A titanium tube inner diameter boring device
By designing a titanium tube inner diameter boring device including a linear moving tool holder and a chuck clamping mechanism, the problem of low accuracy and low efficiency when processing longer titanium tubes by boring machines is solved, high-precision and high-efficiency boring processing is achieved, and safety and resource utilization are improved.
Patent Information
- Application Number
- CN202411167547.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-08-23
AI Technical Summary
Under the prior art, boring machines are prone to problems of low boring accuracy and low efficiency when processing long titanium tubes.
A titanium tube inner diameter boring device is designed, including a workbench, a clamping seat, a clamping mechanism, a rotating mechanism, a cooling mechanism, a tool holder and a driving mechanism. By setting up a linearly moving tool holder and chuck clamping mechanism, the rotation and boring of the titanium tube are realized, and the movement of the boring bar is simplified.
Improve the accuracy and efficiency of boring, simplify the boring processing process, improve product quality, and reduce the flow of debris and random discharge of coolant by setting up a shield and collection barrel, and improve safety and resource utilization.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of titanium tube processing, in particular to a titanium tube inner diameter boring device. Background Art
[0002] Titanium tubes are light in weight, high in strength, and have excellent mechanical properties. They are widely used in heat exchange equipment, such as shell-and-tube heat exchangers, coil heat exchangers, serpentine heat exchangers, etc. Many nuclear power industries also use titanium tubes as standard tubes for their units.
[0003] After the titanium tube is formed, its inner surface is prone to some defects. At this time, the inner surface of the titanium tube needs to be processed through a boring process to improve the quality of the titanium tube. However, the longer the titanium tube, the more difficult the boring operation is. The boring machine tools under the existing technology are prone to low boring accuracy and low efficiency when processing longer titanium tubes. Summary of the invention
[0004] In order to solve the problem of low boring accuracy and low efficiency when boring long titanium tubes by boring machines in the prior art, the present application provides a titanium tube inner diameter boring device, and the specific scheme is as follows.
[0005] A titanium tube inner diameter boring device comprises a workbench, a clamping seat is arranged on the workbench, a clamping mechanism, a rotating mechanism and a cooling mechanism are arranged on the clamping seat, the clamping mechanism is used to clamp the titanium tube, the rotating mechanism is used to rotate the clamping mechanism, and the cooling mechanism is used to inject coolant into the titanium tube;
[0006] The workbench is also provided with a tool holder and a driving mechanism. The tool holder is detachably connected to a boring bar, and the boring bar is detachably connected to a boring tool for processing the inside of the titanium tube. The tool holder is slidably connected to the workbench and driven by the driving mechanism. The driving mechanism drives the tool holder to slide toward the clamping seat along the length direction of the workbench.
[0007] By adopting the above technical scheme, during processing, first select a boring bar and a boring cutter of appropriate size, connect the boring bar and the boring cutter, install the boring bar on the tool holder, and then install the titanium tube on the clamping mechanism. At this time, the titanium tube is fixedly connected to the clamping mechanism, and the clamping mechanism can drive the titanium tube to rotate. At this time, the tool holder only needs to drive the boring bar to move linearly to process the inside of the titanium tube. During processing, it is only necessary to move the tool holder along the titanium tube, so the processing accuracy and efficiency are relatively high.
[0008] Optionally, it also includes a moving platform, the bottom of which is provided with universal wheels, and the moving platform is provided with a shielding cover, which is arranged in a frame shape and is used to shield the end of the titanium tube away from the knife seat.
[0009] By adopting the above technical solution, a moving platform and universal wheels are set, and the moving platform can adjust its position according to the length of the titanium tube, so that the shielding cover can accurately shield the end of the titanium tube, reduce the situation where debris inside the titanium tube flies out from the end of the titanium tube, and reduce the situation where flying debris poses a safety hazard.
[0010] Optionally, a collecting barrel is further provided on the movable platform, the shielding cover is mounted on the collecting barrel, and the collecting barrel is used to collect the coolant.
[0011] By adopting the above technical solution, a collecting bucket is arranged on the mobile platform. Since coolant needs to be introduced into the interior of the titanium tube when processing, a collecting bucket is arranged at the mobile platform. The coolant flowing out from the end of the titanium tube can be discharged into the collecting bucket, thereby reducing the random discharge of the coolant. The coolant can also be collected for reuse, thereby improving the reuse effect and the utilization efficiency of the coolant.
[0012] Optionally, a guide rail is fixedly provided on the workbench corresponding to the tool holder, the tool holder is slidably connected to the guide rail, and the driving mechanism includes a ball screw and a driving rod, the ball screw is fixedly connected to the workbench, the driving rod is rotatably connected to the tool holder and driven by a motor, the ball screw is threadedly connected to the tool holder, the driving rod is vertically arranged with the ball screw and is drivingly connected to the nut of the ball screw, and the tool holder moves along the ball screw when the driving rod rotates.
[0013] By adopting the above technical solution, a ball screw and a driving rod are arranged. When the driving rod rotates, it can move along the ball screw. The ball screw can convert the rotational motion into
[0014] Optionally, a movable cover is provided on the guide rail, the movable cover is slidably connected to the guide rail, and the movable cover is used to shield a side of the titanium tube close to the tool holder.
[0015] By adopting the above technical solution, a movable cover is arranged on the guide rail, and the movable cover can adjust its position by sliding according to the length of different titanium tubes, so as to shield the debris at the end of the titanium tube and further improve safety.
[0016] Optionally, the clamping mechanism includes a chuck, the rotating mechanism includes a motor, the chuck is transmission-connected to the motor, the titanium tube passes through the chuck, and an adjusting member for adjusting the tightness of the chuck is detachably connected to the chuck.
[0017] By adopting the above technical solution, the center of the titanium tube can be positioned by clamping the titanium tube with a chuck, so that the center positioning during processing is more accurate, and it is more convenient to align with the center of the titanium tube, thereby improving the accuracy of boring.
[0018] Optionally, the tool holder is also provided with a similar chuck, which is fixedly connected to the tool holder, and the chuck is also detachably connected with an adjusting member for adjusting tightness.
[0019] By adopting the above technical solution, a corresponding chuck is also provided on the tool holder. By only aligning the centers of the two chucks with each other, the titanium tube and the boring bar can be aligned to complete the boring, thereby further improving the accuracy and convenience of the boring.
[0020] Optionally, the driving mechanism further includes a guide rod, which is arranged along the length direction of the screw rod and parallel to the screw rod, and the guide rod is slidably connected to the tool holder.
[0021] By adopting the above technical solution, a guide rod is provided to be slidably connected with the knife seat, and the guide rod can move along the guide rod under the drive of the screw rod, thereby reducing the deviation of the knife seat during the sliding process.
[0022] Optionally, a bracket is fixedly provided on the collecting barrel, the shielding cover is fixedly connected to the bracket, and the shielding cover is provided with an opening on one side facing the bracket.
[0023] By adopting the above technical solution, a bracket is opened on the collection barrel and the shielding cover is opened toward one side of the bracket, which can reduce the situation where the cooling liquid cannot flow into the collection barrel, and the debris can also fall from the bracket into the collection barrel, providing collection for the debris.
[0024] Optionally, the workbench is provided with a discharge groove between the guide rails, the discharge groove is arranged corresponding to the position of the chuck, and the discharge groove is used for titanium tube debris to fall.
[0025] By adopting the above technical solution, a discharge trough is provided at the workbench, which can receive the fallen debris, thereby reducing the situation where the debris falls onto the workbench surface and is difficult to clean, and further improving the convenience of cleaning the workbench.
[0026] In summary, this application has at least the following beneficial effects:
[0027] 1. The present application solves the problem that the boring machine tool under the prior art is prone to low boring accuracy and low efficiency when processing a long titanium tube. The present application sets a tool holder that moves linearly and drives the titanium tube to rotate through a chuck. During the rotation process, the tool holder only needs to drive the boring bar to move linearly, and the boring cutter on the boring bar can cut the inner wall of the titanium tube, thereby completing the boring process of the titanium tube, simplifying the movement of the boring bar, and can improve the boring efficiency, as well as the boring accuracy, and further improve product quality.
[0028] 2. The present application also provides a shielding cover that can move with the moving platform and a shielding cover that slides with the workbench to shield the two ends of the titanium tube, thereby reducing the debris generated during the boring process from flying out from the two ends of the titanium tube, improving safety, and also being able to collect and reuse the coolant to improve resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional diagram of the first embodiment.
[0030] Figure 2 It is a cross-sectional view of the first embodiment.
[0031] Figure 3 It is a cross-sectional view of the second embodiment.
[0032] Description of reference numerals:
[0033] 1. Workbench; 11. Guide rail; 111. Moving cover; 13. Discharge chute; 14. Motor;
[0034] 2. Clamp seat; 21. Chuck; 211. Adjustment member;
[0035] 3. Tool holder; 31. Boring bar; 311. Boring tool; 32. Driving rod; 33. Baffle;
[0036] 4. Mobile platform; 41. Universal wheel; 42. Shielding cover; 43. Collection bucket; 431. Bracket;
[0037] 5. Ball screw;
[0038] 6. Guide rod; 61. Embedded groove; 611. Transmission gear; 62. Bevel gear. DETAILED DESCRIPTION
[0039] The present application is further described in detail below through specific embodiments in conjunction with the accompanying drawings.
[0040] Embodiment 1
[0041] A titanium tube inner diameter boring device, such as Figure 1 and Figure 2 As shown, it includes a workbench 1, a clamping seat 2 is arranged on the workbench 1, a clamping mechanism, a rotating mechanism, and a cooling mechanism are arranged on the clamping seat 2, the clamping mechanism is used to clamp the titanium tube, the rotating mechanism is used to rotate the clamping mechanism, and the cooling mechanism is used to inject coolant into the titanium tube. In specific implementation, the cooling mechanism injects coolant into the titanium tube in the form of a spray pipe, and the coolant can be a non-flammable liquid such as water, but not a flammable coolant such as oil, because sparks are likely to appear during cutting and form a danger. The rotating mechanism includes a motor 14, which can be driven by the motor 14 to rotate.
[0042] like Figure 1 and Figure 2 As shown, a tool holder 3 and a driving mechanism are also provided on the workbench 1. A boring bar 31 is detachably connected to the tool holder 3. A boring tool 311 for processing the inside of the titanium tube is detachably connected to the boring bar 31. The tool holder 3 is slidably connected to the workbench 1 and driven by the driving mechanism. The driving mechanism drives the tool holder 3 to slide toward the clamping seat 2 along the length direction of the workbench 1. In specific implementation, the boring tool 311 is detachably connected to the boring hole by bolts.
[0043] like Figure 1 and Figure 2 As shown, a guide rail 11 is fixedly arranged on the workbench 1 corresponding to the tool holder 3, the guide rail 11 is arranged along the length direction of the tool holder 3, an I-shaped groove is opened at the guide rail 11, the I-shaped groove is arranged along the guide rail 11, and the tool holder 3 is slidably connected in the I-shaped groove of the guide rail 11. The driving mechanism includes a ball screw 5 and a driving rod 32, the ball screw 5 is fixedly connected to the workbench 1, the driving rod 32 is rotatably connected to the tool holder 3 and driven by the motor 14, the ball screw 5 is threadedly connected to the tool holder 3, the driving rod 32 is vertically arranged with the ball screw 5 and is drivingly connected with the nut of the ball screw 5, and the tool holder 3 moves along the ball screw 5 when the driving rod 32 rotates. In specific implementation, the driving rod 32 is driven by the motor 14, and a bevel gear 62 is provided on the driving rod 32. The bevel gear 62 meshes with the nut of the ball screw 5. The bevel gear 62 can change the transmission direction of the driving rod 32, and drive the nut of the ball screw 5 to rotate. Since the ball screw 5 is fixedly connected, the nut on the ball screw 5 can move along the ball screw 5, thereby realizing the driving of the knife seat 3. In other embodiments, the driving function can also be achieved by providing an I-shaped groove on the knife seat 3 and embedding the guide rail 11 on the workbench 1 into the I-shaped groove of the knife seat 3, or the driving rod 32 is directly arranged in parallel with the ball screw 5, and the transmission can be realized by directly setting an ordinary gear.
[0044] like Figure 1 and Figure 2 As shown, the mobile platform 4 is also included. The mobile platform 4 is independently arranged from the workbench 1. The bottom of the mobile platform 4 is provided with a universal wheel 41. The mobile platform 4 is provided with a shielding cover 42. The shielding cover 42 is arranged in a frame shape and is used to shield the end of the titanium tube away from the tool holder 3. In specific implementation, the lengths of the titanium tubes are different. Therefore, the mobile platform 4 needs to be moved according to the length of the titanium tube so that the shielding cover 42 of the mobile platform 4 can shield the titanium tube, reduce the situation that the debris is ejected from the inside of the titanium tube due to the rotation of the boring bar 31 during processing, further improve safety, and reduce the situation that the debris flying out affects the workers.
[0045] like Figure 1 and Figure 2As shown, a collecting barrel 43 is fixedly provided on the moving platform 4, and a shielding cover 42 is mounted on the collecting barrel 43, and the collecting barrel is used to collect coolant. A bracket 431 is fixedly provided on the collecting barrel 43, and the shielding cover 42 is fixedly connected to the bracket 431, and the shielding cover 42 is opened toward one side of the bracket 431. In specific implementation, after the moving platform 4 is aligned with the position of the titanium tube, since the inside of the titanium tube is hollow, the coolant and debris can flow out or fall from the end of the titanium tube, and the titanium tube can discharge the coolant from the titanium tube, and can also discharge the debris from the titanium tube, further improving the waste discharge effect.
[0046] like Figure 1 and Figure 2 As shown, a movable cover 111 is provided on the guide rail 11, and the movable cover 111 is slidably connected to the guide rail 11, and the movable cover 111 is used to shield the side of the titanium tube close to the tool holder 3. In specific implementation, the movable cover 111 can adjust its position according to the length of the titanium tube, shield the debris generated by the titanium tube processing in the movable cover 111, and further improve the safety during processing.
[0047] like Figure 1 and Figure 2 As shown, the clamping mechanism includes a chuck 21, and the rotating mechanism includes a motor 14. The chuck 21 is connected to the motor 14 in a transmission manner. The titanium tube passes through the chuck 21, and the chuck 21 is detachably connected with an adjusting member 211 for adjusting the tightness of the chuck 21. The same chuck 21 is also provided on the tool holder 3. The chuck 21 is fixedly connected to the tool holder 3, and the chuck 21 is also detachably connected with an adjusting member 211 for adjusting the tightness. In specific implementation, the chuck 21 clamps the titanium tube with multiple transmission-connected claws, and the adjusting member 211 can drive multiple claws to move synchronously in a rotational manner, and the motor 14 controls the rotation of the chuck 21 by setting gears on the motor 14 and the chuck 21, and transmitting the transmission in a meshing manner. In other embodiments, the chuck 21 can also be driven pneumatically to further improve the accuracy of the drive.
[0048] like Figure 1 and Figure 2 As shown, the driving mechanism further includes a guide rod 6, which is arranged along the length direction of the screw rod and is parallel to the screw rod, and the guide rod 6 is slidably connected to the knife seat 3. In specific implementation, the knife seat 3 can move along the guide rod 6, thereby improving the stability of the movement of the knife seat 3.
[0049] like Figure 1 and Figure 2As shown, the workbench 1 is provided with a discharge groove 13 between the guide rails 11. The discharge groove 13 is arranged corresponding to the position of the chuck 21, and the discharge groove 13 is for the titanium tube debris to fall. In specific implementation, the discharge groove 13 can receive both the coolant and the fallen debris, reducing the influence of the coolant and the debris on the workbench 1. In other embodiments, the bottom of the workbench 1 can also be hollowed out to form a channel for liquid discharge, further improving the convenience of collecting the coolant.
[0050] Working principle: When boring a hole, first extend the boring rod 31 into the titanium tube, and then drive the chuck 21. At this time, the titanium tube rotates, and the inner wall of the titanium tube can be processed. During the processing, it is necessary to drive the tool holder 3 to move along the workbench 1, and the boring rod 31 is continuously inserted into the titanium tube, thereby completing the processing of the titanium tube. After the processing is completed, the chuck 21 can remove the titanium tube.
[0051] Embodiment 2
[0052] like Figure 3 As shown, the difference between the second embodiment and the first embodiment is that the guide rod 6 in the second embodiment is rotatably connected with the workbench 1, and an embedding groove 61 is provided on the guide rod 6, and the embedding groove 61 is arranged along the length direction of the guide rod 6, and a transmission gear 611 is embedded in the embedding groove 61 and the transmission gear 611 can rotate with the guide rod 6, and the guide rod 6 can also slide along the embedding groove 61 during the rotation process, and a baffle 33 is arranged in the tool holder 3 corresponding to the transmission gear 611, and the baffle 33 is fixedly connected to the tool holder 3 so as to drive the transmission gear 611 to move with the tool holder 3. A bevel gear 62 is also rotatably arranged in the tool holder 3, and the bevel gear 62 is connected to the transmission gear 611 through a chain transmission, and the bevel gear 62 is meshed with the driving rod 32, so that the tool holder 3 can be moved by the rotation of the guide rod 6. In specific implementation, when the guide rod 6 rotates, the guide rod 6 will drive the transmission gear 611 to rotate, and at this time, the transmission gear 611 will drive the driving rod 32 to drive the tool holder 3 to move along the ball screw 5, thereby completing the movement.
[0053] like Figure 3 As shown, a transmission belt is provided between the guide rod 6 and the motor 14 driving the chuck 21 to rotate, and the transmission belt can drive the guide rod 6 to rotate while driving the chuck 21 to rotate. In specific implementation, when the chuck 21 rotates, the titanium tube rotates accordingly. If the rotation of the titanium tube is not synchronized with the movement of the boring bar 31, it is easy to have a low internal boring quality. Therefore, when the chuck 21 drives the titanium tube to move, the boring bar 31 can move at a synchronous rate, and it is more convenient to adjust the speed of the synchronous operation. The inner wall of the titanium tube at a position can be completely processed before moving the boring bar 31, further improving the boring quality.
[0054] Working principle: The basic working principle is the same as that of the first embodiment, but during the processing, the motor 14 drives the chuck 21 and the guide rod 6 to move at the same time. The chuck 21 rotates and the guide rod 6 rotates. During the rotation of the guide rod 6, the drive rod 32 can be driven to rotate. The drive rod 32 can drive the tool holder 3 to move along the guide rod 6, so that the chuck 21 and the boring bar 31 can move synchronously.
[0055] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A titanium tube inner diameter boring device, characterized in that: The invention comprises a workbench (1), wherein a clamping seat (2) is arranged on the workbench (1), and a clamping mechanism, a rotating mechanism, and a cooling mechanism are arranged on the clamping seat (2), wherein the clamping mechanism is used to clamp the titanium tube, the rotating mechanism is used to rotate the clamping mechanism, and the cooling mechanism is used to inject a coolant into the titanium tube; The workbench (1) is also provided with a tool holder (3) and a driving mechanism, the tool holder (3) is detachably connected with a boring bar (31), the boring bar (31) is detachably connected with a boring tool (311) for processing the inside of the titanium tube, the tool holder (3) is slidably connected to the workbench (1) and driven by the driving mechanism, the driving mechanism drives the tool holder (3) to slide along the length direction of the workbench (1) toward the clamping seat (2); a guide rail (11) is fixedly provided on the workbench (1) corresponding to the tool holder (3), the tool holder (3) is slidably connected to the workbench (1) and driven by the driving mechanism, the driving mechanism drives the tool holder (3) to slide along the length direction of the workbench (1) toward the clamping seat (2); The tool holder (3) is rotatably connected to the guide rail (11), the driving mechanism comprising a ball screw (5) and a driving rod (32), the ball screw (5) being fixedly connected to the workbench (1), the driving rod (32) being rotatably connected to the tool holder (3) and driven by a motor (14), the ball screw (5) being threadedly connected to the tool holder (3), the driving rod (32) being vertically arranged to the ball screw (5) and being drivingly connected to a nut of the ball screw (5), and the tool holder (3) moving along the ball screw (5) when the driving rod (32) is rotated; The driving mechanism further comprises a guide rod (6), the guide rod (6) being arranged along the length direction of the screw rod and being parallel to the screw rod, and the guide rod (6) being slidably connected to the knife seat (3); The guide rod (6) is rotatably connected to the workbench (1); an embedding groove (61) is provided on the guide rod (6); the embedding groove (61) is arranged along the length direction of the guide rod (6); a transmission gear (611) is embedded in the embedding groove (61) and the transmission gear (611) can rotate along with the guide rod (6); during the rotation process, the guide rod (6) can also slide along the embedding groove (61); a baffle (33) is provided in the knife seat (3) corresponding to the transmission gear (611); the baffle (33) is fixedly connected to the knife seat (3) so as to drive the transmission gear (611) to move along with the knife seat (3); a bevel gear (62) is also rotatably provided in the knife seat (3); the bevel gear (62) and the transmission gear (611) are connected by chain transmission; the bevel gear (62) is meshed with the driving rod (32); A transmission belt is provided between the guide rod (6) and the motor (14) for driving the chuck (21) to rotate. The transmission belt can drive the guide rod (6) to rotate while driving the chuck (21) to rotate. When the chuck (21) rotates, the titanium tube rotates accordingly.
2. A titanium tube inner diameter boring device according to claim 1, characterized in that: It also comprises a moving platform (4), the bottom of which is provided with a universal wheel (41), and the moving platform (4) is provided with a shielding cover (42), which is arranged in a frame shape and is used to shield the end of the titanium tube away from the knife seat (3).
3. A titanium tube inner diameter boring device according to claim 2, characterized in that: The movable platform (4) is also provided with a collecting bucket (43), the shielding cover (42) is mounted on the collecting bucket (43), and the collecting bucket is used to collect cooling liquid.
4. The titanium tube inner diameter boring device according to claim 1, characterized in that: A movable cover (111) is provided on the guide rail (11), the movable cover (111) is slidably connected to the guide rail (11), and the movable cover (111) is used to shield a side of the titanium tube close to the knife seat (3).
5. The titanium tube inner diameter boring device according to claim 1, characterized in that: The clamping mechanism comprises a chuck (21), the rotating mechanism comprises a motor (14), the chuck (21) is drivingly connected to the motor (14), the chuck (21) is for the titanium tube to pass through, and the chuck (21) is detachably connected to an adjusting member (211) for adjusting the tightness of the chuck (21).
6. A titanium tube inner diameter boring device according to claim 5, characterized in that: The knife seat (3) is also provided with a similar chuck (21), which is fixedly connected to the knife seat (3). The chuck (21) is also detachably connected with an adjusting member (211) for adjusting tightness.
7. The titanium tube inner diameter boring device according to claim 3, characterized in that: A bracket (431) is fixedly arranged on the collection barrel (43), the shielding cover (42) is fixedly connected to the bracket (431), and the shielding cover (42) is arranged with an opening facing one side of the bracket (431).
8. The titanium tube inner diameter boring device according to claim 1, characterized in that: The workbench (1) is provided with a discharge groove (13) between the guide rails (11); the discharge groove (13) is arranged corresponding to the position of the chuck (21); and the discharge groove (13) is used for titanium tube debris to fall.
Citation Information
Patent Citations
High-efficiency deep hole turning and boring machine and deep hole machining method thereof
CN110744305A
Deep hole boring machine with cooling liquid separating and filtering device
CN209831076U
Waste storage box for numerical control machine tool cutting machining
CN210909183U
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