A stainless steel wire stamping device
By designing a stainless steel wire stamping device with a combination of rotating and moving modules, the problem of decreasing size of the stamping mold in the prior art cannot be performed at the same time, and efficient step bolt manufacturing is achieved, which improves production efficiency and avoids wire bending.
Patent Information
- Application Number
- CN202411302764.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-19
AI Technical Summary
The prior art cannot perform two stamping operations on stainless steel wires with decreasing sizes at the same time, resulting in inefficient production of step bolts.
A stainless steel wire stamping device is designed, including a frame, a lower end fixing module and a conversion module. Through the combination of rotating and moving modules, two stamping operations can be completed at one time, avoiding the need for mold replacement.
Two stamping processes have been completed continually, the manufacturing efficiency of step bolts has been improved, and the bending problem of wires to be processed due to irregular heights after the second stamping is avoided.
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Figure CN118808536B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel wire stamping, and in particular to a stainless steel wire stamping device. Background Art
[0002] Stainless steel wire can also be called stainless steel wire, stainless steel wire rod, and stainless steel coil element, but unlike stainless steel wire rope, stainless steel wire is mainly divided into spring wire and screw wire. As the name suggests, screw wire is mainly used to make screws, while spring wire is used to make springs or other hardware products that require elasticity.
[0003] The existing technology mostly adopts a steel wire stamping device disclosed in the announcement number CN215203563U, which includes a base, a lower module and an upper module; a fixing frame is provided on the upper side of the base, and the fixing frame is a "U"-shaped structure, and wire placement holes are respectively opened on the left and right sides of the vertical end of the fixing frame. This technology is convenient for replacing the stamping module, has low labor intensity and high work efficiency, but the above technology still has problems in use due to structural limitations:
[0004] If stainless steel wire is used as raw material to manufacture step bolts, since there are three cylinders with decreasing diameters on the step bolts, the stainless steel wire needs to be stamped twice in sequence when processing the step bolts. At the same time, the sizes of the dies used in the two stamping operations decrease, so that three cylinders with decreasing diameters are formed on the stainless steel wire, and the step bolts are processed based on this. However, the multiple stamping dies in the above technology are of the same size. Therefore, after completing the first stamping, the wire needs to be removed immediately and the stamping die needs to be replaced before the second stamping can be continued. As a result, the two stamping operations cannot be completed continuously, which seriously affects the manufacturing efficiency of the step bolts. Summary of the invention
[0005] The purpose of the present invention is to solve the problem in the prior art that it is impossible to simultaneously perform two stamping operations on a stainless steel wire with a stamping die of decreasing size, and to propose a stainless steel wire stamping device.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A stainless steel wire stamping device comprises a frame and a wire to be processed, wherein a lower end fixing module and a lower end conversion module are arranged at the lower end of the frame, a lower end fixing die groove is arranged at the upper end of the lower end fixing module, a first conversion die groove and a second conversion die groove are arranged at the upper and lower ends of the lower end conversion module respectively, an upper end conversion module in a rectangular shape is arranged at the upper end of the frame, a rectangular avoidance groove is arranged at one end of the upper end conversion module, the upper end conversion module cooperates with the avoidance groove to form an L-shape, a third conversion die groove is arranged at a side of the upper end conversion module away from the avoidance groove, and a fourth conversion die groove is arranged at a side of the upper end conversion module adjacent to the avoidance groove;
[0008] When the lower fixed die groove is flush with the first conversion die groove, the third conversion die groove is moved downward to perform the first stamping process on the wire to be processed, the lower conversion module and the upper conversion module are rotated simultaneously to make the second conversion die groove correspond to the fourth conversion die groove up and down, and then the fourth conversion die groove is moved downward to perform the second stamping process on the wire to be processed, and the frame is provided with a switching mechanism for switching the state where the lower fixed die groove is flush with the first conversion die groove and the state where the second conversion die groove corresponds to the fourth conversion die groove up and down;
[0009] The lower end of the frame is fixedly connected to a first transverse slide rail, both ends of the first transverse slide rail are fixedly connected to transverse cylinders, a sliding sleeve of the first transverse slide rail is provided with a sliding mounting frame and a first U-shaped mounting frame, a vertical slide groove is provided on the sliding mounting frame, and a second U-shaped mounting frame is provided at the upper end of the sliding mounting frame, a vertical long block is fixedly connected to the lower end of the second U-shaped mounting frame, and the vertical long block is movably sleeved in the vertical slide groove;
[0010] The first rotating shaft is rotatably mounted at both ends of the first U-shaped mounting frame, and the two ends of the first rotating shaft extend to the inner and outer sides of the first U-shaped mounting frame respectively, and the inner extension ends of the two first rotating shafts are fixedly connected to the middle end of the lower conversion module, and a pushing cylinder is fixedly mounted on the upper end of the frame, and the output end of the pushing cylinder is fixedly connected to the second transverse slide rail;
[0011] A third U-shaped mounting frame is slidably connected in the second transverse slide rail, and second rotating shafts are rotatably mounted at both ends of the third U-shaped mounting frame, and both ends of the second rotating shaft extend to both sides of the inside and outside of the third U-shaped mounting frame, respectively, and the inner extension ends of the two second rotating shafts are fixedly connected to the middle end of the upper conversion module;
[0012] The two lateral cylinder output ends are respectively fixedly connected to the lower end of the first U-shaped mounting frame and the sliding mounting frame, and the lower end fixing module is fixedly connected to the second U-shaped mounting frame;
[0013] The switching mechanism comprises a first vertical slide rail fixedly mounted on a sliding mounting frame, a lifting cylinder fixedly connected to the first vertical slide rail, an L-shaped moving rod fixedly connected to the outer side of the second U-shaped mounting frame through a transverse long block, a traction long rod slidably connected to the L-shaped moving rod, a fixed sleeve fixedly connected to the first transverse slide rail, and a placement ring fixedly sleeved in the fixed sleeve and connected to the traction long rod;
[0014] The switching mechanism also includes a first limit plate and a second limit plate which are respectively slidably mounted on both ends of the inner side of the first U-shaped mounting frame, both ends of the inner side of the first U-shaped mounting frame are fixedly connected with a first limit cylinder, and the two output ends of the first limit cylinders are respectively fixedly connected with the first limit plate and the second limit plate, and both ends of the inner side of the first U-shaped mounting frame are penetrated with fixed openings, the first limit plate extends the first U-shaped mounting frame from one of the fixed openings through a first extension rod, and the second limit plate extends the first U-shaped mounting frame from the other fixed opening through a second extension rod, and the first extension rod and the second extension rod are respectively fixedly connected with a second vertical slide rail and a vertical moving rod.
[0015] Preferably, the switching mechanism further comprises a double-toothed tooth bar slidably sleeved in the second vertical slide rail, wherein one of the first rotating shaft outer extending ends is keyed to a first gear, and one of the second rotating shaft outer extending ends is keyed to a second gear, and the first gear and the second gear are respectively meshed with the double teeth of the double-toothed tooth bar;
[0016] A driving motor is fixedly installed on the outside of the first U-shaped mounting frame through an installation truss, a rotating block is fixedly sleeved on the outer extended end of another first rotating shaft, and the output end of the driving motor is fixedly connected to the outer extended end of another first rotating shaft, and a first limiting groove and a second limiting groove are respectively provided at the upper and lower ends of the rotating block, an L-shaped fixing block is fixedly connected to the outside of the third U-shaped mounting frame, the L-shaped fixing block is provided with a connecting and fixing groove, and a connecting protrusion adapted to the connecting and fixing groove is integrally formed on the upper end of the vertical moving rod.
[0017] Preferably, the second U-shaped mounting frame is slidably sleeved in the first vertical slide rail, and the output end of the lifting cylinder is fixedly connected to the second U-shaped mounting frame.
[0018] Preferably, the first gear and the second gear are respectively located at the lower right end and the upper left end of the double-tooth bar, and when the L-shaped movable rod is movably sleeved in the first limiting groove, the bottom of the lower fixed mold groove and the bottom of the first conversion mold groove are at the same height, and when the L-shaped movable rod is movably sleeved in the second limiting groove, the bottom of the lower fixed mold groove and the bottom of the wire to be processed placed on the second conversion mold groove are at the same height.
[0019] Preferably, third limit plates are slidably sleeved on both ends of the inner side of the third U-shaped mounting frame, second limit cylinders are fixedly connected to both ends of the inner side of the third U-shaped mounting frame, and the output ends of the two second limit cylinders are respectively fixedly connected to the two third limit plates.
[0020] Compared with the prior art, the present invention has the following advantages:
[0021] 1. When the lower fixed die groove is flush with the first conversion die groove, the present invention moves downward through the third conversion die groove to perform the first stamping process on the wire to be processed, then lifts the wire to be processed, and rotates the lower conversion module and the upper conversion module to make the second conversion die groove correspond to the fourth conversion die groove up and down, and then moves the fourth conversion die groove downward to perform the second stamping process on the wire to be processed, without changing the stamping die, and can complete the two stamping processes in succession to improve the manufacturing efficiency of the step bolt.
[0022] 2. The present invention drives the rotating block to rotate so that the second limit groove is located at the upper position, and then starts the lifting cylinder, so that the output end of the lifting cylinder drives the lower fixed die groove and the L-shaped moving rod to move downward until the L-shaped moving rod moves into the second limit groove. At this time, the bottom of the lower fixed die groove and the bottom end of the wire to be processed placed on the second conversion die groove are at the same height, so that the wire to be processed is at the same height as a whole, avoiding bending of the two ends of the wire to be processed after the second stamping due to uneven height. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a structural schematic diagram of a stainless steel wire punching device proposed by the present invention;
[0024] Figure 2 It is a front cross-sectional schematic diagram of a stainless steel wire punching device proposed by the present invention;
[0025] Figure 3 A rear cross-sectional schematic diagram of a stainless steel wire punching device proposed by the present invention;
[0026] Figure 4 It is a left-side cross-sectional schematic diagram of a stainless steel wire punching device proposed by the present invention;
[0027] Figure 5 A rear view schematic diagram of a stainless steel wire punching device proposed by the present invention when the lower fixed die groove moves upward;
[0028] Figure 6 For the present invention Figure 5 A magnified schematic diagram of part A;
[0029] Figure 7 This is a front view schematic diagram of a stainless steel wire punching device proposed by the present invention when the lower end fixed die groove moves upward;
[0030] Figure 8 For the present invention Figure 7 A magnified schematic diagram of part B;
[0031] Fig. 9 A front view schematic diagram of a stainless steel wire punching device proposed by the present invention when an L-shaped moving rod is sleeved in a second limiting groove;
[0032] Fig.10 For the present invention Fig. 9 An enlarged schematic diagram of part C of FIG.
[0033] Fig.11 This is a schematic diagram of the disassembly of the third U-shaped installation frame and the upper end conversion module of the stainless steel wire stamping device proposed by the present invention;
[0034] Fig.12 It is a side cross-sectional schematic diagram of a third U-shaped installation frame of a stainless steel wire punching device proposed by the present invention;
[0035] Fig.13 This is a schematic diagram of the structure of an upper end conversion module of a stainless steel wire stamping device proposed by the present invention;
[0036] Fig.14 It is a front cross-sectional schematic diagram of a second transverse slide rail of a stainless steel wire material stamping device proposed by the present invention;
[0037] Fig.15 A schematic diagram of a disassembled sliding mounting frame and a second U-shaped mounting frame of a stainless steel wire punching device proposed by the present invention;
[0038] Fig.16 This is a schematic diagram of the disassembly of the first U-shaped installation frame and the lower end conversion module of the stainless steel wire stamping device proposed by the present invention;
[0039] Fig.17 A schematic side view of a lower end fixing module and a lower end conversion module of a stainless steel wire punching device proposed by the present invention;
[0040] Fig.18 A schematic diagram showing that the bottom of the lower fixed die groove of a stainless steel wire punching device proposed by the present invention and the bottom of the wire to be processed placed on the second conversion die groove are at the same height;
[0041] Fig.19 The rough state of the wire to be processed of the stainless steel wire punching device proposed by the present invention;
[0042] Fig. 20 The state of the wire to be processed after the first punching of the stainless steel wire punching device proposed by the present invention;
[0043] Fig.21 The state of the wire to be processed after the second punching of the stainless steel wire punching device proposed by the present invention;
[0044] Fig. 22 This is a schematic diagram of a step bolt produced by a stainless steel wire stamping device proposed in the present invention using the wire to be processed after secondary stamping.
[0045] In the figure: 1, frame; 2, lower end fixed module; 3, lower end fixed mold groove; 4, lower end conversion module; 5, first conversion mold groove; 6, second conversion mold groove; 7, fixed sleeve; 8, placement ring; 9, upper end conversion module; 10, avoidance groove; 11, third conversion mold groove; 12, fourth conversion mold groove; 13, first horizontal slide rail; 14, horizontal cylinder; 15, sliding mounting frame; 16, vertical slide groove; 17, second U-shaped mounting frame; 18, vertical long block; 19, first U-shaped mounting frame; 20, first rotating shaft; 21, pushing cylinder; 22, second horizontal slide rail; 23, third U-shaped mounting frame; 24, second rotating shaft; 25, lifting cylinder; 26, L-shaped moving rod; 27, traction long rod; 28, first limiting plate; 29, first limiting cylinder; 30, fixed opening; 31, second vertical slide rail; 32, double-toothed tooth bar; 33, first gear; 34, second gear; 35, second limiting plate; 36, vertical moving rod; 37, driving motor; 38, rotating block; 39, first limiting slot; 40, second limiting slot; 41, third limiting plate; 42, second limiting cylinder; 43, L-shaped fixing block; 44, connecting fixing slot; 45, first vertical slide rail. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0047] Reference Figure 1-Figure 22 A stainless steel wire punching device comprises a frame 1 and a wire to be processed, wherein a lower end fixing module 2 and a lower end conversion module 4 are arranged at the lower end of the frame 1, a lower end fixing die groove 3 is opened at the upper end of the lower end fixing module 2, and a first conversion die groove 5 and a second conversion die groove 6 are opened at the upper and lower ends of the lower end conversion module 4, as shown in the attached Fig.13 As shown, a rectangular upper conversion module 9 is provided at the upper end of the frame 1, one end of the upper conversion module 9 is provided with a rectangular avoidance groove 10, the upper conversion module 9 cooperates with the avoidance groove 10 to form an L-shape, a third conversion die groove 11 is provided on the side of the upper conversion module 9 away from the avoidance groove 10, and a fourth conversion die groove 12 is provided on the side of the upper conversion module 9 adjacent to the avoidance groove 10;
[0048] In particular, the attached Fig.17 As shown, the lower fixed die groove 3, the first conversion die groove 5 and the third conversion die groove 11 are of the same specification, while the second conversion die groove 6 and the fourth conversion die groove 12 are of the same specification, and at the same time, the specifications of the second conversion die groove 6 and the fourth conversion die groove 12 are reduced compared with the specifications of the lower fixed die groove 3, the first conversion die groove 5 and the third conversion die groove 11, and then when the lower fixed die groove 3 is flush with the first conversion die groove 5, the wire to be processed is subjected to the first stamping process, and when the lower conversion module 4 and the upper conversion module 9 are rotated at the same time, so that the second conversion die groove 6 and the fourth conversion die groove 12 correspond to each other up and down, the wire to be processed is subjected to the second stamping process, as shown in the attached Fig.21 As shown in FIG. 1 , there are three cylinders with decreasing diameters on the wire to be processed, so that the following cylinders can be processed based on them. Fig. 22 The step bolts shown are provided on the frame 1, and a switching mechanism is provided for switching the state where the lower fixed die groove 3 is flush with the first conversion die groove 5, and the state where the second conversion die groove 6 and the fourth conversion die groove 12 correspond to each other up and down, so as to facilitate two consecutive stamping processes on the wire to be processed.
[0049] Furthermore, the lower end of the frame 1 is fixedly connected with a first transverse slide rail 13, and both ends of the first transverse slide rail 13 are fixedly connected with transverse cylinders 14. A sliding mounting frame 15 and a first U-shaped mounting frame 19 are slidingly sleeved in the first transverse slide rail 13. A vertical slide groove 16 is provided on the sliding mounting frame 15, and a second U-shaped mounting frame 17 is provided at the upper end of the sliding mounting frame 15. A vertical long block 18 is fixedly connected to the lower end of the second U-shaped mounting frame 17, and the vertical long block 18 is movably sleeved in the vertical slide groove 16. The output ends of the two transverse cylinders 14 are respectively fixedly connected to the lower end of the first U-shaped mounting frame 19 and the sliding mounting frame 15, and then the first U-shaped mounting frame 19 and the sliding mounting frame 15 are respectively moved in contact with or separated from each other through the two transverse cylinders 14. When the contact movement is performed, the wire to be processed can be subjected to the first stamping process. When the separation movement is performed, the processing position of the wire to be processed is adjusted, and the wire to be processed can be subjected to the second stamping process. Fig.15 As shown, the lower end fixing module 2 is fixedly connected to the second U-shaped mounting frame 17 by bolts, so that the severely worn lower end fixing module 2 can be replaced in time.
[0050] At the same time, the first U-shaped installation frame 19 has first rotating shafts 20 rotatably mounted at both ends, and both ends of the first rotating shaft 20 extend to the inner and outer sides of the first U-shaped installation frame 19, respectively. Fig.16 As shown, the inner extension ends of the two first rotating shafts 20 are fixedly connected to the middle end of the lower conversion module 4 through a disc and bolts, so as to facilitate the replacement of the lower conversion module 4. A push cylinder 21 is fixedly installed on the upper end of the frame 1, and a second transverse slide rail 22 is fixedly connected to the output end of the push cylinder 21;
[0051] Further, a third U-shaped mounting frame 23 is slidably connected in the second transverse slide rail 22, and a second rotating shaft 24 is rotatably mounted on both ends of the third U-shaped mounting frame 23, and both ends of the second rotating shaft 24 extend to the inner and outer sides of the third U-shaped mounting frame 23, respectively. Fig.11 and attached Fig.12 As shown, the inner extending ends of the two second rotating shafts 24 are fixedly connected to the middle end of the upper conversion module 9 through a disc and bolts to facilitate the replacement of the upper conversion module 9.
[0052] The switching mechanism includes a first vertical slide rail 45 fixedly mounted on the sliding mounting frame 15, a lifting cylinder 25 fixedly connected to the first vertical slide rail 45, an L-shaped moving rod 26 fixedly connected to the outer side of the second U-shaped mounting frame 17 through a horizontal long block, the L-shaped moving rod 26 is slidably connected to the traction long rod 27, a fixed sleeve 7 is fixedly connected to the first horizontal slide rail 13, a sliding sleeve in the fixed sleeve 7 is provided with a placement ring 8 fixedly connected to the traction long rod 27, the placement ring 8 can move in the vertical direction together with the lower fixed mold groove 3, and at the same time, the sliding connection between the traction long rod 27 and the L-shaped moving rod 26 is utilized to allow the lower fixed mold groove 3 to move in the horizontal direction relative to the placement ring 8.
[0053] It is particularly noted that the placement ring 8 is arranged at the same center as the lower fixed die groove 3, and the specification of the placement ring 8 is larger than that of the lower fixed die groove 3, so that the rough state of the wire to be processed can pass through the placement ring 8, and the bottom end of the placement ring 8 is located below the bottom of the lower fixed die groove 3. Before the wire to be processed is subjected to the first stamping process, since the lower fixed die groove 3 and the first conversion die groove 5 are located at the middle end of the wire to be processed, the wire to be processed is at the same height as a whole. When the wire to be processed completes the first stamping process and moves upward driven by the lower fixed die groove 3, the bottom end of the placement ring 8 contacts the rough state of the wire to be processed, and the first stamping place of the wire to be processed contacts the bottom of the lower fixed die groove 3, so that the axes of various parts of the wire to be processed are at the same height.
[0054] Furthermore, the switching mechanism also includes a first limit plate 28 and a second limit plate 35 which are respectively slidably mounted on the two ends of the inner side of the first U-shaped mounting frame 19, and the two ends of the inner side of the first U-shaped mounting frame 19 are fixedly connected with a first limit cylinder 29, and the output ends of the two first limit cylinders 29 are respectively fixedly connected with the first limit plate 28 and the second limit plate 35. After the lower end conversion module 4 completes the rotation, the first limit plate 28 and the second limit plate 35 can be used to clamp and limit the lower end conversion module 4 to prevent the lower end conversion module 4 from rotating during the stamping process. Fixed openings 30 are opened through the two ends of the inner side of the first U-shaped mounting frame 19, and the first limit plate 28 extends the first U-shaped mounting frame 19 from one of the fixed openings 30 through the first extension rod, and the second limit plate 35 extends the first U-shaped mounting frame 19 from the other fixed opening 30 through the second extension rod. The first extension rod and the second extension rod are respectively fixedly connected with a second vertical slide rail 31 and a vertical moving rod 36.
[0055] The switching mechanism also includes a double-toothed tooth bar 32 slidably sleeved in the second vertical slide rail 31, wherein one of the first rotating shafts 20 has an outer extending end key connected to a first gear 33, and one of the second rotating shafts 24 has an outer extending end key connected to a second gear 34, and when the first limiting plate 28 limits or releases the limit of the lower end conversion module 4, the double-toothed tooth bar 32 is separated from or meshed with the first gear 33 and the second gear 34 respectively;
[0056] Furthermore, a driving motor 37 is fixedly installed on the outer side of the first U-shaped mounting frame 19 through a mounting truss, a rotating block 38 is fixedly sleeved on the outer extended end of another first rotating shaft 20, and the output end of the driving motor 37 is fixedly connected to the outer extended end of another first rotating shaft 20. When the driving motor 37 drives the first rotating shaft 20 to rotate, the double-toothed gear 32 is meshed with the first gear 33 and the second gear 34 to allow the lower end conversion module 4 and the upper end conversion module 9 to rotate simultaneously. Figure 2 and attached Fig.11 As shown, the fourth conversion die groove 12 is located above the second conversion die groove 6, and the avoidance groove 10 is located above the lower fixed die groove 3, and the fourth conversion die groove 12 is used for a second stamping process, and the avoidance groove 10 is used to avoid the wire to be processed at the lower fixed die groove 3;
[0057] The upper and lower ends of the rotating block 38 are respectively provided with a first limiting groove 39 and a second limiting groove 40. An L-shaped fixing block 43 is fixedly connected to the outer side of the third U-shaped mounting frame 23. The L-shaped fixing block 43 is provided with a connecting fixing groove 44. When the second limiting plate 35 limits or releases the limit on the lower end conversion module 4, the connecting protrusion is separated or connected with the connecting fixing groove 44 respectively. When the connecting protrusion is connected with the connecting fixing groove 44, as shown in the attached Fig. 9As shown, the first U-shaped mounting frame 19 drives the upper conversion module 9 to move together through the connecting protrusion and the connecting fixing groove 44, so that the attached Fig. 9 The left end of the lower conversion module 4 and the left end of the upper conversion module 9 are flush, so that the fourth conversion mold groove 12 is aligned with the second conversion mold groove 6. Fig.14 As shown, a driving cylinder and a driving clamping plate for clamping the third U-shaped mounting frame 23 are provided in the second transverse slide rail 22, so as to clamp and limit the movable third U-shaped mounting frame 23 and the upper conversion module 9.
[0058] Furthermore, the second U-shaped mounting frame 17 is slidably sleeved in the first vertical slide rail 45 , and the output end of the lifting cylinder 25 is fixedly connected to the second U-shaped mounting frame 17 , so that the second U-shaped mounting frame 17 is lifted and moved by the lifting cylinder 25 .
[0059] Furthermore, the first gear 33 and the second gear 34 are respectively located at the lower right end and the upper left end of the double-toothed bar 32. When the L-shaped movable rod 26 is movably sleeved in the first limiting groove 39, the lower end fixed die groove 3 is prevented from continuing to move downward, and the bottom of the lower end fixed die groove 3 is made to be at the same height as the bottom of the first conversion die groove 5, so as to facilitate the first stamping of the wire to be processed at the lower end fixed die groove 3 and the first conversion die groove 5. When the L-shaped movable rod 26 is movably sleeved in the second limiting groove 40, the lower end fixed die groove 3 is prevented from continuing to move downward, and the bottom of the lower end fixed die groove 3 is made to be at the same height as the bottom of the wire to be processed placed on the second conversion die groove 6, so as to avoid bending of the two ends of the wire to be processed after the second stamping.
[0060] A third limiting plate 41 is slidably provided on both ends of the inner side of the third U-shaped mounting frame 23, and a second limiting cylinder 42 is fixedly connected to both ends of the inner side of the third U-shaped mounting frame 23, and the output ends of the two second limiting cylinders 42 are respectively fixedly connected to the two third limiting plates 41. After the upper end conversion module 9 completes the rotation, the two third limiting plates 41 are used to clamp and limit the upper end conversion module 9 to prevent the upper end conversion module 9 from rotating during stamping.
[0061] The present invention can be explained by the following operation mode:
[0062] First, pass the wire to be processed through the placement ring 8, as shown in the attached Figure 1 As shown, at this time, the lower fixed die groove 3 is flush with the first conversion die groove 5, and then placed on the lower fixed die groove 3 and the first conversion die groove 5, and the push cylinder 21 is started, so that the output end of the push cylinder 21 drives the third conversion die groove 11 to move downward through the upper conversion module 9, as shown in the attached Fig. 20 As shown, the wire material to be processed at the lower fixed die groove 3 and the first conversion die groove 5 is subjected to a first stamping process, so that the diameter of the wire material to be processed at the first stamping process becomes smaller and longer;
[0063] After the first stamping process, the two second limit cylinders 42 are started, as shown in the attached Fig.11 As shown, the output ends of the two second limit cylinders 42 drive the two third limit plates 41 to move away from each other in the opposite direction to release the clamping limit of the upper conversion module 9, and then start the two first limit cylinders 29, as shown in the attached figure. Figure 5 and attached Figure 7 As shown, the output end of the first limit cylinder 29 drives the first limit plate 28 and the second limit plate 35 to move away in the opposite direction to release the clamping limit of the lower end conversion module 4. At the same time, the first limit plate 28 and the second limit plate 35 drive the double-tooth tooth bar 32 and the vertical moving rod 36 to move away in the opposite direction, so that the double-tooth tooth bar 32 moves to a position where it is meshed with the first gear 33 and the second gear 34, and the connection protrusion on the vertical moving rod 36 moves to the connection fixing groove 44;
[0064] Then start the two transverse cylinders 14, as shown in the attached Figure 5 As shown, the two transverse cylinders 14 drive the first U-shaped mounting frame 19 and the sliding mounting frame 15 to move away from each other in the opposite direction. At this time, the first stamping processing position of the wire material to be processed is still located in the lower fixed die groove 3 and the first conversion die groove 5, and the first U-shaped mounting frame 19 drives the upper conversion module 9 to move together through the connecting protrusion and the connecting fixed groove 44, and then the lifting cylinder 25 is started, as shown in the attached figure. Figure 7 As shown, the output end of the lifting cylinder 25 drives the lower fixed die groove 3 and the L-shaped moving rod 26 to move upward, so that the L-shaped moving rod 26 is separated from the first limiting groove 39, and the wire to be processed is lifted by the cooperation of the placement ring 8;
[0065] Then, the driving motor 37 is started, and the output end of the driving motor 37 drives one of the first rotating shafts 20 to rotate, as shown in the attached figure. Figure 7 As shown, the first rotating shaft 20 drives the first gear 33 and the lower conversion module 4 to rotate clockwise, and the first gear 33 drives the double-toothed tooth bar 32 to move upward, and at the same time, the double-toothed tooth bar 32 drives the second gear 34 to rotate counterclockwise, and the second rotating shaft 24 drives the upper conversion module 9 to rotate counterclockwise, thereby changing the positions of the second conversion die groove 6 and the fourth conversion die groove 12, and making the second conversion die groove 6 correspond to the fourth conversion die groove 12 up and down;
[0066] At the same time, one of the first rotating shafts 20 drives the rotating block 38 to rotate clockwise. Figure 7 and attached Figure 8 As shown, the second limiting groove 40 is located at the upper position, and then the lifting cylinder 25 is started, so that the output end of the lifting cylinder 25 drives the lower fixed mold groove 3 and the L-shaped moving rod 26 to move downward until the L-shaped moving rod 26 moves to the second limiting groove 40, as shown in the attached figure. Fig. 9 , Attachment Fig.10 and attached Fig.18 At this time, the bottom of the lower fixed die groove 3 is at the same height as the bottom of the wire to be processed placed on the second conversion die groove 6, and then the two third limit plates 41 are moved relatively close to each other to clamp and limit the upper conversion module 9, and at the same time, the first limit plate 28 and the second limit plate 35 are moved relatively close to each other to clamp and limit the lower conversion module 4, and the double-tooth tooth bar 32 is separated from the first gear 33 and the second gear 34, and the connection protrusion on the vertical moving rod 36 is separated from the connection fixing groove 44;
[0067] Then start the push cylinder 21 to move the fourth conversion die groove 12 downward. Fig.21 As shown, the wire material to be processed at the second conversion die groove 6 is further punched for the second time, so that the diameter of the wire material to be processed at the first punching processing becomes smaller and longer again, and at the same time, the wire material is processed as shown in the attached figure based on this. Fig. 22 Step bolts shown.
[0068] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A stainless steel wire stamping device, comprising a frame (1) and a wire to be processed, characterized in that: The lower end of the frame (1) is provided with a lower end fixing module (2) and a lower end conversion module (4); the upper end of the lower end fixing module (2) is provided with a lower end fixing die groove (3); the upper and lower ends of the lower end conversion module (4) are provided with a first conversion die groove (5) and a second conversion die groove (6) respectively; the upper end of the frame (1) is provided with a rectangular upper end conversion module (9); one end of the upper end conversion module (9) is provided with a rectangular avoidance groove (10); the upper end conversion module (9) cooperates with the avoidance groove (10) to form an L-shape; the side of the upper end conversion module (9) away from the avoidance groove (10) is provided with a third conversion die groove (11); and the side of the upper end conversion module (9) adjacent to the avoidance groove (10) is provided with a fourth conversion die groove (12); When the lower fixed die groove (3) is flush with the first conversion die groove (5), the third conversion die groove (11) is moved downwards to perform a first stamping process on the wire material to be processed, the lower conversion module (4) and the upper conversion module (9) are rotated simultaneously to make the second conversion die groove (6) correspond to the fourth conversion die groove (12) in vertical correspondence, and then the fourth conversion die groove (12) is moved downwards to perform a second stamping process on the wire material to be processed, and the frame (1) is provided with a switching mechanism for switching the state in which the lower fixed die groove (3) is flush with the first conversion die groove (5) and the state in which the second conversion die groove (6) corresponds to the fourth conversion die groove (12) in vertical correspondence; The lower end of the frame (1) is fixedly connected to a first transverse slide rail (13), both ends of the first transverse slide rail (13) are fixedly connected to transverse cylinders (14), a sliding mounting frame (15) and a first U-shaped mounting frame (19) are slidably sleeved in the first transverse slide rail (13), a vertical slide groove (16) is provided on the sliding mounting frame (15), and a second U-shaped mounting frame (17) is provided at the upper end of the sliding mounting frame (15), a vertical long block (18) is fixedly connected to the lower end of the second U-shaped mounting frame (17), and the vertical long block (18) is movably sleeved in the vertical slide groove (16); A first rotating shaft (20) is rotatably mounted on both ends of the first U-shaped mounting frame (19), and both ends of the first rotating shaft (20) extend to both sides of the first U-shaped mounting frame (19), and the inner extension ends of the two first rotating shafts (20) are fixedly connected to the middle end of the lower conversion module (4). A pushing cylinder (21) is fixedly mounted on the upper end of the frame (1), and the output end of the pushing cylinder (21) is fixedly connected to a second transverse slide rail (22); A third U-shaped mounting frame (23) is slidably connected to the second transverse slide rail (22), and second rotating shafts (24) are rotatably mounted on both ends of the third U-shaped mounting frame (23), and both ends of the second rotating shaft (24) extend to both sides of the third U-shaped mounting frame (23), and the inner extension ends of the two second rotating shafts (24) are fixedly connected to the middle end of the upper conversion module (9); The output ends of the two transverse cylinders (14) are respectively fixedly connected to the lower end of the first U-shaped mounting frame (19) and the sliding mounting frame (15), and the lower end fixing module (2) is fixedly connected to the second U-shaped mounting frame (17); The switching mechanism comprises a first vertical slide rail (45) fixedly mounted on a sliding mounting frame (15), a lifting cylinder (25) fixedly connected to the first vertical slide rail (45), an L-shaped moving rod (26) fixedly connected to the outer side of the second U-shaped mounting frame (17) via a transverse long block, the L-shaped moving rod (26) being slidably connected to a traction long rod (27), a fixed sleeve (7) fixedly connected to the first transverse slide rail (13), and a placement ring (8) fixedly connected to the traction long rod (27) being slidably provided in the fixed sleeve (7); The switching mechanism further comprises a first limit plate (28) and a second limit plate (35) which are respectively slidably mounted on two ends of the inner side of the first U-shaped mounting frame (19); the two ends of the inner side of the first U-shaped mounting frame (19) are both fixedly connected to a first limit cylinder (29); the output ends of the two first limit cylinders (29) are respectively fixedly connected to the first limit plate (28) and the second limit plate (35); the two ends of the inner side of the first U-shaped mounting frame (19) are both penetrated by a fixed opening (30); the first limit plate (28) extends out of the first U-shaped mounting frame (19) from one of the fixed openings (30) through a first extension rod; the second limit plate (35) extends out of the first U-shaped mounting frame (19) from the other fixed opening (30) through a second extension rod; the first extension rod and the second extension rod are respectively fixedly connected to a second vertical slide rail (31) and a vertical moving rod (36).
2. A stainless steel wire punching device according to claim 1, characterized in that: The switching mechanism further comprises a double-toothed tooth bar (32) slidably sleeved in the second vertical slide rail (31), wherein an outer extending end of one of the first rotating shafts (20) is keyed to a first gear (33), and an outer extending end of one of the second rotating shafts (24) is keyed to a second gear (34), and the first gear (33) and the second gear (34) are respectively meshed with the double teeth of the double-toothed tooth bar (32); A driving motor (37) is fixedly mounted on the outside of the first U-shaped mounting frame (19) via a mounting truss; a rotating block (38) is fixedly sleeved on the outside extension end of another first rotating shaft (20); an output end of the driving motor (37) is fixedly connected to the outside extension end of another first rotating shaft (20); a first limiting groove (39) and a second limiting groove (40) are respectively formed at upper and lower ends of the rotating block (38); an L-shaped fixing block (43) is fixedly connected to the outside of the third U-shaped mounting frame (23); the L-shaped fixing block (43) is provided with a connecting fixing groove (44); and a connecting protrusion adapted to the connecting fixing groove (44) is integrally formed on the upper end of the vertical moving rod (36).
3. A stainless steel wire punching device according to claim 1, characterized in that: The second U-shaped installation frame (17) is slidably sleeved in the first vertical slide rail (45), and the output end of the lifting cylinder (25) is fixedly connected to the second U-shaped installation frame (17).
4. A stainless steel wire punching device according to claim 2, characterized in that: The first gear (33) and the second gear (34) are respectively located at the lower right end and the upper left end of the double-toothed tooth bar (32); when the L-shaped movable rod (26) is movably sleeved in the first limiting groove (39), the bottom of the lower fixed mold groove (3) and the bottom of the first conversion mold groove (5) are at the same height; when the L-shaped movable rod (26) is movably sleeved in the second limiting groove (40), the bottom of the lower fixed mold groove (3) and the bottom of the wire to be processed placed on the second conversion mold groove (6) are at the same height.
5. A stainless steel wire punching device according to claim 2, characterized in that: A third limiting plate (41) is slidably sleeved on both ends of the inner side of the third U-shaped installation frame (23), a second limiting cylinder (42) is fixedly connected to both ends of the inner side of the third U-shaped installation frame (23), and the output ends of the two second limiting cylinders (42) are respectively fixedly connected to the two third limiting plates (41).
