A spraying device for filling between material layers
By designing a spray device including a T-shaped nozzle and a positioning adjustment mechanism, the problem of mismatch between the shapes of the injection structure and the material layer in the prior art is solved, and stable filling of the space between the printing material and the solid connection of the material is achieved. , meets the inter-layer filling requirements of variable paths.
Patent Information
- Application Number
- CN202411327773.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-09-24
AI Technical Summary
When the existing injection device fills the interlayer space between the printing material, the structure and the shape between the material layer does not match, resulting in the connection between the filling material and the cured material layer that is not firm, and the structural adjustment is inflexible, making it difficult to meet the interlayer layer with variable paths. Fill in the requirements.
An injection device including a T-nozzle, a positioning and adjustment mechanism, a sleeve, a triangle box, a soft conduit, a short tube, a cylinder, a feed conduit and a motor are designed. The T-shaped nozzle is connected to the triangle box through a soft conduit. The positioning and adjustment mechanism consists of a molding block, an outer half-ring tooth plate, an inner half-ring tooth plate, a gear and a motor. The filler material is heated through an electric heating sheet to enhance the printing material. connect.
It realizes stable filling of the space between the printing material layer, enhances the firmness of the connection between the filling material and the printing material, and has a flat and smooth filling surface, solving the problem of uneven outer surfaces of the printing material layer, and meeting layers of different depths and sizes. The requirement for filling in the space.
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Figure CN118849423B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of injection devices, in particular to an injection device for filling between material layers. Background Art
[0002] With the rapid development of 3D printing technology, it is widely used in printing and manufacturing three-dimensional products. During the printing process, there are spaces between the layers of printing materials, especially the spaces between the layers of printing materials on the side surface, which cannot be ironed and flattened. However, the existing injection device is used to spray and fill the spaces between the layers of printing materials. There are the following defects: the injection structure does not match the shape specifications of the layers of printing materials, and the firmness of the connection between the filling material and the solidified material layer cannot be guaranteed. The flexibility of the structural adjustment is poor, and it cannot meet the use requirements of filling between layers with variable paths. Therefore, in view of the above problems, a injection device for filling between material layers is proposed. Summary of the invention
[0003] The object of the present invention is to provide a spraying device for filling between material layers in order to solve the above-mentioned problems.
[0004] The present invention achieves the above-mentioned purpose through the following technical scheme: a spray device for filling between material layers, comprising a T-shaped nozzle, a positioning adjustment mechanism, a sleeve, a triangular box, a soft conduit, a short tube, a cylinder, a feed conduit and a motor, one end of the T-shaped nozzle is connected to a port on one side of the triangular box through the soft conduit, and an electric heating plate is provided on the surface of one side of the T-shaped nozzle, and a positioning adjustment mechanism is provided on the other side of the T-shaped nozzle;
[0005] The positioning adjustment mechanism includes a mold block, an outer semi-ring gear plate, an inner semi-ring gear plate, a first gear and a second gear. The first gear is installed in the first circular groove on one side of the mold block, and the first gear is meshed and connected with the inner tooth surface of the outer semi-ring gear plate. The second gear is installed in the second circular groove on the other side of the mold block, and the second gear is meshed and connected with the outer tooth surface of the inner semi-ring gear plate. One end of a transmission rod is installed on the top of the mold block, and the other end of the transmission rod is connected to a motor located at one end of the sleeve.
[0006] Preferably, the first arc-shaped hole and the second arc-shaped hole are respectively opened in different directions at the upper and lower ends of the mold block, and the inner top wall of the first arc-shaped hole and the inner bottom wall of the second arc-shaped hole are both provided with arc-shaped guide blocks.
[0007] Preferably, the first arc-shaped hole is communicated with the middle portion of the first circular groove, and the second arc-shaped hole is communicated with the middle portion of the second circular groove.
[0008] Preferably, a first motor is installed at the shaft end on one side of the first gear, and the first motor is installed in the notch of the first circular groove.
[0009] Preferably, a second motor is installed at the shaft end on one side of the second gear, and the second motor is installed in the notch of the second circular groove.
[0010] Preferably, two ends of the outer semi-ring tooth plate are rotatably connected to corresponding parts of the other side of the T-shaped nozzle, and an arc guide groove is provided on the outer surface of the outer semi-ring tooth plate.
[0011] Preferably, two ends of the inner semi-ring tooth plate are rotatably connected to corresponding parts on the other side of the T-shaped nozzle, and the inner semi-ring tooth plate is vertically distributed with the outer semi-ring tooth plate.
[0012] Preferably, the transmission rod is rotatably connected to the inside of the sleeve via a bearing, and the inner side of the other end of the sleeve is rotatably connected to the corresponding part of the triangular box via a bearing.
[0013] Preferably, a short tube is installed at the port on the other side of the feed of the triangular box, and the short tube is rotatably connected to the mouth of the cylinder through a bearing, and a feed conduit is installed in the middle of the cylinder.
[0014] Preferably, the sleeve portion is located inside the cylinder, and the sleeve and the cylinder are in a coaxial position.
[0015] The beneficial effects of the present invention are:
[0016] 1. The middle part of one side of the T-shaped nozzle is raised and located in the space between the printing material layers to fill the space between the printing material layers. At the same time, the electric heating sheets on both sides of the raised part in the middle of one side of the T-shaped nozzle are in contact with the surfaces on both sides of the printing material layers to heat and iron the filling material, thereby enhancing the firmness of the connection between the filling material and the printing material. The filling surface is flat and smooth, solving the problem that the outer side of the printing material layer is uneven and the subsequent processing is difficult.
[0017] Second, the inner and outer half-ring tooth plates are vertically distributed, and the two ends of the inner and outer half-ring tooth plates are respectively rotatably connected to the corresponding parts of the T-shaped nozzle, which helps to form a more stable control implementation surface, avoids the shaking of the T-shaped nozzle after it stops, and can meet the use and adjustment needs of the T-shaped nozzle for filling in interlayer spaces of different depths and sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0020] Figure 2 It is a side view of the overall structure of the present invention;
[0021] Figure 3 A three-dimensional diagram of the connection structure of the positioning adjustment mechanism of the present invention;
[0022] Figure 4 It is a stereoscopic diagram of the block connection structure of the present invention.
[0023] In the figure: 1, T-shaped nozzle; 110, electric heating plate; 2, positioning adjustment mechanism; 210, block; 211, first circular groove; 212, first arc-shaped hole; 213, second circular groove; 214, second arc-shaped hole; 220, outer semi-ring gear plate; 221, arc-shaped guide groove; 230, inner semi-ring gear plate; 240, arc-shaped guide block; 250, first motor; 251, first gear; 260, second motor; 261, second gear; 3, sleeve; 4, triangular box; 5, soft conduit; 6, short tube; 7, cylinder; 8, feed conduit; 9, motor; 910, transmission rod. DETAILED DESCRIPTION
[0024] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0026] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] See also Figure 1-4 As shown, a spraying device for filling between material layers comprises a T-shaped nozzle 1, a positioning adjustment mechanism 2, a sleeve 3, a triangular box 4, a soft conduit 5, a short tube 6, a cylinder 7, a feed conduit 8 and a motor 9, one end of the T-shaped nozzle 1 is connected to a port on one side of the triangular box 4 through the soft conduit 5, and an electric heating plate 110 is provided on one side of the T-shaped nozzle 1, and a positioning adjustment mechanism 2 is provided on the other side of the T-shaped nozzle 1;
[0028] The positioning adjustment mechanism 2 includes a block 210, an outer semi-ring gear plate 220, an inner semi-ring gear plate 230, a first gear 251 and a second gear 261. The first gear 251 is installed in the first circular groove 211 located on one side of the block 210, and the first gear 251 is meshed with the inner tooth surface of the outer semi-ring gear plate 220. The second gear 261 is installed in the second circular groove 213 located on the other side of the block 210, and the second gear 261 is meshed with the outer tooth surface of the inner semi-ring gear plate 230. One end of a transmission rod 910 is installed on the top of the block 210, and the other end of the transmission rod 910 is connected to the motor 9 located at one end of the sleeve 3.
[0029] The first arc hole 212 and the second arc hole 214 are respectively opened in different directions at the upper and lower ends of the block 210, and the inner top wall of the first arc hole 212 and the inner bottom wall of the second arc hole 214 are both provided with an arc guide block 240. The arc holes matching each semi-ring gear plate and combined with the arc guide block 240 ensure the stability of the lateral rotation operation of the semi-ring gear plate.
[0030] The first arc hole 212 is communicated with the middle part of the first circular groove 211 , and the second arc hole 214 is communicated with the middle part of the second circular groove 213 , so that the corresponding gear parts are located in the corresponding arc holes.
[0031] A first motor 250 is installed at the shaft end on one side of the first gear 251, and the first motor 250 is installed in the notch of the first circular groove 211; a second motor 260 is installed at the shaft end on one side of the second gear 261, and the second motor 260 is installed in the notch of the second circular groove 213. The operation of the motor at each position drives the corresponding gear to rotate, thereby driving the side rotation of the semi-ring gear plates in the corresponding meshing transmission connection.
[0032] The two ends of the outer semi-ring tooth plate 220 are rotatably connected to the corresponding parts on the other side of the T-shaped nozzle 1, and an arc guide groove 221 is provided on the outer surface of the outer semi-ring tooth plate 220. The two ends of the inner semi-ring tooth plate 230 are rotatably connected to the corresponding parts on the other side of the T-shaped nozzle 1, and the inner semi-ring tooth plate 230 and the outer semi-ring tooth plate 220 are vertically distributed. The inner semi-ring tooth plate 230 and the outer semi-ring tooth plate 220 are vertically distributed, and the two ends of the inner semi-ring tooth plate 230 and the two ends of the outer semi-ring tooth plate 220 are rotatably connected to the corresponding parts of the T-shaped nozzle 1, which helps to form a stable control implementation surface and avoids the shaking of the T-shaped nozzle 1 after it stops.
[0033] The transmission rod 910 is rotatably connected to the inside of the sleeve 3 through a bearing, and the inner side of the other end of the sleeve 3 is rotatably connected to the corresponding part of the triangular box 4 through a bearing. A short tube 6 is installed at the port on the other side of the feed of the triangular box 4, and the short tube 6 is rotatably connected to the inside of the barrel mouth of the cylinder 7 through a bearing. A feed conduit 8 is installed in the middle of the cylinder 7 to facilitate the use of the rotating transmission rod 910 to drive the connected T-shaped nozzle 1 and the triangular box 4 to be in a rotating state.
[0034] The sleeve 3 is partially located in the cylinder 7 , and the sleeve 3 and the cylinder 7 are in a coaxial position to prevent the feeding from hindering the operation of the transmission rod 910 located in the sleeve 3 .
[0035] Working principle: The overall structure is connected with the displacement mechanism part used for the traction movement of the print head on the 3D printing device, which can complete the synchronous movement of the T-shaped nozzle 1 and the print head, thereby combining Figure 1 As shown, when the external feeding device conveys the filling material through the feeding conduit 8, the middle part of one side of the T-shaped nozzle 1 is convex and located in the space between the printing material layers, so as to fill the space between the printing material layers. At the same time, the electric heating sheets 110 on both sides of the convex part of the middle part of one side of the T-shaped nozzle 1 are in contact with the surfaces on both sides of the printing material layers, so as to heat and melt the space, enhance the firmness of the connection between the filling material and the printing material, and make the filling surface flat and smooth, so as to solve the problem that the outer side of the printing material layer is uneven and the subsequent processing is difficult.
[0036] The motor 9 drives the connected transmission rod 910 to rotate the connected positioning adjustment mechanism 2, and the first motor 250 drives the first gear 251 to rotate, so that the meshing outer semi-ring gear plate 220 rotates sideways, achieving the effect of driving the connected T-shaped nozzle 1 to rotate sideways on one plane, and the second motor 260 drives the second gear 261 to rotate, so that the meshing inner semi-ring gear plate 230 rotates sideways, achieving the effect of driving the connected T-shaped nozzle 1 to rotate sideways on another plane. The inner semi-ring gear plate 230 and the outer semi-ring gear plate 220 are vertically distributed, and the two ends of the inner semi-ring gear plate 230 and the two ends of the outer semi-ring gear plate 220 are respectively rotatably connected to the corresponding parts of the T-shaped nozzle 1, which helps to form a more stable control implementation surface, avoids the shaking of the T-shaped nozzle 1 after it is stationary, and can meet the use and adjustment needs of the T-shaped nozzle 1 for filling in interlayer spaces of different depths and sizes.
[0037] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0038] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A spraying device for filling between material layers, characterized in that: It comprises a T-shaped nozzle (1), a positioning adjustment mechanism (2), a sleeve (3), a triangular box (4), a soft conduit (5), a short tube (6), a cylinder (7), a feed conduit (8) and a motor (9), wherein one end of the T-shaped nozzle (1) is connected to a port on one side of the triangular box (4) through the soft conduit (5), and an electric heating plate (110) is provided on one side of the surface of the T-shaped nozzle (1), and the other side of the T-shaped nozzle (1) is provided with a positioning adjustment mechanism (2); The positioning adjustment mechanism (2) comprises a mold block (210), an outer semi-ring toothed plate (220), an inner semi-ring toothed plate (230), a first gear (251) and a second gear (261); the first gear (251) is installed in a first circular groove (211) located on one side of the mold block (210), and the first gear (251) is meshingly connected with the inner tooth surface of the outer semi-ring toothed plate (220); the second gear (261) is installed in a second circular groove (213) located on the other side of the mold block (210), and the second gear (261) is meshingly connected with the outer tooth surface of the inner semi-ring toothed plate (230); one end of a transmission rod (910) is installed at the top end of the mold block (210), and the other end of the transmission rod (910) is connected to a motor (9) located at one end of the sleeve (3); The two ends of the outer semi-ring toothed plate (220) are respectively rotatably connected to corresponding parts on the other side of the T-shaped nozzle (1), and an arc-shaped guide groove (221) is provided on the outer surface of the outer semi-ring toothed plate (220); the two ends of the inner semi-ring toothed plate (230) are respectively rotatably connected to corresponding parts on the other side of the T-shaped nozzle (1), and the inner semi-ring toothed plate (230) and the outer semi-ring toothed plate (220) are vertically arranged; The mold block (210) is provided with a first arc-shaped hole (212) and a second arc-shaped hole (214) at different directions of the upper and lower ends thereof, and an arc-shaped guide block (240) is provided on the top wall of the first arc-shaped hole (212) and the bottom wall of the second arc-shaped hole (214). The first arc-shaped hole (212) is in communication with the middle part of the first circular groove (211), and the second arc-shaped hole (214) is in communication with the middle part of the second circular groove (213).
2. The material interlayer filling spraying device according to claim 1, characterized in that: A first motor (250) is installed on the shaft end of one side of the first gear (251), and the first motor (250) is installed in the notch of the first circular groove (211).
3. The material interlayer filling injection device according to claim 1, characterized in that: A second motor (260) is mounted on the shaft end of one side of the second gear (261), and the second motor (260) is mounted in a notch of the second circular groove (213).
4. The material interlayer filling injection device according to claim 1, characterized in that: The transmission rod (910) is rotatably connected to the inside of the sleeve (3) via a bearing, and the inner side of the other end of the sleeve (3) is rotatably connected to a corresponding part of the triangular box (4) via a bearing.
5. The material interlayer filling spraying device according to claim 1, characterized in that: A short tube (6) is installed at the port on the other side of the feed of the triangular box (4), and the short tube (6) is rotatably connected to the inside of the barrel mouth of the cylinder (7) through a bearing, and a feed conduit (8) is installed in the middle of the cylinder (7).
6. The material interlayer filling spraying device according to claim 1, characterized in that: The sleeve (3) is partially located inside the cylinder (7), and the sleeve (3) and the cylinder (7) are in a coaxial position.
Citation Information
Patent Citations
Metal-ceramic wear-resistance material of three-dimensional network ceramic skeleton and preparing method thereof
CN110744031A
Method and device for improving 3D printing layer adhesion
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