High-frequency welding aluminum alloy pipe strip guide-in device and using method thereof
By designing a tape introduction device including a high-frequency welding machine guide frame, an edge guide vertical plate and an anti-jumping press frame, the problem of aluminium alloy tape is easily offset or shake during the transmission process, and the stable limit and correction of the tape is achieved, the accuracy and quality of welding are improved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202510035607.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing high-frequency welding aluminum alloy pipe tape introduction device cannot effectively limit the two sides of the aluminum alloy tape, resulting in the tape being easily offset or shaking during the transmission process, and the smooth introduction of the tape is not guaranteed, which is easy to cause waves or waving, affecting the welding quality.
A tape introduction device including a high-frequency welding machine guide frame, an edge guide vertical plate and an anti-hopping press frame is designed. Through the tape edge guide assembly and the tape correction and bending assembly, the stable limit and correction of the aluminum alloy tape is achieved, ensuring the stable posture and position of the tape during the transmission process, and preventing jumping or offset in the vertical direction.
Through the use of this device, the aluminum alloy tape maintains a stable posture and position during the transmission process, avoids offset or shaking, ensures the accuracy and quality of welding, improves the flatness and consistency of welding, reduces equipment failures and downtime, and improves production efficiency.
Smart Images

Figure CN119525840A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe processing, and in particular to a high-frequency welding aluminum alloy pipe strip material introducing device and a use method thereof. Background Art
[0002] Aluminum alloy pipe strip refers to the original material used to produce aluminum alloy pipes. It usually exists in the form of strip or coil. High-frequency welding uses the skin effect and proximity effect of high-frequency current to highly concentrate the current on the edge of the steel strip to be welded, thereby quickly heating and reaching the welding temperature. The strip introduction device needs to be closely coordinated with the high-frequency welding unit. The high-frequency welding aluminum alloy pipe strip introduction device is mainly used to stably and accurately introduce the aluminum alloy strip into the high-frequency welding unit for subsequent welding and forming processes.
[0003] The defects of the belt material introduction device in the prior art are: 1. Patent document CN214602481U discloses a high-frequency welding aluminum alloy tube strip introduction device, which cannot guide and slide the two ends of the aluminum alloy strip to ensure that the aluminum alloy strip maintains a stable posture and position during the transmission process. The strip is prone to deviation or shaking during the transmission process, and the strip is easily damaged due to excessive friction or extrusion.
[0004] 2. Patent document CN211521103U discloses a copper-iron alloy tube strip material introduction device, which cannot limit the strip in the vertical direction during the horizontal introduction process. The strip will jump or deviate in the vertical direction during the transmission process. The defects such as waves and bends that may occur in the strip during the transmission process cannot ensure that the strip can smoothly enter the working position of the high-frequency welding machine.
[0005] 3. Patent document CN215508690U discloses an aluminum alloy tube strip material introduction device, which cannot stably convey the initially unwound strip material to the strip material introduction position, and cannot realize continuous and efficient transmission of the initial strip material loading, resulting in low overall production efficiency.
[0006] 4. Patent document CN113546980A discloses an aluminum alloy strip feeding guide device for an aluminum alloy high-frequency welded pipe production line. The feeding guide device cannot support the aluminum alloy strip during the introduction process. The outer end of the aluminum alloy strip is susceptible to vibration and impact during the initial introduction process, resulting in falling. The continuity and stability of the strip transmission cannot be ensured, which increases production pauses and delays caused by strip falling or poor transition. Summary of the invention
[0007] The object of the present invention is to provide a high-frequency welding aluminum alloy pipe strip material introduction device and a method of using the same to solve the problems raised in the above-mentioned background technology.
[0008] To achieve the above object, the present invention provides the following technical solutions: a high-frequency welding aluminum alloy pipe strip material introduction device, comprising a high-frequency welding machine introduction frame, a side guide vertical plate and an anti-jump down pressure frame, the top of the high-frequency welding machine introduction frame is provided with a welding horizontal guide groove, and a conveyor belt is installed inside the welding horizontal guide groove; A strip edge guide assembly is arranged on the top of the high-frequency welding machine introduction frame, and the strip edge guide assembly includes an edge guide vertical plate, a guide wheel fixing frame, a strip edge guide wheel and a strip edge slide groove. The edge guide vertical plate is installed on the top of the high-frequency welding machine introduction frame, and the edge guide vertical plate is located on the outside of the welding horizontal guide groove, the guide wheel fixing frame is installed on the opposite side of the edge guide vertical plate, the strip edge guide wheel is installed on the inner side of the guide wheel fixing frame, and the strip edge slide groove is opened at the opposite end of the strip edge guide wheel.
[0009] Preferably, a lifting and sinking groove is opened on the top of the edge guide vertical plate, a thickness adaptation adjustment handle is installed on the inner side of the lifting and sinking groove, and a smooth wear-resistant layer is installed on the inner side of the material side slide groove.
[0010] Preferably, a strip bending correction assembly is provided on the top of the strip edge guide assembly, and the strip bending correction assembly includes an anti-jumping lower pressure frame, a pressing groove, a transmission push plate, an energy dissipator and a bending correction wheel. A driving sleeve is installed at the bottom of the anti-jumping lower pressure frame, and the telescopic end of the thickness-adapting adjustment hand rod is connected to the driving sleeve. The pressing groove is opened at the bottom of the anti-jumping lower pressure frame, the transmission push plate is movably installed on the inner side of the pressing groove, the energy dissipator is installed at the bottom of the transmission push plate, a return spring is installed on the outer side of the energy dissipator, and the bending correction wheel is installed at the telescopic end of the return spring.
[0011] Preferably, a pressing adjustment groove is provided on the top wall of the pressing groove, a height-adjusting telescopic rod is installed on the inner side of the top of the pressing adjustment groove, and the telescopic end of the height-adjusting telescopic rod is connected to the top of the transmission push plate.
[0012] Preferably, a high-frequency welding connection seat is installed at the bottom of the high-frequency welding machine introduction frame, a reinforcing inclined plate is installed at the bottom of the high-frequency welding machine introduction frame, and the other end of the reinforcing inclined plate is connected to the outer side of the high-frequency welding connection seat, a material guide frame is installed at the outer end of the high-frequency welding machine introduction frame, a material discharge roller is installed on the inner side of the material guide frame, an introduction and conveying motor is installed at the outer end of the material guide frame, and the output end of the introduction and conveying motor is connected to the outer end of the material discharge roller, and the outer end of the material discharge roller is provided with an aluminum alloy strip.
[0013] Preferably, a guide rail seat is installed on the top of the high-frequency welding machine introduction frame, a supporting long plate is installed on the top of the guide rail seat, an internal cross frame is installed on the opposite side of the supporting long plate, a vertical telescopic hand rod is installed on the bottom of the internal cross frame, a pulling guide cylinder is installed on the telescopic end of the vertical telescopic hand rod, a tightening outer cylinder is installed on the outer end of the pulling guide cylinder, a through opening is opened through the center position of the outer side of the pulling guide cylinder, and a storage square groove is symmetrically opened on the inner wall of the through opening, a limiting hand rod is installed on the inner side of the storage square groove, a clamping guide plate is installed on the telescopic end of the limiting hand rod, and an anti-slip pad is installed on the opposite side of the clamping guide plate.
[0014] Preferably, a round column is installed on the top of the high-frequency welding machine introduction frame, and the round column is located on the outside of the welding horizontal guide groove, an anti-fall guide support platform is installed on the top of the round column, a material guiding inclined block is installed on the top of the anti-fall guide support platform, and the material guiding inclined block cooperates with the material edge guide wheel.
[0015] Preferably, an import controller is installed on the outside of the high-frequency welding machine import frame, and the import controller consists of a pulling feeding module and a welding import module. The pulling feeding module is electrically connected to the import conveying motor, the limit hand lever and the guide rail seat, and the welding import module is electrically connected to the conveyor belt, the belt edge guide assembly and the belt bending correction assembly.
[0016] A method for using a high-frequency welding aluminum alloy pipe strip material introduction device is applicable to a high-frequency welding aluminum alloy pipe strip material introduction device. Preferably, the method for using the strip material introduction device comprises the following steps: Step S1, first, during the unwinding process, the live end of the aluminum alloy strip passes through the hole, the clamping guide plate clamps and limits the upper and lower sides of the aluminum alloy strip, and the guide rail seat drives the aluminum alloy strip to move toward the direction close to the side guide vertical plate; Step S2, after pulling the guide cylinder to transfer the aluminum alloy strip to the range on the opposite side of the side guide vertical plate, the limit on the aluminum alloy strip is released and reset, and the two ends of the aluminum alloy strip slide inside the strip side guide wheel and move away from the guide frame to be sent to the working position of the high-frequency welding machine; Step S3: During the horizontal introduction of the aluminum alloy strip, the anti-jump downward pressure frame limits its vertical direction, and the bending correction wheel cooperates with the energy dissipator to guide and press down the upper surface of the aluminum alloy strip, and adjust the winding and bending direction of the aluminum alloy strip to restore it to flatness.
[0017] Preferably, in step S2, the following steps are also included: Step S21, the anti-fall guide support platform supports the aluminum alloy strip during the process of the strip side guide wheels introducing the aluminum alloy strip to prevent the outer end of the aluminum alloy strip from falling downward when it is initially introduced through one set of strip side guide wheels to another set of strip side guide wheels.
[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a strip edge guide assembly on the top of the high-frequency welding machine introduction frame, and the two side ends of the aluminum alloy strip slide on the inner side of the strip edge guide wheel and move in the direction away from the guide frame to be sent to the working position of the high-frequency welding machine. The sliding limit ensures that the aluminum alloy strip maintains a stable posture and position during the transmission process, and prevents the strip from shifting or shaking during the transmission process, thereby ensuring the accuracy and quality of welding. The sliding limit can limit the sliding range and strength of the strip on the inner side of the edge guide wheel, avoid damage to the strip due to excessive friction or extrusion, and protect the surface quality of the strip. Stable strip transmission helps the high-frequency welding machine to perform welding work with higher efficiency, reduce equipment failures and downtime caused by strip deviation or shaking, and enable the high-frequency welding machine to better adapt to aluminum alloy strips of different specifications and materials, and achieve stable transmission and precise welding of different strips.
[0019] 2. The present invention provides a strip bending correction assembly on the top of the strip edge guide assembly. During the horizontal introduction of the aluminum alloy strip, an anti-jumping downward pressure frame limits the vertical direction thereof. The bending correction wheel cooperates with the energy absorber to guide and press down the upper surface of the aluminum alloy strip, and adjusts the winding and bending direction of the aluminum alloy strip to restore it to flatness. The anti-jumping downward pressure frame prevents the strip from jumping or deviating in the vertical direction during transmission, ensuring that the strip can smoothly enter the working position of the high-frequency welding machine. The bending correction wheel and the energy absorber are used in coordination to accurately guide and press down the upper surface of the aluminum alloy strip, which helps to eliminate defects such as waves and bends that may occur in the strip during transmission. The winding and bending direction of the strip is adjusted to restore the strip to flatness before welding, thereby further improving the flatness and consistency of welding. Stable strip transmission can reduce the impact and wear on the high-frequency welding machine and its supporting equipment. The parameters of the bending correction wheel and the energy absorber are adjusted to achieve accurate guiding and pressing down of strips of different specifications.
[0020] 3. The present invention installs a pulling guide cylinder at the telescopic end of the vertical telescopic hand rod. The pulling guide cylinder clamps and limits the upper and lower surfaces of the aluminum alloy strip, and then the guide rail seat drives the aluminum alloy strip to move. The pulling guide cylinder transfers the aluminum alloy strip to the strip edge guide assembly. The pulling guide cylinder clamps and limits the upper and lower surfaces of the aluminum alloy strip, which can effectively prevent the strip from slipping or deflecting during transmission, ensure that the strip can be stably and accurately transmitted to the position of the strip edge guide assembly, ensure that the strip maintains a constant tension and position during transmission, so that the high-frequency welder can more accurately control the welding parameters and welding position, which helps to improve the accuracy and consistency of welding and ensure the quality and performance of the welded joints. The coordinated work of the pulling guide cylinder and the guide rail seat can realize the continuous and efficient transmission of the initial loading of the strip, which helps the high-frequency welder maintain a continuous and stable working state and improves the overall production efficiency.
[0021] 4. The present invention installs a strip guiding bevel block on the top of the anti-falling guide support platform, and the anti-falling guide support platform supports the aluminum alloy strip during the process of the strip side guide wheel introducing the aluminum alloy strip, thereby preventing the outer end of the aluminum alloy strip from falling downward when it is initially introduced through one group of strip side guide wheels to another group of strip side guide wheels. The supporting effect ensures the continuity and stability of the strip transmission, and the strip guiding bevel block enables the strip to change direction smoothly when it transitions from one side guide wheel to another. The smooth transition reduces the vibration and impact of the strip during transmission, and ensures that the strip has the correct position and posture when entering the working position of the high-frequency welding machine, thereby improving the accuracy and consistency of welding, and helping to reduce welding defects and the generation of defective products. The coordinated use of the anti-falling guide support platform and the strip guiding bevel block makes the strip transmission process smoother and more efficient, reduces production pauses and delays caused by strip falling or poor transition, and improves the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the pulling guide tube of the present invention; Figure 3 This is a schematic diagram of the internal structure of the pulling guide tube of the present invention from the front; Figure 4 It is a schematic diagram of the three-dimensional structure of the edge guide vertical plate of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the belt edge guide wheel of the present invention; Figure 6 It is a schematic diagram of the internal structure of the anti-jumping down-pressing frame of the present invention; Figure 7 It is a schematic diagram of the enlarged structure of point A of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the anti-falling guide support platform of the present invention; Fig. 9 It is a diagram of the import controller system of the present invention; Fig.10 It is the work flow chart of the present invention.
[0023] In the figure: 1. High-frequency welding machine introduction frame; 2. Material guide frame; 3. Guide rail seat; 4. Side guide vertical plate; 5. Anti-jump down pressure frame; 6. Round column; 7. Pull guide cylinder; 8. Introduction controller; 9. High-frequency welding connection seat; 10. Reinforcement inclined plate; 11. Welding horizontal guide groove; 12. Conveyor belt; 13. Unwinding roller; 14. Introduction conveyor motor; 15. Aluminum alloy strip material; 16. Internal cross frame; 17. Vertical telescopic hand lever; 18. Guide wheel fixing frame; 19. Strip material side guide wheel; 20. Strip material side slide Groove; 21. Smooth wear-resistant layer; 22. Lifting and sinking groove; 23. Thickness adaptation adjustment handle; 24. Driving sleeve; 25. Pressing groove; 26. Tightening adjustment groove; 27. Heightening telescopic rod; 28. Transmission push plate; 29. Energy dissipator; 30. Return spring; 31. Bending correction wheel; 32. Anti-fall guide support platform; 33. Material guiding inclined block; 34. Through-mouth; 35. Storage square groove; 36. Limiting handle; 37. Clamping guide plate; 38. Anti-slip pad; 39. Support long board; 40. Tightening outer tube. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection or a movable connection, or a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1 , Figure 4 and Figure 5 , an embodiment provided by the present invention: a high frequency welding aluminum alloy pipe strip material introduction device and a method of using the same; It includes a high-frequency welding machine introduction frame 1, an edge guide vertical plate 4 and a strip material edge guide wheel 19. The top of the high-frequency welding machine introduction frame 1 is provided with a strip material edge guide assembly, which includes an edge guide vertical plate 4, a guide wheel fixing frame 18, a strip material edge guide wheel 19 and a strip material edge chute 20. The edge guide vertical plate 4 is installed on the top of the high-frequency welding machine introduction frame 1, and the edge guide vertical plate 4 is located on the outside of the welding horizontal guide groove 11. The guide wheel fixing frame 18 is installed on the opposite side of the edge guide vertical plate 4. The strip material edge guide wheel 19 is installed on the inner side of the guide wheel fixing frame 18. The strip material edge chute 20 is opened at the opposite end of the strip material edge guide wheel 19. A lifting sinking groove 22 is opened on the top of the edge guide vertical plate 4. A thickness adaptation adjustment hand lever 23 is installed on the inner side of the lifting sinking groove 22. A smooth wear-resistant layer 21 is installed on the inner side of the strip material edge chute 20. The side guide uprights 4 are symmetrically arranged, and the guide wheel fixing frame 18 provides an installation position for the side guide wheel 19 of the strip material while ensuring its stability during operation. The side chute 20 of the strip material opened at the opposite end of the side guide wheel 19 cooperates with the side end of the aluminum alloy strip material 15, and the smooth wear-resistant layer 21 reduces the friction between the aluminum alloy strip material 15 and the side chute 20 of the strip material. The two side ends of the aluminum alloy strip material 15 slide on the inner side of the side guide wheel 19 and move away from the guide frame 2 to be sent to the working position of the high-frequency welding machine. The sliding limit ensures that the aluminum alloy strip material 15 maintains during the transmission process. Stable posture and position can prevent the strip from shifting or shaking during transmission. The sliding limit can limit the sliding range and strength of the strip on the inner side of the strip edge guide wheel 19 to avoid damage to the strip due to excessive friction or extrusion, and protect the surface quality of the strip. Stable strip transmission helps the high-frequency welder to perform welding work with higher efficiency and reduce equipment failures and downtime caused by strip deviation or shaking. The lifting and sinking trough 22 provides an installation position for the thickness adaptation adjustment handle 23, and the thickness adaptation adjustment handle 23 drives and controls the strip bending correction assembly.
[0028] See also Figure 1 , Figure 4 and Figure 8 , a high frequency welding aluminum alloy pipe strip material introduction device and its use method; It includes a material edge guide wheel 19, an anti-falling guide support platform 32 and a material guide inclined block 33. The edge guide vertical plate 4 is installed on the top of the high-frequency welding machine introduction frame 1, and the edge guide vertical plate 4 is located on the outside of the welding horizontal guide groove 11. The guide wheel fixing frame 18 is installed on the opposite side of the edge guide vertical plate 4. The material edge guide wheel 19 is installed on the inner side of the guide wheel fixing frame 18. The material edge chute 20 is opened at the opposite end of the material edge guide wheel 19. A round column 6 is installed on the top of the high-frequency welding machine introduction frame 1, and the round column 6 is located on the outside of the welding horizontal guide groove 11. The top of the round column 6 is installed with an anti-falling guide support platform 32, and the top of the anti-falling guide support platform 32 is installed with a material guide inclined block 33, and the material guide inclined block 33 cooperates with the material edge guide wheel 19; The anti-falling guide support platform 32 is in contact with the bottom of the strip edge guide wheel 19, and the strip guiding inclined block 33 is in contact with the cutout of the strip edge slide 20. During the process of the strip edge guide wheel 19 introducing the aluminum alloy strip 15, the anti-falling guide support platform 32 supports the aluminum alloy strip 15 to prevent the outer end of the aluminum alloy strip 15 from falling downward when it is initially introduced through one group of strip edge guide wheels 19 to another group of strip edge guide wheels 19. The supporting effect ensures the continuity and stability of the strip transmission. The strip guiding inclined block 33 enables the strip to change direction smoothly when it transitions from one strip edge guide wheel 19 to another strip edge guide wheel 19. The smooth transition reduces the vibration and impact of the strip during transmission, ensuring that the strip has the correct position and posture when entering the working position of the high-frequency welding machine. The coordinated use of the anti-falling guide support platform 32 and the strip guiding inclined block 33 makes the strip transmission process smoother and more efficient.
[0029] See also Figure 1 , Figure 4 , Figure 6 and Figure 7 , a high frequency welding aluminum alloy pipe strip material introduction device and its use method; It includes an anti-jumping down-pressing frame 5, a pressing groove 25 and a bending correction wheel 31. A strip material side guide assembly is arranged on the top of the high-frequency welding machine introduction frame 1. A strip material bending correction assembly is arranged on the top of the strip material side guide assembly. The strip material bending correction assembly includes an anti-jumping down-pressing frame 5, a pressing groove 25, a transmission push plate 28, an energy dissipator 29 and a bending correction wheel 31. A driving sleeve 24 is installed at the bottom of the anti-jumping down-pressing frame 5, and the telescopic end of the thickness-adapting adjustment hand lever 23 is connected to the driving sleeve 24. The pressing groove 25 is provided at the bottom of the anti-jumping down-pressing frame 5. The transmission push plate 28 is movably installed on the inner side of the pressing groove 25. The energy dissipator 29 is installed at the bottom of the transmission push plate 28. A return spring 30 is installed on the outer side of the energy dissipator 29. The bending correction wheel 31 is installed at the telescopic end of the return spring 30. A pressing groove 26 is provided on the top wall of the pressing groove 25, and a height-adjusting telescopic rod 27 is installed on the inner side of the top of the pressing groove 26, and the telescopic end of the height-adjusting telescopic rod 27 is connected to the top of the transmission push plate 28; The telescopic end of the thickness adaptation adjustment handle 23 is connected to the driving sleeve 24 to ensure stable driving. The vertical distance between the anti-jumping press frame 5 and the guide wheel 19 on the edge of the strip is adjusted according to the different specifications of the aluminum alloy strip 15. The anti-jumping press frame 5 limits the vertical direction of the aluminum alloy strip 15 during the horizontal introduction process. The anti-jumping press frame 5 prevents the strip from jumping or deviating in the vertical direction during the transmission process. The tight adjustment groove 26 provides an installation position for the height adjustment telescopic rod 27. The height adjustment telescopic rod 27 drives the transmission push plate 28 to slide on the inner side of the pressing groove 25 to achieve the bending correction wheel 31 is used to adjust the height. During the introduction of the aluminum alloy strip 15, the bending correction wheel 31 cooperates with the energy dissipator 29 to contact the upper surface of the aluminum alloy strip 15 and guide and press it downward, and adjust the winding and bending direction of the aluminum alloy strip 15 to restore it to flatness. The bending correction wheel 31 and the energy dissipator 29 are used in coordination to accurately guide and press down the upper surface of the aluminum alloy strip 15, which helps to eliminate defects such as waves and bends that may occur in the transmission process of the strip, and adjust the winding and bending direction of the strip to restore the strip to flatness before welding, thereby further improving the flatness and consistency of welding.
[0030] See also Figure 1 , a high frequency welding aluminum alloy pipe strip material introduction device and its use method; It includes a high-frequency welding machine introduction frame 1, a conveyor belt 12 and a material guide frame 2. The top of the high-frequency welding machine introduction frame 1 is provided with a welding horizontal guide groove 11, and the inner side of the welding horizontal guide groove 11 is provided with a conveyor belt 12. The bottom of the high-frequency welding machine introduction frame 1 is provided with a high-frequency welding connection seat 9, and the bottom of the high-frequency welding machine introduction frame 1 is provided with a reinforcement inclined plate 10, and the other end of the reinforcement inclined plate 10 is connected to the outer side of the high-frequency welding connection seat 9. The outer end of the high-frequency welding machine introduction frame 1 is provided with a material guide frame 2, and the inner side of the material guide frame 2 is provided with a material discharge roller 13. The outer end of the material guide frame 2 is provided with an introduction and conveying motor 14, and the output end of the introduction and conveying motor 14 is connected to the outer end of the material discharge roller 13, and the outer end of the material discharge roller 13 is provided with an aluminum alloy strip material 15; The welding horizontal guide groove 11 provides an installation position for the conveyor belt 12, and the conveyor belt 12 assists in conveying the falling aluminum alloy strip 15 during the unwinding and conveying process. The high-frequency welding machine introduction frame 1 is firmly connected to the high-frequency welding through the high-frequency welding connecting seat 9. The reinforcement inclined plate 10 ensures the stability of the high-frequency welding machine introduction frame 1 and the aluminum alloy strip 15 during operation. The guide frame 2 ensures the normal rotation of the discharge roller 13 and provides an installation position for the introduction and conveying motor 14. The operation of the introduction and conveying motor 14 drives the discharge roller 13 to rotate to realize the unwinding and conveying of the aluminum alloy strip 15.
[0031] See also Figure 1 , Figure 2 and Figure 3 , a high frequency welding aluminum alloy pipe strip material introduction device and its use method; It comprises a guide rail seat 3, an inner cross frame 16 and a pulling guide cylinder 7. The guide rail seat 3 is installed on the top of the high-frequency welding machine introduction frame 1, and a supporting long plate 39 is installed on the top of the guide rail seat 3. The inner cross frame 16 is installed on the opposite side of the supporting long plate 39. A vertical telescopic hand rod 17 is installed at the bottom of the inner cross frame 16. The pulling guide cylinder 7 is installed at the telescopic end of the vertical telescopic hand rod 17. The outer end of the pulling guide cylinder 7 is installed with a tight hoop outer cylinder 40. A through hole 34 is opened through the center position of the outer side of the pulling guide cylinder 7. The inner wall of the through hole 34 is symmetrically provided with a receiving square groove 35. A limiting hand rod 36 is installed on the inner side of the receiving square groove 35. A clamping introduction plate 37 is installed at the telescopic end of the limiting hand rod 36. An anti-slip pad 38 is installed on the opposite side of the clamping introduction plate 37. During the unwinding process of the aluminum alloy strip 15, the live end of the aluminum alloy strip 15 passes through the through hole 34, and the limit hand lever 36 drives the clamping guide plate 37 to move to the opposite side. The clamping guide plate 37 clamps and limits the upper and lower sides of the aluminum alloy strip 15, and the anti-slip pad 38 increases the friction between the clamping guide plate 37 and the aluminum alloy strip 15. The guide rail seat 3 drives the aluminum alloy strip 15 to move in the direction close to the edge guide vertical plate 4, and the pulling guide cylinder 7 moves horizontally to transfer the aluminum alloy strip 15 to the opposite side range of the edge guide vertical plate 4, so that the live end of the aluminum alloy strip 15 is inserted into the inner side of the first group of strip edge guide wheels 19, and the clamping guide plate 37 releases the limit on the aluminum alloy strip 15 and resets it, ensuring that the strip can be stably and accurately transmitted to the position of the strip edge guide assembly, so that the high-frequency welding machine can more accurately control the welding parameters and welding position; The import controller 8 integrates the drive control of the import conveying motor 14, the limit hand lever 36, the guide rail seat 3, the conveyor belt 12, the belt edge guide assembly and the belt bending correction assembly through the pulling feeding module and the welding import module.
[0032] The method for using the strip material introduction device comprises the following steps: Step S1, first, during the unwinding process, the live end of the aluminum alloy strip 15 passes through the through opening 34, the clamping guide plate 37 clamps and limits the upper and lower surfaces of the aluminum alloy strip 15, and the guide rail seat 3 drives the aluminum alloy strip 15 to move toward the direction close to the side guide vertical plate 4; Step S2, after pulling the guide cylinder 7 to transfer the aluminum alloy strip 15 to the range on the opposite side of the side guide vertical plate 4, the limit on the aluminum alloy strip 15 is released and reset, and the two ends of the aluminum alloy strip 15 slide inside the strip edge guide wheel 19 and move away from the guide frame 2 to be sent to the working position of the high-frequency welding machine; Step S3, during the horizontal introduction of the aluminum alloy strip 15, the anti-jump downward pressure frame 5 limits its vertical direction, and the bending correction wheel 31 cooperates with the energy dissipator 29 to guide and press down the upper surface of the aluminum alloy strip 15, and adjust the winding and bending direction of the aluminum alloy strip 15 to restore it to flatness.
[0033] In step S2, the following steps are also included: Step S21, during the process of the strip edge guide wheels 19 introducing the aluminum alloy strip 15, the anti-fall guide support platform 32 supports the aluminum alloy strip 15 to prevent the outer end of the aluminum alloy strip 15 from falling downward when it is initially introduced through one group of strip edge guide wheels 19 to another group of strip edge guide wheels 19.
[0034] Working principle: When using the device, first, during the unwinding process, the live end of the aluminum alloy strip 15 passes through the through hole 34, the clamping guide plate 37 clamps and limits the upper and lower sides of the aluminum alloy strip 15, and the guide rail seat 3 drives the aluminum alloy strip 15 to move toward the direction close to the side guide vertical plate 4; After the pulling guide cylinder 7 transfers the aluminum alloy strip 15 to the range on the opposite side of the side guide vertical plate 4, the limit on the aluminum alloy strip 15 is released and reset. The two side ends of the aluminum alloy strip 15 slide inside the strip side guide wheel 19 and move away from the guide frame 2 to be sent to the working position of the high-frequency welding machine. During the process of the strip side guide wheel 19 introducing the aluminum alloy strip 15, the anti-fall guide support platform 32 supports the aluminum alloy strip 15 to prevent the outer end of the aluminum alloy strip 15 from falling downward when it is initially introduced through one group of strip side guide wheels 19 to another group of strip side guide wheels 19. During the horizontal introduction of the aluminum alloy strip 15, the anti-jump downward pressing frame 5 limits its vertical direction, and the bending correction wheel 31 cooperates with the energy dissipator 29 to guide and press down the upper surface of the aluminum alloy strip 15, adjusting the winding and bending direction of the aluminum alloy strip 15 to restore it to flatness.
[0035] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A high-frequency welding aluminum alloy pipe strip material introduction device, comprising a high-frequency welding machine introduction frame (1), a side guide vertical plate (4) and an anti-jump down-pressing frame (5), characterized in that: A welding horizontal guide groove (11) is provided on the top of the high-frequency welding machine introduction frame (1), and a conveyor belt (12) is installed inside the welding horizontal guide groove (11); A strip edge guide assembly is arranged on the top of the high-frequency welding machine introduction frame (1), and the strip edge guide assembly comprises an edge guide vertical plate (4), a guide wheel fixing frame (18), a strip edge guide wheel (19) and a strip edge chute (20). The edge guide vertical plate (4) is installed on the top of the high-frequency welding machine introduction frame (1), and the edge guide vertical plate (4) is located on the outside of the welding horizontal guide groove (11). The guide wheel fixing frame (18) is installed on the opposite side of the edge guide vertical plate (4), the strip edge guide wheel (19) is installed on the inner side of the guide wheel fixing frame (18), and the strip edge chute (20) is opened at the opposite end of the strip edge guide wheel (19).
2. The high frequency welding aluminum alloy pipe strip introduction device according to claim 1 is characterized in that: The top of the edge guide vertical plate (4) is provided with a lifting and sinking groove (22), the inner side of the lifting and sinking groove (22) is provided with a thickness adaptation adjustment handle (23), and the inner side of the material-carrying edge slide groove (20) is provided with a smooth wear-resistant layer (21).
3. The high frequency welding aluminum alloy pipe strip introduction device according to claim 2 is characterized in that: A strip bending correction assembly is arranged on the top of the strip edge guide assembly, and the strip bending correction assembly comprises an anti-jumping lower pressure frame (5), a pressure groove (25), a transmission push plate (28), an energy dissipator (29) and a bending correction wheel (31). A driving sleeve (24) is installed at the bottom of the anti-jumping lower pressure frame (5), and the telescopic end of the thickness adaptation adjustment hand rod (23) is connected to the driving sleeve (24). The pressure groove (25) is opened at the bottom of the anti-jumping lower pressure frame (5), the transmission push plate (28) is movably installed on the inner side of the pressure groove (25), the energy dissipator (29) is installed at the bottom of the transmission push plate (28), and a return spring (30) is installed on the outer side of the energy dissipator (29). The bending correction wheel (31) is installed at the telescopic end of the return spring (30).
4. The high frequency welding aluminum alloy pipe strip introduction device according to claim 3 is characterized in that: A tightening adjustment groove (26) is provided on the top wall of the pressing groove (25), a height-adjusting telescopic rod (27) is installed on the inner side of the top of the tightening adjustment groove (26), and the telescopic end of the height-adjusting telescopic rod (27) is connected to the top of the transmission push plate (28).
5. The high frequency welding aluminum alloy pipe strip introduction device according to claim 1 is characterized in that: A high-frequency welding connection seat (9) is installed at the bottom of the high-frequency welding machine introduction frame (1), a reinforcing inclined plate (10) is installed at the bottom of the high-frequency welding machine introduction frame (1), and the other end of the reinforcing inclined plate (10) is connected to the outer side of the high-frequency welding connection seat (9), a material guide frame (2) is installed at the outer end of the high-frequency welding machine introduction frame (1), a material discharge roller (13) is installed on the inner side of the material guide frame (2), an introduction conveying motor (14) is installed at the outer end of the material guide frame (2), and the output end of the introduction conveying motor (14) is connected to the outer end of the material discharge roller (13), and the outer end of the material discharge roller (13) is provided with an aluminum alloy strip (15).
6. The high frequency welding aluminum alloy pipe strip introduction device according to claim 1 is characterized in that: A guide rail seat (3) is installed on the top of the high-frequency welding machine introduction frame (1), a supporting long plate (39) is installed on the top of the guide rail seat (3), an inner cross frame (16) is installed on the opposite side of the supporting long plate (39), a vertical telescopic hand rod (17) is installed on the bottom of the inner cross frame (16), a pulling guide tube (7) is installed on the telescopic end of the vertical telescopic hand rod (17), a tightening outer tube (40) is installed on the outer end of the pulling guide tube (7), a through opening (34) is opened through the center position of the outer side of the pulling guide tube (7), a receiving square groove (35) is symmetrically opened on the inner wall of the through opening (34), a limiting hand rod (36) is installed on the inner side of the receiving square groove (35), a clamping introduction plate (37) is installed on the telescopic end of the limiting hand rod (36), and an anti-slip pad (38) is installed on the opposite side of the clamping introduction plate (37).
7. The high frequency welding aluminum alloy pipe strip introduction device according to claim 1 is characterized in that: A round column (6) is installed on the top of the high-frequency welding machine introduction frame (1), and the round column (6) is located outside the welding horizontal guide groove (11). An anti-falling guide support platform (32) is installed on the top of the round column (6). A material guide inclined block (33) is installed on the top of the anti-falling guide support platform (32), and the material guide inclined block (33) cooperates with the material edge guide wheel (19).
8. The high frequency welding aluminum alloy pipe strip introduction device according to claim 1 is characterized in that: An introduction controller (8) is installed on the outer side of the high-frequency welding machine introduction frame (1), and the introduction controller (8) is composed of a pulling and loading module and a welding introduction module. The pulling and loading module is electrically connected to the introduction conveying motor (14), the limit hand lever (36) and the guide rail seat (3), and the welding introduction module is electrically connected to the conveyor belt (12), the belt edge guide assembly and the belt bending correction assembly.
9. A method for using a high-frequency welding aluminum alloy pipe strip introduction device, applicable to a high-frequency welding aluminum alloy pipe strip introduction device according to any one of claims 1 to 8, characterized in that: The method for using the strip material introduction device comprises the following steps: Step S1, first, during the unwinding process, the live end of the aluminum alloy strip (15) passes through the through opening (34), the clamping guide plate (37) clamps and limits the upper and lower surfaces of the aluminum alloy strip (15), and the guide rail seat (3) drives the aluminum alloy strip (15) to move in a direction close to the side guide vertical plate (4); Step S2, after the aluminum alloy strip (15) is transferred to the side range opposite to the side guide vertical plate (4) by pulling the guide cylinder (7), the limit on the aluminum alloy strip (15) is released and reset, and the two side ends of the aluminum alloy strip (15) slide inside the strip side guide wheel (19) and move in a direction away from the guide frame (2) and are sent to the working position of the high-frequency welding machine; Step S3, during the horizontal introduction of the aluminum alloy strip (15), the anti-jump downward pressure frame (5) limits its vertical position, and the bending correction wheel (31) cooperates with the energy dissipator (29) to guide and press down the upper surface of the aluminum alloy strip (15), so as to adjust the winding and bending direction of the aluminum alloy strip (15) to restore it to a flat state.
10. The method for using the high-frequency welding aluminum alloy pipe strip introduction device according to claim 9, characterized in that: In the step S2, the following steps are also included: Step S21, during the process of the strip edge guide wheels (19) guiding the aluminum alloy strip (15), the anti-fall guide support platform (32) supports the aluminum alloy strip (15) to prevent the outer end of the aluminum alloy strip (15) from falling downward when it is initially guided through one set of strip edge guide wheels (19) to another set of strip edge guide wheels (19).
Citation Information
Patent Citations
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