A tightening and ejecting device for a winding machine
Through the matching of the clamping cylinder components and the limit stops of the custom structure, the problems of slipping caused by the clamping cylinders in the winder and the inability to take off the clamping cone head by itself are solved, and the straight line of the clamping cone head is realized Move and automatic disengagement improve the flexibility and floor-occupation efficiency of the winder.
Patent Information
- Application Number
- CN202411310413.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The clamping cylinders of existing winders may be out of synchronization, resulting in the sliding cylinder not sliding smoothly, the clamping cone head is inflexible, and sometimes the clamping cone head cannot be taken out of the core by itself, requiring manual intervention.
The clamping cylinder component with a customized structure is adopted to make the cylinder block and the piston rod located inside the linear guide cylinder. The relative movement of the cylinder block and the piston rod drives the linear movement of the guide cylinder to realize the linear movement of the clamping cone head and on the bracket. Set the limit stop to cooperate with the pushing member to ensure that the clamping cone head is automatically released.
It solves the problem of inflexible clamping cone head movement, reduces the size of the entire machine, realizes the automatic release of the clamping cone head, and improves the rationality of mechanical structure and electrical control.
Smart Images

Figure CN118833691B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of winders, and in particular relates to a tightening and pushing device for a winder. Background Art
[0002] In order to realize the reel change without stopping the machine, the conventional reeling machine generally includes a pair of turntables 1 arranged opposite to each other, and two core support and clamping components are arranged between the two turntables 1. In order to reduce the floor space and arrange the pipeline smoothly, the active rotating shaft and the top and push-out mechanism are generally arranged on the same side of the turntable, such as Figure 1 As shown, two circumferentially evenly distributed clamping cylinders 9 are used to push and pull the sliding cylinder 2 together, the cylinder body of the clamping cylinder 9 is fixedly connected to the turntable 1, the piston rod of the clamping cylinder 9 is fixedly connected to the fixed plate 10, the fixed plate 10 is fixedly connected to the sliding cylinder 2, the sliding cylinder 2 is slidably connected to the linear guide cylinder 3, a copper sleeve 4 is provided between the sliding cylinder 2 and the linear guide cylinder 3, the linear guide cylinder 3 is fixedly connected to the turntable 1, the rotating shaft 6 is rotatably connected to the sliding cylinder 2 through the rolling bearing 5, one end of the rotating shaft 6 is connected to the output shaft of the motor 11, the motor 11 is fixedly connected to the sliding cylinder 2, and the other end of the rotating shaft 6 is connected to the clamping cone head 7, which is used to clamp the winding core. When in use, the winding core 22 is first placed on the bracket 8 corresponding to the clamping cone head 7, the clamping cylinder 9 drives the clamping cone head 7 to insert and clamp the winding core, and then the clamping cone head 7 drives the winding core to rotate and rewind under the drive of the motor 11. After rewinding, the clamping cone head 7 is pulled out from the winding core by the clamping cylinder 9.
[0003] In actual use, the above structure has the following technical problems:
[0004] (1) The two clamping cylinders may be out of sync, which may cause the sliding cylinder to slide unsmoothly and the clamping cone head to move inflexibly. This corresponds to the utility model patent with publication number CN209480849U, which discloses such a winding core locking device for a winding machine.
[0005] (2) Sometimes the clamping cone head on one side cannot be removed from the winding core. In order to ensure uninterrupted production, it can only be manually observed and the obstacle removed. Summary of the invention
[0006] The technical problem to be solved by the present invention is to make up for the deficiencies of the prior art and provide a tightening and pushing-out device for a winding machine.
[0007] To solve the above technical problems, the technical solution of the present invention is:
[0008] A tightening and pushing device for a winding machine comprises a linear guide cylinder a, a clamping cylinder component, a shaft a, a clamping cone head a, a clamping cone head b, a rotating shaft b, a mounting cylinder and a motor b, wherein the clamping cone head a and the clamping cone head b are coaxially arranged facing each other;
[0009] The linear guide cylinder a is fixedly arranged on the turntable a, and the linear guide cylinder a comprises a cylinder body and an end cover, and the end cover is fixed to the first end of the cylinder body; the clamping cylinder component comprises a cylinder body and a piston rod, and a guide cylinder is fixedly arranged on the outer periphery of the cylinder body, and the guide cylinder is slidably connected to the cylinder body, and the piston rod is fixedly connected to the end cover; the shaft a is fixedly connected to the guide cylinder, and the clamping cone head a is rotatably connected to the shaft a, and the clamping cone head a is close to the second end of the cylinder body;
[0010] The installation cylinder is fixedly arranged on the turntable b, the rotating shaft b is rotationally connected with the installation cylinder, the clamping cone head b is coaxially fixedly connected with the rotating shaft b, and the rotation of the rotating shaft b is driven by the motor b.
[0011] Furthermore, each of the clamping cone heads b is equipped with a pushing component, which includes a push rod and an automatic reset mechanism; a linear push-pull component is used to push the pushing component toward the clamping cone head a, and the linear push-pull component is fixedly connected to the mounting frame, and the mounting frame and the turntable b are arranged on the frame on the same side, and there is only one linear push-pull component on the mounting frame.
[0012] Furthermore, the linear push-pull member is an electric screw, a cylinder or a hydraulic cylinder.
[0013] Furthermore, the pushing component also includes a guide member and a force transmission frame, the guide member is fixedly connected to the turntable b, the push rod is slidably connected to the guide member, the push rod is fixedly connected to the force transmission frame, a limit flange I is provided on the end of the guide member facing the force transmission frame, a limit flange II is provided on the end of the force transmission frame facing the guide member, a compression spring I is sleeved on the outer periphery of the push rod, and the compression spring I is located between the limit flange I and the limit flange II; the force transmission frame is slidably connected to the bracket, the bracket is fixedly connected to the turntable b, a spring limit member I is fixedly provided on the bracket, a spring limit member II is fixedly provided on the force transmission frame, and a compression spring II is provided between the spring limit member I and the spring limit member II.
[0014] Furthermore, the force transmission frame and the bracket are slidably connected via a slider and a linear guide rail.
[0015] Furthermore, a limit stop is provided on the bracket a of the turntable a. The limit stop is close to the clamping cone head a and is parallel to the end surface of the clamping cone head a facing the clamping cone head b.
[0016] Furthermore, the cylinder body is provided with a fluid channel I, which is connected to the inner cavity I of the cylinder body, and a fluid inlet and outlet I is provided on the outer periphery of the cylinder body, which is connected to the fluid channel I; the piston rod is provided with a fluid channel II, which is connected to the inner cavity II of the cylinder body, and a fluid inlet and outlet II is provided on the outer end of the piston rod, which is connected to the fluid channel II.
[0017] Furthermore, an oblong through hole is provided on the outer circumference of the cylinder, and the fluid inlet and outlet I pass through the oblong through hole.
[0018] The beneficial effects that can be achieved by the present invention are:
[0019] (1) A customized clamping cylinder component is used, so that the cylinder body and the piston rod are both located inside the linear guide cylinder a. The relative movement of the cylinder body and the piston rod drives the guide cylinder to move linearly relative to the linear guide cylinder a, and then drives the clamping cone head a to move linearly through the shaft a. The compact structure is conducive to reducing the size of the whole machine, which is of great significance for reducing the footprint of the whole machine and solving the problem of excessive width in transportation. Without increasing the size of the whole machine, the two clamping cylinders of the existing technology are replaced by the clamping cylinder component with a customized structure, which fundamentally solves the technical problem of the inflexible movement of the clamping cone head.
[0020] (2) Furthermore, the clamping cone head is automatically disengaged from the winding core 22 by the cooperation between the upper limit stop of the bracket a and the pushing component.
[0021] (3) Furthermore, the two pushing components corresponding to the two clamping cone heads b on the turntable b share one linear push-pull component. Such an arrangement is more reasonable both in terms of mechanical structure and electrical control. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The utility model relates to a tightening and pushing-out device of a winding machine in the prior art.
[0023] Figure 2 2 is a front view of an embodiment of the present invention.
[0024] Figure 3 1 is a top view of an embodiment of the present invention (without the winding core).
[0025] Figure 4 It is a right side view of an embodiment of the present invention.
[0026] Figure 5 yes Figure 4 AA section view.
[0027] Figure 6 1 is a three-dimensional diagram of the first turntable component of an embodiment of the present invention.
[0028] Figure 7 2 is a three-dimensional diagram of the first turntable component of an embodiment of the present invention.
[0029] Figure 8 It is a left view of the first turntable component of an embodiment of the present invention.
[0030] Fig. 9 It is a right view of the first turntable component of an embodiment of the present invention.
[0031] Fig.10It is a cross-sectional view of the first turntable component of an embodiment of the present invention.
[0032] Fig.11 yes Figure 7 Magnified view of section B.
[0033] Fig.12 1 is a three-dimensional diagram of the second turntable component of an embodiment of the present invention.
[0034] Fig.13 2 is a three-dimensional diagram of the second turntable component of an embodiment of the present invention.
[0035] Fig.14 It is a right view of the second turntable component of the embodiment of the present invention.
[0036] Fig.15 It is a left view of the second turntable component of the embodiment of the present invention.
[0037] Fig.16 It is a cross-sectional view of the second turntable component of the embodiment of the present invention.
[0038] Fig.17 yes Fig.12 Magnified view of section C.
[0039] Fig.18 yes Fig.16 Magnified view of section D.
[0040] In the figure: 1-turntable, 2-sliding cylinder, 3-linear guide cylinder, 4-copper sleeve, 5-rolling bearing, 6-rotating shaft, 7-clamping cone head, 8-bracket, 9-clamping cylinder, 10-fixed plate, 11-motor;
[0041] 1A-turntable a, 1B-turntable b,
[0042] 3A- linear guide cylinder a, 3A1- cylinder body, 3A2- long round through hole, 3A3- end cover,
[0043] 4A-copper sleeve a, 5A-rolling bearing a, 6A-shaft a, 7A-clamping cone head a, 8A-bracket a, 8A1-limit stop,
[0044] 9A-clamping cylinder component, 9A1-guide cylinder, 9A2-cylinder body, 9A21-fluid channel I, 9A3-fluid inlet and outlet I, 9A4-piston rod, 9A41-fluid channel II, 9A5-fluid inlet and outlet II;
[0045] 12-bracket b, 13-clamping cone head b, 14-rotating shaft b, 15-installation cylinder, 16-rolling bearing b, 17-motor b, 18-linear push-pull member,
[0046] 19-thrust component, 191-thrust rod, 192-guide, 1921-limit flange Ⅰ, 193-compression spring Ⅰ, 194-force transmission frame, 1941-limit flange Ⅱ, 195-spring limiter Ⅰ, 196-compression spring Ⅱ, 197-spring limiter Ⅱ, 1971-guide column, 198-slider, 199-linear guide,
[0047] 20-mounting frame, 21-support, 22-winding core. DETAILED DESCRIPTION
[0048] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0049] A tightening and pushing-out device for a winding machine comprises a tightening device and a pushing-out device.
[0050] 1. Tightening device
[0051] The clamping device includes a linear guide cylinder a3A, a clamping cylinder component 9A, a shaft a6A, a clamping cone head a7A, a clamping cone head b13, a rotating shaft b14, a mounting cylinder 15 and a motor b17. The clamping cone head a7A and the clamping cone head b13 are coaxially arranged facing each other.
[0052] like Figure 16-Figure 18 As shown, the linear guide cylinder a3A is fixedly set on the turntable a1A, and the linear guide cylinder a3A includes a cylinder body 3A1 and an end cover 3A3, and the end cover 3A3 is fixed to the first end of the cylinder body 3A1; the clamping cylinder component 9A includes a cylinder body 9A2 and a piston rod 9A4, and the outer periphery of the cylinder body 9A2 is fixedly provided with a guide cylinder 9A1, and the guide cylinder 9A1 is slidably connected with the cylinder body 3A1 through a copper sleeve a4A, and the copper sleeve a4A is embedded in the cylinder body 3A1; the piston rod 9A4 is fixedly connected to the end cover 3A3; the shaft a6A is fixedly connected to the guide cylinder 9A1, and the clamping cone head a7A is rotatably connected with the shaft a6A through a rolling bearing a5A; the clamping cone head a7A is close to the second end of the cylinder body 3A1. The cylinder body 9A2 is provided with a fluid channel Ⅰ9A21, which is connected to the inner cavity Ⅰ of the cylinder body 9A2. The outer periphery of the cylinder body 9A2 is provided with a fluid inlet and outlet Ⅰ9A3, which is connected to the fluid channel Ⅰ9A21; the piston rod 9A4 is provided with a fluid channel Ⅱ9A41, which is connected to the inner cavity Ⅱ of the cylinder body 9A2, and the outer end of the piston rod 9A4 is provided with a fluid inlet and outlet Ⅱ9A5, which is connected to the fluid channel Ⅱ9A41. The fluid inlet and outlet Ⅰ9A3 and the fluid inlet and outlet Ⅱ9A5 are connected to the fluid power source through a reversing solenoid valve. If the liquid is oil, the fluid power source is a hydraulic station; if the liquid is compressed air, the fluid power source is an air compressor. The outer periphery of the cylinder body 3A1 is provided with a long round through hole 3A2, and the fluid inlet and outlet Ⅰ9A3 passes through the long round through hole 3A2.
[0053] like Fig.10 As shown, the mounting cylinder 15 is fixedly arranged on the turntable b1B, the rotating shaft b14 is rotationally connected to the mounting cylinder 15 via a rolling bearing b16, the clamping cone head b13 is coaxially fixedly connected to the rotating shaft b14, and the rotation of the rotating shaft b14 is driven by a motor b17.
[0054] 2. Push-out device
[0055] For a winder that does not stop for coil changing, there are generally two clamping cone heads b13 on the turntable b1B. In this embodiment, each clamping cone head b13 is equipped with a push-out device, such as Fig.10 and Fig.11 As shown, in this embodiment, the ejection device is a push component 19, which includes a push rod 191 and an automatic reset mechanism; a linear push-pull component 18 is used to push the push component 19 in the direction of the clamping cone head a7A, and the automatic reset mechanism is used to automatically restore the push component 19 to its original position. The linear push-pull component 18 is fixedly connected to the mounting frame 20, and the mounting frame 20 and the turntable b1B are arranged on the frame on the same side. There is only one linear push-pull component 18 on the mounting frame 20, as shown in FIG. Figure 3 As shown. The linear push-pull member 18 is an electric screw, a cylinder or a hydraulic cylinder. The two push-pull members 19 corresponding to the two clamping cone heads b13 on the turntable b1B share one linear push-pull member 18, and the linear push-pull member 18 specifically acts on the push-pull member 19 located at the roll changing position. Such a setting is more reasonable in terms of both mechanical structure and electrical control.
[0056] The pushing component 19 also includes a guide member 192 and a force transmission frame 194 . The guide member 192 is fixedly connected to the turntable b1B. The push rod 191 is slidably connected to the guide member 192 . The push rod 191 is fixedly connected to the force transmission frame 194 . The automatic reset mechanism is specifically as follows: a limiting flange I1921 is provided on one end of the guide member 192 facing the force transmission frame 194, a limiting flange II1941 is provided on one end of the force transmission frame 194 facing the guide member 192, a compression spring I193 is sleeved on the outer periphery of the push rod 191, and the compression spring I193 is located between the limiting flange I1921 and the limiting flange II1941; the force transmission frame 194 is slidably connected with the bracket 21, the bracket 21 is fixedly connected with the turntable b1B, a spring limiting member I195 is fixedly provided on the bracket 21, a spring limiting member II197 and a guide column 1971 are fixedly provided on the force transmission frame 194, a compression spring II196 is provided between the spring limiting member I195 and the spring limiting member II197, and the compression spring II196 is sleeved on the guide column 1971. The force transmission frame 194 and the bracket 21 are slidably connected through a slider 198 and a linear guide rail 199.
[0057] In order to realize automatic removal of the fully loaded winding core 22, a limit stop 8A1 is provided on the bracket a8A. The limit stop 8A1 is close to the clamping cone a7A and is parallel to the end face of the clamping cone a7A facing the clamping cone b13.
[0058] Use of this embodiment:
[0059] 1. When a new winding core 22 is needed, the winding core 22 is placed on the bracket a8A and the bracket b12 on the turntable a1A and the turntable b1B, which are located at the winding changing position respectively. The clamping cone a7A is inserted into the opening at one end of the winding core 22 through the relative sliding of the cylinder body 9A2 and the piston rod 9A4 of the clamping cylinder component 9A, and the winding core is gradually pushed toward the clamping cone b13, so that the clamping cone b13 is inserted into the opening at the other end of the winding core 22, thereby achieving the clamping of the winding core 22.
[0060] 2. When the fully loaded winding core 22 needs to be removed, the clamping cone head a7A is withdrawn from the winding core 22 by the relative sliding of the cylinder body 9A2 and the piston rod 9A4 of the clamping cylinder component 9A. At this time, one of the following two situations may occur:
[0061] The first case: there is a gap between the clamping cone head a7A and the winding core 22, and the clamping cone head a7A can be withdrawn from the winding core 22 by itself; then, the linear push-pull member 18 is used to make the pushing member 19 push the winding core 22 in the direction of the clamping cone head a7A, so that the clamping cone head b13 is withdrawn from the winding core 22.
[0062] The second situation: the clamping cone a7A is too tightly connected to the winding core 22, and the clamping cone a7A cannot be withdrawn from the winding core 22 by itself, but moves with the winding core 22. At this time, due to the existence of the upper limit stop 8A1 of the bracket a8A, the winding core 22 and the clamping cone a7A will be prevented from continuing to move, thereby realizing the smooth separation of the clamping cone a7A and the winding core 22. Then, the linear push-pull member 18 is used to make the pushing component 19 push the winding core 22 in the direction of the clamping cone a7A, so that the clamping cone b13 is withdrawn from the winding core 22 (regardless of whether the clamping cone b13 is still in the winding core 22 at this time, the pushing component 19 is pushed by the linear push-pull member 18, and there is no need to add a judgment function).
[0063] In the description of the present invention, words indicating orientation or positional relationship such as "inside", "outside", "upper", "lower", "front", and "back" are only used to facilitate the description of the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0064] The above is only one embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiment. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications made without departing from the idea of the present invention are all within the protection scope of the present invention.
Claims
1. A tightening and ejecting device for a winder, characterized by: It comprises a linear guide cylinder a (3A), a clamping cylinder component (9A), a shaft a (6A), a clamping cone head a (7A), a clamping cone head b (13), a rotating shaft b (14), a mounting cylinder (15) and a motor b (17), wherein the clamping cone head a (7A) and the clamping cone head b (13) are coaxially arranged facing each other; The linear guide cylinder a (3A) is fixedly arranged on the rotating disk a (1A), and the linear guide cylinder a (3A) comprises a cylinder body (3A1) and an end cover (3A3), and the end cover (3A3) is fixed to the first end of the cylinder body (3A1); the clamping cylinder component (9A) comprises a cylinder body (9A2) and a piston rod (9A4), and the outer periphery of the cylinder body (9A2) is fixedly provided with a guide cylinder (9A1), the guide cylinder (9A1) is slidably connected to the cylinder body (3A1), and the piston rod (9A4) is fixedly connected to the end cover (3A3); the shaft a (6A) is fixedly connected to the guide cylinder (9A1), the clamping cone head a (7A) is rotatably connected to the shaft a (6A), and the clamping cone head a (7A) is close to the second end of the cylinder body (3A1); The mounting cylinder (15) is fixedly mounted on the rotating disk b (1B), the rotating shaft b (14) is rotatably connected to the mounting cylinder (15), the clamping cone head b (13) is coaxially fixedly connected to the rotating shaft b (14), and the rotation of the rotating shaft b (14) is driven by a motor b (17); Each of the clamping cone heads b (13) is equipped with a push component (19), the push component (19) comprising a push rod (191) and an automatic reset mechanism; a linear push-pull component (18) is used to push the push component (19) in the direction of the clamping cone head a (7A), the linear push-pull component (18) is fixedly connected to a mounting frame (20), the mounting frame (20) and the turntable b (1B) are arranged on a frame on the same side, and there is only one linear push-pull component (18) on the mounting frame (20); The pushing component (19) further comprises a guide member (192) and a force transmission frame (194); the guide member (192) is fixedly connected to the turntable b (1B); the push rod (191) is slidably connected to the guide member (192); the push rod (191) is fixedly connected to the force transmission frame (194); a limit flange I (1921) is provided on one end of the guide member (192) facing the force transmission frame (194); a limit flange II (1941) is provided on one end of the force transmission frame (194) facing the guide member (192); and a limit flange II (1941) is provided on the outer periphery of the push rod (191). A compression spring I (193) is sleeved thereon, and the compression spring I (193) is located between the limiting flange I (1921) and the limiting flange II (1941); the force transmission frame (194) is slidably connected to the bracket (21), the bracket (21) is fixedly connected to the turntable b (1B), a spring limiting member I (195) is fixedly provided on the bracket (21), a spring limiting member II (197) is fixedly provided on the force transmission frame (194), and a compression spring II (196) is provided between the spring limiting member I (195) and the spring limiting member II (197); A limit stop (8A1) is provided on the bracket a (8A) of the turntable a (1A), the limit stop (8A1) being close to the clamping cone head a (7A) and parallel to the end surface of the clamping cone head a (7A) facing the clamping cone head b (13); The cylinder body (9A2) is provided with a fluid channel I (9A21), which is connected to the inner cavity I of the cylinder body (9A2); the outer periphery of the cylinder body (9A2) is provided with a fluid inlet and outlet I (9A3), which is connected to the fluid channel I (9A21); the piston rod (9A4) is provided with a fluid channel II (9A41), which is connected to the inner cavity II of the cylinder body (9A2); the outer end of the piston rod (9A4) is provided with a fluid inlet and outlet II (9A5), which is connected to the fluid channel II (9A41).
2. The tightening and ejecting device for a winder according to claim 1, characterized in that: The linear push-pull member (18) is an electric screw, a cylinder or a hydraulic cylinder.
3. The tightening and pushing device for a winder according to claim 1, characterized in that: The force transmission frame (194) and the bracket (21) are slidably connected via a slider (198) and a linear guide rail (199).
4. The tightening and pushing device for a winder according to claim 1, characterized in that: The outer circumference of the cylinder (3A1) is provided with a long circular through hole (3A2), and the fluid inlet and outlet I (9A3) passes through the long circular through hole (3A2).
