Composite geomembrane rolling device and rolling method

By adopting a combined structure of fixed devices, winding devices, membrane body separation devices and locking devices in the composite geomembrane winding equipment, the shrinkage and transmission mechanism are used to automatically adjust the position of the winding roller, which solves the reduction in tension control accuracy and equipment structure Complexity issues achieve efficient membrane body coiling and space saving.

CN118877616BActive Publication Date: 2024-12-13YUNNAN LIANMAI EARTH MATERIAL MFG CO LTD
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Patent Information

Application Number
CN202411363069.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2024-12-13
Estimated Expiration
2044-09-27

AI Technical Summary

Technical Problem

After a long run, the tension control accuracy of the traditional composite geomembrane winding equipment decreases, affecting the flatness of the film surface. During the winding process, external power needs to adjust the position of the winding roller, resulting in cumbersome equipment structure and large space occupancy. .

Method used

A composite geomembrane winding equipment was designed, using a combined structure of fixed device, winding device, membrane body separation device and locking device. The position of the winding roller is automatically adjusted through the shrinking mechanism and transmission mechanism to ensure the surface tension of the membrane body. Constant, and automatically complete the switching of the winding device and the cutting and film cutting without shutting down.

Benefits of technology

The constant surface tension of the membrane body during the winding process is achieved, ensuring the winding quality, simplifying the equipment structure, reducing the use of external power equipment, saving space, and improving the degree of automation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of winding equipment, and more specifically, to a composite geomembrane winding equipment and a winding method, comprising a fixing device, two groups of winding devices symmetrically arranged up and down and both used to roll up the membrane, a membrane separation device arranged between the two groups of winding devices, and locking devices respectively arranged at the front ends of the two groups of winding devices. The composite geomembrane winding equipment and the winding method, as the thickness of the membrane on the winding roller in the winding device located below increases continuously, the overall position of the winding device located below can be changed through the cooperation of the contraction mechanism and the transmission mechanism, so as to ensure that the surface tension of the membrane is constant during the winding process, and avoid the surface flatness of the membrane being affected, thereby ensuring the winding quality.
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Description

Technical Field

[0001] The invention relates to the technical field of rolling equipment, and in particular to a composite geomembrane rolling equipment and a rolling method. Background Art

[0002] The composite geomembrane rolling equipment is a key equipment in the geomembrane production line. It has the characteristics of high automation, compact structure, flexible adjustment, durability and reliability. It can automatically complete the rolling process and ensure that the membrane is flat and firm, which is of great significance to improving production efficiency and product quality.

[0003] The patent with publication number CN217534813U discloses a geomembrane winding device, including a support frame and a driving clamping roller, a pressure roller mechanism and a winding mechanism fixed on the support frame in sequence along the geomembrane winding direction. The winding mechanism can fit the geomembrane and the winding paper roller tightly together, which helps the geomembrane winding work and improves the geomembrane winding efficiency.

[0004] During the winding process, although traditional winding equipment is equipped with a tension roller to adjust the tension, it still has the problem of being unable to automatically adjust the position of the winding roller according to the film thickness in real time. This limitation is particularly obvious after the equipment has been running for a long time, which will lead to a decrease in the tension control accuracy, thereby affecting the flatness of the film surface. In addition, during the roll changing process of existing non-stop winding equipment, it is generally necessary to use external power equipment to adjust the position of the two winding rollers on the disc. This design not only makes the equipment structure cumbersome, but also takes up a large space.

[0005] In view of this, we propose a composite geomembrane rolling device and a rolling method. Summary of the invention

[0006] The object of the present invention is to provide a composite geomembrane rolling device and a rolling method to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A composite geomembrane rolling device comprises a fixing device, two groups of rolling devices symmetrically arranged up and down and both used to roll up the membrane, a membrane separation device arranged between the two groups of rolling devices, and locking devices respectively arranged at the front ends of the two groups of rolling devices;

[0009] The fixing device comprises a fixing frame plate, a jacket cover body arranged on the outer side walls at the upper and lower ends of the fixing frame plate, and a fixing tooth plate arranged on the inner side wall of the jacket cover body, and the upper and lower groups of the winding devices are located inside the fixing frame plate and are arranged in an up-down reverse symmetric manner;

[0010] The winding device includes a moving mechanism, a winding motor arranged outside the moving mechanism, a winding roller that rotates with the rotation of the output shaft of the winding motor, a shrinking mechanism arranged below the winding roller, and a transmission mechanism arranged below the shrinking mechanism;

[0011] The moving mechanism includes a moving frame plate, an outwardly convex box body arranged on the bottom surface of the moving frame plate with an open bottom, a plurality of insertion blocks arranged on the outer side wall of the outwardly convex box body, a pressing block arranged on the outer side wall of the moving frame plate, and two placement racks arranged on the transverse plates on the top surface of the moving frame plate;

[0012] The shrinking mechanism includes a moving support, a film pressing roller arranged inside the moving support, a moving toothed plate that moves with the movement of the moving support, and first pressure springs arranged on the bottom surfaces of the left and right ends of the moving support;

[0013] The transmission mechanism includes two parallel rotating shafts arranged vertically and shaft gears that rotate with the rotation of the rotating shafts;

[0014] The locking device includes a locking block, a second pressure spring arranged on the outer side wall of the locking block, a moving slider arranged outside the fixed frame plate, and a connecting rope connected between the locking block and the moving slider.

[0015] In the technical solution of the present invention, the longitudinal section of the fixed frame plate is in a U shape, and square grooves penetrating up and down are opened on the transverse plates at the upper and lower ends. Two left - right penetrating plate body chutes are opened on the longitudinal vertical plate of the fixed frame plate. Receiving grooves are opened inside the front ends of the transverse plates at the upper and lower ends of the fixed frame plate. A plurality of insertion holes communicating with the square grooves on the transverse plates are opened on the groove walls of the receiving grooves. The upper and lower groups of the locking devices are respectively arranged inside the receiving grooves at the front ends of the transverse plates at the upper and lower ends of the fixed frame plate.

[0016] In the technical solution of the present invention, the outer cover body is fixedly connected to the outer side wall of the fixed frame plate by bolts. The fixed toothed plate is welded and fixed to the outer side wall of the outer cover body. Two symmetrically arranged wire rollers and a limit bracket are welded and fixed to the outer side wall of the fixed frame plate.

[0017] In the technical solution of the present invention, the longitudinal section of the moving frame plate is in an L shape. A limit chute is opened at the central position of the top surface of the moving frame plate. Plate surface slots are opened on both sides of the limit chute on the top surface of the moving frame plate. The outwardly convex box body is welded and fixed to the bottom surface of the moving frame plate. The insertion blocks are integrally formed with the outwardly convex box body. The pressing block and the placement racks are both fixedly connected to the moving frame plate by bolts.

[0018] In the technical solution of the present invention, the winding motor is fixedly connected to the outer side wall of the moving frame plate by bolts. The winding roller is coaxially connected to the output shaft of the winding motor.

[0019] In the technical solution of the present invention, the laminating roller is rotatably connected to the inside of the movable bracket, the movable tooth plate is clamped and fixed to the bottom surface of the movable bracket, and the movable tooth plate is slidably connected to the inside of the limiting slide groove.

[0020] In the technical solution of the present invention, the upper and lower ends of the first pressure spring are respectively welded and fixed to the bottom surface of the movable bracket and the top surface of the movable frame plate cross plate, and a limiting telescopic rod is provided inside the first pressure spring. The upper and lower ends of the limiting telescopic rod are respectively fixedly connected to the bottom surface of the movable bracket and the top surface of the movable frame plate cross plate by bolts.

[0021] In the technical solution of the present invention, the rotating shaft located at the top is rotatably connected to the inside of the limiting bracket, and the left and right ends of the rotating shaft located at the bottom are respectively rotatably connected to the inner walls of the left and right ends of the convex box body, and the shaft gear is fixed to the outer wall of the rotating shaft by a pin, the shaft gear located at the top is meshed with the movable tooth plate, and the shaft gear located at the bottom is meshed with the fixed tooth plate, and the left and right ends of the upper and lower rotating shafts are fixedly connected with pulleys by pins, the size of the pulley located at the top is larger than the size of the pulley located at the bottom, and a transmission belt is provided between the upper and lower sets of pulleys.

[0022] In the technical solution of the present invention, the locking block is slidably connected to the inside of the storage groove, the left and right ends of the second pressure spring are respectively welded and fixed to the outer wall of the locking block and the inner wall of the storage groove, the movable slider is slidably connected to the outer wall of the limiting bracket, an extending rod is integrally formed on the outer wall of the movable slider, and the two ends of the connecting rope are respectively adhered to the outer wall of the locking block and the outer wall of the movable slider.

[0023] On the other hand, the present invention also provides a composite geomembrane rolling method, using the above-mentioned composite geomembrane rolling device, comprising the following steps:

[0024] S1. First, before the winding work starts, the film body is pulled to the outside of the winding roller in the winding device located below, and the winding motor of the winding roller is started to drive it to rotate;

[0025] S2. As the winding roller rotates, the thickness of the film rolled up outside the winding roller gradually increases; the film then presses against the film pressing roller in the shrinking mechanism, and the overall position of the film pressing roller gradually moves downward;

[0026] S3, after the film pressing roller moves downward, the position of the movable bracket starts to move downward, and then the position of the movable tooth plate moves downward, and conflicts with the shaft gear in the transmission mechanism, thereby driving the shaft gear on the upper rotating shaft to rotate;

[0027] S4, after the rotating shaft located at the top rotates, the pulley at its end rotates, and after the power is transmitted through the transmission belt, the rotating shaft located at the bottom is driven to rotate;

[0028] S5, the shaft gear on the rotating shaft at the bottom rotates with it and conflicts with the fixed tooth plate, thereby driving the convex box body and the movable frame plate to move as a whole inside the fixed frame plate toward the locking device 400 at the bottom;

[0029] S6, when the movable frame plate at the bottom moves toward the locking device 400 at the bottom, the pressing block contacts with the outrigger rods in one set of the locking devices, thereby driving the movable slider to move, and then driving the locking block to move inside the storage slot through the connecting rope;

[0030] S7, at this time, the locking block is separated from the insert block in the upper winding device, and the upper winding device as a whole is moved away from the upper locking device 400 and moved to the rear end of the fixed frame plate under the elastic force of the first pressure spring in the contraction mechanism;

[0031] S8, as the plug-in block on the outer side wall of the convex box in the winding device at the bottom enters the inside of the insertion hole, it cooperates with the locking block in another set of locking devices to fix the position of the plug-in block, so that the position of the winding device at the bottom remains fixed after the rolled film is taken down;

[0032] S9. Subsequently, the external operator starts the membrane separation device, and the membrane separation device immediately presses the membrane toward the winding roller in the winding device located above;

[0033] S10, then, the film separation device cuts the film with the internal cutting knife, and cooperates with the internal film guide roller to attach the film to the outside of the winding roller in the winding device located above;

[0034] S11, at this time, start the winding motor in the winding device located above, so as to continue the film winding operation and restore the position of the film separation device;

[0035] S12. After that, after the winding roller in the winding device below has finished winding up the cut part of the film, the winding motor is turned off and the film is taken out from the winding roller.

[0036] Compared with the prior art, the present invention has the following beneficial effects:

[0037] 1. The composite geomembrane winding equipment and winding method, as the thickness of the membrane body on the winding roller in the winding device located below increases, the overall position of the winding device located below can be changed through the cooperation of the contraction mechanism and the transmission mechanism, ensuring that the surface tension of the membrane body is constant during the winding process, and avoiding the surface flatness of the membrane body being affected, thereby ensuring the winding quality.

[0038] 2. The composite geomembrane winding equipment and winding method, when the winding device located at the bottom moves as a whole to the front end inside the fixed frame plate, the pressure block can drive the change of the structure inside one group of locking devices, and the winding device located at the top is automatically moved to the position corresponding to the membrane separation device under the elastic force of the internal first pressure spring. The switching of the winding device and the cutting and connection of the membrane are automatically completed without stopping the machine. The symmetrically arranged winding devices shrink the use space of the traditional non-stop winding devices, save external power equipment, and have a simpler structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is one of the overall structural schematic diagrams of the present invention;

[0040] Figure 2 This is the second schematic diagram of the overall structure of the present invention;

[0041] Figure 3 It is a schematic cross-sectional view of the overall structure of the present invention;

[0042] Figure 4 It is one of the structural cross-sectional schematic diagrams of the fixing device in the present invention;

[0043] Figure 5 This is the second schematic cross-sectional view of the structure of the fixing device in the present invention;

[0044] Figure 6 For the present invention Figure 5 A magnified schematic diagram of part A;

[0045] Figure 7 It is a schematic cross-sectional view of the structure of the winding device in the present invention;

[0046] Figure 8 It is a schematic cross-sectional view of the structure of the moving mechanism in the present invention;

[0047] Fig. 9 It is a structural schematic diagram of the contraction mechanism in the present invention;

[0048] Fig.10 It is a structural schematic diagram of the transmission mechanism in the present invention;

[0049] Fig.11 It is a structural schematic diagram of the locking device in the present invention;

[0050] Description of reference numerals:

[0051] 100, fixing device; 110, fixing frame plate; 111, plate slide groove; 112, storage groove; 113, plug hole; 120, outer cover; 130, fixing tooth plate; 140, wire roller; 150, limit bracket;

[0052] 200, winding device; 210, moving mechanism; 211, moving frame plate; 2110, limiting slide groove; 2111, plate surface slot; 212, protruding box body; 213, plug block; 214, pressing block; 215, placement rack; 220, winding motor; 230, winding roller; 240, shrinking mechanism; 241, moving bracket; 242, film pressing roller; 243, moving tooth plate; 244, limiting telescopic rod; 245, first pressure spring; 250, transmission mechanism; 251, rotating shaft; 252, shaft gear; 253, pulley; 254, transmission belt;

[0053] 300. Membrane separation device;

[0054] 400, locking device; 410, locking block; 420, second pressure spring; 430, moving slider; 440, extension rod; 450, connecting rope;

[0055] 500. Membrane. DETAILED DESCRIPTION

[0056] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solutions in the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0057] See also Figure 1-Figure 11 As shown, this embodiment provides a technical solution:

[0058] A composite geomembrane rolling device and rolling method, comprising a fixing device 100, two groups of rolling devices 200 symmetrically arranged up and down and both used to roll up a membrane body 500, a membrane body separation device 300 arranged between the two groups of rolling devices 200, and locking devices 400 respectively arranged at the front ends of the two groups of rolling devices 200;

[0059] In the present invention, the fixing device 100 includes a fixing frame plate 110, a jacket cover body 120 disposed on the outer side walls of the upper and lower ends of the fixing frame plate 110, and a fixing tooth plate 130 disposed on the inner side wall of the jacket cover body 120. The upper and lower groups of the winding devices 200 are located inside the fixing frame plate 110 and are disposed in an up-down reverse symmetric manner.

[0060] Specifically, the longitudinal section of the fixed frame plate 110 is in a U shape, and square slots penetrating up and down are formed in the upper and lower horizontal plates. Two horizontal through plate body chutes 111 are formed in the longitudinal vertical plate of the fixed frame plate 110. Receiving grooves 112 are formed inside the front ends of the upper and lower horizontal plates of the fixed frame plate 110. A plurality of jacks 113 communicating with the square slots in the horizontal plates are formed in the groove walls of the receiving grooves 112. Two sets of locking devices 400 are respectively arranged inside the receiving grooves 112 at the front ends of the upper and lower horizontal plates of the fixed frame plate 110.

[0061] Further, the outer cover body 120 is fixedly connected to the outer side wall of the fixed frame plate 110 by bolts. The fixed toothed plate 130 is fixedly welded to the outer side wall of the outer cover body 120. Two sets of symmetrically arranged wire rollers 140 and limit brackets 150 are fixedly welded to the outer side wall of the fixed frame plate 110.

[0062] Further, the fixed frame plate 110 is used to ensure the strength of the overall structure of the fixing device 100. The plate body chutes 111 and the jacks 113 are used to provide a moving interval for the winding device 200. The receiving grooves 112 are used to provide a placement interval for the locking devices 400. The outer cover body 120 is used to provide a fixing platform for the fixed toothed plate 130. The wire rollers 140 and the limit brackets 150 are used to provide a placement interval for the structures in the locking devices 400.

[0063] Further, the film separating device 300 is slidably connected to the outer side wall of the fixed frame plate 110 up and down. The film separating device 300 includes an outer bracket, film guide rollers arranged at the upper and lower ends of the outer bracket, a cutting knife arranged at the front end of the outer bracket, and a cylinder used to drive the film separating device 300 to move up and down. When the film separating device 300 works, the cylinder drives the film separating device 300 to move up and down, and the cutting knife cuts the film body 500, and then the film body 500 is guided by the film guide rollers.

[0064] In this embodiment, as Figure 7-10 shown, the winding device 200 includes a moving mechanism 210, a winding motor 220 arranged outside the moving mechanism 210, a winding roller 230 rotating with the rotation of the output shaft of the winding motor 220, a shrinking mechanism 240 arranged below the winding roller 230, and a transmission mechanism 250 arranged below the shrinking mechanism 240;

[0065] Specifically, the moving mechanism 210 includes a moving frame plate 211, an outwardly convex box body 212 arranged on the bottom surface of the moving frame plate 211 with an open bottom, a plurality of insertion blocks 213 arranged on the outer side wall of the outwardly convex box body 212, a pressing block 214 arranged on the outer side wall of the moving frame plate 211, and two placement racks 215 arranged on the top horizontal plate of the moving frame plate 211.

[0066] Furthermore, the longitudinal cross-section of the movable frame plate 211 is L-shaped, a limiting slide groove 2110 is opened at the center position of the top surface of the movable frame plate 211, and plate surface grooves 2111 are opened on the top surface of the movable frame plate 211 on both sides of the limiting slide groove 2110. The protruding box body 212 is welded and fixed to the bottom surface of the movable frame plate 211, the insert block 213 and the protruding box body 212 are integrally formed, and the pressure block 214 and the placement frame 215 are fixedly connected to the movable frame plate 211 by bolts.

[0067] Furthermore, the movable frame plate 211 is used to ensure the strength of the overall structure of the movable mechanism 210, the limiting slide groove 2110 and the plate groove 2111 are respectively used to provide a passing interval for the structures in the retracting mechanism 240 and the transmission mechanism 250, the protruding box body 212 is used to provide a placement interval for the structure in the transmission mechanism 250, and the placement frame 215 is used to provide a rotation interval for the structure in the transmission mechanism 250.

[0068] In this embodiment, Figure 7-9 As shown, the contraction mechanism 240 includes a moving bracket 241, a film pressing roller 242 disposed inside the moving bracket 241, a moving tooth plate 243 that moves with the movement of the moving bracket 241, and a first pressure spring 245 disposed on the bottom surfaces of the left and right ends of the moving bracket 241;

[0069] Specifically, the winding motor 220 is fixedly connected to the outer side wall of the movable frame plate 211 by bolts, and the winding roller 230 is coaxially connected to the output shaft of the winding motor 220 .

[0070] Furthermore, the laminating roller 242 is rotatably connected to the inside of the movable bracket 241 , the movable tooth plate 243 is clamped and fixed on the bottom surface of the movable bracket 241 , and the movable tooth plate 243 is slidably connected to the inside of the limiting sliding groove 2110 .

[0071] Furthermore, the upper and lower ends of the first pressure spring 245 are respectively welded and fixed to the bottom surface of the movable bracket 241 and the top surface of the horizontal plate of the movable frame plate 211, and a limiting telescopic rod 244 is provided inside the first pressure spring 245. The upper and lower ends of the limiting telescopic rod 244 are respectively fixedly connected to the bottom surface of the movable bracket 241 and the top surface of the horizontal plate of the movable frame plate 211 by bolts.

[0072] Furthermore, after the winding motor 220 is started, the film body 500 is pulled to the outside of the winding roller 230. As the winding roller 230 rotates, the thickness of the film body 500 wound on the outside of the winding roller 230 gradually increases; the film body 500 then presses against the film pressing roller 242, and the overall position of the film pressing roller 242 begins to gradually move downward, driving the position of the movable bracket 241 to begin to move downward, and then driving the position of the movable tooth plate 243 to move downward.

[0073] In this embodiment, Fig.10As shown, the transmission mechanism 250 includes two upper and lower parallel rotating shafts 251 and a shaft gear 252 that rotates as the rotating shaft 251 rotates;

[0074] Specifically, the rotating shaft 251 located at the top is rotatably connected to the inside of the limiting bracket 150, and the left and right ends of the rotating shaft 251 located at the bottom are respectively rotatably connected to the inner walls of the left and right ends of the convex box body 212, and the shaft gear 252 is fixed to the outer wall of the rotating shaft 251 by a pin, the shaft gear 252 located at the top is meshed with the movable tooth plate 243, and the shaft gear 252 located at the bottom is meshed with the fixed tooth plate 130, and the left and right ends of the upper and lower rotating shafts 251 are fixedly connected with pulleys 253 by pins, the size of the upper pulley 253 is larger than the size of the lower pulley 253, and a transmission belt 254 is sleeved between the upper and lower sets of pulleys 253.

[0075] Furthermore, after the position of the movable tooth plate 243 moves downward, it conflicts with the shaft gear 252 in the transmission mechanism 250, thereby driving the shaft gear 252 on the upper rotating shaft 251 to rotate. After the upper rotating shaft 251 rotates, the pulley 253 at its end rotates, and after the power is transmitted through the transmission belt 254, it drives the rotating shaft 251 located below to rotate. After the shaft gear 252 on the rotating shaft 251 located below rotates, it conflicts with the fixed tooth plate 130, thereby driving the convex box body 212 together with the movable frame plate 211 as a whole to move forward inside the fixed frame plate 110.

[0076] In this embodiment, Fig.11 As shown, the locking device 400 includes a locking block 410, a second pressure spring 420 disposed on the outer side wall of the locking block 410, a moving slider 430 disposed on the outer side of the fixed frame plate 110, and a connecting rope 450 connected between the locking block 410 and the moving slider 430;

[0077] Specifically, the locking block 410 is slidably connected to the inside of the storage groove 112, the left and right ends of the second pressure spring 420 are respectively welded and fixed to the outer wall of the locking block 410 and the inner wall of the storage groove 112, the movable slider 430 is slidably connected to the outer wall of the limiting bracket 150, and an extension rod 440 is integrally formed on the outer wall of the movable slider 430, and the two ends of the connecting rope 450 are respectively adhered to the outer wall of the locking block 410 and the outer wall of the movable slider 430.

[0078] Furthermore, when the movable frame plate 211 moves toward the front end, the pressing block 214 contacts with the extending rod 440 in one group of the locking devices 400, thereby driving the movable slider 430 to move, and then driving the locking block 410 to move inside the storage groove 112 through the connecting rope 450. At this time, the locking block 410 is separated from the insertion block 213 in the winding device 200 located above, and the winding device 200 located above is moved to the rear end of the fixed frame plate 110 as a whole under the elastic force of the first pressure spring 245 in the retraction mechanism 240.

[0079] The present invention also provides a composite geomembrane rolling method, using the composite geomembrane rolling device, comprising the following steps:

[0080] S1. First, before the winding work starts, the film body 500 is pulled to the outside of the winding roller 230 in the winding device 200 located below, and the winding motor 220 of the winding roller 230 is started to drive it to rotate;

[0081] S2. As the winding roller 230 rotates, the thickness of the film body 500 wound outside the winding roller 230 gradually increases; the film body 500 then presses against the film pressing roller 242 in the shrinking mechanism 240, and the overall position of the film pressing roller 242 gradually moves downward;

[0082] S3, after the film pressing roller 242 moves downward, the position of the movable bracket 241 starts to move downward, and then the position of the movable gear plate 243 moves downward, and contacts with the shaft gear 252 in the transmission mechanism 250, thereby driving the shaft gear 252 on the upper rotating shaft 251 to rotate;

[0083] S4, after the rotating shaft 251 at the top rotates, the pulley 253 at the end thereof rotates, and after the power is transmitted through the transmission belt 254, the rotating shaft 251 at the bottom is driven to rotate;

[0084] S5, the shaft gear 252 on the rotating shaft 251 at the bottom rotates with it and conflicts with the fixed tooth plate 130, thereby driving the convex box body 212 and the movable frame plate 211 to move as a whole inside the fixed frame plate 110 toward the locking device 400 at the bottom;

[0085] S6, when the movable frame plate 211 at the bottom moves toward the locking device 400 at the bottom, the pressing block 214 contacts with the outrigger rod 440 in one set of the locking devices 400, thereby driving the movable slider 430 to move, and then driving the locking block 410 to move inside the receiving groove 112 through the connecting rope 450;

[0086] S7, at this time, the locking block 410 is separated from the insert block 213 in the upper winding device 200, and the upper winding device 200 as a whole is moved away from the upper locking device 400 and moved to the rear end of the fixed frame plate 110 under the elastic force of the first pressure spring 245 in the retracting mechanism 240;

[0087] S8, after the insert block 213 on the outer side wall of the convex box body 212 in the winding device 200 at the bottom enters the interior of the insertion hole 113, the locking block 410 in another set of locking devices 400 is cooperated to fix the position of the insert block 213, so that the position of the winding device 200 at the bottom remains in a fixed state after the rolled film body 500 is taken down;

[0088] S9, then, the external operator starts the membrane separation device 300, and the membrane separation device 300 immediately presses the membrane 500 toward the winding roller 230 in the winding device 200 located above;

[0089] S10, then, the film separation device 300 cuts the film 500 by means of the internal cutting knife, and cooperates with the internal film guide roller to attach the film 500 to the outside of the winding roller 230 in the winding device 200 located above;

[0090] S11, at this time, the winding motor 220 in the winding device 200 located above is started, so as to continue the winding operation of the film 500 and restore the position of the film separation device 300;

[0091] S12 . After that, after the winding roller 230 in the winding device 200 at the bottom has finished winding up the cut part of the film 500 , the winding motor 220 is turned off, and the film 500 is taken out from the winding roller 230 .

[0092] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the specification and its equivalents.

Claims

1. A composite geomembrane rolling device, comprising a fixing device (100), two groups of rolling devices (200) symmetrically arranged up and down and both used to roll up a membrane body (500), a membrane body separation device (300) arranged between the two groups of rolling devices (200), and locking devices (400) respectively arranged at the front ends of the two groups of rolling devices (200); characterized in that: The fixing device (100) comprises a fixing frame plate (110), an outer cover body (120) arranged on the outer side walls at the upper and lower ends of the fixing frame plate (110), and a fixing tooth plate (130) arranged on the inner side wall of the outer cover body (120); the upper and lower groups of the winding devices (200) are located inside the fixing frame plate (110) and are arranged in an upward and downward reverse symmetric manner; The winding device (200) comprises a moving mechanism (210), a winding motor (220) arranged outside the moving mechanism (210), a winding roller (230) that rotates as the output shaft of the winding motor (220) rotates, a contraction mechanism (240) arranged below the winding roller (230), and a transmission mechanism (250) arranged below the contraction mechanism (240); The moving mechanism (210) comprises a moving frame (211), a convex box body (212) disposed on the bottom surface of the moving frame (211) and having an open bottom, a plurality of insert blocks (213) disposed on the outer side wall of the convex box body (212), a pressing block (214) disposed on the outer side wall of the moving frame (211), and two sets of placement racks (215) disposed on the top horizontal plate of the moving frame (211); The contraction mechanism (240) comprises a movable bracket (241), a film pressing roller (242) arranged inside the movable bracket (241), a movable tooth plate (243) that moves along with the movement of the movable bracket (241), and a first pressure spring (245) arranged on the bottom surfaces of the left and right ends of the movable bracket (241); The transmission mechanism (250) comprises two upper and lower rotating shafts (251) arranged in parallel, and a shaft gear (252) that rotates as the rotating shafts (251) rotate; The locking device (400) comprises a locking block (410), a second pressure spring (420) arranged on the outer side wall of the locking block (410), a movable slider (430) arranged on the outer side of the fixed frame plate (110), and a connecting rope (450) connected between the locking block (410) and the movable slider (430); The outer cover body (120) is fixedly connected to the outer side wall of the fixed frame plate (110) by means of bolts, the fixed tooth plate (130) is welded and fixed to the outer side wall of the outer cover body (120), and two groups of symmetrically arranged wire rollers (140) and a limit bracket (150) are welded and fixed to the outer side wall of the fixed frame plate (110); The upper rotating shaft (251) is rotatably connected to the inside of the limiting bracket (150), and the left and right ends of the lower rotating shaft (251) are respectively rotatably connected to the inner side walls of the left and right ends of the convex box body (212). The shaft gear (252) is fixed to the outer side wall of the rotating shaft (251) by a snap pin. The upper shaft gear (252) meshes with the moving tooth plate (243), and the lower shaft gear (252) meshes with the fixed tooth plate (130). The left and right ends of the upper and lower rotating shafts (251) are fixedly connected with belt pulleys (253) by snap pins. The size of the upper belt pulley (253) is larger than that of the lower belt pulley (253). A transmission belt (254) is sleeved between the upper and lower groups of belt pulleys (253). After the position of the moving tooth plate (243) moves downward, it抵触 with the shaft gear (252) in the transmission mechanism (250), thereby driving the shaft gear (252) on the upper rotating shaft (251) to rotate. After the upper rotating shaft (251) rotates, the belt pulley (253) at its end rotates. After the power is transmitted through the transmission belt (254), it drives the lower rotating shaft (251) to rotate. After the shaft gear (252) on the lower rotating shaft (251) rotates with it, it抵触 with the fixed tooth plate (130), thereby driving the convex box body (212) together with the moving frame plate (211) to move forward inside the fixed frame plate (110).

2. The composite geomembrane rolling device according to claim 1 is characterized in that: The longitudinal section of the fixed frame plate (110) is in a U shape, and square grooves penetrating up and down are opened on the upper and lower horizontal plates. Two left-right penetrating plate body sliding grooves (111) are opened on the longitudinal vertical plate of the fixed frame plate (110). Receiving grooves (112) are opened inside the front ends of the upper and lower horizontal plates of the fixed frame plate (110). A plurality of insertion holes (113) communicating with the square grooves of the horizontal plates are opened on the groove walls of the receiving grooves (112). The upper and lower groups of locking devices (400) are respectively arranged inside the receiving grooves (112) at the front ends of the upper and lower horizontal plates of the fixed frame plate (110).

3. The composite geomembrane rolling device according to claim 2 is characterized in that: The longitudinal section of the moving frame plate (211) is in an L shape. A limiting sliding groove (2110) is opened at the central position of the top surface of the moving frame plate (211). Plate surface grooves (2111) are opened on both sides of the limiting sliding groove (2110) on the top surface of the moving frame plate (211). The convex box body (212) is welded and fixed to the bottom surface of the moving frame plate (211). The insertion block (213) is integrally formed with the convex box body (212). The pressing block (214) and the placing rack (215) are both fixedly connected to the moving frame plate (211) by bolts.

4. The composite geomembrane rolling device according to claim 3 is characterized in that: The winding motor (220) is fixedly connected to the outer side wall of the moving frame plate (211) by bolts. The winding roller (230) is coaxially connected to the output shaft of the winding motor (220).

5. The composite geomembrane rolling device according to claim 4, characterized in that: The film pressing roller (242) is rotatably connected to the inside of the movable bracket (241), the movable tooth plate (243) is clamped and fixed to the bottom surface of the movable bracket (241), and the movable tooth plate (243) is slidably connected to the inside of the limiting sliding groove (2110).

6. The composite geomembrane rolling device according to claim 5, characterized in that: The upper and lower ends of the first pressure spring (245) are respectively welded and fixed to the bottom surface of the movable bracket (241) and the top surface of the horizontal plate of the movable frame plate (211); a limiting telescopic rod (244) is provided inside the first pressure spring (245); the upper and lower ends of the limiting telescopic rod (244) are respectively fixedly connected to the bottom surface of the movable bracket (241) and the top surface of the horizontal plate of the movable frame plate (211) by bolts.

7. The composite geomembrane rolling device according to claim 6, characterized in that: The locking block (410) is slidably connected to the inside of the receiving groove (112); the left and right ends of the second pressure spring (420) are respectively welded and fixed to the outer wall of the locking block (410) and the inner wall of the receiving groove (112); the movable slider (430) is slidably connected to the outer wall of the limiting bracket (150); an extension rod (440) is integrally formed on the outer wall of the movable slider (430); and the two ends of the connecting rope (450) are respectively adhered to the outer wall of the locking block (410) and the outer wall of the movable slider (430).

8. A composite geomembrane rolling method, using the composite geomembrane rolling device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. First, before the winding work starts, the film body (500) is pulled to the outside of the winding roller (230) in the winding device (200) located below, and the winding motor (220) of the winding roller (230) is started to drive it to rotate; S2, as the winding roller (230) rotates, the thickness of the film body (500) wound outside the winding roller (230) gradually increases, and the film body (500) then presses against the film pressing roller (242) in the shrinking mechanism (240), and the overall position of the film pressing roller (242) begins to gradually move downward; S3, after the film pressing roller (242) moves downward, the position of the movable bracket (241) starts to move downward, which in turn drives the position of the movable toothed plate (243) to move downward, thereby contacting the shaft gear (252) in the transmission mechanism (250), thereby driving the shaft gear (252) on the upper rotating shaft (251) to rotate; S4, after the rotating shaft (251) located at the top rotates, the pulley (253) at the end thereof rotates, and after the power is transmitted through the transmission belt (254), the rotating shaft (251) located at the bottom is driven to rotate; S5, the shaft gear (252) on the rotating shaft (251) located below rotates with the shaft and comes into conflict with the fixed tooth plate (130), thereby driving the outer convex box body (212) and the movable frame plate (211) to move as a whole inside the fixed frame plate (110) toward the locking device (400) located below; S6, when the movable frame plate (211) located below moves toward the locking device (400) located below, the pressing block (214) contacts with the outward extension rod (440) in one set of the locking devices (400), thereby driving the movable slider (430) to move, and then driving the locking block (410) to move inside the storage groove (112) through the connecting rope (450); S7, at this time, the locking block (410) is separated from the insert block (213) in the upper winding device (200), and the upper winding device (200) as a whole is moved away from the upper locking device (400) and to the rear end of the fixed frame plate (110) under the elastic force of the first pressure spring (245) in the retracting mechanism (240); S8, when the plug block (213) on the outer side wall of the convex box body (212) in the winding device (200) located below enters the interior of the insertion hole (113), the position of the plug block (213) is fixed by cooperating with the locking block (410) in another set of locking devices (400), so that the position of the winding device (200) located below remains in a fixed state after the wound film body (500) is taken down; S9, then, the external operator starts the membrane separation device (300), and the membrane separation device (300) then presses the membrane (500) toward the winding roller (230) in the winding device (200) located above; S10, then, the film separation device (300) cuts the film (500) with an internal cutting knife, and cooperates with an internal film guide roller to attach the film (500) to the outside of a winding roller (230) in the winding device (200) located above; S11, at this time, starting the winding motor (220) in the winding device (200) located above, so as to continue the winding operation of the film (500) and restore the position of the film separation device (300); S12. After that, after the winding roller (230) in the winding device (200) located below has finished winding up the cut portion of the film body (500), the winding motor (220) is turned off, and the film body (500) is removed from the winding roller (230).

Citation Information

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