A magnetic steel assembly device for magnetic suspension bearing

By designing a magnetic levitation bearing magnet assembly device including cantilever and operating components, the problem of low efficiency of magnetic levitation bearing assembly in the prior art is solved, and more efficient and accurate magnetic levitation is achieved.

CN118832399BActive Publication Date: 2025-03-04CANDELA NEW ENERGY TECH (YANGZHOU) CO LTD
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Patent Information

Application Number
CN202411331192.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-03-04
Estimated Expiration
2044-09-24

AI Technical Summary

Technical Problem

In the prior art, magnetic levitation bearings have low efficiency in assembling magnetic steel and have a long assembly cycle, which is prone to problems such as misinstallation and misinstallation.

Method used

A magnetic levitation bearing magnetic steel assembly device is provided, including a cantilever and an operating assembly, the cantilever can be rotated and lifted, and the operating assembly can be moved in the radial direction of the magnetic levitation bearing to realize mechanized assembly of magnetic steel.

Benefits of technology

It significantly improves the efficiency and accuracy of magnetic steel assembly of magnetic levitation bearings, and reduces manual operation errors and missed installation phenomena.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of magnetic steel assembly of magnetic suspension bearings. The present application provides a magnetic steel assembly device for magnetic suspension bearings, including a magnetic suspension bearing, a cantilever and an operating component. The outline shape of the magnetic suspension bearing is annular, and a first through hole is provided at the center of the magnetic suspension bearing; one end of the cantilever is rotatably arranged corresponding to the first through hole, and the other end of the cantilever extends to the top of the magnetic suspension bearing along the radial direction of the magnetic suspension bearing; the operating component is arranged on the cantilever and faces the magnetic suspension bearing, and is used to install the magnetic steel to the magnetic suspension bearing; wherein the operating component can move on the cantilever along the radial direction of the magnetic suspension bearing. Compared with the prior art, the present application utilizes a cantilever and an operating component that can rotate above the magnetic suspension bearing to achieve the effect of mechanically installing the magnetic steel, and can improve the efficiency and accuracy of assembling the magnetic steel to the magnetic suspension bearing.
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Description

Technical Field

[0001] The present application relates to the technical field of magnetic steel assembly of magnetic suspension bearings, and in particular to a magnetic steel assembly device for magnetic suspension bearings. Background Art

[0002] The flywheel energy storage system has the advantages of high energy density, high conversion rate of electrical energy and mechanical energy, fast charging speed, and maintenance-free. It has been widely used in fields such as power grid peak regulation and wind power generation. At present, the way to assemble magnetic steel for the magnetic bearing of the flywheel energy storage system is generally manual assembly or manual assisted mechanical assembly. During assembly, the magnetic steel is taken manually, and the magnetic isolation block is laid in the magnetic steel groove of the bottom plate or the flywheel. The assembler pushes the magnetic steel from one side to make it enter the magnetic steel groove, and then takes out the magnetic isolation block to complete the assembly of the magnetic steel. During the entire assembly process, it is necessary to manually distinguish and remember the specifications of the magnetic steel, and it is also necessary to manually pick up the materials, which makes the assembly efficiency of the magnetic steel low and the assembly cycle long. It is also easy to have wrong installation, missing installation, etc. due to the negligence of the assembler. Summary of the invention

[0003] The present application mainly provides a magnetic steel assembly device for a magnetic suspension bearing, which can improve the efficiency of assembling magnetic steel for a magnetic suspension bearing.

[0004] In order to solve the above technical problems, a technical solution adopted in the present application is: to provide a magnetic bearing magnet assembly device, including a magnetic bearing, a cantilever, and an operating component, the magnetic bearing has a circular outline shape, and a first through hole is opened at the center of the magnetic bearing; one end of the cantilever is rotatably arranged corresponding to the first through hole, and the other end of the cantilever extends to above the magnetic bearing along the radial direction of the magnetic bearing; an operating component is arranged on the cantilever and faces the magnetic bearing, and is used to install the magnet to the magnetic bearing; wherein the operating component can move on the cantilever along the radial direction of the magnetic bearing.

[0005] In a specific embodiment, the operating component includes a rotating shaft motor, which is arranged in the first through hole and is transmission-connected to one end of the cantilever; when the rotating shaft motor works, the cantilever rotates with the center of the magnetic bearing as the axis and parallel to the plane where the magnetic bearing is located.

[0006] In a specific embodiment, the operating component includes at least one hydraulic cylinder, one side of the hydraulic cylinder is connected to the shaft motor, and the other side is connected to one end of the cantilever. When the hydraulic cylinder is working, the cantilever moves longitudinally relative to the magnetic bearing.

[0007] In a specific embodiment, the magnetic steel assembly device of the magnetic bearing also includes a circular guide rail and a slider, the number of the hydraulic cylinders is two, the circular guide rail is arranged on the outer periphery of the magnetic bearing and is concentric with the magnetic bearing, the slider is movably connected to the circular guide rail, another hydraulic cylinder is provided on the side of the slider away from the circular guide rail, and one end of the cantilever away from the rotating shaft motor is fixed to the side of the other hydraulic cylinder away from the slider; wherein, the two hydraulic cylinders work synchronously.

[0008] In a specific embodiment, the operating component includes at least one magnetic steel storage member, and the magnetic steel storage member includes a first push member, a second push member, a storage space and a guide channel. The storage space is used to store the magnetic steel, and the first push member is used to push the magnetic steel in the storage space along a first direction, and the second push member is used to push the magnetic steel in the storage space along a second direction. The inner wall of the storage space is provided with a first opening, and the first opening connects the storage space and the guide channel. The end of the guide channel away from the first opening is arranged toward the surface of the magnetic bearing; wherein the first direction intersects with the second direction and both point to the first opening.

[0009] In a specific embodiment, there are multiple magnetic steel storage elements, and the multiple magnetic steel storage elements are fixed to the cantilever side by side along the extension direction of the cantilever. The magnetic steel storage element also includes a guide tube, and multiple guide channels are opened in the guide tube. The magnetic suspension bearing is provided with an annular mounting groove on one side facing the magnetic steel storage element. In the extension direction of the cantilever, the size of the guide tube is slightly smaller than the size inside the annular mounting groove.

[0010] In a specific embodiment, the operating component also includes an adhesive storage component, a first guide rail and a first linear motor. The first guide rail is parallel to the surface of the magnetic bearing and the cantilever and is arranged on the cantilever. The adhesive storage component is movably connected to the first guide rail. When the first linear motor is working, the adhesive storage component moves along the first guide rail relative to the magnetic bearing.

[0011] In a specific embodiment, the adhesive storage component includes an epoxy glue storage component, a curing catalyst storage component and a pneumatic component, the epoxy glue storage component and the curing catalyst storage component move synchronously relative to the first guide rail, and the epoxy glue storage component and the curing catalyst storage component are both connected to the pneumatic component; the epoxy glue storage component is provided with a first fluid channel on the side facing the magnetic bearing, and when the pneumatic component is working, the epoxy glue in the epoxy glue storage component flows from the epoxy glue storage component to the surface of the magnetic bearing through the first fluid channel; and / or, the curing catalyst storage component is provided with a second fluid channel on the side facing the magnetic bearing, and when the pneumatic component is working, the curing catalyst in the curing catalyst storage component flows from the curing catalyst storage component to the surface of the magnetic bearing through the second fluid channel.

[0012] In a specific embodiment, the operating component further includes a detection component, and the detection component is used to detect the magnetic steel mounted on the surface of the magnetic bearing.

[0013] In a specific embodiment, the cantilever includes a first cantilever and a second cantilever. In the direction of rotation of the cantilever, the first cantilever is arranged in front of the second cantilever, the detection component is arranged on the second cantilever, and the remaining part of the operating component is arranged on the first cantilever.

[0014] In a specific embodiment, the detection component includes a second guide rail and a second linear motor, the second guide rail is parallel to the surface of the magnetic bearing and the second cantilever is fixed to the second cantilever, the detection component is movably connected to the second guide rail, and when the second linear motor is working, the detection component moves along the second guide rail relative to the second cantilever.

[0015] In a specific embodiment, the detection component includes a distance sensor and a clamping member; when the distance sensor measures that the height difference between the surface of the magnetic bearing and the surface of the magnetic steel facing the cantilever is greater than a first preset distance, the clamping member clamps the magnetic steel to separate the magnetic steel from the surface of the magnetic bearing.

[0016] In a specific embodiment, the detection component includes a Gaussmeter and a clamping member; when the Gaussmeter measures that a certain magnetic steel has a different polarity from other magnetic steels in the same arc, the clamping member clamps the certain magnetic steel to separate the certain magnetic steel from the surface of the magnetic bearing.

[0017] The beneficial effects of the present application are as follows: different from the prior art, the cantilever in the embodiment of the present application can rotate relative to the first through hole at the center of the magnetic bearing, so that the cantilever extending along the radial direction of the magnetic bearing can sweep over the magnetic bearing during the rotation process, and the operating component is arranged on the cantilever, so that it can sweep over the magnetic bearing driven by the cantilever, thereby achieving the purpose of mechanized assembly of magnetic steel; and the operating component can move relative to the cantilever along the radial direction of the magnetic bearing, thereby expanding the working range of the operating component, and can accurately assemble magnetic steel at various locations on the magnetic bearing, thereby significantly improving the efficiency and accuracy of assembling magnetic steel. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the implementation modes of the present application, the drawings required for use in the description of the implementation modes will be briefly introduced below. Obviously, the drawings described below are only some implementation modes of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a structural schematic diagram of the magnetic steel assembly device of the magnetic suspension bearing provided by the present application;

[0020] Figure 2 It is another structural schematic diagram of the magnetic steel assembly device of the magnetic suspension bearing provided by the present application;

[0021] Figure 3 yes Figure 2 A schematic diagram of the cross-sectional structure of the A-A' section;

[0022] Figure 4 This is another structural schematic diagram of the magnetic steel assembly device of the magnetic suspension bearing provided in the present application.

[0023] 1. Magnetic steel assembly device for magnetic suspension bearing; 2. Magnetic suspension bearing; 21. First through hole; 22. Annular mounting groove; 3. Cantilever; 31. First cantilever; 32. Second cantilever; 4. Magnetic steel storage member; 41. First abutting member; 411. First top block; 412. First abutting cylinder; 42. Second abutting member; 421. Second top block; 422. Second abutting cylinder; 43. Storage space; 44. First opening; 45. Guide tube; 46. Guide channel; 5. Adhesive storage member; 5a. Adhesive fixing block; 51. Epoxy adhesive storage member; 52. Curing catalyst storage member; 521. Second fluid channel; 6. Detection assembly; 61. Distance sensor; 62. Gauss meter; 6a. Detection assembly fixing block; 63. Clamping member; 63a. Clamping member fixing block; 71. Rotating shaft motor; 72. Hydraulic cylinder; 72a. Hydraulic cylinder base; 73. First guide rail; 73a. First guide rail fixing block; 74. First linear motor; 75. Second guide rail; 75a. Second guide rail fixing block; 76. Second linear motor; 81. Circular guide rail; 82. Slider; First direction X; Second direction Y. DETAILED DESCRIPTION

[0024] The present application is further described in detail below in conjunction with the accompanying drawings and implementation methods. It is particularly noted that the following implementation methods are only used to illustrate the present application, but do not limit the scope of the present application. Similarly, the following implementation methods are only some implementation methods of the present application rather than all implementation methods. All other implementation methods obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0025] The terms "first", "second" and "third" in this application are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined as "first", "second" and "third" can explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. All directional indications (such as up, down, left, right, front, back...) in the implementation mode of this application are only used to explain the relative position relationship, movement, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication also changes accordingly. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. The process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or units inherent to these processes, methods, products or devices.

[0026] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0027] With the accelerated development of new energy technologies, magnetic levitation flywheel energy storage technology has become increasingly mature. The flywheel energy storage system uses physical methods to store energy, and uses an electric / generating reciprocal bidirectional motor to achieve the mutual conversion and storage between electrical energy and the mechanical kinetic energy of the high-speed running flywheel. The flywheel energy storage system has the advantages of high energy density, high conversion rate of electrical energy and mechanical energy, fast charging speed, and maintenance-free. It has been widely used in fields such as power grid peak regulation and wind power generation.

[0028] When assembling magnetic steel in the magnetic bearing of the flywheel energy storage system, it is generally done manually or with manual assistance. During assembly, the magnetic steel is taken manually, and a magnetic isolation block is laid in the magnetic steel groove of the bottom plate or the flywheel. The assembler pushes the magnetic steel from one side to make it enter the magnetic steel groove, and then takes out the magnetic isolation block to complete the assembly of the magnetic steel.

[0029] During the entire assembly process, the assemblers need to manually distinguish and record the specifications of the magnetic steel, and also need to manually pick up the materials, which makes the assembly efficiency of the magnetic steel low and the assembly cycle long. At the same time, manual operation also has inevitable errors, and it is easy to cause wrong assembly, missing assembly, etc. due to the negligence of the assemblers.

[0030] In order to improve or solve the above technical problems, the inventors of the present application have proposed at least the following embodiments after long-term research.

[0031] See also Figures 1 to 4 , Figure 1 It is a structural schematic diagram of the magnetic steel assembly device of the magnetic suspension bearing provided in the present application. Figure 2 It is another structural schematic diagram of the magnetic steel assembly device of the magnetic suspension bearing provided in the present application. Figure 3 yes Figure 2 Schematic diagram of the cross-sectional structure of the A-A' section. Figure 4 This is another structural schematic diagram of the magnetic steel assembly device of the magnetic suspension bearing provided in the present application.

[0032] The embodiment of the present application provides a magnetic bearing magnetic steel assembly device 1, which is used to install magnetic steel into a magnetic bearing 2. The magnetic bearing magnetic steel assembly device 1 includes a magnetic bearing 2, a cantilever 3 and an operating component. The contour shape of the magnetic bearing 2 is a circular ring, and a first through hole 21 is opened at the center of the magnetic bearing 2. One end of the cantilever 3 is rotatably arranged corresponding to the first through hole 21, and the other end of the cantilever 3 extends to the top of the magnetic bearing 2 along the radial direction of the magnetic bearing 2. The operating component is arranged on the cantilever 3 and faces the magnetic bearing 2, and the operating component is used to install the magnetic steel to the magnetic bearing 2. Among them, the operating component can move on the cantilever 3 along the radial direction of the magnetic bearing 2.

[0033] In the structure provided in this embodiment, the cantilever 3 can rotate relative to the first through hole 21 at the center of the magnetic suspension bearing 2, so that the cantilever 3 extending along the radial direction of the magnetic suspension bearing 2 can sweep over the magnetic suspension bearing 2 during the rotation process, and the operating component is arranged on the cantilever 3, so that it can sweep over the magnetic suspension bearing 2 driven by the cantilever 3, so as to achieve the purpose of mechanized assembly of magnetic steel. In addition, the operating component can move relative to the cantilever along the radial direction of the magnetic suspension bearing 2, which expands the working range of the operating component, and can accurately assemble magnetic steel at various locations on the magnetic suspension bearing 2, thereby significantly improving the efficiency and accuracy of assembling magnetic steel.

[0034] In one embodiment, the operating assembly includes a shaft motor 71, which is disposed in the first through hole 21 and is transmission-connected to one end of the cantilever 3. When the shaft motor 71 is working, the cantilever 3 rotates with the center of the magnetic bearing 2 as the axis and parallel to the plane where the magnetic bearing 2 is located.

[0035] Utilizing the structure provided in this embodiment, one end of the cantilever 3 is rotatably arranged through the corresponding first through hole 21 via the rotating shaft motor 71, so that under the action of the rotating shaft motor 71, the cantilever 3 rotates around the center of the magnetic bearing 2 and parallel to the plane where the magnetic bearing 2 is located, so that the cantilever 3 and the operating component arranged on the cantilever 3 can sweep over the top of the magnetic bearing 2, thereby realizing the mechanical installation of the magnetic steel.

[0036] In one embodiment, the operating assembly includes at least one hydraulic cylinder 72, one side of the hydraulic cylinder 72 is connected to the shaft motor 71, and the other side is connected to one end of the cantilever 3. When the hydraulic cylinder 72 is working, the cantilever 3 moves longitudinally relative to the magnetic bearing 2. Using the structure provided in this embodiment, the hydraulic cylinder 72 can control the cantilever 3 to rise and fall relative to the magnetic bearing 2, so that when the magnetic steel needs to be installed, the operating assembly on the cantilever 3 can be close to the surface of the magnetic bearing 2, or even docked with the magnetic bearing 2, which can improve the accuracy of installing the magnetic steel.

[0037] Furthermore, a hydraulic cylinder base 72a may be provided between the hydraulic cylinder 72 and the rotating shaft motor 71. One side of the hydraulic cylinder 72 abuts against the hydraulic cylinder base 72a and is indirectly connected to the rotating shaft motor 71, so that the cantilever 3 on the other side of the hydraulic cylinder 72 can rotate with the rotating shaft motor 71, while the hydraulic cylinder 72 and the rotating shaft motor 71 are relatively fixed, and the probability of damage to the rotating shaft motor 71 under the pressure of the hydraulic cylinder 72 is reduced.

[0038] In one embodiment, the magnetic steel assembly device 1 of the magnetic suspension bearing further includes a circular guide rail 81 and a slider 82, the number of the hydraulic cylinder 72 is two, the circular guide rail 81 is arranged on the outer periphery of the magnetic suspension bearing 2, and is concentric with the magnetic suspension bearing 2. The slider 82 is movably connected to the circular guide rail 81, and another hydraulic cylinder 72 is arranged on the side of the slider 82 away from the circular guide rail 81. One end of the cantilever 3 away from the rotating shaft motor 71 is fixed to the side of the other hydraulic cylinder 72 away from the slider 82. Among them, the two hydraulic cylinders 72 work synchronously.

[0039] With the structure provided in this embodiment, the end of the cantilever 3 away from the shaft motor 71 can be set on the circular guide rail 81 by using a slider 82, so that the cantilever 3 can rotate as a whole with the center of the magnetic suspension bearing 2 as the axis under the action of the shaft motor 72 and the circular guide rail 81. In addition, hydraulic cylinders 72 are provided at both ends of the cantilever 3, and the cantilever 3 can be vertically lifted and lowered relative to the magnetic suspension bearing 2 under the synchronous operation of the two hydraulic cylinders 72, which can improve the accuracy of installing the magnetic steel.

[0040] Furthermore, a hydraulic cylinder base 72a may be provided between the hydraulic cylinder 72 and the slider 82, and one side of the hydraulic cylinder 72 abuts against the hydraulic cylinder base 72a, indirectly connecting the slider 82, so that while the cantilever 3 on the other side of the hydraulic cylinder 72 can move along the circular guide rail 81, the hydraulic cylinder 72 and the slider 82 are relatively fixed, and the probability of damage to the slider 82 and / or the circular guide rail 81 under the pressure of the hydraulic cylinder 72 is reduced.

[0041] In one embodiment, the operating component includes at least one magnetic steel storage element 4, which is used to store magnetic steel. The magnetic steel stored in the magnetic steel storage element 4 can be assembled to the surface of the magnetic bearing 2 during the operation of the magnetic bearing magnetic steel assembly device 1.

[0042] The magnetic steel storage member 4 may specifically include a first push member 41, a second push member 42, a storage space 43 and a guide channel 46. The storage space 43 is used to store magnetic steel, the first push member 41 is used to push the magnetic steel in the storage space 43 along the first direction X, and the second push member 42 is used to push the magnetic steel in the storage space 43 along the second direction Y. A first opening 44 is provided on the inner wall of the storage space 43, and the first opening 44 connects the storage space 43 and the guide channel 46, and the end of the guide channel 46 away from the first opening 44 is arranged toward the surface of the magnetic bearing 2. The first direction X intersects with the second direction Y, and both point to the first opening 44.

[0043] Through the structure provided in this embodiment, the first push-pull member 41 and the second push-pull member 42 can be used to push the magnet in the storage space 43 along the first direction X and the second direction Y respectively, so that the magnet can be moved to the first opening 44 and fall onto the surface of the magnetic bearing 2 through the first opening 44 and the guide channel 46 for assembly, thereby improving the accuracy of the magnet.

[0044] Optionally, the first push member 41 may specifically include a first push block 411 and a first push cylinder 412, one end of the first push cylinder 412 is relatively fixed to the cantilever 3, and the other end is connected to the first push block 411, and the first push cylinder 412 can telescopically move along the first direction X, thereby driving the first push block 411 to move along the first direction X, thereby achieving the purpose of pushing the magnetic steel.

[0045] Optionally, the second push member 42 may specifically include a second push block 421 and a second push cylinder 422, one end of the second push cylinder 422 is relatively fixed to the cantilever 3, and the other end is connected to the second push block 421, and the second push cylinder 422 can telescopically move along the second direction Y, thereby driving the second push block 421 to move along the second direction Y, thereby achieving the purpose of pushing the magnetic steel.

[0046] In one embodiment, the number of magnetic steel storage elements 4 can be multiple, and multiple magnetic steel storage elements 4 are fixed to the cantilever 3 side by side along the extension direction of the cantilever 3. The magnetic steel storage element 4 can also include a guide tube 45, and multiple guide channels 46 are opened in the guide tube 45. An annular mounting groove 22 is opened on the side of the magnetic bearing 2 facing the magnetic steel storage element 4. In the extension direction of the cantilever 3, the size of the guide tube 45 is slightly smaller than the size in the annular mounting groove 22. Therefore, the multiple guide channels 46 opened in the guide tube 45 can be used to guide the magnetic steel in the multiple magnetic steel storage elements 4 to the annular mounting groove 22 on the surface of the magnetic bearing 2, so that a whole row of magnetic steels are neatly arranged, which can improve the efficiency and accuracy of installing the magnetic steels.

[0047] In one embodiment, the operating assembly further includes an adhesive storage member 5, a first guide rail 73 and a first linear motor 74, wherein the first guide rail 73 is parallel to the surface of the magnetic bearing 2 and the cantilever 3 and is arranged on the cantilever 3. The adhesive storage member 5 is movably connected to the first guide rail 73, and when the first linear motor 74 is working, the adhesive storage member 5 moves along the first guide rail 73 relative to the magnetic bearing 2. The adhesive storage member 5 can move along the cantilever 3 under the action of the first linear motor 74, so that the adhesive stored in the adhesive storage member 5 can be applied to various places on the surface of the magnetic bearing 2, which can improve the efficiency of installing the magnetic steel.

[0048] The operating assembly may further include a first guide rail fixing block 73a, which is disposed on a surface of the cantilever 3 facing the magnetic bearing 2. Both ends of the first guide rail fixing block 73a are respectively fixedly connected to the cantilever 3 and the first guide rail 73, thereby fixing the cantilever 3 and the first guide rail 73 relatively.

[0049] See also Figure 3 The second direction Y can be set along the extension direction of the guide channel 46, and the first top block 421 can enter the guide channel 46 and abut against the magnetic steel that falls on the surface of the magnetic bearing 2. The magnetic steel can be pressed tightly during the curing process of the adhesive between the magnetic steel and the magnetic bearing 2, thereby improving the stability and accuracy of the installation of the magnetic steel.

[0050] The adhesive storage member 5 can be fixed relative to the first linear motor 74 via the adhesive fixing block 5a. The adhesive storage member 5 can be fixed vertically or tilted downward to the adhesive fixing block 5a so that the adhesive in the adhesive storage member 5 can flow to the surface of the magnetic bearing 2 under the action of gravity.

[0051] In one embodiment, the adhesive storage member 5 includes an epoxy adhesive storage member 51, a curing catalyst storage member 52 and a gas pressure member. The epoxy adhesive storage member 51 and the curing catalyst storage member 52 move synchronously relative to the first guide rail 73, and the epoxy adhesive storage member 51 and the curing catalyst storage member 52 are both connected to the gas pressure member.

[0052] Optionally, a first fluid channel is provided on the side of the epoxy glue storage member 51 facing the magnetic bearing 2. When the gas pressure member is working, the epoxy glue in the epoxy glue storage member 51 flows from the epoxy glue storage member 51 to the surface of the magnetic bearing 2 through the first fluid channel under the action of the gas pressure member.

[0053] Optionally, a second fluid channel 521 is provided on the side of the curing catalyst storage member 52 facing the magnetic bearing 2. When the gas pressure member is working, the curing catalyst in the curing catalyst storage member 52 flows from the curing catalyst storage member 52 to the surface of the magnetic bearing 2 through the second fluid channel 521 under the action of the gas pressure member.

[0054] Through the structure provided in this embodiment, the epoxy glue in the epoxy glue storage part 51 and the curing catalyst in the curing catalyst storage part 52 can flow to the surface of the magnetic bearing 2 under the action of the air pressure part, so that the epoxy glue can be coated on the surface of the magnetic bearing 2, and the curing catalyst can be coated on the same position after the epoxy glue is coated, so as to accelerate the curing of the epoxy glue, thereby improving the efficiency of installing the magnetic steel.

[0055] In one embodiment, the operating component further includes a detection component 6, which is used to detect the magnetic steel installed on the surface of the magnetic bearing 2. The detection component 6 can be used to detect the installed magnetic steel, and it can be determined whether the installed magnetic steel meets the standard, and then the installation quality of the magnetic steel can be determined, thereby improving the accuracy of the installation of the magnetic steel.

[0056] In one embodiment, the cantilever 3 includes a first cantilever 31 and a second cantilever 32. In the direction of rotation of the cantilever 3, the first cantilever 31 is arranged in front of the second cantilever 32. The detection component 6 is arranged on the second cantilever 32, and the remaining operating components such as the adhesive storage component 5 and the magnetic steel storage component 4 can be arranged on the first cantilever 31.

[0057] By utilizing the structure provided in this embodiment, after the placement and gluing process of the magnetic steel, the cantilever 3 can detect the installation quality of the magnetic steel by utilizing the detection component 6 without the need for reverse rotation, thereby improving the efficiency of installing the magnetic steel.

[0058] In one embodiment, the detection assembly 6 includes a second guide rail 75 and a second linear motor 76, and the second guide rail 75 is parallel to the surface of the magnetic bearing 2 and the second cantilever 32 and is fixed to the second cantilever 32. The detection assembly 6 is movably connected to the second guide rail 75, and when the second linear motor 76 is working, the detection assembly 6 moves along the second guide rail 75 relative to the second cantilever 32. The detection assembly 6 can move along the second cantilever 32 under the action of the second linear motor 76, and the detection assembly 6 can detect the magnetic steel at different positions on the surface of the magnetic bearing 2, thereby improving the efficiency and accuracy of installing the magnetic steel.

[0059] The detection assembly 6 may further include a second guide rail fixing block 75a, which is disposed on a side surface of the second cantilever 32 facing the magnetic bearing 2. The two ends of the first guide rail fixing block 73a are respectively fixedly connected to the cantilever 3 and the second guide rail 75, thereby fixing the cantilever 3 and the second guide rail 75 relatively.

[0060] In one embodiment, the detection assembly 6 includes a distance sensor 61 and a clamping member 63. When the distance sensor 61 measures that the height difference between the surface of the magnetic bearing 2 and the surface of the magnetic steel facing the cantilever 3 is greater than a first preset distance, the clamping member 63 clamps the magnetic steel to separate the magnetic steel from the surface of the magnetic bearing 2, thereby removing the magnetic steel that does not meet the requirements from the magnetic bearing 2.

[0061] By utilizing the structure provided in this embodiment, the distance sensor 61 can be used to detect the height difference between the surface of the magnetic bearing 2 and the side of the magnet facing the cantilever 3, and the clamping member 63 can be used to remove the magnetic steel parts whose height difference does not meet the requirements, thereby making the magnetic steel installed on the surface of the magnetic bearing 2 smoother, improving the accuracy of installing the magnetic steel, and obtaining higher installation quality.

[0062] In one embodiment, the detection assembly 6 includes a Gaussmeter 62 and a clamping member 63. When the Gaussmeter 62 measures that a certain magnetic steel has a different polarity from other magnetic steels of the same arc, the clamping member 63 can clamp the certain magnetic steel to separate the certain magnetic steel from the surface of the magnetic bearing 2, so that the polarity of the magnetic steel can be detected by the Gaussmeter 62, and the magnetic steel that does not meet the requirements can be removed from the magnetic bearing 2, thereby reducing the probability of wrong installation or missing installation of the magnetic steel and improving the installation quality of the magnetic steel.

[0063] The detection component 6 may include a detection component fixed block 6a, which is movably connected to the second guide rail 75. The gaussmeter 62 and / or the distance sensor 61 are arranged on the detection component fixed block 6a, so that it can move along the second guide rail 75 under the action of the second linear motor 76.

[0064] The detection assembly 6 further includes a clamping member fixing block 63 a, which is movably connected to the second guide rail 75 . The clamping member 63 is arranged on the clamping member fixing block 63 a so that it can move along the second guide rail 75 under the action of the second linear motor 76 .

[0065] Furthermore, the clamping member fixing block 63 a and the detection component fixing block 6 a can be relatively fixed, and the two can move synchronously relative to the second guide rail 75 .

[0066] The following is an example of installing magnetic steel on a magnetic bearing 2 using the structure of the present application:

[0067] S100: Start the first linear motor 74 to sequentially deliver the epoxy glue storage component 51 and the curing catalyst storage component 52 to the bottom of each guide channel 46 , and use the air pressure component to pressurize the epoxy glue storage component 51 and the curing catalyst storage component 52 so that the epoxy glue and the curing catalyst flow into the bottom of each guide channel 46 .

[0068] S200 : Simultaneously start the two hydraulic cylinders 72 to drive the first cantilever 31 , so that the guide tube 45 contacts the magnetic bearing 2 .

[0069] S300: Start the five first abutting cylinders 412 at the same time, and use the five first pushing blocks 411 to push the magnets in the five storage spaces 43 to just below the second pushing blocks 421, and then simultaneously the five second abutting cylinders 422 stick the magnets into the annular mounting groove 22 of the magnetic bearing 2 through the second pushing blocks 421.

[0070] S400: Simultaneously start the two hydraulic cylinders 72 to drive the first cantilever 31 to separate the guide tube 45 from the magnetic bearing 2, and the second abutting cylinder 422 continues to extend, pressing the magnetic steel for a period of time through the second top block 421.

[0071] S500: Start the first linear motor 74 to sequentially send the epoxy glue storage member 51 into the gap between the magnetic steels, and use the pneumatic member to pressurize the epoxy glue storage member 51 to make the epoxy glue flow into the gap between the magnetic steels.

[0072] S600: Start the first linear motor 74 to sequentially send the curing catalyst storage member 52 into the gap between the magnetic steels, and pressurize the curing catalyst storage member 52 through the air pressure member, so that the curing catalyst flows into the gap between two adjacent magnetic steels to cure the epoxy adhesive;

[0073] S700: Start the shaft motor 71 to rotate the angle, move the distance sensor 61 and the Gaussmeter 62 to the top of the magnet, start the second linear motor 76 to make the distance sensor 61 and the Gaussmeter 62 pass over each magnet in turn, detect the distance and magnetic pole of the magnet, and judge the distance of the magnet protruding from the magnetic bearing 2. It is qualified within the first preset distance, and it is unqualified if it exceeds the first preset distance. If the magnets on the same arc are all N poles or S poles, it is judged as unqualified if magnets with opposite polarities are detected.

[0074] S800: If the unqualified magnetic steel is found after the detection in S700, the second linear motor 76 is started to move the clamping member fixing block 63a to the top of the unqualified magnetic steel, and the unqualified magnetic steel is clamped out by the clamping member 63.

[0075] S900: Start the shaft motor 71 to rotate the angle, move the magnetic steel storage element 4 to the position where the magnetic steel is taken out, and use it to fill the magnetic steel.

[0076] S1000: Start the shaft motor 71 to rotate the angle, repeat S100~S700 (if there is any failure, operate S800~S900) until the magnetic bearing 2 is fully covered with magnetic steel, and then remove the magnetic bearing 2 with the magnetic steel installed from the magnetic bearing magnetic steel assembly device 1.

[0077] Optionally, the distance sensor 61 may specifically be an eddy current displacement sensor.

[0078] The above description is only part of the implementation methods of the present application, and does not limit the protection scope of the present application. Any equivalent device or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A magnetic steel assembly device for a magnetic bearing (1), characterized in that: include: A magnetic suspension bearing (2) having a circular ring-shaped outline, wherein a first through hole (21) is provided at the center of the magnetic suspension bearing (2); A cantilever (3), one end of the cantilever (3) being rotatably arranged corresponding to the first through hole (21), and the other end of the cantilever (3) extending along the radial direction of the magnetic suspension bearing (2) to above the magnetic suspension bearing (2); An operating assembly, arranged on the cantilever (3) and facing the magnetic bearing (2), and used for mounting the magnetic steel on the magnetic bearing (2); The operating component can move on the cantilever (3) along the radial direction of the magnetic suspension bearing (2), and the operating component comprises a rotating shaft motor (71) and at least one hydraulic cylinder (72), wherein the rotating shaft motor (71) is arranged in the first through hole (21) and is transmission-connected to one end of the cantilever (3); one side of the hydraulic cylinder (72) is connected to the rotating shaft motor (71), and the other side is connected to one end of the cantilever (3); when the rotating shaft motor (71) is working, the cantilever (3) rotates with the center of the magnetic suspension bearing (2) as the axis and parallel to the plane where the magnetic suspension bearing (2) is located; when the hydraulic cylinder (72) is working, the cantilever (3) moves longitudinally relative to the magnetic suspension bearing (2).

2. The magnetic steel assembly device (1) of the magnetic suspension bearing according to claim 1, characterized in that: The magnetic bearing magnetic steel assembly device (1) further comprises a circular guide rail (81) and a slider (82); the number of the hydraulic cylinders (72) is two; the circular guide rail (81) is arranged on the outer periphery of the magnetic bearing (2) and is concentric with the magnetic bearing (2); the slider (82) is movably connected to the circular guide rail (81); another hydraulic cylinder (72) is arranged on the side of the slider (82) facing away from the circular guide rail (81); and one end of the cantilever (3) away from the rotating shaft motor (71) is fixed to the side of the other hydraulic cylinder (72) facing away from the slider (82); The two hydraulic cylinders (72) operate synchronously.

3. The magnetic steel assembly device (1) of the magnetic suspension bearing according to claim 1, characterized in that: The operating component comprises at least one magnetic steel storage element (4), the magnetic steel storage element (4) comprising a first abutting element (41), a second abutting element (42), a storage space (43) and a guide channel (46), the storage space (43) being used to store the magnetic steel, the first abutting element (41) being used to push the magnetic steel in the storage space (43) along a first direction, the second abutting element (42) being used to push the magnetic steel in the storage space (43) along a second direction, a first opening (44) being provided on an inner wall of the storage space (43), the first opening (44) being connected to the storage space (43) and the guide channel (46), and an end of the guide channel (46) away from the first opening (44) being arranged towards a surface of the magnetic suspension bearing (2); Wherein, the first direction intersects with the second direction, and both point to the first opening (44).

4. The magnetic steel assembly device (1) of the magnetic suspension bearing according to claim 3, characterized in that: The number of the magnetic steel storage components (4) is plural, and the plural magnetic steel storage components (4) are fixed to the cantilever (3) side by side along the extension direction of the cantilever (3). The magnetic steel storage component (4) further comprises a guide tube (45), and the plural guide channels (46) are opened in the guide tube (45). The magnetic suspension bearing (2) is provided with an annular mounting groove (22) on the side facing the magnetic steel storage component (4). In the extension direction of the cantilever (3), the size of the guide tube (45) is slightly smaller than the size inside the annular mounting groove (22).

5. The magnetic steel assembly device (1) of a magnetic suspension bearing according to any one of claims 1 to 4, characterized in that: The operating component further comprises an adhesive storage component (5), a first guide rail (73) and a first linear motor (74); the first guide rail (73) is arranged on the cantilever (3) in parallel with the surface of the magnetic bearing (2) and the cantilever (3); the adhesive storage component (5) is movably connected to the first guide rail (73); when the first linear motor (74) is working, the adhesive storage component (5) moves along the first guide rail (73) relative to the magnetic bearing (2).

6. The magnetic steel assembly device (1) of the magnetic suspension bearing according to claim 5, characterized in that: The adhesive storage component (5) comprises an epoxy adhesive storage component (51), a curing catalyst storage component (52) and a gas pressure component, the epoxy adhesive storage component (51) and the curing catalyst storage component (52) move synchronously relative to the first guide rail (73), and the epoxy adhesive storage component (51) and the curing catalyst storage component (52) are both connected to the gas pressure component; The epoxy glue storage component (51) is provided with a first fluid channel on a side facing the magnetic bearing (2), and when the gas pressure component is in operation, the epoxy glue in the epoxy glue storage component (51) flows through the first fluid channel from the epoxy glue storage component (51) to the surface of the magnetic bearing (2); and / or, The curing catalyst storage component (52) is provided with a second fluid channel (521) on a side facing the magnetic bearing (2); when the air pressure component is in operation, the curing catalyst in the curing catalyst storage component (52) flows through the second fluid channel (521) from the curing catalyst storage component (52) to the surface of the magnetic bearing (2).

7. The magnetic steel assembly device (1) of a magnetic suspension bearing according to any one of claims 1 to 4, characterized in that: The operating component further comprises a detection component (6), wherein the detection component (6) is used to detect the magnetic steel mounted on the surface of the magnetic suspension bearing (2).

8. The magnetic steel assembly device (1) of the magnetic suspension bearing according to claim 7, characterized in that: The cantilever (3) comprises a first cantilever (31) and a second cantilever (32); in the direction of rotation of the cantilever (3), the first cantilever (31) is arranged in front of the second cantilever (32); the detection component (6) is arranged on the second cantilever (32); and the remaining part of the operating component is arranged on the first cantilever (31).

9. The magnetic steel assembly device (1) of the magnetic suspension bearing according to claim 8, characterized in that: The detection component (6) comprises a second guide rail (75) and a second linear motor (76); the second guide rail (75) is parallel to the surface of the magnetic bearing (2) and the second cantilever (32) and is fixed to the second cantilever (32); the detection component (6) is movably connected to the second guide rail (75); when the second linear motor (76) is in operation, the detection component (6) moves along the second guide rail (75) relative to the second cantilever (32).

10. The magnetic steel assembly device (1) of the magnetic suspension bearing according to claim 7, characterized in that: The detection component (6) comprises a distance sensor (61) and a clamping member (63); when the distance sensor (61) measures that the height difference between the surface of the magnetic suspension bearing (2) and the surface of the magnetic steel on one side facing the cantilever (3) is greater than a first preset distance, the clamping member (63) clamps the magnetic steel to separate the magnetic steel from the surface of the magnetic suspension bearing (2).

11. The magnetic steel assembly device (1) of the magnetic suspension bearing according to claim 7, characterized in that: The detection component (6) comprises a gauss meter (62) and a clamping member (63); when the gauss meter (62) measures that a certain magnetic steel has a different polarity from other magnetic steels of the same arc, the clamping member (63) clamps the certain magnetic steel to separate the certain magnetic steel from the surface of the magnetic suspension bearing (2).

Citation Information

Patent Citations

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