint guide port are in a symmetrical position (that is, the angle between the two is 180°), and the first blocking plate 307 is on the right side of the first paint guide port inside the penetration paint storage ring 305 (see the attached drawing for details). Fig.11As shown in FIG. 1 ), the first push plate 315 is located on the right side of the first blocking plate 307 inside the penetrating paint storage ring 305 (see FIG. 1 for details). Fig.11 As shown in FIG. 1 ), the second blocking plate 308 is located on the left side of the second paint guide port inside the primer storage ring 306 (see FIG. 1 for details). Fig.13 As shown in FIG. 1 ), the second push plate 316 is located on the left side of the second blocking plate 308 inside the primer storage ring 306 (see FIG. 1 for details). Fig.13 shown);
[0059] Penetration paint spraying process: the penetration paint is poured into the penetration paint storage ring 305 along the threaded interface 312 (the penetration paint poured into the penetration paint storage ring 305 can meet the penetration paint spraying requirements of multiple decorative panels), and then the threaded interface 312 is blocked by a threaded plug, and at this time, the sealing ring 401 on the side of the penetration paint storage ring 305 is driven to rotate counterclockwise (see the attached Fig.10 As shown in the figure, the first push plate 315 rotates counterclockwise along the inside of the penetrating paint storage ring 305, at which time the penetrating paint is squeezed and enters the penetrating paint injection pipe 301 along the first paint guide port through the first paint inlet 310, and then is sprayed on the surface of the thermal insulation exterior wall decorative board along the paint outlet hole 309. When the spraying is completed, the sealing ring 401 is driven to rotate in the opposite direction to return to the initial position;
[0060] Primer spraying process: Control the electromagnet to energize and magnetize the penetrating paint spraying tube 301 and the primer spraying tube 302 to revolve 180 degrees. At this time, the paint outlet holes 309 on the side of the primer spraying tube 302 are arranged vertically downward, and the paint outlet holes 309 on the side of the penetrating paint spraying tube 301 are arranged vertically upward. The first paint inlet 310 and the first paint guide port are in relative position, and the second paint inlet 311 is connected to the second paint guide port. The primer is poured into the interior of the primer storage ring 306 along the threaded interface 312 (the primer poured into the interior of the primer storage ring 306 can meet multiple The second push plate 316 rotates along the inside of the primer storage ring 306. At this time, the primer is squeezed and enters the primer injection pipe 302 along the second paint guide port through the second paint inlet 311, and then is sprayed on the surface of the thermal insulation exterior wall decorative panel along the paint outlet hole 309. When the spraying is completed, the sealing ring 401 is driven to rotate in the opposite direction to return to the initial position, thereby completing the spraying process of the penetrating paint and the primer.
[0061] Specific embodiment three, on the basis of specific embodiment one and specific embodiment two, the drying component 7 further includes a third rack 702, the third rack 702 and the limiting frame 106 are slidably matched, the third rack 702 and the first gear are meshed, and a connecting ring 703 is fixedly provided at the bottom of the third rack 702, and the connecting ring 703 and the drying tube 701 are slidably matched;
[0062] An air guide ring 704 is rotatably provided on one side of the connecting ring 703, a second gear ring is fixedly provided on the side surface of the air guide ring 704, an air guide port corresponding to the air outlet is provided on the inner wall of the air guide ring 704, a first ventilation pipe 706 is fixedly provided on the side surface of the air guide ring 704, the first ventilation pipe 706 is connected with the inside of the air guide ring 704, a third sealing ring 707 is fixedly provided on one end of the first ventilation pipe 706, a first ventilation port is provided on the side surface of the third sealing ring 707, and the first ventilation port is connected with the inside of the first ventilation pipe 706.
[0063] Specifically, a second connecting rod is fixedly provided at one end of the drying tube 701, a second elastic member is fixedly provided at one end of the second connecting rod, the second elastic member is fixedly connected to the sliding plate 104, a sleeve 708 is fixedly provided at one side of the sliding plate 104, the sleeve 708 is sleeved outside the second elastic member, and the sleeve 708 is slidably matched with the second connecting rod;
[0064] A compression bellows 709 (a heating system and a compression system are installed in the compression bellows 709) is fixedly installed on the top of the support plate 103, a second ventilation pipe 710 is fixedly installed on the side surface of the compression bellows 709, an air guide plate 705 matched with the third sealing ring 707 is fixedly installed at one end of the second ventilation pipe 710, a second ventilation port is opened on one side of the air guide plate 705, and the second ventilation port is connected with the inside of the second ventilation pipe 710.
[0065] Further, the third power assembly 8 includes a third push plate 801, the third push plate 801 is slidably matched with the support plate 103, a fourth rack 802 is fixedly provided on one side of the third push plate 801, the fourth rack 802 is slidably matched with the limit frame 106, a first positioning plate 803 and a second positioning plate 804 are fixedly provided on the top of the support plate 103, a third motor is installed on one side of the first positioning plate 803, a threaded rod 805 is fixedly connected to the output end of the third motor, and the threaded rod 805 is threadedly matched with the third push plate 801;
[0066] A second gear 806 is rotatably provided on one side of the second positioning plate 804, and the second gear 806 is meshed with the fourth rack 802. A first bevel gear 807 is fixedly provided on one side of the second gear 806. A third gear 808 is rotatably provided on one side of the limiting frame 106, and the third gear 808 is meshed with the second gear ring. A second bevel gear 809 is fixedly provided on one side of the third gear 808, and the second bevel gear 809 is meshed with the first bevel gear 807.
[0067] The operation process of this embodiment is as follows: in the initial state, the first vent and the second vent are in horizontal relative positions, the air outlet is directly below the drying tube 701, the air guide and the air outlet are in symmetrical positions, and the drying tube 701 is on one side of the insulation exterior wall decorative plate (see attached 1 for details). Fig.14As shown in the figure, the third push plate 801 is fitted with one end of the drying tube 701. When the insulation exterior wall decorative board needs to be dried, the heating system and the compression system of the compression bellows 709 are started, and the third motor is driven to drive the threaded rod 805 to rotate, so that the third push plate 801 slides along the surface 103. Under the thrust of the third push plate 801, the drying tube 701 moves and drives the second connecting rod to move. At this time, the second elastic member is stretched. When the fourth rack 802 is meshed with the second gear 806, it drives the second gear 806 to rotate. The first bevel gear 807 rotates synchronously and drives the second bevel gear 809 to rotate, so that the third The rotation of gear 808 drives the second gear ring to rotate. During this process, the air guide ring 704 rotates and drives the third sealing ring 707 to rotate. When the drying tube 701 is completely above the thermal insulation exterior wall decorative panel, the air guide ring 704 rotates 180° to make the air guide port correspond to the air outlet, and the third sealing ring 707 rotates 180° to make the first vent fit the second vent. At this time, the hot air inside the compression bellows 709 is just compressed. At this time, the hot air continuously enters the drying tube 701 through the first vent and is sprayed along the air outlet to the surface of the thermal insulation exterior wall decorative panel. This process can dry the thermal insulation exterior wall decorative panel.
[0068] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0069] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An automated production system based on thermal insulation exterior wall decorative panels, characterized in that: include: A support frame (1), the support frame (1) being used to carry various working equipment; A paint spraying mechanism (2), the paint spraying mechanism (2) being mounted on the top of the support frame (1), the paint spraying mechanism (2) comprising a spraying assembly (3), a second power assembly (5) and a symmetrically arranged first power assembly (4), the spraying assembly (3) being detachably mounted above the support frame (1), the first power assembly (4) being symmetrically mounted on both sides of the spraying assembly (3), and the second power assembly (5) being mounted on one side of the first power assembly (4); and a moving mechanism (6), the moving mechanism (6) being mounted above the support frame (1), the moving mechanism (6) comprising a drying component (7) and a third power component (8), the drying component (7) being mounted on one side of the paint spraying mechanism (2), and the third power component (8) being mounted on one side of the drying component (7); Wherein, the spraying assembly (3) comprises: A penetrating paint spraying pipe (301), wherein the penetrating paint spraying pipe (301) is installed above the support frame (1), and the penetrating paint spraying pipe (301) is used to spray penetrating paint on the decorative panel; and a primer spraying pipe (302), wherein the primer spraying pipe (302) is installed above the penetrating paint spraying pipe (301), the penetrating paint spraying pipe (301) and the primer spraying pipe (302) are fixedly connected via two symmetrically arranged connecting pieces (303), and the two connecting pieces (303) are connected via a first connecting rod (304); The drying assembly (7) comprises a drying tube (701), wherein the drying tube (701) is installed above the support frame (1), and air outlets are provided on the side surfaces of the drying tube (701). The drying tube (701) is used to dry the sprayed penetrating paint and primer; A guide rail (101) is fixedly provided on one side of the support frame (1), a limit plate (102) is symmetrically fixedly provided on the top of the guide rail (101), a support plate (103) is slidably provided inside the support frame (1), a sliding plate (104) is slidably provided on the top of the support frame (1), a push plate (105) is slidably provided on the top of the guide rail (101), a rotating ring is rotatably provided on the side surface around the first connecting rod (304), and the rotating ring is connected to the push plate (105) via a moving rod; A limiting frame (106) is fixedly arranged on the top of the support frame (1), the limiting frame (106) and the drying tube (701) are slidably matched, the limiting frame (106) and the first connecting rod (304) are connected via a first rack (107), the first rack (107) and the limiting frame (106) are slidably matched, the first rack (107) and the first connecting rod (304) are fixedly connected, a first motor is installed on one side of the limiting frame (106), a first gear is rotatably arranged inside the limiting frame (106), an output end of the first motor is fixedly connected to the first gear, and the first gear is meshed with the first rack (107); The spraying assembly (3) further comprises a penetrating paint storage ring (305) and a primer storage ring (306); a first push plate (315) is slidably disposed on the inner wall of the penetrating paint storage ring (305); a second push plate (316) is slidably disposed on the inner wall of the primer storage ring (306); a sealing ring (401) is fixedly disposed on one side of the first push plate (315) and the second push plate (316); the sealing ring (401) on the side of the first push plate (315) and the penetrating paint storage ring (305) are in sealed rotational cooperation; and the sealing ring (401) on the side of the second push plate (316) and the primer storage ring (306) are in sealed rotational cooperation; The first power assembly (4) further comprises a linkage rod (402), wherein the linkage rod (402) is fixedly connected to the corresponding sealing ring (401), a first belt pulley (403) is fixedly provided at one end of the linkage rod (402), the first belt pulley (403) and the first connecting rod (304) are rotatably matched, a second motor is installed on one side of the limit plate (102), a second belt pulley (404) is rotatably provided on one side of the limit plate (102), an output shaft of the second motor and the second belt pulley (404) are fixedly connected, and the first belt pulley (403) and the second belt pulley (404) are connected via a transmission belt; The second power assembly (5) comprises a guide plate (501), and the guide plate (501) is fixedly connected to the support frame (1); A first ear plate (502) is fixedly arranged on the inner side of the guide plate (501), an electromagnet is installed on the top of the first ear plate (502), a second rack (503) is slidably arranged on the inner side of the guide plate (501), a second ear plate (504) is fixedly arranged on the bottom of the second rack (503), a permanent magnet is installed on the bottom of the second ear plate (504), and the permanent magnet and the electromagnet are attracted to each other by magnetic force; The second rack (503) is connected to the guide plate (501) via a first elastic member (505); a first toothed ring is fixedly provided on the peripheral side of the first connecting rod (304); the first toothed ring is meshed with the second rack (503); The drying component (7) further comprises a third rack (702), the third rack (702) and the limiting frame (106) are slidably matched, the third rack (702) and the first gear are meshed, a connecting ring (703) is fixedly provided at the bottom of the third rack (702), and the connecting ring (703) and the drying tube (701) are slidably matched; An air guide ring (704) is rotatably arranged on one side of the connecting ring (703), a second gear ring is fixedly arranged inside the air guide ring (704), an air guide port corresponding to the air outlet is provided on the inner wall of the air guide ring (704), a first ventilation pipe (706) is fixedly arranged on the peripheral side of the air guide ring (704), the first ventilation pipe (706) is connected to the inside of the air guide ring (704), a third sealing ring (707) is fixedly arranged on one end of the first ventilation pipe (706), a ventilation port is provided on the peripheral side of the third sealing ring (707), and the ventilation port is connected to the inside of the first ventilation pipe (706); A second connecting rod is fixedly provided at one end of the drying tube (701), a second elastic member is fixedly provided at one end of the second connecting rod, the second elastic member is fixedly connected to the sliding plate (104), a sleeve (708) is fixedly provided on one side of the sliding plate (104), the sleeve (708) is sleeved on the outside of the second elastic member, and the sleeve (708) and the second connecting rod are slidably matched; a compression bellows (709) is fixedly installed on the top of the support plate (103), a second ventilation pipe (710) is fixedly provided on the side surface of the compression bellows (709), an air guide plate (705) adapted to the third sealing ring (707) is fixedly provided at one end of the second ventilation pipe (710), a second ventilation opening is opened on one side of the air guide plate (705), and the second ventilation opening is communicated with the inside of the second ventilation pipe (710).
2. The automatic production system based on thermal insulation exterior wall decoration panels according to claim 1 is characterized in that: The penetrating paint storage ring (305) and the primer storage ring (306) are symmetrically arranged at both ends of the primer spraying pipe (302); a first blocking plate (307) is fixedly arranged inside the penetrating paint storage ring (305), and the penetrating paint storage ring (305) and the corresponding connecting piece (303) are slidably matched; a second blocking plate (308) is fixedly arranged inside the primer storage ring (306), and the primer storage ring (306) and the corresponding connecting piece (303) are slidably matched.
3. The automatic production system based on thermal insulation exterior wall decoration panels according to claim 2 is characterized in that: The penetrating paint spraying tube (301) and the primer spraying tube (302) are both provided with paint outlet holes (309) on their circumferential sides; the penetrating paint spraying tube (301) is provided with a first paint inlet (310) on its circumferential side; and the primer spraying tube (302) is both provided with a second paint inlet (311) on its circumferential side; the penetrating paint storage ring (305) and the primer storage ring (306) are both provided with threaded interfaces (312) on their circumferential sides; the inner wall of the penetrating paint storage ring (305) is provided with a first paint guide port; and the inner wall of the primer storage ring (306) is provided with a second paint guide port.
4. The automatic production system based on thermal insulation exterior wall decoration panels according to claim 3 is characterized in that: A first blocking ring (313) is fixedly provided on the peripheral side of the penetrating paint spraying tube (301), and the first blocking ring (313) is slidably matched with the inner wall of the penetrating paint storage ring (305); a second blocking ring (314) is fixedly provided on the peripheral side of the primer spraying tube (302), and the second blocking ring (314) is slidably matched with the inner wall of the primer storage ring (306); The first sealing ring (313) and the second sealing ring (314) are both provided with paint openings on their circumferential sides; the first paint inlet (310) is connected to the interior of the corresponding paint opening; and the second paint inlet (311) is connected to the interior of the corresponding paint opening.
5. The automatic production system based on thermal insulation exterior wall decoration panels according to claim 4 is characterized in that: The third power assembly (8) comprises a third push plate (801), the third push plate (801) and the support plate (103) are slidably matched, a fourth rack (802) is fixedly provided on one side of the third push plate (801), the fourth rack (802) and the limit frame (106) are slidably matched, a first positioning plate (803) and a second positioning plate (804) are fixedly provided on the top of the support plate (103), a third motor is installed on one side of the first positioning plate (803), a threaded rod (805) is fixedly connected to the output end of the third motor, and the threaded rod (805) and the third push plate (801) are threadedly matched; A second gear (806) is rotatably provided on one side of the second positioning plate (804), and the second gear (806) is meshed with the fourth rack (802); a first bevel gear (807) is fixedly provided on one side of the second gear (806); a third gear (808) is rotatably provided on one side of the limiting frame (106), and the third gear (808) is meshed with the second gear ring; a second bevel gear (809) is fixedly provided on one side of the third gear (808), and the second bevel gear (809) is meshed with the first bevel gear (807).
Citation Information
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