An assembled underground station trough bridge installation system and its use method
The modularly designed prefabricated bridge installation system solves the flexibility and stability issues of trough-type bridges in the complex environment of underground stations, achieves efficient and safe bridge installation, adapts to bridge requirements of different lengths and layouts, prevents sagging and deformation in the middle, and improves construction efficiency and safety.
Patent Information
- Application Number
- CN202410880027.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2044-07-02
AI Technical Summary
The existing trough-type bridge installation equipment has a fixed design and is difficult to adapt to the complex and changeable cable laying requirements of underground stations. The long bridge is prone to sagging and deformation in the middle, and traditional manual installation is inefficient and poses safety hazards.
The modularly designed prefabricated underground station trough bridge installation system includes a bridge stabilization mechanism, lifting cloth, auxiliary lifting mechanism and guide components. It adapts to complex environments through adjustable stabilization and auxiliary mechanisms, and uses automated retraction and extension components and auxiliary rope components to improve installation efficiency, ensuring the stability and safety of the bridge during installation.
It enables flexible adjustment of the installation position and posture in the complex environment of underground stations, prevents the middle part of the bridge from sagging and deformation, improves installation efficiency and safety, reduces construction period and cost, and ensures the stability of the bridge and protection of the cables.
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Figure CN118851029B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bridge auxiliary installation, and in particular to an assembled underground station trough bridge installation system and a method of using the same. Background Art
[0002] During the construction and operation of underground stations, laying numerous computer, communication, and control cables is crucial for ensuring their smooth operation. Trough cable trays, with their fully enclosed design, effectively shield against external interference and prevent corrosion, are ideal for supporting and protecting these critical cables. However, the complex layout of cables and limited space within underground stations pose challenges to the installation of trough cable trays, particularly in terms of flexibility and adaptability.
[0003] Existing trough-type cable tray installation equipment is typically fixed in design and can only accommodate specific cable tray lengths, making it difficult to meet the diverse cable installation requirements of underground stations. These devices often only provide support at the ends of the cable tray, causing the middle of long cable trays to sag and deform, compromising cable safety and system stability. Furthermore, traditional manual installation methods are not only inefficient but also pose safety risks. A new installation system is urgently needed to improve installation efficiency and safety.
[0004] How to solve the above technical problems is the subject faced by the present invention. Summary of the Invention
[0005] In order to solve the shortcomings of the existing technology, the present invention provides a rationally designed, safe and reliable assembled underground station trough bridge installation system and its use method.
[0006] The technical solution adopted by the present invention to solve the technical problem is: an assembled underground station trough bridge installation system, including two bridge stabilization mechanisms, a lifting cloth for lifting the entire bridge is provided between the two bridge stabilization mechanisms, a bridge lifting mechanism cooperating with the lifting cloth is provided on the bridge stabilization mechanism, and a plurality of auxiliary lifting mechanisms are provided between the two stabilization mechanisms;
[0007] During transportation, one of the bridge frame stabilizing mechanisms is provided with a stabilizing locking mechanism that cooperates with the other bridge frame stabilizing mechanism, and the auxiliary lifting mechanism is located between the two bridge frame stabilizing mechanisms; during use, one of the bridge frame stabilizing mechanisms moves relative to the other bridge frame stabilizing mechanism, and the bridge frame stabilizing mechanism is provided with an auxiliary ladder that facilitates construction workers to install the trough-type bridge frame to the ceiling.
[0008] Furthermore, the bridge frame stabilizing mechanism includes a stabilizing base, the stabilizing base is provided with movable wheels, the stabilizing base is provided with a stabilizing lifting component, and the stabilizing base is provided with a top supporting stabilizing component cooperating with the stabilizing lifting component;
[0009] A lifting base that cooperates with the bridge frame lifting mechanism is provided on the top surface of the stabilizing base, the auxiliary ladder is provided on one side of the lifting base, and a guide assembly that cooperates with the auxiliary lifting mechanism and the stabilizing base in another bridge frame stabilizing mechanism is provided on the stabilizing base.
[0010] Furthermore, the stable lifting assembly includes a receiving groove provided in the ground of the stable base, the mobile wheel is located in the receiving groove, a lifting frame is provided in the receiving groove and contacts the ground, a receiving groove is provided on the lifting frame and cooperates with the mobile wheel, and a lifting hydraulic cylinder group for controlling the lifting of the lifting frame is provided on the stable base;
[0011] The supporting and stabilizing assembly includes a stabilizing base frame provided at one side of the stabilizing base, a stabilizing unit provided on the stabilizing base frame, a moving ball unit cooperating with the stabilizing unit provided on the stabilizing base frame, and the auxiliary ladder is provided on the stabilizing base frame;
[0012] The guide assembly includes a guide frame arranged on the stable base, a guide winch is arranged in the guide frame, a guide hinge rope is arranged in the guide winch, a guide opening cooperating with the guide hinge rope is arranged on the stable base, and a guide hook cooperating with the guide hinge rope in another bridge frame stabilization mechanism is arranged on the stable base.
[0013] Furthermore, the stabilizing unit includes stabilizing frames symmetrically arranged at both ends of the stabilizing base frame, a top support frame slidingly cooperated with the stabilizing frame is provided in the stabilizing frame, a limiting hydraulic rod cooperating with the top support frame is provided on the stabilizing frame, and a stabilizing touch plate is provided at the top end of the stabilizing frame; when in use, the stabilizing touch plate contacts the ceiling; the movable ball unit is arranged between the two stabilizing frames.
[0014] The mobile ball unit includes a mobile telescopic frame that slides with the stable base frame, a mobile frame that slides with the mobile telescopic frame is provided on the top surface of the mobile telescopic frame, a mobile hydraulic rod that cooperates with the mobile frame is provided on the mobile telescopic frame, a mobile seat is provided on the mobile frame, a mobile ball is provided on the mobile seat, a linear drive component for controlling the telescopic distance of the mobile telescopic frame is provided on the stable base frame, and the auxiliary ladder is provided on the mobile telescopic frame.
[0015] Furthermore, the bridge frame lifting mechanism includes a retractable assembly arranged on the stable base and used for retracting and releasing the lifting cloth, the stable base is provided with a steering assembly that cooperates with the lifting cloth, the lifting base is provided with a lifting base that slides with the lifting base, the lifting base is provided with a lifting unit that cooperates with the lifting base, and the lifting base is provided with a tensioning wheel assembly that cooperates with the retractable assembly; the stable base is provided with an auxiliary rope assembly that cooperates with the retractable assembly.
[0016] Furthermore, the retractable assembly includes a retractable rack provided on the stable base, the retractable rack being provided with a retractable roller, and the retractable rack being provided with a retractable motor cooperating with the retractable roller; the two ends of the lifting cloth are respectively connected to the retractable rollers in the two retractable assemblies;
[0017] The steering assembly includes a bogie mounted on a stable base, a steering roller mounted on the bogie, two guide roller groups symmetrically mounted at the top of the bogie, and the lifting cloth passes through the two guide roller groups;
[0018] The lifting base is provided with a lifting slot that cooperates with the auxiliary rope assembly, and a plurality of tensioning wheel assemblies are provided at one end of the lifting base away from the other bridge support mechanism;
[0019] The tensioning wheel assembly includes a tensioning telescopic rod arranged on the lifting base frame, a damping rod is arranged on the tensioning telescopic rod, a tensioning frame is arranged on the damping rod, a tensioning wheel is arranged on the tensioning frame, and a damping spring is sleeved on the damping rod.
[0020] Furthermore, the auxiliary rope assembly includes a guide wheel shaft located directly below the steering assembly, the guide wheel shaft is provided with a plurality of steering guide wheels that cooperate with the gap grooves, and shock-absorbing connecting arms connected to the stable base are provided at both ends of the guide wheel shaft;
[0021] The stable base is provided with several auxiliary winch frames, the auxiliary winch is provided with an auxiliary hinge rope, the stable base is provided with a through groove that cooperates with the auxiliary hinge rope, the lifting base is provided with a tensioning frame that slides with the lifting base, the lifting base is provided with a lifting assembly that cooperates with the tensioning frame, the lifting base is provided with a sliding frame that slides with the lifting base, the tensioning frame is provided with a lifting hydraulic cylinder that cooperates with the sliding frame, and the sliding frame is provided with a tensioning telescopic assembly that cooperates with the tensioning wheel assembly; the structure of the tensioning telescopic assembly is consistent with the structure of the tensioning wheel assembly.
[0022] Furthermore, the auxiliary lifting mechanism includes an auxiliary base, the auxiliary base is provided with moving wheels, the auxiliary base is provided with a stabilizing foot assembly, and the auxiliary base is provided with an expansion support assembly that cooperates with the stabilizing foot assembly;
[0023] The auxiliary base is provided with an auxiliary lifting frame, the auxiliary lifting frame is provided with an auxiliary frame that slides with the auxiliary lifting frame, a lifting plate is provided at the top of the auxiliary frame, and the auxiliary lifting frame is provided with a limiting screw that cooperates with the auxiliary frame;
[0024] Both ends of the auxiliary base are provided with pulley assemblies that cooperate with the guide assembly.
[0025] Furthermore, the stable locking mechanism includes locking frames respectively arranged at both sides of the lifting base frame, the locking frames are provided with locking grooves, the auxiliary lifting frame is provided with a lock and frame cooperating with the locking frame, the lock and frame is provided with a lock and groove cooperating with the locking groove, one of the locking frames is provided with a locking winch, a locking rope is provided in the locking winch, and a locking hook cooperating with the locking winch is provided on the other locking frame; a lock and pulley assembly cooperating with the locking rope is provided in the lock and groove, and the structure of the lock and pulley assembly is consistent with that of the pulley assembly;
[0026] The stable base is provided with a docking groove, and the auxiliary base is provided with an alignment groove that cooperates with the docking groove; when in use, a docking locking rod that passes through the alignment groove and cooperates with the docking groove is provided in the docking groove, and locking nuts are provided at both ends of the docking locking rod.
[0027] A method for using a prefabricated underground station trough bridge installation system comprises the following steps:
[0028] A: Preliminary preparation and transportation;
[0029] A1. Component inspection;
[0030] Before starting installation, conduct a comprehensive inspection of all bridge installation system components to ensure the integrity and functionality of key components such as the bridge stabilization mechanism, lifting mechanism, auxiliary lifting mechanism, auxiliary ladder, etc., paying special attention to the functional status of equipment such as the moving wheels, lifting hydraulic cylinder group, retractable motor, and guide winch;
[0031] A2. Component transportation;
[0032] The two bridge stabilization mechanisms are fixed together using a stable locking mechanism to ensure the stability of the system during transportation, making it easier to safely transport the equipment to the construction site.
[0033] B: On-site layout;
[0034] B1. Site assessment and cleaning;
[0035] Determine the specific installation location and path of the bridge according to the design drawings, and thoroughly clean the installation area to remove any obstacles to facilitate the movement and operation of the entire system;
[0036] B2, system in place;
[0037] Use the moving wheels on the bridge stabilization mechanism to move the system to the intended initial installation location;
[0038] C: System movement and positioning;
[0039] C1: Locking mechanism unlocked;
[0040] After reaching the predetermined position, release the securing locking mechanism between the two bridge securing mechanisms to prepare for installation;
[0041] C2: preliminary positioning;
[0042] Perform a preliminary and stable positioning on one of the bridge stabilization mechanisms;
[0043] C3: final positioning;
[0044] Perform the final stable positioning of another bridge stabilizing mechanism;
[0045] D: Bridge support and positioning;
[0046] D1: Adjustment of lifting cloth and auxiliary rope;
[0047] Initially tighten the lifting cloth and auxiliary ropes to form a stable lifting platform;
[0048] D2: auxiliary support arrangement;
[0049] Arrange the auxiliary lifting mechanism as needed, adjust the position using the moving wheels and stabilizing foot assembly, use the guide assembly to ensure precise alignment, and then unfold the auxiliary lifting frame to provide necessary support;
[0050] D3. Preparation for bridge installation;
[0051] Place the trough bridge on the lifting platform and assemble it into the required length using screws; then, use the bridge lifting mechanism to gradually lift the bridge to the installation height, while using the auxiliary lifting mechanism to keep the middle part from sagging;
[0052] E: Bridge installation stage;
[0053] E1. Head end installation;
[0054] Construction workers can use auxiliary ladders to approach the bridge, then use the bridge hanger to install the bridge on the ceiling, and finally complete the fixing and adjustment of the first bridge;
[0055] E2: middle section installation;
[0056] Adjust the stabilizing lifting assembly and the moving ball unit to move the bridge stabilizing mechanism along the guide assembly to the next installation point; repeat the lifting and positioning steps to continue installing the middle section of the bridge;
[0057] When the bridge stabilizing mechanism encounters the auxiliary lifting mechanism, the pulley assembly located in the auxiliary lifting mechanism is used to separate the auxiliary lifting mechanism from the guide assembly, thereby completing the disassembly of the stable auxiliary lifting mechanism located between the two bridge stabilizing mechanisms;
[0058] E3: Overall installation completed;
[0059] By gradually advancing, the installation of the entire bridge is completed, ensuring the stability and precision of each link;
[0060] F; Disassembly and finishing stage;
[0061] After installation is complete, reverse the above steps, lower the lifting mechanism, release the tension of the auxiliary rope, remove the auxiliary lifting mechanism and relock the bridge frame stabilization mechanism, and finally use the wheels to move the system out of the installation area for the next use.
[0062] This invention utilizes a modular design, each of which features adjustable modules. For example, the movable mechanisms on the stabilizing and auxiliary mechanisms allow the support position to be adjusted according to site conditions. Through the movable bridge stabilizing and auxiliary lifting mechanisms, the system can adapt to the complex and ever-changing environments of underground stations, allowing for flexible adjustment of installation position and posture even in conditions of limited space and dense pipelines. The bridge lifting mechanism is equipped with a retractable lifting cloth and auxiliary hinge ropes, allowing it to accommodate bridges of varying lengths and layouts. This flexibility enables the system to adapt to the complex and ever-changing environments of underground stations.
[0063] This invention utilizes a lifting cloth, auxiliary hinge ropes, and an auxiliary lifting mechanism to form a fully supported and lifted bridge. The lifting cloth, like a bridge spanning both ends, provides primary support. The auxiliary hinge ropes located directly below provide additional lifting force. The auxiliary lifting mechanism provides partial support beneath the bridge, ensuring the long bridge remains flat during installation and preventing mid-section sagging and deformation, significantly improving safety and reliability.
[0064] The automated retraction and extension assembly and auxiliary rope assembly in this invention are controlled by a motor, significantly improving installation efficiency, reducing manpower requirements, and shortening the construction period. The secure locking mechanism during transportation ensures safe transportation of the equipment, reduces potential damage risks, and lowers overall project costs.
[0065] The guide assembly and auxiliary positioning system in this invention ensure accurate bridge installation, avoiding errors in traditional installation, reducing rework, and improving project quality. The support stabilization assembly and auxiliary lifting mechanism ensure the stability of the bridge during installation, prevent bridge deformation, protect internal cables, and extend service life.
[0066] The auxiliary ladder in this invention takes into account the safety and convenience of construction workers, reducing the risks of working at height and improving operational safety. Safety features such as a stable locking mechanism and docking locking rod not only ensure system stability during transportation, but also ensure structural safety during on-site operations.
[0067] The detachable and reconfigurable design of the present invention makes the system easy to maintain and adjust after installation, and the rapid arrangement and removal of the auxiliary lifting mechanism reduces interference with daily operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0068] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0069] Figure 2 It is a schematic diagram of the three-dimensional structure of the bridge stabilizing mechanism of the present invention;
[0070] Figure 3 It is a top view of the bridge stabilizing mechanism of the present invention;
[0071] Figure 4 AA cross-sectional view of the present invention;
[0072] Figure 5 A three-dimensional schematic diagram of a partial structure of the bridge stabilizing mechanism of the present invention;
[0073] Figure 6 A three-dimensional cross-sectional view of a portion of the bridge stabilizing mechanism of the present invention from a first viewing angle;
[0074] Figure 7 This is an enlarged schematic diagram of point A of the present invention;
[0075] Figure 8 This is an enlarged schematic diagram of point B of the present invention;
[0076] Figure 9 A three-dimensional cross-sectional view of a portion of the bridge stabilizing mechanism of the present invention from a second viewing angle;
[0077] Figure 10 It is an enlarged schematic diagram of point C of the present invention;
[0078] Figure 11 Schematic diagram of the three-dimensional structure of the auxiliary lifting mechanism of the present invention;
[0079] Figure 12 It is an enlarged schematic diagram of point D of the present invention;
[0080] The accompanying drawings are marked as follows: 100, bridge stabilization mechanism; 110, stabilization base; 120, stabilization lifting assembly; 121, lifting frame; 122, lifting hydraulic cylinder group; 130, top support stabilization assembly; 131, stabilization base; 132, stabilization unit; 1321, stabilization frame; 1322, top support frame; 1323, limiting hydraulic rod; 133, moving ball unit; 1331, moving telescopic frame; 1332, moving seat ; 1333, moving ball; 140, lifting base; 150, guide assembly; 151, guide frame; 152, guide winch; 153, guide hook; 200, lifting cloth; 300, bridge lifting mechanism; 310, retractable assembly; 311, retractable frame; 312, retractable roller; 320, steering assembly; 321, steering frame; 322, steering roller; 323, guide roller group; 330, lifting base; 33 1. Lifting slot; 332. Lifting slot; 340. Lifting unit; 350. Tensioning wheel assembly; 351. Tensioning telescopic rod; 352. Shock-absorbing rod; 353. Tensioning frame; 354. Tensioning wheel; 355. Shock-absorbing spring; 360. Auxiliary rope assembly; 361. Auxiliary hinge rope; 362. Steering guide wheel; 363. Shock-absorbing connecting arm; 364. Auxiliary winch frame; 365. Tensioning frame; 366. Tensioning telescopic assembly; 400 , auxiliary lifting mechanism; 410, auxiliary base; 420, stabilizing foot assembly; 430, expansion assembly; 440, auxiliary lifting frame; 450, auxiliary frame; 460, pulley assembly; 461, rotating circular groove; 462, insertion groove; 463, rotating circular frame; 464, guide telescopic rod; 465, guide pulley; 500, stabilizing locking mechanism; 510, locking frame; 530, locking winch; 540, lock and pulley assembly. DETAILED DESCRIPTION
[0081] See also Figures 1 to 11 As shown, a prefabricated underground station trough bridge installation system includes two bridge stabilization mechanisms 100, a lifting cloth 200 for lifting the entire bridge is provided between the two bridge stabilization mechanisms 100, a bridge lifting mechanism 300 is provided on the bridge stabilization mechanism 100 to cooperate with the lifting cloth 200, and a plurality of auxiliary lifting mechanisms 400 are provided between the two stabilization mechanisms;
[0082] During transportation, one of the bridge frame stabilizing mechanisms 100 is provided with a stabilizing locking mechanism 500 that cooperates with the other bridge frame stabilizing mechanism 100, and the auxiliary lifting mechanism 400 is located between the two bridge frame stabilizing mechanisms 100; during use, one of the bridge frame stabilizing mechanisms 100 moves relative to the other bridge frame stabilizing mechanism 100, and the bridge frame stabilizing mechanism 100 is provided with an auxiliary ladder that facilitates construction workers to install the trough type bridge to the ceiling.
[0083] Specifically, the bridge stabilization mechanism 100 serves as the supporting foundation of the entire system and is the core component of the system. The various components in the bridge stabilization mechanism 100 work together to ensure the stability and adaptability of the bridge during the installation process. The lifting cloth 200 is like a flexible bridge, spanning the two bridge stabilization mechanisms 100. It is a key component that connects the two bridge stabilization mechanisms 100 and lifts the bridge, providing suspended support for the bridge. The lifting cloth 200 cooperates with the bridge lifting mechanism 300 to achieve horizontal movement and lifting of the bridge through tensioning and adjustment, ensuring the balance and stability of the bridge during the installation process. The auxiliary lifting mechanism 400 is located between the two bridge stabilization mechanisms 100, providing local support, especially for the middle part of the long bridge, to avoid sagging and deformation, and to enhance the rigidity of the overall structure. The auxiliary ladder provides construction workers with a safe and convenient way to approach the bridge, and the guide assembly 150 ensures the precise positioning and smooth movement of the bridge stabilization mechanism 100, improving the accuracy and efficiency of construction. During transportation and non-use, the bridge stabilizing mechanism 100 is locked by the stabilizing locking mechanism 500 to ensure safety and stability during transportation and storage.
[0084] Furthermore, the bridge stabilizing mechanism 100 includes a stabilizing base 110, on which movable wheels are provided, a stabilizing lifting assembly 120 is provided on the stabilizing base 110, and a supporting stabilizing assembly 130 cooperating with the stabilizing lifting assembly 120 is provided on the stabilizing base 110;
[0085] A lifting base 140 cooperating with the bridge frame lifting mechanism 300 is provided on the top surface of the stabilizing base 110, the auxiliary ladder is provided on one side of the lifting base 140, and a guide assembly 150 cooperating with the auxiliary lifting mechanism 400 and the stabilizing base 110 in another bridge frame stabilizing mechanism 100 is provided on the stabilizing base 110.
[0086] Furthermore, the stable lifting assembly 120 includes a receiving groove provided in the ground of the stable base 110, the movable wheel is located in the receiving groove, a lifting frame 121 is provided in the receiving groove and contacts the ground, a receiving groove is provided on the lifting frame 121 and cooperates with the movable wheel, and a lifting hydraulic cylinder assembly 122 is provided on the stable base 110 for controlling the lifting and lowering of the lifting frame 121;
[0087] The supporting and stabilizing assembly 130 includes a stabilizing base 131 provided on one side of the stabilizing base 110, a stabilizing unit 132 provided on the stabilizing base 131, a moving ball unit 133 cooperating with the stabilizing unit 132 provided on the stabilizing base 131, and the auxiliary ladder is provided on the stabilizing base 131;
[0088] The guide assembly 150 includes a guide frame 151 arranged on the stable base 110, a guide winch 152 is arranged in the guide frame 151, a guide hinge rope is arranged in the guide winch 152, a guide opening cooperating with the guide hinge rope is arranged on the stable base 110, and a guide hook 153 cooperating with the guide hinge rope in another bridge stabilization mechanism 100 is arranged on the stable base 110.
[0089] Preferably, the stable lifting assembly 120 can also be configured as the following structure: the stable lifting assembly 120 includes lifting hydraulic rods arranged at the four corners of the stable base 110, and the bottom ends of the lifting hydraulic rods are provided with contact plates that cooperate with the ground.
[0090] Preferably, the stabilizing unit 132 includes stabilizing frames 1321 symmetrically arranged at both ends of the stabilizing base frame 131, the stabilizing frame 1321 is provided with a top support frame 1322 that slides with the stabilizing frame 1321, the stabilizing frame 1321 is provided with a limiting hydraulic rod 1323 that cooperates with the top support frame 1322, and a stabilizing touch plate is provided at the top of the stabilizing frame 1321; when in use, the stabilizing touch plate contacts the ceiling; the movable ball unit 133 is arranged between the two stabilizing frames 1321.
[0091] The movable ball unit 133 includes a movable telescopic frame 1331 that slides with the stable base frame 131, a movable frame that slides with the movable telescopic frame is provided on the top surface of the movable telescopic frame 1331, a movable hydraulic rod that cooperates with the movable frame is provided on the movable telescopic frame, a movable seat 1332 is provided on the movable frame, a movable ball 1333 is provided on the movable seat 1332, a linear drive component for controlling the telescopic distance of the movable telescopic frame 1331 is provided on the stable base frame 131, and the auxiliary ladder is provided on the movable telescopic frame 1331.
[0092] Specifically, the bridge stabilization mechanism 100 provides a supporting foundation for the system, ensuring stability and adaptability during the installation process. The stabilization base 110 supports the foundation of the entire system, and the mobile wheels are installed on the stabilization base 110, so that the system can be moved to a predetermined position. The stabilization lifting assembly 120 can be configured to include a lifting hydraulic cylinder group 122 and a lifting frame 121, or can be configured to be a lifting hydraulic rod, which is used to lift and fix the bridge stabilization mechanism 100 to a suitable height. The top support stabilization assembly 130 includes a stabilization unit 132 and a moving ball unit 133, which provide contact with the ceiling and preliminary fixation, thereby ensuring the stability of the system. The guide assembly 150 ensures the precise positioning of the bridge stabilization mechanism 100 during movement. Through the guide winch 152 and the guide hinge rope, the system can move smoothly along the predetermined path and can operate accurately even in a small space.
[0093] Furthermore, the auxiliary ladder can also be configured as a telescopic folding ladder, and the stabilizing frame 1321 is provided with a safety limit rope that cooperates with the telescopic folding ladder.
[0094] In addition, the auxiliary ladder can also be configured as a soft ladder installed on the movable telescopic frame 1331 .
[0095] Specifically, the auxiliary ladder facilitates construction workers to approach the bridge for installation work. The auxiliary body can be set as a telescopic folding ladder or a soft ladder, and the auxiliary ladder can be adjusted in height according to needs, making it convenient for construction workers to operate and facilitate construction workers to approach the bridge for installation.
[0096] Furthermore, the bridge frame lifting mechanism 300 includes a retracting and unfolding assembly 310 arranged on the stable base 110 and used for retracting and unfolding the lifting cloth 200, a steering assembly 320 is arranged on the stable base 110 and cooperates with the lifting cloth 200, a lifting base 330 is arranged on the lifting base 140 and slides with the lifting base 140, a lifting unit 340 is arranged on the lifting base 140 and cooperates with the lifting base 330, and the lifting base 330 is provided with a tensioning wheel assembly 350 that cooperates with the retracting and unfolding assembly 310; and an auxiliary rope assembly 360 is arranged on the stable base 110 and cooperates with the retracting and unfolding assembly 310.
[0097] Furthermore, the retracting assembly 310 includes a retracting frame 311 disposed on the stable base 110, the retracting frame 311 being provided with a retracting roller 312, and the retracting frame 311 being provided with a retracting motor that cooperates with the retracting roller 312; the two ends of the lifting cloth 200 are respectively connected to the two retracting rollers 312 in the retracting assembly 310;
[0098] The steering assembly 320 includes a steering rack 321 disposed on a stable base 110, a steering roller 322 disposed on the steering rack 321, and two sets of guide rollers 323 symmetrically disposed at the top of the steering rack 321. The lifting cloth 200 passes through the two sets of guide rollers 323.
[0099] The lifting base 330 is provided with a lifting slot 331 that cooperates with the auxiliary rope assembly. The lifting base 330 is provided with a plurality of tensioning wheel assemblies 350 at one end away from the other bridge supporting mechanism 300.
[0100] The tensioning wheel assembly 350 includes a tensioning telescopic rod 351 arranged on the lifting base 330, a damping rod 352 is arranged on the tensioning telescopic rod 351, a tensioning frame 353 is arranged on the damping rod 352, a tensioning wheel 354 is arranged on the tensioning frame 353, and a damping spring 355 is sleeved on the damping rod 352.
[0101] Furthermore, the auxiliary rope assembly 360 includes a guide wheel shaft located directly below the steering assembly 320, and a plurality of steering guide wheels 362 that cooperate with the gap grooves are provided on the guide wheel shaft. Shock-absorbing connecting arms 363 connected to the stable base 110 are provided at both ends of the guide wheel shaft; a plurality of auxiliary winch frames 364 are provided on the stable base 110, and an auxiliary hinge rope 361 is provided on the auxiliary winch, and a hinge rope 361 is provided on the stable base 131. The lifting base 140 is provided with a tensioning frame 365 that slides with the lifting base 140, and the lifting base 140 is provided with a lifting assembly that cooperates with the tensioning frame 365. The tensioning frame 365 is provided with a sliding frame that cooperates with the gap groove and the lifting groove 331, and the sliding frame is provided with a tensioning and telescopic assembly 366 that cooperates with the tensioning wheel assembly 350; the structure of the tensioning and telescopic assembly 366 is consistent with the structure of the tensioning wheel assembly 350.
[0102] Furthermore, the lifting unit includes lifting slots symmetrically opened on the lifting base, a lifting screw is provided in one of the lifting slots, a lifting bracket cooperating with the lifting screw is provided on the lifting base, a sliding block cooperating with the lifting slot is provided on the lifting bracket, and a telescopic hydraulic cylinder cooperating with the lifting base is provided on the lifting bracket.
[0103] Furthermore, the lifting unit includes lifting grooves symmetrically opened on the bracket base, wherein a lifting screw rod cooperating with the tensioning frame is provided in one of the lifting grooves.
[0104] Specifically, the lifting cloth 200 spans between the two stabilizing mechanisms, connecting and supporting the bridge frame, providing suspended support for the bridge frame, while the bridge frame supporting mechanism 300 is set on the stabilizing base 110 and cooperates with the lifting cloth 200 to achieve the lifting and movement of the bridge frame. Among them, the retraction and extension assembly 310 includes a retraction and extension motor and a retraction roller 312 to control the retraction and extension of the lifting cloth 200; the steering assembly 320 controls the direction of the lifting cloth 200 and is composed of a steering frame 321 and a steering roller 322; the auxiliary rope assembly 360 includes an auxiliary winch and an auxiliary hinge rope 361 to provide additional support force; the lifting base 330 cooperates with the lifting base 140 to control the lifting of the bridge frame, and the lifting base 140 cooperates with the lifting unit 340 to achieve vertical movement of the bridge frame; the tensioning wheel assembly 350 applies a lifting force through the tensioning wheel 354 and the shock-absorbing spring 355 to maintain the tension of the lifting cloth 200, thereby further lifting the bridge frame to a predetermined height.
[0105] In general, during use of the bridge stabilization mechanism 100, the lifting cloth 200 is retracted and extended by the retractable motor, forming a preliminary lifting platform. An auxiliary winch controls the retraction and extension of the auxiliary hinge rope 361, providing additional support. Simultaneously, the lifting base 330 is activated, and the tensioning pulley assembly 350 gradually raises the bridge to a predetermined height, ensuring its stability during installation.
[0106] Furthermore, the auxiliary lifting mechanism 400 includes an auxiliary base 410, the auxiliary base 410 is provided with moving wheels, the auxiliary base 410 is provided with a stabilizing foot assembly 420, and the auxiliary base 410 is provided with an expansion assembly 430 that cooperates with the stabilizing foot assembly 420;
[0107] The auxiliary base 410 is provided with an auxiliary lifting frame 440, and the auxiliary lifting frame 440 is provided with an auxiliary frame 450 that slides with the auxiliary lifting frame 440. A lifting plate is provided at the top of the auxiliary frame 450, and the auxiliary lifting frame 440 is provided with a limiting screw that cooperates with the auxiliary frame 450.
[0108] Both ends of the auxiliary base 410 are provided with pulley assemblies 460 that cooperate with the guide assembly 150 .
[0109] Furthermore, the structure of the stabilizing foot assembly 420 is consistent with that of the stabilizing lifting assembly 120, and the structure of the expansion assembly 430 is consistent with that of the top support stabilizing assembly 130; the pulley assembly 460 includes a rotating circular groove 461 provided on the auxiliary base 410, and an insertion groove 462 connected to the rotating circular groove 461 is provided on the auxiliary base 410, and a rotating circular frame 463 is provided in the rotating circular groove 461 to cooperate with the rotating circular groove 461, and the rotating circular frame 463 is provided with a socket groove to cooperate with the insertion groove 462, and two guide telescopic rods 464 are symmetrically provided in the rotating circular frame 463, and a guide pulley 465 is provided at the telescopic end of the guide telescopic rod 464.
[0110] Specifically, the auxiliary lifting mechanism 400 provides additional support to prevent the middle portion of the long bridge from sagging or deforming. The auxiliary base 410 provides basic support, while the movable wheels and stabilizing foot assembly 420 enable the auxiliary lifting mechanism 400 to be moved and fixed. The auxiliary lifting frame 440 and auxiliary frame 450 provide the lifting plate to ensure the stability of the bridge, while the limit screws are used to secure the auxiliary frame 450 to prevent the lifting platform from sagging.
[0111] In general, the auxiliary lifting mechanism 400 is positioned, the stabilizing foot assembly 420 is used to provide additional support, and the auxiliary lifting frame 440 and auxiliary frame 450 are deployed to secure the lifting plate below the lifting platform to prevent the middle portion from sagging and ensure the stability of the lifting platform. The pulley assembly 460 includes a guide pulley 465 and can be connected to or disconnected from the guide assembly 150 of the bridge stabilizing mechanism 100.
[0112] Furthermore, the stable locking mechanism 500 includes locking frames 510 respectively arranged at both sides of the lifting base frame 140, the locking frames 510 are provided with locking grooves, the auxiliary lifting frame 440 is provided with a lock and frame that cooperates with the locking frame 510, and the lock and frame is provided with a lock and groove that cooperates with the locking groove, one of the locking frames 510 is provided with a locking winch 530, and the locking winch 530 is provided with a locking hinge rope, and the other locking frame 510 is provided with a locking hook that cooperates with the locking winch 530; the lock and groove is provided with a lock and pulley assembly 540 that cooperates with the locking hinge rope, and the structure of the lock and pulley assembly 540 is consistent with the structure of the pulley assembly 460;
[0113] The stable base 110 is provided with a docking groove, and the auxiliary base 410 is provided with an alignment groove that cooperates with the docking groove; when in use, a docking locking rod that passes through the alignment groove and cooperates with the docking groove is provided in the docking groove, and locking nuts are provided at both ends of the docking locking rod.
[0114] Specifically, the stable locking mechanism 500 ensures the stability and compactness of the system during transportation and non-operation by means of components such as the locking winch 530 , the locking hinge rope, and the docking locking rod.
[0115] A method for using a trough-type bridge installation system for an assembled underground station comprises the following steps:
[0116] A: Preliminary preparation and transportation;
[0117] A1. Component inspection;
[0118] Before starting installation, conduct a comprehensive inspection of all bridge installation system components to ensure the integrity and functionality of key components such as the bridge stabilization mechanism 100, lifting mechanism, auxiliary lifting mechanism 400, and auxiliary ladder. Pay special attention to the functional status of equipment such as the moving wheels, lifting hydraulic cylinder group 122, retractable motor, and guide winch 152;
[0119] A2. Component transportation;
[0120] The two bridge stabilizing mechanisms 100 are fixed together using a stabilizing locking mechanism 500 to ensure the stability of the system during transportation, facilitating safe transportation of the equipment to the construction site.
[0121] B: On-site layout;
[0122] B1. Site assessment and cleaning;
[0123] Determine the specific installation location and path of the bridge according to the design drawings, and thoroughly clean the installation area to remove any obstacles to facilitate the movement and operation of the entire system;
[0124] B2, system in place;
[0125] Use the moving wheels on the bridge stabilizing mechanism 100 to move the system to the intended initial installation position, while the moving wheels on the stabilizing base 110 should ensure that the mechanism can move smoothly;
[0126] C: System movement and positioning;
[0127] C1: Locking mechanism unlocked;
[0128] After reaching the predetermined position, the securing locking mechanism 500 between the two bridge securing mechanisms 100 is released to prepare for installation;
[0129] C2: preliminary positioning;
[0130] Perform a preliminary stabilization and positioning of one of the bridge stabilization mechanisms 100; activate the stabilization lifting assembly 120 and lift the bridge stabilization mechanism 100 to a suitable height by lifting the hydraulic cylinder assembly 122; then activate the supporting stabilization assembly 130 to make the stabilization unit 132 contact the ceiling and provide preliminary fixation to ensure the stability of the bridge stabilization mechanism 100 system;
[0131] C3: final positioning;
[0132] The other bridge stabilizing mechanism 100 is finally stabilized and positioned; the retracting and extending assembly 310 and the auxiliary rope assembly 360 in the bridge lifting mechanism 300 are activated, the lifting cloth 200 is retracted and extended by the retracting and extending motor, and the auxiliary hinge rope 361 is retracted and extended by the auxiliary winch, the lifting cloth 200 and the auxiliary hinge rope 361 are deployed to the required length, so that the other bridge stabilizing mechanism 100 moves compared with the above bridge stabilizing mechanism 100. When the other bridge stabilizing mechanism 100 reaches the expected position, the above step C2 is repeated at the same time, so that the other bridge stabilizing mechanism 100 is stabilized and positioned;
[0133] D: Bridge support and positioning;
[0134] D1: Adjustment of lifting cloth 200 and auxiliary rope;
[0135] Initially tighten the lifting cloth 200 and the auxiliary rope to form a stable lifting platform; start the retractable assembly 310 and the auxiliary rope assembly 360 in the bridge lifting mechanism 300, control the retraction and extension of the lifting cloth 200 through the retractable motor, and control the retraction and extension of the auxiliary hinge rope 361 through the auxiliary winch, and perform preliminary tightening on the lifting cloth 200 and the auxiliary hinge rope 361 in the previous step, providing a preliminary lifting platform for the subsequent placement of the bridge;
[0136] D2: auxiliary support arrangement;
[0137] Arrange the auxiliary lifting mechanism 400 as needed, adjust the position using the moving wheels and stabilizing foot assembly 420, use the guide assembly 150 to ensure precise alignment, and then deploy the auxiliary lifting frame 440 to provide the necessary support;
[0138] According to the length of the bridge, the installation position of the auxiliary lifting mechanism 400 is adjusted using the moving wheels and the stabilizing foot assembly 420. At the same time, the guide winch 152 and the guide hinge rope in the guide assembly 150 are used to fine-tune the position of the bridge stabilizing mechanism 100 to ensure that the bridge is accurately installed in the designed position.
[0139] Each auxiliary lifting mechanism 400 is then deployed, and the stabilizing foot assembly 420 on the auxiliary base 410 is used to provide additional support, while the expansion assembly 430 is used to stably fix the auxiliary lifting mechanism 400;
[0140] Subsequently, the lifting plate is fixed under the lifting platform by the auxiliary lifting frame 440 and the auxiliary frame 450 to prevent the middle part of the lifting platform from sagging and ensure the stability of the lifting platform;
[0141] D3. Preparation for bridge installation;
[0142] Place the trough bridge on the lifting platform and assemble it into the required length using screws; then, use the bridge lifting mechanism 300 to gradually lift the bridge to the installation height, while using the auxiliary lifting mechanism 400 to keep the middle part from sagging;
[0143] Specifically, the bridge support mechanism 300 is activated, the retractable assembly 310 and the auxiliary rope assembly 360 in the bridge support mechanism 300 are deployed, the retractable and retractable motor controls the retraction and extension of the support cloth 200, and the auxiliary winch controls the retraction and extension of the auxiliary hinge rope 361, thereby preliminarily loosening the support cloth 200 and the auxiliary hinge rope 361 in the previous step;
[0144] At the same time, the lifting unit 340 drives the lifting base 330 to move up and down, and then the tension wheel assembly 350 applies a lifting force to gradually lift it to a predetermined height;
[0145] Subsequently, the lifting assembly drives the tension frame 365 to move up and down, and then the tensioning and telescopic assembly 366 applies a lifting force, gradually lifting it to a predetermined height, so that the auxiliary hinge rope 361 is located directly below the lifting cloth 200, providing a certain lifting force for the lifting cloth 200;
[0146] Finally, each auxiliary lifting mechanism 400 is further deployed, and the lifting plate is fixed under the lifting platform through the auxiliary lifting frame 440 and the auxiliary frame 450 to prevent the middle part of the lifting platform from sagging, thereby providing further stable support for the lifting platform;
[0147] E: Bridge installation stage;
[0148] E1. Head end installation;
[0149] Construction workers can use auxiliary ladders to approach the bridge, then use the bridge hanger to install the bridge on the ceiling, and finally complete the fixing and adjustment of the first bridge;
[0150] E2: middle section installation;
[0151] Adjust the stabilizing lifting assembly 120 and the moving ball unit 133 to move the bridge stabilizing mechanism 100 along the guide assembly 150 to the next installation point; repeat the lifting and positioning steps to continue installing the middle section bridge;
[0152] When the bridge stabilizing mechanism 100 encounters the auxiliary lifting mechanism 400, the pulley assembly 460 located in the auxiliary lifting mechanism 400 causes the auxiliary lifting mechanism 400 to separate from the guide assembly 150, thereby completing the removal of the stable auxiliary lifting mechanism 400 located between the two bridge stabilizing mechanisms 100.
[0153] Specifically, the construction worker uses the stabilizing lifting assembly 120 to make the moving wheels contact the ground, then uses the stabilizing touch plate in the stabilizing unit 132 to detach from the ceiling, and then uses the moving ball unit 133 to contact the ceiling. Under the guidance of the guide assembly 150, the bridge stabilizing mechanism 100 at one end moves relative to the bridge stabilizing mechanism 100 at the other end, and then the bridge stabilizing mechanism 100 moves to the next section of the bridge installation;
[0154] Subsequently, the retractable assembly 310 and the auxiliary rope assembly 360 in the bridge support mechanism 300 are activated, and the retractable and retractable lifting cloth 200 is controlled by the retractable motor, and the retractable and retractable auxiliary rope 361 is controlled by the auxiliary winch, thereby preliminarily tightening the lifting cloth 200 and the auxiliary rope 361 in the previous step;
[0155] Continue to repeat the above positioning steps to complete the initial fixation of the bridge stabilizing mechanism 100;
[0156] Continue to repeat the above lifting and positioning steps to complete the installation of the middle section bridge;
[0157] E3: Overall installation completed;
[0158] By gradually advancing, the installation of the entire bridge is completed, ensuring the stability and precision of each link;
[0159] F; Disassembly and finishing stage;
[0160] After installation is complete, reverse the above steps to lower the lifting mechanism, release the tension of the auxiliary rope, remove the auxiliary lifting mechanism 400 and relock the bridge frame stabilizing mechanism 100, and finally use the wheels to move the system out of the installation area for next use;
[0161] Specifically, after the bridge is installed, the height of the tensioning frame 365 is first lowered to release the tension of the auxiliary hinge rope 361, and then the height of the lifting base 330 is lowered to release the tension of the lifting cloth 200;
[0162] Subsequently, the auxiliary lifting mechanism 400 removed in the above step is collected and the lifting mechanism is retracted. The pulley assembly 460 is then used to secure the auxiliary lifting mechanism 400 to the guide assembly 150. The locking hinge rope is then passed through the lock and slot to engage with the locking hook.
[0163] Subsequently, the two bridge stabilizing mechanisms 100 and the auxiliary lifting mechanism 400 located between the two bridge stabilizing mechanisms 100 are locked by using the docking locking rod, so that the entire installation system returns to its initial compact state;
[0164] The entire system can be transported from the site on wheels for its next use.
[0165] Through the above steps, the prefabricated underground station trough bridge installation system can efficiently and safely complete the installation of the trough bridge, solving the problems of insufficient flexibility, low efficiency and safety hazards in traditional installation methods.
[0166] Technical features not described in the present invention can be achieved through or by adopting existing technologies and will not be described in detail here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.
Claims
1. A trough-type bridge installation system for an assembled underground station, characterized by: It comprises two bridge frame stabilizing mechanisms (100), a lifting cloth (200) for lifting the entire bridge frame is provided between the two bridge frame stabilizing mechanisms (100), a bridge frame lifting mechanism (300) cooperating with the lifting cloth (200) is provided on the bridge frame stabilizing mechanism (100), and a plurality of auxiliary lifting mechanisms (400) are provided between the two stabilizing mechanisms; During transportation, one of the bridge frame stabilizing mechanisms (100) is provided with a stabilizing locking mechanism (500) that cooperates with the other bridge frame stabilizing mechanism (100), and the auxiliary lifting mechanism (400) is located between the two bridge frame stabilizing mechanisms (100); during use, one of the bridge frame stabilizing mechanisms (100) moves relative to the other bridge frame stabilizing mechanism (100), and the bridge frame stabilizing mechanism (100) is provided with an auxiliary ladder that facilitates construction workers to install the trough-type bridge frame on the ceiling; The bridge frame stabilizing mechanism (100) includes a stabilizing base (110), the stabilizing base (110) is provided with moving wheels, the stabilizing base (110) is provided with a stabilizing lifting assembly (120), and the stabilizing base (110) is provided with a top supporting stabilizing assembly (130) that cooperates with the stabilizing lifting assembly (120); a lifting base (140) that cooperates with the bridge frame lifting mechanism (300) is provided on the top surface of the stabilizing base (110), the auxiliary ladder is provided on one side of the lifting base (140), and the stabilizing base (110) is provided with a guide assembly (150) that cooperates with the auxiliary lifting mechanism (400) and the stabilizing base (110) in another bridge frame stabilizing mechanism (100); The bridge frame lifting mechanism (300) includes a retracting assembly (310) arranged on the stable base (110) and used for retracting and releasing the lifting cloth (200); a steering assembly (320) cooperating with the lifting cloth (200) is arranged on the stable base (110); a lifting base (330) slidably cooperating with the lifting base (140) is arranged on the lifting base (140); a lifting unit (340) cooperating with the lifting base (330) is arranged on the lifting base (140); and a tensioning wheel assembly (350) cooperating with the retracting assembly (310) is arranged on the stable base (110); and an auxiliary rope assembly (360) cooperating with the retracting assembly (310) is arranged on the stable base (110).
2. The assembled underground station trough bridge installation system according to claim 1, characterized in that: The stable lifting assembly (120) includes a receiving groove provided in the ground of the stable base (110), the movable wheel is located in the receiving groove, a lifting frame (121) is provided in the receiving groove and contacts the ground, a receiving groove is provided on the lifting frame (121) and is provided with a lifting hydraulic cylinder group (122) for controlling the lifting of the lifting frame (121); The supporting stabilizing assembly (130) includes a stabilizing base (131) provided on one side of the stabilizing base (110), a stabilizing unit (132) provided on the stabilizing base (131), a moving ball unit (133) cooperating with the stabilizing unit (132) provided on the stabilizing base (131), and the auxiliary ladder is provided on the stabilizing base (131); The guide assembly (150) includes a guide frame (151) arranged on the stable base (110), a guide winch (152) is arranged in the guide frame (151), a guide hinge rope is arranged in the guide winch (152), a guide opening for cooperating with the guide hinge rope is arranged on the stable base (110), and a guide hook (153) for cooperating with the guide hinge rope in another bridge stable mechanism (100) is arranged on the stable base (110).
3. The assembled underground station trough bridge installation system according to claim 2, characterized in that: The stabilizing unit (132) includes stabilizing frames (1321) symmetrically arranged at both ends of the stabilizing base frame (131), a top support frame (1322) slidably matched with the stabilizing frame (1321) is arranged in the stabilizing frame (1321), a limiting hydraulic rod (1323) matched with the top support frame (1322) is arranged on the stabilizing frame (1321), and a stabilizing touch plate is arranged at the top end of the stabilizing frame (1321); when in use, the stabilizing touch plate contacts the ceiling; the movable ball unit (133) is arranged between the two stabilizing frames (1321); The movable ball unit (133) comprises a movable telescopic frame (1331) that is slidably matched with the stable base frame (131); a movable frame that is slidably matched with the movable telescopic frame is provided on the top surface of the movable telescopic frame (1331); a movable hydraulic rod that is matched with the movable frame is provided on the movable telescopic frame; a movable seat (1332) is provided on the movable frame; a movable ball (1333) is provided on the movable seat (1332); a linear driving member for controlling the telescopic distance of the movable telescopic frame (1331) is provided on the stable base frame (131); and the auxiliary ladder is provided on the movable telescopic frame (1331).
4. The assembled underground station trough bridge installation system according to claim 3, characterized in that: The retractable assembly (310) includes a retractable rack (311) disposed on the stable base (110), a retractable roller (312) disposed on the retractable rack (311), and a retractable motor matched with the retractable roller (312) disposed on the retractable rack (311); both ends of the lifting cloth (200) are respectively connected to the two retractable rollers (312) in the retractable assembly (310); The steering assembly (320) includes a bogie (321) disposed on a stable base (110), a steering roller (322) disposed on the bogie (321), two guide roller groups (323) symmetrically disposed at the top end of the bogie (321), and the lifting cloth (200) passes through the two guide roller groups (323); The lifting base (330) is provided with a lifting groove (331) that cooperates with the auxiliary rope assembly (360), and a plurality of tension wheel assemblies (350) are provided at one end of the lifting base (330) away from the other bridge supporting mechanism (300); The tensioning wheel assembly (350) comprises a tensioning telescopic rod (351) arranged on the lifting base (330), a damping rod (352) arranged on the tensioning telescopic rod (351), a tensioning frame (353) arranged on the damping rod (352), a tensioning wheel (354) arranged on the tensioning frame (353), and a damping spring (355) sleeved on the damping rod (352).
5. The assembled underground station trough bridge installation system according to claim 4, characterized in that: The auxiliary rope assembly (360) includes a guide wheel shaft located directly below the steering assembly (320), the guide wheel shaft being provided with a plurality of steering guide wheels (362) that cooperate with the gap grooves, and shock-absorbing connecting arms (363) connected to the stable base (110) being provided at both ends of the guide wheel shaft; The stable base (110) is provided with a plurality of auxiliary winch frames (364), the auxiliary winch is provided with an auxiliary hinge rope (361), the stable base (131) is provided with a through groove cooperating with the auxiliary hinge rope (361), the lifting base (140) is provided with a tensioning frame (365) that slides with the lifting base (140), the lifting base (140) is provided with a lifting assembly cooperating with the tensioning frame (365), the lifting base is provided with a sliding frame that slides with the lifting base, the tensioning frame (365) is provided with a lifting hydraulic cylinder that cooperates with the sliding frame, and the sliding frame is provided with a tensioning telescopic assembly (366) that cooperates with the tensioning wheel assembly (350); the structure of the tensioning telescopic assembly (366) is consistent with the structure of the tensioning wheel assembly (350).
6. The assembled underground station trough bridge installation system according to claim 5, characterized in that: The auxiliary lifting mechanism (400) includes an auxiliary base (410), the auxiliary base (410) is provided with a moving wheel, the auxiliary base (410) is provided with a stabilizing foot assembly (420), and the auxiliary base (410) is provided with an expansion assembly (430) that cooperates with the stabilizing foot assembly (420); An auxiliary lifting frame (440) is provided on the auxiliary base (410), an auxiliary frame (450) is provided on the auxiliary lifting frame (440) and is slidably matched with the auxiliary lifting frame (440), a lifting plate is provided at the top of the auxiliary frame (450), and a limiting screw is provided on the auxiliary lifting frame (440) and is matched with the auxiliary frame (450); Both ends of the auxiliary base (410) are provided with pulley assemblies (460) that cooperate with the guide assembly (150).
7. The assembled underground station trough bridge installation system according to claim 6, characterized in that: The stable locking mechanism (500) includes locking frames (510) respectively arranged at both sides of the lifting base frame (140), the locking frames (510) are provided with a locking groove, the auxiliary lifting frame (440) is provided with a lock and frame (520) that cooperates with the locking frame (510), the lock and frame (520) is provided with a lock and groove that cooperates with the locking groove, one of the locking frames (510) is provided with a locking winch (530), the locking winch (530) is provided with a locking hinge rope, and the other locking frame (510) is provided with a locking hook that cooperates with the locking winch (530); the lock and groove is provided with a lock and pulley assembly (540) that cooperates with the locking hinge rope, and the structure of the lock and pulley assembly (540) is consistent with the structure of the pulley assembly (460); The stable base (110) is provided with a docking groove, and the auxiliary base (410) is provided with an alignment groove that cooperates with the docking groove; when in use, a docking locking rod that passes through the alignment groove and cooperates with the docking locking rod is provided in the docking groove, and locking nuts are provided at both ends of the docking locking rod.
8. The method for using the assembled underground station trough bridge installation system according to claim 7, characterized in that: The following steps are included: A: Preliminary preparation and transportation; A1. Component inspection; Before starting installation, conduct a comprehensive inspection of all bridge installation system components to ensure the integrity and functionality of the bridge stabilization mechanism, lifting mechanism, auxiliary lifting mechanism, and auxiliary ladder, paying special attention to the functional status of the moving wheels, lifting hydraulic cylinder group, retractable motor, and guide winch; A2. Component transportation; The two bridge stabilization mechanisms are fixed together using a stable locking mechanism to ensure the stability of the system during transportation, making it easier to safely transport the equipment to the construction site. B: On-site layout; B1. Site assessment and cleaning; Determine the specific installation location and path of the bridge according to the design drawings, and thoroughly clean the installation area to remove any obstacles to facilitate the movement and operation of the entire system; B2, system in place; Use the moving wheels on the bridge stabilization mechanism to move the system to the intended initial installation location; C: System movement and positioning; C1: Locking mechanism unlocked; After reaching the predetermined position, release the securing locking mechanism between the two bridge securing mechanisms to prepare for installation; C2: preliminary positioning; Perform a preliminary and stable positioning on one of the bridge stabilization mechanisms; C3: final positioning; Perform the final stable positioning of another bridge stabilizing mechanism; D: Bridge support and positioning; D1: Adjustment of lifting cloth and auxiliary rope; Initially tighten the lifting cloth and auxiliary ropes to form a stable lifting platform; D2: auxiliary support arrangement; Arrange the auxiliary lifting mechanism as needed, adjust the position using the moving wheels and stabilizing foot assembly, use the guide assembly to ensure precise alignment, and then unfold the auxiliary lifting frame to provide necessary support; D3. Preparation for bridge installation; Place the trough bridge on the lifting platform and assemble it into the required length using screws; Then, use the bridge lifting mechanism to gradually lift the bridge to the installation height, and use the auxiliary lifting mechanism to keep the middle part from sagging; E: Bridge installation stage; E1. Head end installation; Construction workers can use auxiliary ladders to approach the bridge, then use the bridge hanger to install the bridge on the ceiling, and finally complete the fixing and adjustment of the first bridge; E2: middle section installation; Adjust the stabilizing lifting assembly and the moving ball unit to move the bridge stabilizing mechanism along the guide assembly to the next installation point; repeat the lifting and positioning steps to continue installing the middle section of the bridge; When the bridge stabilizing mechanism encounters the auxiliary lifting mechanism, the pulley assembly located in the auxiliary lifting mechanism is used to separate the auxiliary lifting mechanism from the guide assembly, thereby completing the disassembly of the stable auxiliary lifting mechanism located between the two bridge stabilizing mechanisms; E3: Overall installation completed; By gradually advancing, the installation of the entire bridge is completed, ensuring the stability and precision of each link; F; Disassembly and finishing stage; After installation is complete, reverse the above steps, lower the lifting mechanism, release the tension of the auxiliary rope, remove the auxiliary lifting mechanism and relock the bridge frame stabilization mechanism, and finally use the wheels to move the system out of the installation area for the next use.
Citation Information
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