An extrusion molding device for refractory brick processing
By designing scraping structures and blowing components in the refractory brick processing device, the problem of overflowing raw materials being difficult to clean when drying and solidifying on the press plate is solved, and efficient cleaning of raw materials on the press plate is achieved and operating efficiency is improved.
Patent Information
- Application Number
- CN202411314658.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-09-20
AI Technical Summary
During the process of compacting raw materials by pressing the plate, the overflowing raw materials will not only fall into the collection box through the net, but also overflow on the plate, causing the operator to clean frequently. If it is not cleaned in time, the overflowing raw materials will not only fall into the collection box through the net, but also overflowing on the plate, causing the operator to clean it frequently. It is difficult to clean after drying and solidifying.
An extrusion forming device including a detachable mold, an electric push rod, a scraper structure and a blowing assembly is designed. The connecting rod is driven by a motor to rotate and drive the sleeve and scraper to rotate, and the scraper scrapes and overflows during the rotation process. The raw materials are blown off through the blower pipe to ensure the cleaning of the raw materials on the pressure plate.
It effectively avoids inconvenient cleaning of raw materials after drying on the press plate, improves operating efficiency, ensures that the overflowing raw materials on the press plate can be cleaned in time, and reduces the workload of operators.
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Figure CN118809776B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of refractory brick processing, in particular to an extrusion molding device used for refractory brick processing. Background Art
[0002] Refractory bricks are refractory materials made by firing refractory clay or other refractory raw materials. They have certain shapes and sizes. According to the preparation process, they can be divided into fired bricks, unfired bricks, fused bricks, and refractory insulation bricks. According to the shape and size, they can be divided into standard bricks, ordinary bricks, special bricks, etc. Refractory bricks need to be extruded by molds during the production and processing.
[0003] The existing Chinese patent CN114536513A discloses an extrusion molding device for refractory brick processing, which uses an electric hydraulic rod to press the pressing plate downward to compact the raw materials. During the extrusion process, the excess raw materials overflow the mold and then fall into the collection box through the net, which can prevent the raw materials from contaminating the panel and recycle the excess raw materials to avoid waste.
[0004] However, during the use of the above-mentioned device, when the pressing plate is in the process of compacting the raw materials, the overflowed raw materials will not only fall into the collection box through the mesh, but also overflow onto the pressing plate, resulting in the need to clean up the overflowed raw materials on the pressing plate every time the pressing plate compacts the raw materials, which greatly increases the workload of the operator. If the overflowed raw materials on the pressing plate cannot be cleaned up in time, the overflowed raw materials on the pressing plate will dry and solidify, making it more difficult to clean them up. Summary of the invention
[0005] The object of the present invention is to provide an extrusion molding device for refractory brick processing, which can clean the raw materials overflowing from the pressing plate, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A kind of extrusion forming device for refractory brick processing, comprises a base, a detachable mold is installed at the center of the upper end of the base, support columns are fixedly installed at the four corners of the upper end of the base, a top plate is fixedly installed on the upper end of the support column, a pressing plate is installed on the lower side of the top plate, an electric push rod is fixedly installed at the four corners of the pressing plate at the lower end of the top plate, and the lower end of the electric push rod is fixedly connected to the pressing plate, the upper end of the base is located at the lower side of the mold and a leakage net is fixedly embedded therein, a material receiving hopper that can move forward and backward is movably installed inside the base, two symmetrically distributed supporting cross bars are fixedly installed on the four supporting columns, a scraping structure is installed on the supporting cross bars and located on the lower side of the pressing plate; a cleaning structure, which is used to clean the raw materials overflowing from the upper end surface of the pressing plate, is installed on the upper side of the pressing plate.
[0008] Preferably, the cleaning structure includes a sleeve installed at the center of the upper end of the pressure plate, the outer side of the sleeve is fixedly sleeved with a first bearing at its lower end, and the sleeve is rotatably connected to the pressure plate through the first bearing. The first bearing can reduce the friction between the sleeve and the pressure plate. The cross-sectional shape of the sleeve is annular, and a cylindrical block is fixedly embedded at the upper end of the sleeve.
[0009] Preferably, a first motor is fixedly installed at the center of the upper end of the top plate, and the driving end of the first motor is fixedly connected to a connecting rod through a coupling, and the connection between the connecting rod and the top plate is a rotational connection, and four limit strips equidistantly distributed in a circle are fixedly provided on the outer side of the connecting rod, and the limit strip and the connecting rod are an integrally formed structure, which facilitates the connecting rod to drive the sleeve to rotate together when it rotates.
[0010] Preferably, the cylindrical block is connected to the connecting rod and the limit strip in a movable sleeve manner, a first scraper is fixedly mounted on the outer side of the sleeve, and the lower end of the first scraper is movably fitted with the upper end surface of the pressing plate, a baffle is fixedly sleeved on the outer side of the first scraper, and the lower end surface of the baffle is movably fitted with the upper end surface of the pressing plate, and the first scraper can scrape off the raw material overflowing on the pressing plate when it rotates on the upper side of the pressing plate.
[0011] Preferably, a blowing assembly is installed on the outer side of the sleeve, and the blowing assembly includes a rubber piston movably embedded in the sleeve and movable up and down inside the sleeve, and the lower end of the connecting rod is fixedly embedded in the rubber piston. When the rubber piston moves downward inside the sleeve, the gas inside the sleeve can be squeezed out, the outer wall of the rubber piston is movably fitted with the inner wall of the sleeve, and a plurality of groups of air inlet pipes equidistantly distributed are fixedly embedded on the outer side of the sleeve.
[0012] Preferably, the air inlet pipe is communicated with the sleeve, and two symmetrically distributed air blowing pipes are installed on the outer side of the first scraper and located on the sleeve. The air blowing pipes and the sleeve are connected in a fixed manner, and the air blowing pipes and the sleeve are communicated with each other. The air blowing pipes pass through the baffle, and the air blowing pipes and the baffle are connected in a fixed manner. The air blowing pipes are located on both sides of the scraper, which is beneficial for the air blowing pipes to blow the shoveled materials off the pressure plate when the scraper shovels off the overflowed materials.
[0013] Preferably, hollow balls are movably installed inside the air intake pipe and the air blowing pipe, and rubber rings and perforated plates are respectively provided on the outsides of the hollow balls, the rubber ring installed inside the air intake pipe is fixedly embedded in one end of the air intake pipe located outside the sleeve, and the perforated plate installed inside the air blowing pipe is fixedly embedded in one end of the air blowing pipe located outside the sleeve, and when the hollow ball presses against the rubber ring, the pipe is in a closed state.
[0014] Preferably, the scraping structure includes a second scraper whose upper end can be movably engaged with the lower end surface of the pressure plate, the front end of the second scraper is fixedly connected to the first connecting seat, the rear end of the second scraper is fixedly connected to the second connecting seat, a reciprocating screw penetrates the interior of the second connecting seat, a sliding rod penetrates the interior of the first connecting seat, and the connection method between the sliding rod and the supporting cross bar is a fixed connection, one end of the reciprocating screw is fixedly connected to a second motor, and the second motor is fixedly installed on the supporting cross bar through a fixing plate, two symmetrically distributed second bearings are fixedly sleeved on the outer side of the reciprocating screw, and the reciprocating screw is rotatably connected to the supporting cross bar through the second bearing, and the second scraper can scrape off the material attached to the lower end of the pressing plate when it moves on the lower side of the pressing plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The present invention installs a cleaning structure. During the process of the electric push rod driving the pressing plate to move up and reset, the first motor drives the connecting rod to rotate. The rotation of the connecting rod drives the sleeve and the first scraper to rotate through the limit bar. During the rotation process, the first scraper can scrape off the raw materials overflowing on the pressing plate, avoiding the inconvenience of cleaning the raw materials after drying on the pressing plate.
[0017] The present invention installs blowing components on both sides of the scraper. When the electric push rod drives the pressure plate and the sleeve to move upward, the rubber piston moves downward inside the sleeve, and the gas squeezed inside the sleeve is discharged through the blowing pipe. This is beneficial to the first scraper. When the first scraper is rotating to scrape the material, the blowing through the blowing pipe is beneficial to blowing the raw materials loosened by the first scraper off the pressure plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the connection state between the cleaning structure and the pressing plate of the present invention;
[0020] Figure 3 It is an overall schematic diagram of the cleaning structure of the present invention;
[0021] Figure 4 It is a side cross-sectional schematic diagram of the sleeve in the cleaning structure of the present invention;
[0022] Figure 5 For the present invention Figure 4 The enlarged schematic diagram of point A in the middle;
[0023] Figure 6 It is a schematic diagram of the disassembly of the connecting rod and the sleeve in the cleaning structure of the present invention;
[0024] Figure 7 It is a schematic diagram of the connection between the second scraper, the sliding rod and the reciprocating screw in the scraping structure of the present invention.
[0025] In the figure: 1. base; 2. mold; 3. support column; 4. top plate; 5. pressure plate; 6. cleaning structure; 601. sleeve; 602. cylindrical block; 603. first motor; 604. connecting rod; 605. limit strip; 606. first bearing; 607. first scraper; 608. baffle; 7. blowing assembly; 701. rubber piston; 702. air inlet pipe; 703. blowing pipe; 704. hollow ball; 705. rubber ring; 706. perforated plate; 8. scraping structure; 801. second scraper; 802. first connecting seat; 803. second connecting seat; 804. reciprocating screw; 805. sliding rod; 806. second motor; 807. second bearing; 9. electric push rod; 10. supporting cross bar; 11. receiving hopper; 12. filter. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 The figure shows an extrusion molding device for refractory brick processing, comprising a base 1, a detachable mold 2 is installed at the center of the upper end of the base 1, support columns 3 are fixedly installed at the four corners of the upper end of the base 1, a top plate 4 is fixedly installed on the upper end of the support column 3, a pressing plate 5 is installed on the lower side of the top plate 4, an electric push rod 9 is fixedly installed at the four corners of the pressing plate 5 at the lower end of the top plate 4, and the lower end of the electric push rod 9 is fixedly connected to the pressing plate 5, the upper end of the base 1 is located at the lower side of the mold 2 and a leakage net 12 is fixedly embedded therein, a material receiving hopper 11 that can move forward and backward is movably installed inside the base 1, two symmetrically distributed supporting cross bars 10 are fixedly installed on the four supporting columns 3, a scraping structure 8 is installed on the supporting cross bars 10 and located on the lower side of the pressing plate 5; a cleaning structure 6, which is used to clean the raw materials overflowing from the upper end surface of the pressing plate 5, is installed on the upper side of the pressing plate 5.
[0028] See also Figure 3 The cleaning structure 6 includes a sleeve 601 installed at the center of the upper end of the pressure plate 5. The outer side of the sleeve 601 is fixedly sleeved with a first bearing 606 at its lower end, and the sleeve 601 is rotatably connected to the pressure plate 5 through the first bearing 606. The cross-sectional shape of the sleeve 601 is annular, and a cylindrical block 602 is fixedly embedded at the upper end of the sleeve 601.
[0029] See also Figure 2 and Figure 6 A first motor 603 is fixedly installed at the center of the upper end of the top plate 4, and the driving end of the first motor 603 is fixedly connected to a connecting rod 604 through a coupling, and the connection between the connecting rod 604 and the top plate 4 is a rotational connection, and four circumferentially equidistantly distributed limit strips 605 are fixedly arranged on the outer side of the connecting rod 604, and the limit strip 605 and the connecting rod 604 are an integrated structure.
[0030] See also Figure 3 The connection between the cylindrical block 602 and the connecting rod 604 and the limit strip 605 is a movable sleeve connection. A first scraper 607 is fixedly installed on the outer side of the sleeve 601, and the lower end of the first scraper 607 is movably fitted with the upper end surface of the pressure plate 5. A baffle 608 is fixedly sleeved on the outer side of the first scraper 607, and the lower end surface of the baffle 608 is movably fitted with the upper end surface of the pressure plate 5.
[0031] The working principle of cleaning the raw materials overflowing from the pressing plate is as follows: after the pressing plate 5 moves down to compact the raw materials in the mold 2, the electric push rod 9 drives the pressing plate 5 to move up. When the pressing plate 5 moves up and leaves the mold 2, the first motor 603 drives the connecting rod 604 to rotate. Under the action of the limiting strip 605 on the outer side of the connecting rod 604, the rotation of the connecting rod 604 can drive the sleeve 601 and the first scraper 607 to rotate together. Since the lower end of the first scraper 607 is movably fitted with the upper end surface of the pressing plate 5, the first The scraper 607 can loosen the raw materials overflowing on the pressing plate 5 during the rotation process, and can drive the loosened raw materials to move on the pressing plate 5 during the rotation process of the first scraper 607. Most of the raw materials will fall directly from the pressing plate 5 during the rotation process of the first scraper 607, which can prevent the raw materials from drying and condensing on the pressing plate 5. The initial position of the first scraper 607 is located on the diagonal line of the pressing plate 5. When the pressing plate 5 stops moving upward, the first scraper 607 can reset to its original position after rotating several circles.
[0032] Example 2: Please refer to Figure 4This embodiment further explains Example 1. A blowing assembly 7 is installed on the outer side of the sleeve 601. The blowing assembly 7 includes a rubber piston 701 that is movably embedded in the sleeve 601 and can move up and down in the sleeve 601, and the lower end of the connecting rod 604 is fixedly embedded in the rubber piston 701. The outer wall of the rubber piston 701 is movably fitted with the inner wall of the sleeve 601, and a plurality of groups of air inlet pipes 702 that are equidistantly distributed are fixedly embedded on the outer side of the sleeve 601.
[0033] See also Figure 3 The air inlet pipe 702 is interconnected with the sleeve 601, and two symmetrically distributed air blowing pipes 703 are installed on the outer side of the first scraper 607 on the sleeve 601. The connection between the air blowing pipe 703 and the sleeve 601 is a fixed connection, and the air blowing pipe 703 and the sleeve 601 are interconnected. The air blowing pipe 703 passes through the baffle 608, and the connection between the air blowing pipe 703 and the baffle 608 is a fixed connection.
[0034] See also Figure 5 A hollow ball 704 is movably installed inside the air inlet pipe 702 and the air blowing pipe 703. The outside of the hollow ball 704 is located at the inside of the air inlet pipe 702 and the air blowing pipe 703, and a rubber ring 705 and a perforated plate 706 are respectively provided. The rubber ring 705 installed inside the air inlet pipe 702 is fixedly embedded in one end of the air inlet pipe 702 located outside the sleeve 601, and the perforated plate 706 installed inside the air blowing pipe 703 is fixedly embedded in one end of the air blowing pipe 703 located outside the sleeve 601.
[0035] In this embodiment, when the pressure plate 5 moves upward and the first motor 603 drives the first scraper 607 to rotate, the cylindrical block 602 is movably connected with the connecting rod 604 and the limit bar 605. Therefore, when the height of the connecting rod 604 remains unchanged and the position of the sleeve 601 moves upward, the rubber piston 701 moves downward inside the sleeve 601. Since the outer wall of the rubber piston 701 is movably fitted with the inside of the sleeve 601, the rubber piston 701 can move the sleeve 601 downward during the downward movement. 01 is squeezed, and the hollow ball 704 inside the air inlet pipe 702 will press against the rubber ring 705, and the hollow ball 704 inside the air blowing pipe 703 will stay away from the rubber ring 705, so the gas inside the sleeve 601 will be blown out through the hole plate 706 in the air blowing pipe 703, and when the first scraper 607 rotates to loosen the raw materials, the air blowing from the air blowing pipe 703 can blow the loosened raw materials off the pressing plate 5, which is beneficial to clean up the raw materials overflowing from the pressing plate 5.
[0036] Example 3: Please refer to Figure 7, this embodiment further explains other embodiments, the scraping structure 8 includes a second scraper 801 whose upper end can be movably fitted with the lower end surface of the pressing plate 5, the front end of the second scraper 801 is fixedly connected to the first connecting seat 802, the rear end of the second scraper 801 is fixedly connected to the second connecting seat 803, the interior of the second connecting seat 803 is penetrated by a reciprocating screw 804, the interior of the first connecting seat 802 is penetrated by a sliding rod 805, and the connection method between the sliding rod 805 and the supporting cross bar 10 is a fixed connection, one end of the reciprocating screw 804 is fixedly connected to the second motor 806, and the second motor 806 is fixedly installed on the supporting cross bar 10 through a fixing plate, the outer side of the reciprocating screw 804 is fixedly sleeved with two symmetrically distributed second bearings 807, and the reciprocating screw 804 is rotatably connected to the supporting cross bar 10 through the second bearing 807.
[0037] In this embodiment: when the electric push rod 9 drives the pressing plate 5 to move up to the specified position, the second motor 806 runs to drive the reciprocating screw 804 to rotate. Under the condition that the reciprocating screw 804 is threadedly connected to the second connecting seat 803 and the first connecting seat 802 is slidingly connected to the sliding rod 805, the rotation of the reciprocating screw 804 can drive the second connecting seat 803 and the second scraper 801 to move back and forth left and right at the lower end of the pressing plate 5. Since the second scraper 801 is movably fitted with the lower end surface of the pressing plate 5, the second scraper 801 can automatically scrape off the raw materials attached to the lower end of the pressing plate 5 during the movement, and can clean the pressing plate 5.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An extrusion molding device for refractory brick processing, comprising a base (1), a detachable mold (2) is installed at the center of the upper end of the base (1), support columns (3) are fixedly installed at the four corners of the upper end of the base (1), a top plate (4) is fixedly installed at the upper end of the support column (3), a pressing plate (5) is installed on the lower side of the top plate (4), an electric push rod (9) is fixedly installed at the lower end of the top plate (4) at the four corners of the pressing plate (5), and the lower end of the electric push rod (9) is fixedly connected to the pressing plate (5), the upper end of the base (1) is located at the lower side of the mold (2) and is fixedly embedded with a leakage net (12), and a material receiving hopper (11) that can move forward and backward is movably installed inside the base (1), characterized in that: Two symmetrically distributed support cross bars (10) are fixedly mounted on the four support columns (3), and a scraping structure (8) is mounted on the support cross bars (10) and located on the lower side of the pressing plate (5); A cleaning structure (6) for cleaning raw materials overflowing from the upper end surface of the pressing plate (5); the cleaning structure (6) is installed on the upper side of the pressing plate (5); The cleaning structure (6) comprises a sleeve (601) mounted at the center of the upper end of the pressing plate (5); a first bearing (606) is fixedly sleeved on the outer side of the sleeve (601) at its lower end, and the sleeve (601) is rotatably connected to the pressing plate (5) via the first bearing (606); the cross-sectional shape of the sleeve (601) is annular, and a cylindrical block (602) is fixedly embedded at the upper end of the sleeve (601); A first motor (603) is fixedly mounted at the center of the upper end of the top plate (4); a driving end of the first motor (603) is fixedly connected to a connecting rod (604) via a coupling; the connecting rod (604) and the top plate (4) are connected in a rotational manner; four limiting strips (605) are fixedly arranged on the outer side of the connecting rod (604) and are equidistantly distributed around the circumference; and the limiting strips (605) and the connecting rod (604) are an integrally formed structure; The cylindrical block (602) is connected to the connecting rod (604) and the limiting strip (605) in a movable sleeve manner; a first scraper (607) is fixedly mounted on the outer side of the sleeve (601), and the lower end of the first scraper (607) is movably fitted with the upper end surface of the pressing plate (5); a baffle (608) is fixedly sleeved on the outer side of the first scraper (607), and the lower end surface of the baffle (608) is movably fitted with the upper end surface of the pressing plate (5); An air blowing assembly (7) is installed on the outer side of the sleeve (601), the air blowing assembly (7) comprising a rubber piston (701) movably embedded in the sleeve (601) and movable up and down in the sleeve (601), the lower end of the connecting rod (604) is fixedly embedded in the rubber piston (701), the outer wall of the rubber piston (701) is movably fitted with the inner wall of the sleeve (601), and a plurality of groups of air inlet pipes (702) distributed at equal distances are fixedly embedded on the outer side of the sleeve (601); The air inlet pipe (702) is connected to the sleeve (601), and two symmetrically distributed air blowing pipes (703) are installed on the outer side of the first scraper (607) and located on the sleeve (601). The air blowing pipes (703) and the sleeve (601) are connected in a fixed manner, and the air blowing pipes (703) and the sleeve (601) are connected to each other. The air blowing pipe (703) passes through the baffle (608), and the air blowing pipe (703) and the baffle (608) are connected in a fixed manner.
2. The extrusion molding device for refractory brick processing according to claim 1 is characterized in that: A hollow ball (704) is movably installed inside the air intake pipe (702) and the air blowing pipe (703); a rubber ring (705) and a perforated plate (706) are respectively provided inside the air intake pipe (702) and the air blowing pipe (703); the rubber ring (705) installed inside the air intake pipe (702) is fixedly embedded in one end of the air intake pipe (702) located outside the sleeve (601); and the perforated plate (706) installed inside the air blowing pipe (703) is fixedly embedded in one end of the air blowing pipe (703) located outside the sleeve (601).
3. The extrusion molding device for refractory brick processing according to claim 1 is characterized in that: The scraping structure (8) comprises a second scraper (801) whose upper end can be movably fitted with the lower end surface of the pressing plate (5); the front end of the second scraper (801) is fixedly connected to the first connecting seat (802); the rear end of the second scraper (801) is fixedly connected to the second connecting seat (803); a reciprocating screw (804) passes through the interior of the second connecting seat (803); a sliding rod (805) passes through the interior of the first connecting seat (802); and the sliding rod (805) is connected to the supporting cross bar (10) in a fixed manner; one end of the reciprocating screw (804) is fixedly connected to a second motor (806), and the second motor (806) is fixedly mounted on the supporting cross bar (10) via a fixing plate; two symmetrically distributed second bearings (807) are fixedly sleeved on the outer side of the reciprocating screw (804), and the reciprocating screw (804) is rotatably connected to the supporting cross bar (10) via the second bearing (807).
Citation Information
Patent Citations
Extrusion forming device for refractory brick processing
CN114536513A
Concrete forming device
CN211389317U
Rotary tablet press
CN221187629U