A glue head device for an electric coating robot

Abstract

The present invention discloses a glue head device of an electric coating robot; wherein the adapter block fixed base and the movable adapter block mounting seat in the driving coating unit are hinged, and the transmission push plate in the glue head opening and closing driving unit is connected to the movable adapter block mounting seat to drive the movable adapter block mounting seat in the coating unit to open or close; when the glue head opening and closing driving unit drives the movable adapter block mounting seat to close, the bare stranded wire is pressed from one side by the guide roller in the bare stranded wire pre-pressing unit; a glue-evening cavity and a glue-coating cavity are formed in the space enclosed by the closed movable adapter block mounting seat and the upper adapter block fixed base, and an inner bare stranded wire fixed wall is provided between the glue-evening cavity and the glue-coating cavity, and the end face of the glue-coating cavity is a glue outlet nozzle; the glue-evening cavity is connected to an external glue extrusion device through a rubber hose interface. In the present invention, an inner bare stranded wire fixed wall is provided inside the glue-evening cavity, so that the degree of centering at the glue outlet is greatly improved, and the uniformity of glue coating is ensured.

Description

Technical Field

[0001] The invention belongs to the technical field of a general device for coating a fluid on a surface and a special device for manufacturing cables, and specifically relates to a rubber head device for an electric coating robot. Background Art

[0002] There are many types of national standard aluminum-steel bare conductors currently available in my country, and the models are large and small; each place will choose the appropriate aluminum-steel bare conductor model according to different environments and scenarios, which leads to inconsistent models of aluminum-steel bare conductors used in most places; each manufacturer has also developed various structures of electric coating robot coating head structures to adapt to various models, including: two-petal upper and lower opening and closing structure and two-petal left and right opening and closing structure.

[0003] The two-petal upper and lower opening and closing structure has two ways of opening and closing. The first is that the two petals are opened or closed in the vertical up and down directions of the machine at the same time; the second is that one petal is fixed and the other petal is opened or closed to the top or bottom of the machine; both of these opening and closing methods are also for the convenience of inserting the wire into the pet head, so the structural space for the upper and lower opening of the pet head needs to be large enough, and the upper and lower opening and closing needs to reserve an open space on one side for putting in and taking out the cable, so when designing the upper and lower opening and closing connectors and the movable structure of the pet head, they can only be placed on one side, which will cause the force on the open side to be much weaker when closing, and the pet head on this open side will not be able to close properly, and there will be glue leakage if the pet head does not close properly.

[0004] The two-flap left and right opening and closing structure is that the two-flap rubber head opens or closes to the horizontal left and right sides of the machine at the same time. There are two ways of opening and closing. The first is that the two-flap rubber head opens or closes to the horizontal left and right directions of the machine at the same time above the cable; the second is that the two-flap rubber head opens or closes to the horizontal left and right directions of the machine at the same time below the cable; both of these opening and closing methods are also for the convenience of inserting the wire into the rubber head. In this way, the left and right opening structure of the rubber head needs to reserve an open space on one side for putting in and taking out the cable. Therefore, when designing the left and right opening and closing connectors and the moving structure of the rubber head, they can only be placed on the upper or lower side. This will cause the force on the open upper or lower side to be much weaker when closing, and the rubber head on this open side will not be able to close up and down, and there will be glue leakage if the rubber head does not close in place.

[0005] At the same time, the device of the glue coating head is usually centered at the entrance; however, if the centering device and the glue outlet nozzle are set close to each other in order to ensure uniform thickness, the uniformity of the glue will be affected due to the insufficient size of the glue filling cavity when the pressure of the glue extrusion device changes, and serious problems such as bubbles will be generated, which can only be solved by reducing the speed of the equipment; if the size of the glue filling cavity is guaranteed, the thickness of the glue outlet cannot be guaranteed due to inaccurate centering. Summary of the invention

[0006] In view of the problems of glue leakage and uneven glue coating thickness existing in the background technology, the present invention provides a glue head device for an electric power coating robot, and the technical scheme includes: a bare stranded wire pre-pressing unit, a glue head opening and closing driving unit, a coating unit, a glue uniforming cavity, a bare stranded wire fixed wall in the cavity, a glue outlet nozzle, a glue coating cavity, a connecting part and a bare stranded wire, wherein the coating unit includes: an adapter block fixed base and a movable adapter block mounting seat, wherein the adapter block fixed base and the movable adapter block mounting seat are hinged, and a transmission push plate in the glue head opening and closing driving unit is connected to the movable adapter block mounting seat to drive the movable adapter block mounting seat in the coating unit to open or close; when the glue head opening and closing driving unit drives the movable adapter block mounting seat to close, the bare stranded wire is pressed from one side by the guide roller in the bare stranded wire pre-pressing unit;

[0007] The space enclosed by the movable adapter block mounting seat after closing and the adapter block fixed base above forms a glue distribution cavity and a glue coating cavity, between which a bare stranded wire fixing wall is arranged, and the end face of the glue coating cavity is a glue outlet; the glue distribution cavity is connected to an external glue squeezing device through a rubber hose interface;

[0008] A connecting portion is arranged on the fixed wall of the bare stranded wire in the cavity, which allows the colloid to enter the glue coating cavity from the glue distribution cavity.

[0009] The axial thickness of the glue coating cavity is not less than 3 mm.

[0010] The coating unit further comprises: a second pin, a connecting stabilizing rod, a fourth pin, a base connecting rod, a third pin and a hose interface; wherein the movable adapter block mounting seat comprises: a first movable adapter block mounting seat and a second movable adapter block mounting seat;

[0011] The adapter block fixed base and the movable adapter block mounting seat are hinged in the following manner: the two sides of the adapter block fixed base are respectively connected to the inner ends of the first movable adapter block mounting seat and the second movable adapter block mounting seat through a fourth pin;

[0012] The transmission push plate in the rubber head opening and closing driving unit is connected to the movable adapter block mounting seat in the following manner: the left side or the right side of the transmission push plate is connected to the first end of the push plate connecting rod through a first pin, the second end of the push plate connecting rod is connected to the first end of the base connecting rod through a second pin, and the second end of the base connecting rod is connected to the outer ends of the first movable adapter block mounting seat and the second movable adapter block mounting seat at corresponding positions through a third pin;

[0013] The first ends of the stabilizing rods connected on both sides are respectively connected to the two sides of the adapter block fixed base through stabilizing rod pins, and the second ends of the stabilizing rods connected on both sides are respectively connected to the second pins of the first ends of the base connecting rods corresponding to the two sides; after closing, the adapter block fixed base, the first movable adapter block mounting seat and the second movable adapter block mounting seat form a uniform glue cavity, the adapter block fixed base constitutes a 180° range of the uniform glue cavity, the first movable adapter block mounting seat and the second movable adapter block mounting seat respectively constitute a 90° range of the uniform glue cavity; two sets of hose interfaces are installed on the adapter block fixed base, and one set of hose interfaces are installed on the first movable adapter block mounting seat and the second movable adapter block mounting seat.

[0014] The coating unit also includes: a first cable adapter glue coating block, a second cable adapter glue coating block and a third cable adapter glue coating block; the first cable adapter glue coating block, the second cable adapter glue coating block and the third cable adapter glue coating block are respectively installed on the bare stranded wire outlet side of the glue cavity in the adapter block fixed base, the first movable adapter block mounting seat and the second movable adapter block mounting seat; after closing, the first cable adapter glue coating block, the second cable adapter glue coating block and the third cable adapter glue coating block form a complete glue coating cavity, the first cable adapter glue coating block constitutes a 180° range of the glue coating cavity, and the second cable adapter glue coating block and the third cable adapter glue coating block respectively constitute a 90° range of the glue coating cavity.

[0015] The angle between the interfaces of each group of rubber hoses is 90 degrees, so that the colloid in the colloid-distributing cavity is more uniform.

[0016] Each group of the hose interfaces has two hose interfaces, the two hose interfaces are arranged along the length direction of the bare stranded wire, and each hose interface is connected to an independent glue squeezing device.

[0017] The rubber head opening and closing drive unit includes: a rubber head opening and closing drive motor, a drive motor fixing bracket, a coupling, a screw assembly fixing seat cover, an upper bearing, a ball screw assembly, a linear bearing assembly, a first pin, a transmission push plate, a push plate connecting rod, a lower bearing, a screw assembly fixing seat, an upper stroke limit switch, a lower stroke limit switch, a right rear shell and a left rear shell, wherein the hollow screw assembly fixing seat is fixed above the adapter block fixing base, the screw assembly fixing seat cover is fixed above the screw assembly fixing seat, and the upper and lower parts of the screw in the ball screw assembly are respectively connected through The upper bearing and the lower bearing are connected to the screw assembly fixing seat cover and the screw assembly fixing seat. The upper end of the screw in the ball screw assembly is connected to the power output shaft of the rubber head opening and closing drive motor through a coupling. The rubber head opening and closing drive motor is fixed to the screw assembly fixing seat cover through a drive motor fixing bracket. The nut in the ball screw assembly is fixed to the transmission push plate; the upper stroke limit switch and the lower stroke limit switch used to limit the upper and lower directions of the transmission push plate are both installed in the screw assembly fixing seat, and the right rear outer shell and the left rear outer shell are installed outside the screw assembly fixing seat from the right and left directions.

[0018] The glue head opening and closing driving unit also includes: a camera, and the camera facing the outlet of the glue coating chamber is fixed by a camera fixing plate and a screw rod assembly fixing seat cover plate.

[0019] The bare stranded wire prestressing unit includes: a rubber head connecting seat cover plate, a rubber head connecting seat, a connecting plate, a first lever plate mounting screw, a second lever plate mounting screw, an articulated plug screw, a limit plug screw roller fixing seat, a guide roller, a guide wheel pin, wherein the rubber head connecting seat cover plate is fixed above the rubber head connecting seat, the guide roller is installed below the rubber head connecting seat through the guide wheel pin and the roller fixing seat, the first lever plate mounting screw and the second lever plate mounting screw fix the connecting plate to the screw rod assembly fixing seat of the rubber head opening and closing drive unit; the articulated plug screw connects the connecting plate to the rubber head connecting seat.

[0020] The bare stranded wire preloading unit further comprises: a rubber head model identification PCB board, a cable model pad, a second spring plug screw, a secondary spring, a first spring plug screw, a main spring and a third spring plug screw, the connecting plate is kept in a horizontal position by the main spring and the secondary spring fixed on the first spring plug screw on the connecting plate, the other ends of the main spring and the secondary spring are fixed on the rubber head connecting seat by the second spring plug screw and the third spring plug screw, and the main spring and the secondary spring pull the end of the connecting plate from two directions; the rubber head model identification PCB board and the cable model pad are installed between the roller fixing seat and the rubber head connecting seat;

[0021] A limiting screw is fixed on one side of the rubber head connecting seat, and a limiting groove matching the position of the limiting screw is opened on the connecting plate, and the limiting screw reciprocates in the track of the limiting groove.

[0022] The beneficial effects of the present invention are:

[0023] 1. An inner bare stranded wire fixing wall is set inside the glue-distributing cavity. Due to the lubricating effect of the glue, the inner bare stranded wire fixing wall will not scratch the bare stranded wire. The inner bare stranded wire fixing wall is set very close to the glue outlet, so that the concentricity of the glue outlet is greatly improved, ensuring the uniformity of glue coating and solving the problem of uneven coating of cable insulation materials.

[0024] 2. Flexibly replace and expand to different robots according to needs to adapt to different coating tasks; improve coating efficiency and quality, reduce manpower input, and reduce safety risks during the coating process.

[0025] 3. The opening and closing transmission method of the glue head device makes it easier to place the machine above the cable, and can also solve the glue leakage caused by the open side of the glue head not being able to close; the multi-link connection method of the various parts of the glue head keeps the glue head and the cable in a concentric state, making the insulation material more uniform after coating.

[0026] 4. The camera mounting method can make the operation more intuitive and ensure the quality of each coating operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a partial front view schematic diagram of an embodiment of a glue head device of an electric coating robot of the present invention;

[0028] Figure 2 It is a partial side view schematic diagram of an embodiment of the present invention.

[0029] Figure 3 This is a schematic diagram of the disassembly of the structure of the coating unit in an embodiment of the present invention;

[0030] Figure 4 for Figure 2 Section view at section BB;

[0031] Figure 5 This is a schematic diagram of the disassembly of the structure of the rubber head opening and closing driving unit in an embodiment of the present invention;

[0032] Figure 6 This is a schematic diagram of the structural disassembly of a bare stranded wire pre-stressing unit in an embodiment of the present invention;

[0033] Figure 7 It is an exploded schematic diagram of an embodiment of the present invention;

[0034] Figure 8 It is a partial schematic diagram of the coating unit when the embodiment of the present invention is working.

[0035] in,

[0036] 1-1~ bare stranded wire pre-pressing unit, 1-2~ glue head opening and closing driving unit, 1-3~ coating unit, 1-4~ glue uniformity chamber, 1-5~ bare stranded wire fixing wall in the chamber, 1-6~ glue outlet, 1-7~ glue coating chamber, 1-8~ connecting part, 1-9~ bare stranded wire, 1-1-1~ glue head connecting seat cover, 1-1-2~ glue head connecting seat, 1-1-3~ connecting plate, 1-1-4~ first lever plate mounting screw, 1-1-5~ second lever plate mounting screw, 1-1-6~ hinged plug screw, 1-1-7~ limit plug screw, 1-1-8~ glue head model identification PCB board, 1-1-9~ wire Cable model pad, 1-1-10~ roller fixing seat, 1-1-11~ guide roller, 1-1-12~ guide wheel pin, 1-1-13~ second spring plug screw, 1-1-14~ auxiliary spring, 1-1-15~ first spring plug screw, 1-1-16~ main spring, 1-1-17~ third spring plug screw, connecting seat plug screw 1-1-18~, left front shell 1-1-19~, right front shell 1-1-20~; 2-1-1~ rubber head opening and closing drive motor, 2-1-2~ drive motor fixing bracket, 2-1-3~ coupling, 2-1-4~ camera fixing plate , 2-1-5~camera, 2-1-6~screw assembly fixed seat cover, 2-1-7~upper bearing, 2-1-8~ball screw assembly, 2-1-9~linear bearing assembly, 2-1-10~first pin, 2-1-11~transmission push plate, 2-1-12~push plate connecting rod, 2-1-13~lower bearing, 2-1-14~screw assembly fixed seat, 2-1-15~upper travel limit switch, 2-1-16~lower travel limit switch, 2-1-17~right rear housing, 2-1-18~left rear housing, 3-1-1~adapter block fixed base, 3-1-2~fisheye bearing, 3-1-3~Second pin, 3-1-4~Connecting stabilizer bar, 3-1-6~Fourth pin, 3-1-8~Stabilizer bar pin, 3-1-9~Base connecting rod, 3-1-10~Fisheye bearing, 3-1-11~Third pin, 3-1-12~First movable adapter block mounting seat, 3-1-13~Second cable adapter rubber block, 3-1-14~First cable adapter rubber block, 3-1-15~Third cable adapter rubber block, 3-1-16~Second movable adapter block mounting seat, 3-1-17~Hose interface, 3-1-18~Lower left shell, 3-1-19~Lower right shell. DETAILED DESCRIPTION

[0037] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0038] like Figure 1 to Figure 8The embodiment of the present invention shown in the figure comprises: a bare stranded wire pre-pressing unit 1-1, a glue head opening and closing driving unit 1-2, a coating unit 1-3, a glue equalizing cavity 1-4, a bare stranded wire fixing wall 1-5 in the cavity, a glue outlet 1-6, a glue coating cavity 1-7, a connecting portion 1-8 and a bare stranded wire 1-9, wherein the coating unit 1-3 comprises: an adapter block fixing base 3-1-1 and a movable adapter block mounting seat, wherein the adapter block fixing base 3-1-1 and the movable adapter block mounting seat are hinged, and the glue head opening and closing The transmission push plate 2-1-11 in the driving unit 1-2 is connected to the movable adapter block mounting seat, thereby driving the movable adapter block mounting seat in the coating unit 1-3 to open or close. When the rubber head opening and closing driving unit 1-2 drives the movable adapter block mounting seat to close, the connecting plate 1-1-3 in the bare stranded wire pre-pressing unit 1-1 drives the guide roller 1-1-11 in the bare stranded wire pre-pressing unit 1-1 to press the bare stranded wire 1-9 from one side, thereby performing preliminary centering on the bare stranded wire;

[0039] The space enclosed by the movable adapter block mounting seat after closing and the adapter block fixed base 3-1-1 above forms a glue distribution cavity 1-4 and a glue coating cavity 1-7. A cavity bare stranded wire fixing wall 1-5 is provided between the glue distribution cavity 1-4 and the glue coating cavity 1-7. The end face of the glue coating cavity 1-7 is a glue outlet nozzle 1-6. The glue distribution cavity 1-4 is connected to an external glue squeezing device through a hose interface 3-1-17.

[0040] A connecting portion 1-8 is provided on the bare stranded wire fixing wall 1-5 in the cavity, which allows the colloid to pass through the bare stranded wire fixing wall 1-5 from the glue-distributing cavity 1-4 and enter the glue-coating cavity 1-7.

[0041] In the present invention, whether or not a sealing device (baffle) is provided on one side of the bare stranded wire entrance of the glue-distributing cavity 1-4 does not affect the effect of the glue-distributing cavity 1-4, because the coating material filled into the cavity has a large viscosity and is in front of the traveling direction when moving, so the colloid will not leak out.

[0042] In this embodiment, the axial thickness M of the glue coating cavity 1-7 is 3~6mm, and the distance between the glue nozzle 1-6 is shortened as much as possible without affecting the flow of the coating material; the bare stranded wire fixing wall 1-5 in the cavity on the inlet side of the glue coating cavity 1-7 is used to fix the cable to ensure that the cable is in the center position of the outer ring, so that the thickness of the colloid coating around the cable can be ensured to be the same, so the inner diameter of the bare stranded wire fixing wall 1-5 in the cavity is the same as the cable diameter; the difference between the inner diameter of the glue nozzle 1-6 on the outlet side of the glue coating cavity 1-7 and the cable diameter is equal to the thickness of the colloid planned to be coated.

[0043] like Figure 1 , Figure 2 and Figure 6As shown, the bare stranded wire preloading unit 1-1 includes: a rubber head connection seat cover 1-1-1, a rubber head connection seat 1-1-2, a connection plate 1-1-3, a first lever plate mounting screw 1-1-4, a second lever plate mounting screw 1-1-5, a hinged plug screw 1-1-6, a limit plug screw 1-1-7, a rubber head model identification PCB board 1-1-8, a cable model pad 1-1-9, a roller fixing seat 1-1-10, a guide roller 1-1-11, a guide wheel pin 1-1-12, a second spring plug screw 1-1-13, an auxiliary spring 1-14, and a first spring plug screw. Screw 1-1-15, main spring 1-1-16, third spring plug screw 1-1-17, connection seat plug screw 1-1-18, left front shell 1-1-19 and right front shell 1-1-20, wherein the rubber head connection seat cover 1-1-1 is fixed on the top of the rubber head connection seat 1-1-2, the guide roller 1-1-11 is installed on the bottom of the rubber head connection seat 1-1-2 through the guide wheel pin 1-1-12 and the roller fixing seat 1-1-10, and a rubber head model identification PCB board 1-1-8 and a wire are also provided between the roller fixing seat 1-1-10 and the rubber head connection seat 1-1-2. The cable model pad 1-1-9, the connection between the bare stranded wire preloading unit 1-1 and the rubber head opening and closing driving unit 1-2 is that the first lever plate mounting screw 1-1-4 and the second lever plate mounting screw 1-1-5 of the bare stranded wire preloading unit 1-1 fix the connecting plate 1-1-3 and the screw rod assembly fixing seat 2-1-14 of the rubber head opening and closing driving unit 1-2; the articulated plug screw 1-1-6 connects the connecting plate 1-1-3 to the rubber head connecting seat 1-1-2, and can swing up and down with the connecting plate 1-1-3 and the articulated plug screw 1-1-6 as the center, and is fixed on the connecting plate 1-1-3 The main spring 1-1-16 and the auxiliary spring 1-1-14 on the first spring plug screw 1-1-15 keep the connecting plate 1-1-3 in a horizontal position. The other ends of the main spring 1-1-16 and the auxiliary spring 1-1-14 are fixed to the rubber head connecting seat 1-1-2 by the second spring plug screw 1-1-13 and the third spring plug screw 1-1-17. The main spring 1-1-16 and the auxiliary spring 1-1-14 pull the end of the connecting plate 1-1-3 from two directions, so that the rubber head device can also automatically produce a certain degree of displacement with the bending degree of the aluminum-steel stranded bare conductor;

[0044] The rubber head connecting seat 1-1-2 is connected to other robot bodies through the connecting seat plug and screw 1-1-18.

[0045] In this embodiment, a limiting plug screw 1-1-7 is fixed on one side of the rubber head connecting seat 1-1-2, and a limiting groove matching the position of the limiting plug screw 1-1-7 is opened on the connecting plate 1-1-3. The limiting plug screw 1-1-7 reciprocates in the track of the limiting groove, thereby limiting the up and down swing range of the rubber head opening and closing driving unit 1-2.

[0046] like Figure 5 As shown, the rubber head opening and closing drive unit 1-2 includes: a rubber head opening and closing drive motor 2-1-1, a drive motor fixing bracket 2-1-2, a coupling 2-1-3, a camera fixing plate 2-1-4, a camera 2-1-5, a screw assembly fixing seat cover 2-1-6, an upper bearing 2-1-7, a ball screw assembly 2-1-8, a linear bearing assembly 2-1-9, a first pin 2-1-10, a transmission push plate 2-1-11, a push plate connecting rod 2-1-12, a lower bearing 2-1-13, and a screw assembly Fixed seat 2-1-14, upper travel limit switch 2-1-15, lower travel limit switch 2-1-16, right rear housing 2-1-17 and left rear housing 2-1-18, wherein the hollow screw assembly fixed seat 2-1-14 is fixed above the adapter block fixed base 3-1-1, the screw assembly fixed seat cover 2-1-6 is fixed above the screw assembly fixed seat 2-1-14, and the upper and lower parts of the screw in the ball screw assembly 2-1-8 are respectively connected through the upper bearing 2-1-7 and the lower bearing 2-1-13 It is connected to the screw assembly fixed seat cover plate 2-1-6 and the screw assembly fixed seat 2-1-14. The upper end of the screw in the ball screw assembly 2-1-8 is connected to the power output shaft of the rubber head opening and closing drive motor 2-1-1 through the coupling 2-1-3. The rubber head opening and closing drive motor 2-1-1 is fixed to the screw assembly fixed seat cover plate 2-1-6 through the drive motor fixed bracket 2-1-2. The nut in the ball screw assembly 2-1-8 is fixed to the transmission push plate 2-1-11, so that as the rubber head opens and closes the drive motor 2- The rotation of 1-1 drives the transmission push plate 2-1-11 to move up and down through the ball screw assembly 2-1-8, and then drives the opening and closing of the movable adapter block mounting seat; the upper travel limit switch 2-1-15 and the lower travel limit switch 2-1-16 used to limit the upper and lower directions of the transmission push plate 2-1-11 are both installed in the screw assembly fixing seat 2-1-14, and the right rear housing 2-1-17 and the left rear housing 2-1-18 that play a protective role are installed outside the screw assembly fixing seat 2-1-14 from the right and left directions;

[0047] In this embodiment, a camera 2-1-5 for observing the glue coating state is provided, and the camera 2-1-5 facing the exit of the glue coating chamber 1-7 is fixed through a camera fixing plate 2-1-4 and a screw assembly fixing seat cover plate 2-1-6.

[0048] like Figure 3The coating unit 1-3 shown includes: an adapter block fixing base 3-1-1, a fisheye bearing 3-1-2, a second pin 3-1-3, a connecting stabilizer bar 3-1-4, a fourth pin 3-1-6, a stabilizer bar pin 3-1-8, a base connecting rod 3-1-9, a fisheye bearing 3-1-10, a third pin 3-1-11, a movable adapter block mounting seat, a second cable adapter glue coating block 3-1-13, a first cable adapter glue coating block 3-1-14, a third cable adapter glue coating block 3-1-15, a hose interface 3-1-17, a left The lower shell 3-1-18 and the lower right shell 3-1-19, wherein in this embodiment, the movable adapter block mounting seat includes two mounting seats in a chain, namely the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16, so that the adapter block fixed base 3-1-1 and the movable adapter block mounting seat are hinged in the following manner: the two sides of the adapter block fixed base 3-1-1 are respectively connected to the inner ends of the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16 through a fourth pin 3-1-6;

[0049] The transmission push plate 2-1-11 in the rubber head opening and closing drive unit 1-2 is connected to the movable adapter block mounting seat in the following manner: the left side or the right side of the transmission push plate 2-1-11 is connected to the first end of the push plate connecting rod 2-1-12 through the first pin 2-1-10, the second end of the push plate connecting rod 2-1-12 is connected to the first end of the base connecting rod 3-1-9 through the second pin 3-1-3, and the second end of the base connecting rod 3-1-9 is connected to the outer ends of the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16 corresponding to the position through the third pin 3-1-11;

[0050] The first ends of the stabilizing rods 3-1-4 connected on both sides are respectively connected to the two sides of the adapter block fixed base 3-1-1 through the stabilizing rod pins 3-1-8, and the second ends of the stabilizing rods 3-1-4 connected on both sides are respectively connected to the second pins 3-1-3 of the first ends of the base connecting rods 3-1-9 corresponding to both sides; the lower left shell 3-1-18 and the lower right shell 3-1-19 for protecting the structure are respectively fixed to the outside of the second movable adapter block mounting seat 3-1-16 and the first movable adapter block mounting seat 3-1-12;

[0051] After closing, the adapter block fixed base 3-1-1, the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16 form a uniform glue cavity 1-4. The adapter block fixed base 3-1-1 constitutes a 180° range of the uniform glue cavity 1-4, and the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16 respectively constitute a 90° range of the uniform glue cavity 1-4; two groups of hose interfaces 3-1-17 are installed on the adapter block fixed base 3-1-1, and one group of hose interfaces 3-1-17 are installed on the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16.

[0052] In this embodiment, the bare stranded wire fixing wall 1-5 and the glue outlet nozzle 1-6 in the cavity are composed of an independent fixed glue outlet component group so as to be convenient to replace together. The bare stranded wire fixing wall 1-5 and the glue outlet nozzle 1-6 in the cavity are respectively fixed to one end of the connecting wall. The bare stranded wire fixing wall 1-5, the connecting wall and the glue outlet nozzle 1-6 in the cavity are integrally formed, so the glue coating cavity 1-7 is formed between the bare stranded wire fixing wall 1-5 and the glue outlet nozzle 1-6 in the cavity; according to the installation position, the fixed glue outlet component group is divided into a first cable adapter glue coating block 3-1-14, a second cable adapter glue coating block 3-1-13 and a third cable adapter glue coating block 3-1-15; the first cable adapter glue coating block 3-1-14, the second cable adapter glue coating block 3-1 -13 and the third cable adapter glue block 3-1-15 are respectively installed on the side of the bare stranded wire outlet of the glue cavity 1-4 in the adapter block fixed base 3-1-1, the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16; after closing, the first cable adapter glue block 3-1-14, the second cable adapter glue block 3-1-13 and the third cable adapter glue block 3-1-15 form a complete glue cavity 1-7, the first cable adapter glue block 3-1-14 constitutes a 180° range of the glue cavity 1-7, the second cable adapter glue block 3-1-13 and the third cable adapter glue block 3-1-15 respectively constitute a 90° range of the glue cavity 1-7.

[0053] In this embodiment, each set of hose interfaces 3-1-17 is at an angle of 90°, so that the colloid in the colloid-distributing cavity 1-4 is more uniform.

[0054] In this embodiment, each group of hose interfaces 3-1-17 has two hose interfaces 3-1-17, and the two hose interfaces 3-1-17 are arranged along the length direction of the bare stranded wire 1-9, and each hose interface 3-1-17 is connected to an independent glue extrusion source, so that when the pressure of one or several glue extrusion sources fluctuates, the uniformity of the glue in the glue-distributing cavity 1-4 can still be guaranteed; at the same time, it is precisely because the bare stranded wire fixed wall 1-5 in the cavity used to center the bare stranded wire 1-9 is only a few millimeters away from the glue outlet nozzle 1-6 that the axial length of the glue-distributing cavity 1-4 can be increased, thereby further ensuring the uniformity and safety factor, and improving the overall operating speed of the glue head equipment.

[0055] In this embodiment, a fisheye bearing 3-1-2 is provided between the second pin 3-1-3 and the first end of the base connecting rod 3-1-9.

[0056] In this embodiment, a fisheye bearing 3-1-10 is provided between the third pin 3-1-11 and the second end of the base connecting rod 3-1-9.

[0057] When it is necessary to replace the bare stranded wire (cable), the cable model spacer 1-1-9, the second cable adapter glue block 3-1-13, the first cable adapter glue block 3-1-14 and the third cable adapter glue block 3-1-15 are replaced accordingly according to the diameters of the different cables. The second cable adapter glue block 3-1-13, the first cable adapter glue block 3-1-14 and the third cable adapter glue block 3-1-15 are used to evenly wrap the aluminum-steel bare wire to its fixed center so that the insulating coating glue is evenly coated. The replacement of the cable model spacer 1-1-9 is to ensure that the guide roller 1-1-11 can better contact and guide the aluminum-steel bare wires of different diameters. Combined with the glue head model identification PCB board 1-1-8, it can identify the corresponding aluminum-steel bare wire diameter parameters after each replacement.

[0058] During operation, as the rubber head opening and closing drive motor 2-1-1 rotates, the nut of the ball screw assembly 2-1-8 drives the transmission push plate 2-1-11 to perform up and down transmission movements, thereby simultaneously driving the push plate connecting rod 2-1-12, the base connecting rod 3-1-9 and the movable adapter block mounting seat (the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16) to move, and the movable adapter block mounting seat (the first movable adapter block mounting seat 3-1-12 and the second movable adapter block mounting seat 3-1-16) performs a 1 / 4 circle opening and closing movement with the stabilizing rod pin 3-1-8 as the center, clamping the bare stranded wire (cable) in the space surrounded by the bare stranded wire fixed wall 1-5 in the cavity; as the bare stranded wire and the glue nozzle 1-6 produce relative displacement, the coating material is evenly coated on the outside of the bare stranded wire with equal thickness.

Claims

1. A glue head device for an electric coating robot, characterized in that: include: A bare stranded wire pre-pressing unit (1-1), a glue head opening and closing driving unit (1-2), a coating unit (1-3), a glue equalizing cavity (1-4), a bare stranded wire fixing wall (1-5) in the cavity, a glue outlet nozzle (1-6), a glue coating cavity (1-7), a connecting portion (1-8) and a bare stranded wire (1-9), wherein the coating unit (1-3) comprises: an adapter block fixing base (3-1-1) and a movable adapter block mounting seat, wherein the adapter block fixing base (3-1-1) and the movable adapter block mounting seat are hinged, and a transmission push plate (2-1-11) in the glue head opening and closing driving unit (1-2) is connected to the movable adapter block mounting seat to drive the movable adapter block mounting seat in the coating unit (1-3) to open or close; when the glue head opening and closing driving unit (1-2) drives the movable adapter block mounting seat to close, the bare stranded wire (1-9) is pressed from one side by the guide roller (1-1-11) in the bare stranded wire pre-pressing unit (1-1); A glue distribution cavity (1-4) and a glue coating cavity (1-7) are formed in the space enclosed by the movable adapter block mounting seat after closing and the adapter block fixed base (3-1-1) above. An in-cavity bare stranded wire fixing wall (1-5) is provided between the glue distribution cavity (1-4) and the glue coating cavity (1-7). The end face of the glue coating cavity (1-7) is a glue outlet nozzle (1-6). The glue distribution cavity (1-4) is connected to an external glue squeezing device via a rubber hose interface (3-1-17). A connecting portion (1-8) is provided on the bare stranded wire fixing wall (1-5) in the cavity, which allows the colloid to enter the glue coating cavity (1-7) from the glue distribution cavity (1-4); The coating unit (1-3) further comprises: a second pin (3-1-3), a connecting stabilizing rod (3-1-4), a fourth pin (3-1-6), a base connecting rod (3-1-9), a third pin (3-1-11) and a hose interface (3-1-17); wherein the movable adapter block mounting seat comprises: a first movable adapter block mounting seat (3-1-12) and a second movable adapter block mounting seat (3-1-16); The adapter block fixed base (3-1-1) and the movable adapter block mounting seat are hinged in the following manner: both sides of the adapter block fixed base (3-1-1) are connected to the inner ends of the first movable adapter block mounting seat (3-1-12) and the second movable adapter block mounting seat (3-1-16) via a fourth pin (3-1-6); The transmission push plate (2-1-11) in the rubber head opening and closing drive unit (1-2) is connected to the movable adapter block mounting seat in the following manner: the left side or the right side of the transmission push plate (2-1-11) is connected to the first end of the push plate connecting rod (2-1-12) via a first pin (2-1-10), the second end of the push plate connecting rod (2-1-12) is connected to the first end of the base connecting rod (3-1-9) via a second pin (3-1-3), and the second end of the base connecting rod (3-1-9) is connected to the outer ends of the first movable adapter block mounting seat (3-1-12) and the second movable adapter block mounting seat (3-1-16) at corresponding positions via a third pin (3-1-11); The first ends of the two-side connecting stabilizing rods (3-1-4) are respectively connected to the two sides of the adapter block fixed base (3-1-1) through stabilizing rod pins (3-1-8), and the second ends of the two-side connecting stabilizing rods (3-1-4) are respectively connected to the second pins (3-1-3) at the first ends of the corresponding base connecting rods (3-1-9) on the two sides; after closing, the adapter block fixed base (3-1-1), the first movable adapter block mounting seat (3-1-12) and the second movable adapter block mounting seat (3-1-16) form a glue cavity (1-4 ), the adapter block fixed base (3-1-1) forms a 180° range of the uniform glue cavity (1-4), the first movable adapter block mounting seat (3-1-12) and the second movable adapter block mounting seat (3-1-16) respectively form a 90° range of the uniform glue cavity (1-4); two groups of hose interfaces (3-1-17) are installed on the adapter block fixed base (3-1-1), and one group of hose interfaces (3-1-17) are installed on the first movable adapter block mounting seat (3-1-12) and the second movable adapter block mounting seat (3-1-16); The bare stranded wire prestressing unit (1-1) comprises: a rubber head connection seat cover plate (1-1-1), a rubber head connection seat (1-1-2), a connection plate (1-1-3), a first lever plate mounting screw (1-1-4), a second lever plate mounting screw (1-1-5), an articulated plug screw (1-1-6), a limit plug screw (1-1-7), a roller fixing seat (1-1-10), a guide roller (1-1-11), a guide wheel pin (1-1-12), wherein the rubber head connection seat cover plate (1-1-1) is fixed to the rubber head connection seat (1-1-2). The guide roller (1-1-11) is installed below the rubber head connecting seat (1-1-2) through the guide wheel pin (1-1-12) and the roller fixing seat (1-1-10); the first lever plate mounting screw (1-1-4) and the second lever plate mounting screw (1-1-5) fix the connecting plate (1-1-3) and the screw rod assembly fixing seat (2-1-14) of the rubber head opening and closing driving unit (1-2); the hinge plug screw (1-1-6) connects the connecting plate (1-1-3) to the rubber head connecting seat (1-1-2); The bare stranded wire preloading unit (1-1) further comprises: a rubber head model identification PCB board (1-1-8), a cable model pad (1-1-9), a second spring plug screw (1-1-13), an auxiliary spring (1-1-14), a first spring plug screw (1-1-15), a main spring (1-1-16) and a third spring plug screw (1-1-17), wherein the main spring (1-1-16) and the auxiliary spring (1-1-14) on the first spring plug screw (1-1-15) fixed on the connecting plate (1-1-3) are used to hold the connecting plate (1-1-3) in place. ) is kept in a horizontal position, the other ends of the main spring (1-1-16) and the auxiliary spring (1-1-14) are fixed to the rubber head connecting seat (1-1-2) by the second spring plug screw (1-1-13) and the third spring plug screw (1-1-17), and the main spring (1-1-16) and the auxiliary spring (1-1-14) pull the end of the connecting plate (1-1-3) from two directions; the rubber head model identification PCB board (1-1-8) and the cable model pad (1-1-9) are installed between the roller fixing seat (1-1-10) and the rubber head connecting seat (1-1-2); A limiting plug screw (1-1-7) is fixed on one side of the rubber head connection seat (1-1-2), and a limiting groove matching the position of the limiting plug screw (1-1-7) is opened on the connection plate (1-1-3), and the limiting plug screw (1-1-7) reciprocates in the track of the limiting groove.

2. The electric coating robot glue head device according to claim 1, characterized in that: The axial thickness of the glue coating cavity (1-7) is not less than 3 mm.

3. The electric coating robot glue head device according to claim 1, characterized in that: The coating unit (1-3) further comprises: a first cable adapter glue coating block (3-1-14), a second cable adapter glue coating block (3-1-13) and a third cable adapter glue coating block (3-1-15); the first cable adapter glue coating block (3-1-14), the second cable adapter glue coating block (3-1-13) and the third cable adapter glue coating block (3-1-15) are respectively mounted on the adapter block fixed base (3-1-1), the first movable adapter block mounting seat (3-1-12) and the second movable adapter block mounting seat (3-1-16). The bare stranded wire outlet side of the middle glue cavity (1-4); after closing, the first cable adapter glue block (3-1-14), the second cable adapter glue block (3-1-13) and the third cable adapter glue block (3-1-15) form a complete glue cavity (1-7), the first cable adapter glue block (3-1-14) forms a 180° range of the glue cavity (1-7), and the second cable adapter glue block (3-1-13) and the third cable adapter glue block (3-1-15) respectively form a 90° range of the glue cavity (1-7).

4. The electric coating robot glue head device according to claim 1, characterized in that: Each group of the rubber hose interfaces (3-1-17) form an angle of 90°, so that the colloid in the colloid-distributing cavity (1-4) is more uniform.

5. The electric coating robot glue head device according to claim 1, characterized in that: Each group of the rubber hose interfaces (3-1-17) has two rubber hose interfaces (3-1-17), the two rubber hose interfaces (3-1-17) are arranged along the length direction of the bare stranded wire (1-9), and each rubber hose interface (3-1-17) is connected to an independent rubber squeezing device.

6. The electric coating robot glue head device according to claim 1, characterized in that: The rubber head opening and closing drive unit (1-2) comprises: a rubber head opening and closing drive motor (2-1-1), a drive motor fixing bracket (2-1-2), a coupling (2-1-3), a screw assembly fixing seat cover (2-1-6), an upper bearing (2-1-7), a ball screw assembly (2-1-8), a linear bearing assembly (2-1-9), a first pin (2-1-10), a transmission push plate (2-1-11), a push plate connecting rod (2-1-12), and a lower bearing (2-1-13 ), a screw assembly fixing seat (2-1-14), an upper travel limit switch (2-1-15), a lower travel limit switch (2-1-16), a right rear housing (2-1-17) and a left rear housing (2-1-18), wherein the hollow screw assembly fixing seat (2-1-14) is fixed above the adapter block fixing base (3-1-1), the screw assembly fixing seat cover (2-1-6) is fixed above the screw assembly fixing seat (2-1-14), and the ball screw assembly (2-1-8) The upper and lower parts of the middle screw are connected to the screw assembly fixing seat cover plate (2-1-6) and the screw assembly fixing seat (2-1-14) through the upper bearing (2-1-7) and the lower bearing (2-1-13) respectively. The upper end of the middle screw of the ball screw assembly (2-1-8) is connected to the power output shaft of the rubber head opening and closing drive motor (2-1-1) through the coupling (2-1-3). The rubber head opening and closing drive motor (2-1-1) is connected to the screw assembly fixing seat cover plate (2-1-2) through the drive motor fixing bracket (2-1-2). The nut in the ball screw assembly (2-1-8) is fixed to the transmission push plate (2-1-11); the upper travel limit switch (2-1-15) and the lower travel limit switch (2-1-16) for limiting the upper and lower directions of the transmission push plate (2-1-11) are both installed in the screw assembly fixing seat (2-1-14), and the right rear housing (2-1-17) and the left rear housing (2-1-18) are installed outside the screw assembly fixing seat (2-1-14) from the right and left directions.

7. The electric coating robot glue head device according to claim 6, characterized in that: The glue head opening and closing drive unit (1-2) further comprises: a camera (2-1-5), wherein the camera (2-1-5) facing the exit of the glue coating chamber (1-7) is fixed via a camera fixing plate (2-1-4) and a screw rod assembly fixing seat cover plate (2-1-6).

Images