Single-gun liquid-cooled charging terminal and charging method
By using an external liquid cooling device in the charging terminal to liquid-cool the input cable and charging gun line, the problem of large charging terminal volume during high current charging is solved, and the effects of reducing noise, extending service life and reducing costs are achieved.
Patent Information
- Application Number
- CN202410990308.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-07-23
AI Technical Summary
When the existing charging terminals use high current charging, due to the large overall load, a cooling mechanism needs to be installed, which leads to a large volume of the charging terminal and inconvenient operation.
The external liquid cooling device is used to liquid cooling the input cable and charging gun cable of the charging terminal to reduce the cable outer diameter, reduce noise, and extend the service life of the equipment.
The external liquid cooling device reduces the volume of the charging terminal, reduces noise, extends service life, and reduces the cost of equipment use.
Smart Images

Figure CN118810486B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy electric vehicle charging terminals, and in particular to a single-gun liquid-cooled charging terminal and a charging method. Background Art
[0002] The DC charging piles on the market are currently composed of a combination of modules. The charging command is issued by the electric vehicle charger BMS, and the charging pile starts to supply power after receiving the command. The maximum current of the conventional national standard charging gun is 250A. With the increase in the battery capacity of electric vehicles and the improvement in the charging rate, high-current charging is a development trend. When the existing charging terminals use high-current charging, due to the large overall load, corresponding cooling mechanisms are set at the terminals, which makes the entire charging terminal larger in size, which is very inconvenient for operators to perform actual operations. Summary of the invention
[0003] The purpose of the present invention is to provide a single-gun liquid-cooled charging terminal and a charging method, which can reduce the size of the charging terminal, significantly reduce noise, and extend its service life by adopting an external liquid cooling device. Moreover, the liquid cooling device can simultaneously cool the liquid-cooled gun line and the terminal input cable, thereby reducing the outer diameter of the input cable and the amount of cable used, thereby minimizing the cost of using the equipment.
[0004] To achieve the above-mentioned object, the present invention provides a single-gun liquid-cooled charging terminal and a charging method, comprising a mounting frame, a side cover plate and a power transmission box, wherein the side cover plate is mounted on one side of the mounting frame, the power transmission box is mounted in the mounting frame, and further comprising a working component;
[0005] The working components include a connecting cable, a charging gun, a cooling box, a fixing frame, a placement component, an internal circulation component, a liquid supply component, a control component and an auxiliary component; the connecting cable is connected to the transmission box and is located on one side of the transmission box, the charging gun is connected to the connecting cable and is arranged on one side of the mounting frame, the cooling box is connected to the mounting frame and is located on a side of the mounting frame close to the connecting cable, the fixing frame is connected to the mounting frame and is located inside the mounting frame, the placement component is connected to the mounting frame, the internal circulation component is connected to the cooling box, the liquid supply component is connected to the fixing frame, the control component is connected to the fixing frame, and the auxiliary component is connected to the mounting frame.
[0006] Wherein, the placing component includes an external frame and a bracket, the external frame is connected to the mounting frame and is located on a side of the mounting frame close to the charging gun; the bracket is fixedly connected to the external frame and is located on a side of the external frame close to the charging gun.
[0007] Among them, the internal circulation component includes a liquid-cooled flow rack, an extended external rack, a flow guide rack and a connecting component, the liquid-cooled flow rack is connected to the cooling box and is located on one side of the cooling box; the extended external rack is connected to the liquid-cooled flow rack and is located on the side of the liquid-cooled flow rack close to the charging gun; the flow guide rack is connected to the extended external rack and is located on one side of the extended external rack; the connecting component is connected to the flow guide rack.
[0008] Among them, the liquid supply component includes a water tank, an access rack, an outlet rack, a circulating water pump and a sorting component, the two water tanks are respectively fixedly installed on both sides of the fixed rack; the access rack is connected to the two water tanks at the same time and is installed on one side of the fixed rack; the outlet rack is connected to the two water tanks at the same time and is connected to the liquid-cooled flow rack, and is installed on one side of the fixed rack; one side of the circulating water pump is connected to the access rack, and the other side of the circulating water pump is connected to the flow guide rack, and the circulating water pump is installed on one side of the fixed rack.
[0009] Among them, the connecting component includes a connecting channel and an external heat sink, one side of the connecting channel is connected to the liquid-cooled flow rack, and the other side of the connecting channel is connected to the flow guide frame; the external heat sink is fixedly connected to the connecting channel and is located on one side of the connecting channel.
[0010] Among them, the sorting component includes an upper baffle plate, a lower baffle plate and a driving frame, the driving frame is slidably connected to the fixed frame and is located in the fixed frame; the upper baffle plate is connected to the access frame and fixedly installed on one side of the driving frame; the lower baffle plate is connected to the export frame and fixedly installed on one side of the driving frame.
[0011] Wherein, the control component includes a temperature sensor, a switching controller and a driving component, the two temperature sensors are respectively arranged on one side of the two water tanks; the switching controller is electrically connected to the two temperature sensors and installed on one side of the fixing frame; the driving component is connected to the driving frame.
[0012] Among them, the driving component includes a connecting rack, a driving gear and a driving motor, the connecting rack is fixedly connected to the driving frame and is located on one side of the driving frame; the driving gear is meshed with the connecting rack and is rotatably installed on one side of the fixed frame; the output shaft of the driving motor is connected to the driving gear, the driving motor is electrically connected to the adapter controller, and is fixedly installed on one side of the fixed frame.
[0013] The present invention provides a single-gun liquid-cooled charging terminal and a charging method, wherein the electric energy of the transmission box is transmitted to the charging gun through the connecting cable, and then the charging gun is used to complete the charging. During the charging process, the circulating water pump guides the coolant in the water tank to flow out from the lead-out rack at the bottom of the water tank, and then enters the inside of the circulating water pump after passing through the liquid-cooled flow rack and the flow guide rack, and then the coolant is reintroduced into the water tank through the access rack through the circulating water pump. In this way, the connecting cable in the working state can be cooled down by the flow of the coolant in the corresponding guide rack and the setting of the cooling box and the extended external rack. At the same time, when the coolant continuously flows and absorbs heat, once the operation time is long, the coolant inside the entire circulation system will begin to heat up. When the cooling liquid in the other water tank is cooled, the coolant with a higher temperature can dissipate the heat accordingly, so that the same replacement can be performed later when the temperature of the coolant in the other water tank begins to rise. This achieves the goal of reducing the size of the charging terminal, significantly reducing noise, and extending its service life by using an external liquid cooling device. In addition, the liquid cooling device can simultaneously cool the liquid cooling gun line and the terminal input cable, thereby reducing the outer diameter of the input cable and the amount of cable used, thereby minimizing the cost of equipment use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0015] Figure 1 It is a schematic diagram of the overall structure of the single-gun liquid-cooled charging terminal of the first embodiment of the present invention.
[0016] Figure 2 It is a schematic diagram of the structure of the working components of the first embodiment of the present invention.
[0017] Figure 3 It is a schematic diagram of the installation structure of the liquid-cooled flow rack and the flow guide rack according to the first embodiment of the present invention.
[0018] Figure 4 It is a schematic diagram of the installation structure of the connecting channel of the first embodiment of the present invention.
[0019] Figure 5 It is a schematic diagram of the installation structure of the driving frame of the first embodiment of the present invention.
[0020] Figure 6It is a schematic structural diagram of a driving component according to a second embodiment of the present invention.
[0021] Figure 7 It is a schematic diagram of the installation structure of the temperature sensor according to the second embodiment of the present invention.
[0022] Figure 8 It is a schematic diagram of the overall structure of a single-gun liquid-cooled charging terminal according to the third embodiment of the present invention.
[0023] Fig. 9 It is a schematic diagram of the installation structure of the heat dissipation fan according to the third embodiment of the present invention.
[0024] Fig.10 It is a flow chart of the single-gun liquid-cooled charging method of the present invention.
[0025] In the figure: 101-mounting frame, 102-side cover, 103-transmission box, 104-connecting cable, 105-charging gun, 106-cooling box, 107-fixed frame, 108-external frame, 109-bracket, 110-liquid cooling flow frame, 111-extended external frame, 112-flow guide frame, 113-water tank, 114-access frame, 115-export frame, 116-circulating water pump, 117-connecting channel, 118-external heat sink, 119-upper baffle, 120-lower baffle, 121-driving frame, 201-temperature sensor, 202-adapter controller, 203-connecting rack, 204-driving gear, 205-driving motor, 301-barrier filter plate, 302-heat dissipation fan, 303-heat dissipation wing plate. DETAILED DESCRIPTION
[0026] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.
[0027] The first embodiment of the present application is:
[0028] See also Figures 1 to 5 ,in Figure 1 It is a schematic diagram of the overall structure of a single-gun liquid-cooled charging terminal and a charging method. Figure 2 It is a schematic diagram of the structure of the working components. Figure 3 1 is a schematic diagram of the installation structure of the liquid cooling flow rack 110 and the flow guide rack 112. Figure 4 is a schematic diagram of the installation structure of the connecting channel 117, Figure 5 It is a schematic diagram of the installation structure of the driving frame 121.
[0029] The present invention provides a single-gun liquid-cooled charging terminal and a charging method, comprising a mounting frame 101, a side cover plate 102, a power transmission box 103 and a working component, wherein the working component comprises a connecting cable 104, a charging gun 105, a cooling box 106, a fixing frame 107, a placement component, an internal circulation component, a liquid supply component, a control component and an auxiliary component, wherein the placement component comprises an external frame 108 and a bracket 109, wherein the internal circulation component comprises a liquid-cooled flow frame 110, an extended external frame 111, a flow guide frame 112 and a connecting component, wherein the liquid supply component comprises a water tank 113, an access frame 114, an output frame 115, a circulating water pump 116 and a sorting component, wherein the connecting component comprises a connecting channel 117 and The external heat sink 118, the sorting components include an upper baffle plate 119, a lower baffle plate 120 and a driving frame 121. The above-mentioned solution solves the problem that the DC charging piles on the market are composed of modules. The electric vehicle charger BMS sends a charging command, and the charging pile starts to supply power after receiving the command. The maximum current of the conventional national standard charging gun 105 is 250A. With the increase of electric vehicle battery capacity and the improvement of charging rate, high-current charging is a development trend. When the existing charging terminal adopts high-current charging, due to the large overall load, a corresponding cooling mechanism will be set at the terminal, which makes the entire charging terminal larger in size and very inconvenient for operators to perform actual operations.
[0030] In this embodiment, the side cover plate 102 is installed on one side of the mounting frame 101, the power transmission box 103 is installed in the mounting frame 101, the side cover is hingedly arranged on one side of the mounting frame 101, the power transmission box 103 is an existing device for corresponding power output, and at the same time, the mounting frame 101 is also provided with a card reader, a billing control unit, a communication module, a charging control unit, an emergency stop device and a lightning protection device to ensure stable current output. The card reader and the emergency stop device are fixed to the front opening of the pile body by screws, and the billing control unit, the communication module, the charging control unit and the lightning protection device are fixed to the sheet metal in the middle of the pile body by screws, wherein the electric energy meter is connected to the control panel for collecting power information, the card reader is connected to the control panel for swiping the card to start charging, and the DC contactor is connected to the control panel for inputting the power output of the host to the terminal.
[0031] The connecting cable 104 is connected to the power transmission box 103 and is located on one side of the power transmission box 103. The charging gun 105 is connected to the connecting cable 104 and is arranged on one side of the mounting frame 101. The cooling box 106 is connected to the mounting frame 101 and is located on the side of the mounting frame 101 close to the connecting cable 104. The fixing frame 107 is connected to the mounting frame 101 and is located inside the mounting frame 101. The placing component is connected to the mounting frame 101. The internal circulation component is connected to the cooling box 106. The liquid supply component is connected to the fixing frame 107. The control component is connected to the fixing frame 107. The auxiliary component is connected to the mounting frame 101. In this solution, the transmission of the charging gun 105 The output terminal adopts a 600A liquid-cooled charging gun 105, and the maximum output current of a single gun can reach 600A. It is equipped with a 640W power module, and the charging power is more than doubled. At the same time, it is 30% to 40% lighter than the conventional charging gun 105, and has better flexibility. The charging gun 105 is connected to the transmission box 103 through the connecting cable 104. The cooling box 106 is provided with a guide hole for the connecting cable 104 to pass through. The fixing frame 107 is fixed to the mounting frame 101 by bolts, so that the user can use the subsequent mechanism to cooperate with the cooling box 106 to cool the connecting cable 104, so that the volume of the charging gun 105 itself can be reduced as much as possible by adopting an external cooling mechanism, so as to facilitate user operation.
[0032] Secondly, the external frame 108 is connected to the mounting frame 101 and is located on a side of the mounting frame 101 close to the charging gun 105; the bracket 109 is fixedly connected to the external frame 108 and is located on a side of the external frame 108 close to the charging gun 105. The external frame 108 is arranged on a side of the mounting frame 101 on which the charging gun 105 is installed, and the bracket 109 on the outside of the external frame 108 is provided with an arc groove for matching with the port of the charging gun 105, so that the user can place the charging gun 105 conveniently through the arrangement of the external frame 108 and the bracket 109.
[0033] At the same time, the liquid-cooled flow rack 110 is connected to the cooling box 106 and is located on one side of the cooling box 106; the extended external rack 111 is connected to the liquid-cooled flow rack 110 and is located on the side of the liquid-cooled flow rack 110 close to the charging gun 105; the flow guide frame 112 is connected to the extended external rack 111 and is located on one side of the extended external rack 111; the connecting component is connected to the flow guide frame 112, one side of the connecting channel 117 is connected to the liquid-cooled flow rack 110, and the other side of the connecting channel 117 is connected to the flow guide frame 112; the external heat sink 118 is fixedly connected to the connecting channel 117 and is located on one side of the connecting channel 117, the liquid-cooled flow rack 110 is arranged in the cooling box 106, and the flow guide frame 112 is arranged in the extended external rack 111, and the end of the extended external rack 111 is in a position where the inner end of the charging gun 105 cooperates with the mounting frame 101 , the connecting cable 104 can be cooled for a second time by the extended external rack 111 to ensure the final cooling effect. The extended external rack 111 and the liquid cooling flow rack 110 and the flow guide rack 112 provided inside the cooling box 106 are channels for the circulation of the coolant, so that the heat can be taken away and dissipated by the flow of the coolant, thereby realizing the cooling and heat dissipation of the entire device. The liquid cooling flow rack 110 and the flow guide rack 112 are connected through the connecting channel 117, and a plurality of external heat sinks 118 are fixedly installed on the outside of the connecting channel 117. By connecting the liquid cooling flow rack 110 and the flow guide rack 112 with the external connecting channel 117, the heat can be dissipated through the connecting channel 117 and the external heat sink 118 provided on the outside of the connecting channel 117 during the transmission and flow of the coolant, thereby enhancing the heat dissipation effect of the entire circulating water cooling system.
[0034] In addition, the two water tanks 113 are fixedly installed on both sides of the fixed frame 107 respectively; the access frame 114 is connected to the two water tanks 113 at the same time and is installed on one side of the fixed frame 107; the export frame 115 is connected to the two water tanks 113 at the same time, and is connected to the liquid-cooled flow frame 110, and is installed on one side of the fixed frame 107; one side of the circulating water pump 116 is connected to the access frame 114, and the other side of the circulating water pump 116 is connected to the flow guide frame 112, and the circulating water pump 116 is installed on one side of the fixed frame 107, and the driving frame 121 is slidably connected to the fixed frame 107 and is located in the fixed frame 107; the upper baffle plate 119 is connected to the access frame 114 and is fixedly installed on one side of the driving frame 121;The lower baffle plate 120 is connected to the lead-out frame 115 and fixedly mounted on one side of the driving frame 121. Two water tanks 113 are arranged in the fixed frame 107. The top and bottom of the two water tanks 113 are respectively connected to the access frame 114 and the lead-out frame 115. The access frame 114 is connected to the liquid outlet end of the circulating water pump 116 through the corresponding inlet pipe, and the lead-out frame 115 is connected to the joint of the liquid-cooled flow frame 110 through the corresponding connecting pipe. At the same time, the water inlet end of the circulating water pump 116 is connected to the flow guide frame 112 through the corresponding conduit. The access frame 114 and the lead-out frame 115 are both provided with two corresponding interfaces to facilitate communication with the two water tanks 113. At the same time, the access frame 114 and the lead-out frame 115 are both provided with an upper shielding plate 119 or a lower shielding plate 120 at the interface connected with the two water tanks 113. Each group of the upper shielding plates 119 and the lower shielding plates 120 are connected through the provided driving frame 121, so that the upper shielding plates 119 and the lower shielding plates 120 of the same group can be driven simultaneously through the corresponding mechanism later. 19 or the movement of the lower baffle plate 120 can block the corresponding interface. When the interface between the water tank 113 on the front side and the access rack 114 and the export rack 115 is blocked by the upper baffle plate 119 or the lower baffle plate 120, the water tank 113 on the rear side can enter the entire coolant circulation system through the access rack 114 and the export rack 115. When the corresponding interface of the water tank 113 on the rear side is blocked by the corresponding baffle plate, the water tank 113 on the front side will enter the entire coolant circulation system. The alternating working method can greatly avoid the temperature of the internal circulating liquid generally rising due to the long working time of the coolant circulation system, thereby affecting the temperature of the cooling effect of the entire system. When the temperature of the coolant in the water tank 113 on one side begins to rise, the coolant in the other water tank 113 can be selected for circulation, and the water tank 113 loaded with the higher temperature coolant can perform corresponding heat dissipation when the coolant in the other water tank 113 is working, thereby lowering the internal coolant temperature to ensure the subsequent alternating circulation, so that more efficient liquid cooling heat dissipation can be achieved. ;
[0035] When the single-gun liquid-cooled charging terminal and charging method of the present embodiment are in use, the electric energy of the transmission box 103 is transmitted to the charging gun 105 through the connecting cable 104, and then the charging is completed through the charging gun 105. During the charging process, the circulating water pump 116 guides the coolant in the water tank 113 to flow out from the lead-out rack 115 at the bottom of the water tank 113, and then enters the circulating water pump 116 after passing through the liquid-cooling flow rack 110 and the flow guide rack 112, and then the coolant is reintroduced into the water tank 113 through the access rack 114 through the circulating water pump 116. In this way, the connecting cable 104 in the working state can be cooled down by the flow of the coolant in the corresponding guide rack and the setting of the cooling box 106 and the extended external rack 111. At the same time, when the coolant continues to flow and absorb heat, once the operation time is longer than the whole The coolant inside the circulation system will begin to heat up. At this time, the upper baffle plate 119 and the lower baffle plate 120 provided on the access frame 114 and the output frame 115 are driven by the control component, so that the low-temperature coolant inside the other water tank 113 can enter the corresponding cooling circulation system. When the coolant inside the other water tank 113 is circulated and cooled, the coolant with a higher temperature before can be dissipated accordingly, so that the same replacement can be performed later when the temperature of the coolant inside the other water tank 113 begins to rise. The use of an external liquid cooling device can reduce the size of the charging terminal, greatly reduce noise, and extend its service life. In addition, the liquid cooling device can simultaneously cool the liquid cooling gun line and the terminal input cable, thereby reducing the outer diameter of the input cable and the amount of cable used, thereby minimizing the cost of equipment use.
[0036] Second embodiment:
[0037] See also Figure 6 and Figure 7 , Figure 6 is a schematic structural diagram of a driving component of the second embodiment, Figure 7 This is a schematic diagram of the installation structure of the temperature sensor 201 of the second embodiment. The control component provided by the present invention includes a temperature sensor 201, a switching controller 202 and a driving component, and the driving component includes a connecting rack 203, a driving gear 204 and a driving motor 205.
[0038] Among them, the two temperature sensors 201 are respectively arranged on one side of the two water tanks 113; the switching controller 202 is electrically connected to the two temperature sensors 201 and installed on one side of the fixed frame 107; the driving component is connected to the driving frame 121, and the temperature sensor 201 is installed on the outside of each water tank 113, and the detection probe of the temperature sensor 201 is arranged on the inside of the water tank 113. The temperature sensor 201 is connected to the switching controller 202 through a corresponding switching control circuit. The temperature in the corresponding water tank 113 sensed by the temperature sensor 201 can be fed back through the provided switching control circuit, and then the switching controller 202 completes subsequent control and operation after judging and processing the received information.
[0039] Secondly, the connecting rack 203 is fixedly connected to the driving frame 121 and is located on one side of the driving frame 121; the driving gear 204 is meshed with the connecting rack 203 and is rotatably mounted on one side of the fixed frame 107; the output shaft of the driving motor 205 is connected to the driving gear 204, the driving motor 205 is electrically connected to the adapter controller 202, and is fixedly mounted on one side of the fixed frame 107, the connecting rack 203 is fixed one-to-one with the driving frame 121, the two connecting racks 203 are respectively matched with the two sides of the driving gear 204, the driving gear 204 is fixed to the output shaft of the driving motor 205, when the driving motor 205 drives the driving gear 204 to rotate, the driving gear 204 will drive the connecting racks 203 arranged on both sides back and forth accordingly, thereby driving the two driving frames 121 and the two groups of the upper shielding plates 119 and the lower shielding plates 120, when a group of the belt When the moving frame 121 and the corresponding baffle plate move backward, the other group of the driving frames 121 and the corresponding baffle plate will move forward, so that the upper and lower interfaces of the water tank 113 blocked and sealed by the driving frames 121 and the corresponding baffle plate of the group moving backward are opened, while the upper and lower interfaces of the water tank 113 blocked and sealed by the driving frames 121 and the corresponding baffle plate of the group moving forward are blocked. Then, when the driving motor 205 drives the driving gear 204 in reverse to rotate, the connection relationship between the two water tanks 113 and the circulation system can be converted. The driving motor 205 is connected to the adapter controller 202 through a corresponding operating circuit. When the adapter controller 202 receives the coolant temperature in the corresponding water tank 113 sensed by the temperature sensor 201 that is too high, the driving motor 205 can be controlled to drive the driving gear 204 in the corresponding direction, so as to block the water tank 113 with too high temperature, and then connect the other water tank 113 to the corresponding cooling circulation system.
[0040] When using a single-gun liquid-cooled charging terminal and charging method of the present embodiment, the temperature sensor 201 provided on the sides of the two water tanks 113 can be used to monitor the temperature of the coolant in the corresponding water tank 113. When the detected coolant temperature is higher than the set value and the setting range, the adapter controller 202 can drive the drive motor 205 through the signal transmitted by the temperature sensor 201, and then drive the drive frame 121 and the corresponding baffle plate provided on the drive frame 121 through the drive motor 205 in cooperation with the drive gear 204 and the connecting rack 203, so as to complete the conversion of the two water tanks 113, so that in the actual operation process, the connection conversion of the two water tanks 113 can be automatically judged and completed according to the actual situation, which greatly enhances the practicality of the entire device.
[0041] Third embodiment:
[0042] See also Figure 8 and Fig. 9 , Figure 8 This is a schematic diagram of the overall structure of the single-gun liquid-cooled charging terminal of the third embodiment. Fig. 9 This is a schematic diagram of the installation structure of the heat dissipation fan 302 of the third embodiment. The auxiliary components provided by the present invention include a blocking filter plate 301, a heat dissipation fan 302 and a heat dissipation wing plate 303.
[0043] Among them, the blocking filter plate 301 is fixedly connected to the mounting frame 101 and is located on one side of the mounting frame 101; the heat dissipation fan 302 is connected to the mounting frame 101 and is located inside the mounting frame 101; the heat dissipation wing plate 303 is fixedly connected to the water tank 113 and is located on one side of the water tank 113, the blocking filter plate 301 is fixedly arranged in a mounting groove opened on the outside of the mounting frame 101, the heat dissipation fan 302 is arranged inside the mounting frame 101, and a plurality of the heat dissipation wing plates 303 are fixedly installed on the outsides of the two water tanks 113, so that the airflow conversion between the internal mechanism of the entire mounting frame 101 and the external environment can be accelerated by the heat dissipation fan 302 , thereby dissipating the heat of all internal working mechanisms through the air flow conversion with the external environment, and during the heat dissipation, the barrier filter plate 301 can be used to prevent external dust and impurities from entering the entire pile body. The multiple heat dissipation wing plates 303 arranged on the outside of the two water tanks 113 can cooperate with the heat dissipation fan 302 to quickly dissipate the coolant inside the water tank 113. When the coolant inside the water tank 113 is switched down by the system due to the high temperature, the heat dissipation wing plates 303 can cooperate with the heat dissipation fan 302 to quickly dissipate and cool down the coolant in the water tank 113, so as to ensure that the two water tanks 113 can stably convert with each other under continuous working conditions.
[0044] When using a single-gun liquid-cooled charging terminal and charging method of the present embodiment, the heat dissipation fan 302 can be used in conjunction with the barrier filter plate 301 to accelerate the airflow conversion inside the entire pile body, thereby achieving rapid and stable heat dissipation of the pile body and the internal system as a whole. In addition, by arranging a plurality of heat dissipation wing plates 303 on the outside of the water tank 113 in conjunction with the heat dissipation fan 302, the coolant inside the water tank 113 can be dissipated and cooled more quickly and stably, thereby ensuring the stable operation of the entire circulation system and greatly enhancing the practicality of the entire device.
[0045] See also Fig.10 A single-gun liquid-cooled charging method, using the single-gun liquid-cooled charging terminal, comprises the following steps:
[0046] S1: The electric energy of the power transmission box 103 inside the mounting frame 101 is transferred to the charging gun 105 through the provided connection cable 104, and then the charging gun 105 cooperates with the external equipment to complete the charging;
[0047] S2: When the connecting cable 104 is transmitting electric energy, the end of the connecting cable 104 located inside the mounting frame 101 and the end of the connecting cable 104 located outside the mounting frame 101 and connected to the charging gun 105 can be cooled by the cooling box 106 and the corresponding internal circulation component;
[0048] S3: The internal circulation component cooperates with the cooling box 106 and the liquid supply component to cool the connecting cable 104, so as to ensure the temperature of the entire charging process. In addition, with the cooperation of the control component and the auxiliary component, the cooling water for internal circulation cooling can be rotated and cooled, so as to continuously ensure the stability of the entire charging system.
[0049] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A single-gun liquid-cooled charging terminal, comprising a mounting frame, a side cover plate and a power transmission box, wherein the side cover plate is mounted on one side of the mounting frame, and the power transmission box is mounted in the mounting frame, characterized in that: Also includes working components; The working assembly includes a connecting cable, a charging gun, a cooling box, a fixing frame, a placing component, an internal circulation component, a liquid supply component, a control component and an auxiliary component; the connecting cable is connected to the power transmission box and is located on one side of the power transmission box, the charging gun is connected to the connecting cable and is arranged on one side of the mounting frame, the cooling box is connected to the mounting frame and is located on a side of the mounting frame close to the connecting cable, the fixing frame is connected to the mounting frame and is located inside the mounting frame, the placing component is connected to the mounting frame, the internal circulation component is connected to the cooling box, the liquid supply component is connected to the fixing frame, the control component is connected to the fixing frame, and the auxiliary component is connected to the mounting frame; The internal circulation component includes a liquid-cooling flow rack, an extended external rack, a flow guide rack and a connecting component. The liquid-cooling flow rack is connected to the cooling box and is located on one side of the cooling box; the extended external rack is connected to the liquid-cooling flow rack and is located on a side of the liquid-cooling flow rack close to the charging gun; the flow guide rack is connected to the extended external rack and is located on one side of the extended external rack; the connecting component is connected to the flow guide rack; The liquid supply component includes a water tank, an access frame, an output frame, a circulating water pump and a sorting component. The two water tanks are respectively fixedly installed on both sides of the fixed frame; the access frame is connected to the two water tanks at the same time and is installed on one side of the fixed frame; the output frame is connected to the two water tanks at the same time and is connected to the liquid-cooled flow frame and is installed on one side of the fixed frame; one side of the circulating water pump is connected to the access frame, and the other side of the circulating water pump is connected to the flow guide frame, and the circulating water pump is installed on one side of the fixed frame; The sorting component includes an upper baffle plate, a lower baffle plate and a driving frame, wherein the driving frame is slidably connected to the fixed frame and is located inside the fixed frame; the upper baffle plate is connected to the access frame and is fixedly installed on one side of the driving frame; the lower baffle plate is connected to the lead-out frame and is fixedly installed on one side of the driving frame; The control component includes a temperature sensor, a switching controller and a driving component, wherein the two temperature sensors are respectively arranged on one side of the two water tanks; the switching controller is electrically connected to the two temperature sensors and is installed on one side of the fixing frame; the driving component is connected to the driving frame; The driving component includes a connecting rack, a driving gear and a driving motor. The connecting rack is fixedly connected to the driving frame and is located on one side of the driving frame; the driving gear is meshed with the connecting rack and is rotatably installed on one side of the fixed frame; the output shaft of the driving motor is connected to the driving gear, and the driving motor is electrically connected to the adapter controller and is fixedly installed on one side of the fixed frame.
2. The single-gun liquid-cooled charging terminal according to claim 1, characterized in that: The placement component includes an external frame and a bracket. The external frame is connected to the mounting frame and is located on a side of the mounting frame close to the charging gun; the bracket is fixedly connected to the external frame and is located on a side of the external frame close to the charging gun.
3. The single-gun liquid-cooled charging terminal according to claim 1, characterized in that: The connecting component includes a connecting channel and an external heat sink, one side of the connecting channel is connected to the liquid-cooled flow rack, and the other side of the connecting channel is connected to the flow guide frame; the external heat sink is fixedly connected to the connecting channel and is located on one side of the connecting channel.
4. A single-gun liquid-cooled charging method, using the single-gun liquid-cooled charging terminal as claimed in claim 1, characterized in that: The following steps are included: The electric energy of the power transmission box inside the mounting frame is transmitted to the charging gun through the provided connecting cable, and then the charging gun is used to cooperate with the external equipment to complete the charging; When the connecting cable is transmitting electric energy, one end of the connecting cable located inside the mounting frame and one end of the connecting cable located outside the mounting frame and connected to the charging gun can be cooled by the cooling box and the corresponding internal circulation component; The temperature of the entire charging process can be guaranteed by cooling the connecting cable through the internal circulation component in cooperation with the cooling box and the liquid supply component, and the cooling water for internal circulation cooling can be rotated and cooled with the cooperation of the control component and the auxiliary component, so as to continuously ensure the stability of the entire charging system.
Citation Information
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