Aluminum liquid dehydrogenation device
By designing a liquid aluminum dehydrogenation device using cylindrical device barrel and gas injection structure, the inert gas is broken into small bubbles, and through technical means such as driving components and ultrasonic waves, the existing device has poor hydrogen removal effect and The problem of difficult to maintain the liquid aluminum flow state has achieved a more efficient hydrogen removal effect and a more uniform alloy composition.
Patent Information
- Application Number
- CN202411002107.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-07-25
AI Technical Summary
The existing liquid aluminum dehydrogenation device still has room for improvement in the hydrogen removal effect, and it is difficult to maintain the liquid aluminum flow state, affecting the hydrogen removal effect.
A liquid aluminum dehydrogenation device is designed, using a cylindrical device barrel and gas injection structure to break the inert gas into small bubbles, and the mixing component is driven to rotate at high speed, increasing the number of bubbles and the diameter of small bubbles, and passing through The ultrasonic and arc-shaped cover structure further disperses the bubbles, increasing the contact time and contact area between the bubbles and liquid aluminum.
It significantly improves the hydrogen removal effect of aluminum liquid, ensures the flow state of aluminum liquid, improves the uniformity of alloy components in aluminum liquid, and extends the long-term and efficient working time of the device.
Smart Images

Figure CN118880047B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum liquid dehydrogenation, in particular to an aluminum liquid dehydrogenation device. Background Art
[0002] During the smelting process of aluminum alloy and other metals, there is a lot of hydrogen in the molten metal. If the hydrogen is not removed in time, it will cause defects such as shrinkage cavities and shrinkage in the formed profiles. Such defects are fatal defects for load-bearing structural parts and will seriously reduce the structural strength and life of the structural parts. Therefore, hydrogen must be removed in time during the smelting process.
[0003] The existing Chinese patent application with publication number CN111363932B discloses a dehydrogenation device for aluminum liquid smelting for cast aluminum plates, in order to solve the problem that in the process of aluminum liquid smelting for cast aluminum plates, there are still a large number of small bubbles that have not yet floated or are floating inside the aluminum liquid, these bubble lava is difficult to observe, and the number is huge. Since the aluminum liquid has a certain viscosity, coupled with the obstruction of the slag inside the aluminum liquid, it takes a certain amount of time for these small bubbles to float up, including the main body of the equipment; the main body of the equipment is a regular six-sided columnar tank structure as a whole, and the upper end of the tank mouth of the main body of the equipment is sealed with a top sealing mechanism. In the present invention, since the left and right edges of the side walls corresponding to the installation position of the defoaming box on the main body of the equipment are fixedly installed with vertical guide rails, coupled with the obstruction of the slag inside the aluminum liquid, it takes a certain amount of time for the small bubbles generated in the aluminum liquid to float up, so it is necessary to stand for a period of time to produce scum, and the scum can be removed to complete the dehydrogenation.
[0004] However, the dehydrogenation device has the following defects when used:
[0005] 1. When the existing aluminum liquid dehydrogenation device is in use, the fineness of the bubbles determines the dehydrogenation effect of the aluminum liquid to a certain extent. In the existing aluminum liquid dehydrogenation device, the inert gas is only sprayed into the aluminum liquid through the rotating rotor to form a large number of dispersed small bubbles, so as to perform degassing and refining treatment. However, this type of injection method is difficult to further increase the number of inert gas bubbles and reduce the diameter of the inert gas bubbles. At the same time, it is also difficult to ensure that the inert gas bubbles stay in the aluminum liquid for a longer time. Therefore, the overall dehydrogenation effect needs to be improved;
[0006] 2. It is difficult to maintain the flow state of the molten aluminum when the existing molten aluminum dehydrogenation device is in use, resulting in the temperature of the molten aluminum changing with mixing and subsequent standing process during the dehydrogenation process, which is not conducive to the overall dehydrogenation effect. Therefore, it is urgently needed to be improved. Summary of the invention
[0007] The object of the present invention is to provide a molten aluminum dehydrogenation device to solve the problems raised in the above background technology.
[0008] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
[0009] The present invention provides a molten aluminum dehydrogenation device, comprising:
[0010] A device barrel, wherein the device barrel is a cylindrical structure, and at least four circular cavities are opened at equal intervals in the circumferential direction of the device barrel, and a feed port connected to the four circular cavities is opened at the top of the device barrel, and the bottoms of the four circular cavities are sequentially provided with a first conical cavity and a second conical cavity from top to bottom, and the cross-sectional area of the first conical cavity gradually decreases from top to bottom, and the cross-sectional area of the second conical cavity gradually increases from top to bottom, and the device barrel is also provided with a discharge cavity located below the four circular cavities, and a discharge pipe extending to the inside of the discharge cavity is provided at the bottom of the side of the device barrel, and valves are provided inside the feed port and the discharge pipe;
[0011] A gas injection structure, which is disposed inside the device barrel and is used to inject an inert gas into the interior of the circular cavity;
[0012] Mixing components, the number of which is the same as the number of the circular cavities and which are arranged one by one inside the circular cavities, and the mixing components are used to make the aluminum liquid in the circular cavity contact with the inert gas; and
[0013] A driving assembly is arranged above the device barrel and is used to drive the mixing assembly to rotate.
[0014] Preferably, the gas injection structure comprises:
[0015] Main channel, branch channel and trachea,
[0016] Among them, the main channel is vertically opened at the center of the inside of the device barrel, and the top of the main channel extends to the outer top of the device barrel, the number of the branch channels is the same as the number of the circular cavities and corresponds one to one, the branch channels are horizontally opened inside the device barrel, one end of the branch channel is connected to the second conical cavity, and the other end of the branch channel is connected to the inner bottom end of the main channel, and one end of the air pipe is connected to the top of the main channel, and a valve is provided inside the air pipe.
[0017] Preferably, the mixing assembly comprises:
[0018] A first rotating shaft, a first conical block and a bearing frame,
[0019] Wherein, the first rotating shaft is vertically arranged at the center of the circular cavity, a third conical cavity is provided on the top of the first conical block, and a hollow cavity is provided inside the first conical block, the hollow cavity and the third conical cavity are connected through a plurality of air holes, an annular opening is provided on the side of the first conical block, and the annular opening is used to connect the hollow cavity and the branch channel, the supporting frame is fixed to the inner top end of the first conical cavity, the bottom end of the first rotating shaft is fixed to the top end of the supporting frame, and,
[0020] The cross-sectional area of the first tapered block gradually increases from top to bottom, and the side edge of the first tapered block cooperates with the inner side wall of the second tapered cavity.
[0021] Preferably, the mixing assembly further comprises:
[0022] Open cavity, ultrasonic transmitter and ultrasonic probe,
[0023] The opening is opened inside the first rotating shaft, the ultrasonic transmitter is arranged inside the opening, the ultrasonic probe is arranged on the ultrasonic transmitter, and the bottom end of the ultrasonic probe passes through the inside of the third conical cavity.
[0024] Preferably, an arc-shaped cover is fixed on the top of the first conical block, and the longitudinal section of the arc-shaped cover is an arc-shaped structure that spreads outward from the center of the first conical block.
[0025] Preferably, the mixing assembly further comprises:
[0026] The central cavity, the pillar and the second tapered block,
[0027] Among them, the central cavity is opened inside the first conical block, and the top of the central cavity is connected to the inner bottom end of the third conical cavity, the bottom end of the central cavity extends to the outer bottom of the first conical block, the number of the pillars is the same as the number of the circular cavities and corresponds one to one, and the bottom of the pillar is fixed to the inner bottom end of the discharge cavity, the top of the pillar extends to the inside of the central cavity and is fixed with the second conical block, and the outer side of the second conical block cooperates with the inner side wall of the third conical cavity.
[0028] Preferably, an auxiliary stirring assembly is further disposed outside the first rotating shaft, and the auxiliary stirring assembly comprises:
[0029] a stirring plate, a supporting plate, a first magnet and a second magnet,
[0030] Among them, the stirring plate is rotatably connected to the outside of the first rotating shaft, and the inside of the stirring plate is a hollow structure. A second magnet is eccentrically arranged on the top of the stirring plate, and the second magnet is located at the end of the stirring plate away from the first rotating shaft. The support plate is fixed on the inner wall of the circular cavity and is located above the second magnet. The first magnet is arranged at the bottom of the support plate and cooperates with the second magnet.
[0031] Preferably, a lifting assembly is also provided on the top of the device barrel, and the lifting assembly includes:
[0032] Telescopic cylinder, electric telescopic rod and top plate,
[0033] Among them, the telescopic cylinder and the electric telescopic rod are both arranged on the top of the device barrel, and the telescopic ends of the telescopic cylinder and the electric telescopic rod are connected to the bottom of the top plate, and the top end of the first rotating shaft passes through the top plate and is rotatably connected to the top plate.
[0034] Preferably, the driving assembly comprises:
[0035] A mounting frame, a motor, a second rotating shaft, a first gear and a second gear,
[0036] Wherein, the mounting frame is fixed at the center of the top of the top plate, the motor is installed at the bottom of the mounting frame, the second rotating shaft is vertically rotatably connected to the center of the mounting frame, and the bottom end of the second rotating shaft is connected to the output end of the motor, the first gear is sleeved on the outside of the second rotating shaft, and the second gear is sleeved on the outside of the first rotating shaft and meshes with the first gear.
[0037] Preferably, a heating assembly is also provided on the top of the top plate, and the heating assembly comprises:
[0038] Fix the box, fan blades and heating tubes,
[0039] The number of the fixing boxes is the same as the number of the circular cavities and corresponds one to one, the bottom of the fixing box is fixed to the top of the top plate, and an air inlet is provided on the top of the fixing box, the top of the first rotating shaft vertically penetrates the fixing box, the fan blade is sleeved on the outside of the first rotating shaft and is located inside the fixing box, the heating tube is arranged inside the fixing box and is located below the fan blade, and,
[0040] An annular cavity is provided inside the first rotating shaft, and an air port communicating with the annular cavity is provided outside the first rotating shaft, and the air port is located inside the fixing box and below the heating tube.
[0041] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:
[0042] 1. In the aluminum liquid dehydrogenation device, an inert gas is introduced into the circular cavity through a gas injection structure, and then the driving component is used to drive the mixing component, so that the mixing component breaks the rotor rotating at a high speed of the inert gas into numerous small bubbles, which diffuse and rise in the aluminum liquid, thereby removing hydrogen. In the process of rising, the small bubbles, due to the effect of surface tension, bring a part of the inclusions from the aluminum liquid to the liquid surface, forming scum, thereby removing the inclusions in the aluminum liquid. At the same time, the whole device is divided into several circular cavities, and several circular cavities are filled with a number of aluminum liquids, so that the dehydrogenation treatment of the aluminum liquid is more refined, and combined with the stirring effect of the mixing component in the circular cavity, the alloy composition in the aluminum liquid is more uniform, which is more conducive to the long-term and efficient operation of the whole device;
[0043] 2. In the aluminum liquid dehydrogenation device, the first rotating shaft can be driven to rotate by the arranged driving assembly, so that the supporting frame and the first conical block can rotate. Since the side of the first conical block fits the inner wall of the second conical cavity, the annular opening and the branch channel are connected, so that the inert gas can enter the annular opening and the hollow cavity, and then spray out through a plurality of air holes and be inside the third conical cavity. The plurality of air holes divide the inert gas into fine bubbles. At this time, the ultrasonic generator is started to make the ultrasonic probe emit ultrasonic waves, and the ultrasonic waves further break the inert gas into smaller pieces, so as to help the degassing and refining effect. Moreover, since the first conical block is at the inner bottom end of the circular cavity, the tiny bubbles can move from top to bottom, so that the bubbles are in contact with the aluminum liquid for a longer time, which can further improve the degassing effect.
[0044] 3. In the aluminum liquid dehydrogenation device, when the first conical block rotates, the arc cover will rotate accordingly, and the tiny bubbles in the third conical cavity inside the first conical block will float up by buoyancy. At the same time, under the action of the rotation of the first conical block, the tiny bubbles will generate centrifugal force. Through the arc cover with an outward-expanding arc structure, the tiny bubbles are affected by the centrifugal force and guided by the arc cover during the floating process, and approach the inner wall of the circular cavity, so that the tiny bubbles located in the middle of the bottom end of the circular cavity will diffuse outward and float upward, so that the tiny bubbles are dispersed more evenly, thereby increasing the contact range between them and the aluminum liquid, and further ensuring the degassing effect;
[0045] 4. In the aluminum liquid dehydrogenation device, when the first rotating shaft rotates, the stirring plate rotates accordingly. During the rotation of the stirring plate, the second magnets at the two edges of the top of the stirring plate and the first magnet at the bottom of the support plate are affected by the magnetic force. The two will attract each other or move away from each other, so that when the stirring plate is rotated to the bottom of the support plate, the stirring plate will be deflected. Since one second magnet corresponds to the first magnet at the bottom of two support plates, when the second magnet is magnetically attracted to the first magnet at the bottom of one of the support plates, the second magnet will be magnetically attracted to the first magnet at the bottom of the other support plate. Therefore, the stirring plate will flip back and forth when passing through the first magnets at the bottom of the two support plates in sequence, and the flipping of the stirring plate will make the contact between the aluminum liquid and the bubbles more uniform, so as to ensure the degassing effect.
[0046] 5. In the aluminum liquid dehydrogenation device, when the first rotating shaft rotates, the fan blades will rotate accordingly, and then after the heating tube is started, a certain threshold temperature is generated inside the heating tube, and then the fan blows the air into the annular cavity and into the hollow structure of the stirring plate. The heat-conducting material of the stirring plate is used to heat the aluminum liquid during the stirring process to ensure the flow state of the aluminum liquid and thus ensure the degassing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0048] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0049] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0050] Figure 2 It is an exploded view of the device barrel of the present invention after being cross-sectioned;
[0051] Figure 3 It is a schematic diagram of the internal structure of the device barrel after longitudinal sectioning in the present invention;
[0052] Figure 4 It is a schematic diagram of the structure of the circular cavity after longitudinal sectioning in the present invention;
[0053] Figure 5 It is a schematic diagram of the structure of a single circular cavity mixing assembly in the present invention;
[0054] Figure 6 It is a schematic structural diagram of the first conical block in the present invention after longitudinal sectioning, which cooperates with the circular cavity;
[0055] Figure 7 It is a schematic diagram of the internal structure of the first conical block after longitudinal sectioning in the present invention;
[0056] Figure 8 The present invention Figure 6 The enlarged view of point A in the middle;
[0057] Fig. 9 It is a schematic diagram of the structure of the driving component in the present invention;
[0058] Fig.10 It is a schematic diagram of the structure of the heating component in the present invention;
[0059] In the figure:
[0060] 1. Device barrel; 11. Circular cavity; 111. First conical cavity; 112. Second conical cavity; 12. Feed inlet; 13. Discharge pipe; 14. Discharge cavity;
[0061] 2. Gas injection structure; 21. Main channel; 22. Branch channel; 23. Air pipe;
[0062] 3. Mixing assembly; 31. First rotating shaft; 311. Open cavity; 312. Annular cavity; 313. Air outlet; 32. First conical block; 321. Third conical cavity; 322. Air hole; 323. Hollow cavity; 324. Annular opening; 325. Central cavity; 33. Carrying frame; 34. Ultrasonic transmitter; 35. Ultrasonic probe; 36. Curved cover; 37. Pillar; 38. Second conical block;
[0063] 4. driving assembly; 41. mounting frame; 42. motor; 43. second rotating shaft; 44. first gear; 45. second gear;
[0064] 5. Auxiliary stirring assembly; 51. Stirring plate; 52. Support plate; 53. First magnet; 54. Second magnet;
[0065] 6. Lifting assembly; 61. Telescopic cylinder; 62. Electric telescopic rod; 63. Top plate;
[0066] 7. Heating component; 71. Fixing box; 711. Air inlet; 72. Fan blades; 73. Heating tube. DETAILED DESCRIPTION
[0067] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0068] See also Figure 1-Figure 10 , a molten aluminum dehydrogenation device, comprising a device barrel 1, a gas injection structure 2, a mixing component 3 and a driving component 4. Among them:
[0069] The device barrel 1 is a cylindrical structure, and at least four circular cavities 11 are opened at equal intervals in the circumferential direction of the device barrel 1. The top of the device barrel 1 is also provided with a feed port 12 connected to the four circular cavities 11 one by one. The bottoms of the four circular cavities 11 are sequentially provided with a first conical cavity 111 and a second conical cavity 112 from top to bottom. The cross-sectional area of the first conical cavity 111 gradually decreases from top to bottom, and the cross-sectional area of the second conical cavity 112 gradually increases from top to bottom. In addition, the device barrel 1 is also provided with a feed port 12 connected to the four circular cavities 11. The discharge cavity 14 is below the cavity 11, and a discharge pipe 13 extending to the inside of the discharge cavity 14 is provided at the bottom of the side of the device barrel 1. Valves are provided inside the feed port 12 and the discharge pipe 13. When in use, aluminum liquid can be injected into the circular cavity 11 through the set feed port 12, and the valve on the discharge pipe 13 is closed at the same time, and the valve at the feed port 12 is closed after a certain amount of injection. In this embodiment, the device barrel 1 is made of transparent material. Correspondingly, as other embodiments, other materials can also be used, depending on the manufacturer;
[0070] In addition, the gas injection structure 2 is arranged inside the device barrel 1, and the gas injection structure 2 is used to inject the inert gas into the circular cavity 11. The number of mixing components 3 is the same as the number of circular cavities 11 and they are arranged one by one inside the circular cavity 11. The mixing components 3 are used to make the aluminum liquid in the circular cavity 11 contact with the inert gas. The driving component 4 is arranged above the device barrel 1, and the driving component 4 is used to drive the mixing component 3 to rotate. When the aluminum liquid is inside the circular cavity 11, the inert gas enters the inside of the circular cavity 11 through the arranged gas injection structure 2, and then the driving component 4 is used to drive the mixing component 3, so that the mixing The mixing component 3 breaks the high-speed rotating rotor of the inert gas into countless small bubbles, which diffuse and rise in the aluminum liquid, thereby removing hydrogen. In the process of rising, due to the effect of surface tension, the small bubbles bring a part of the inclusions from the aluminum liquid to the liquid surface, forming scum to remove the inclusions in the aluminum liquid. At the same time, the entire device is divided into several circular cavities 11, and several circular cavities 11 are each filled with a plurality of aluminum liquids, so that the dehydrogenation treatment of the aluminum liquid is more refined, and combined with the stirring effect of the mixing component 3 in the circular cavity 11, the alloy composition in the aluminum liquid is more uniform, which is more conducive to the long-term and efficient operation of the entire device.
[0071] Specifically, the gas injection structure 2 includes a main channel 21, a branch channel 22 and an air pipe 23, wherein the main channel 21 is vertically opened at the center of the device barrel 1, and the top of the main channel 21 extends to the outer top of the device barrel 1, the number of branch channels 22 is the same as the number of circular cavities 11 and corresponds one to one, the branch channel 22 is horizontally opened inside the device barrel 1, one end of the branch channel 22 is connected to the second conical cavity 112, and the other end of the branch channel 22 is connected to the inner bottom end of the main channel 21, and one end of the air pipe 23 is connected to the top of the main channel 21, and a valve is arranged inside the air pipe 23.
[0072] When the gas injection structure 2 is in use, after injecting inert gas into the trachea 23 (the other end of the trachea 23 is transported to the inside of the bronchus 23 by an external delivery pump or other structure, not shown in the figure), the inert gas can enter the inside of each branch channel 22 through the main channel 21.
[0073] Furthermore, in order to make the inert gas flow reasonably, the mixing assembly 3 includes a first rotating shaft 31, a first conical block 32 and a supporting frame 33, wherein the first rotating shaft 31 is vertically arranged at the center of the circular cavity 11, a third conical cavity 321 is opened on the top of the first conical block 32, and a hollow cavity 323 is opened inside the first conical block 32, the hollow cavity 323 and the third conical cavity 321 are connected through a plurality of air holes 322, an annular opening 324 is opened on the side of the first conical block 32, and the annular opening 324 is used to connect the hollow cavity 323 and the branch channel 22, the supporting frame 33 is fixed to the inner top end of the first conical cavity 111, the bottom end of the first rotating shaft 31 is fixed to the top end of the supporting frame 33, and the cross-sectional area of the first conical block 32 gradually increases from top to bottom, and the side of the first conical block 32 cooperates with the inner side wall of the second conical cavity 112.
[0074] Furthermore, the mixing component 3 also includes an opening cavity 311, an ultrasonic transmitter 34 and an ultrasonic probe 35, wherein the opening cavity 311 is opened inside the first rotating shaft 31, the ultrasonic transmitter 34 is arranged inside the opening cavity 311, the ultrasonic probe 35 is arranged on the ultrasonic transmitter 34, and the bottom end of the ultrasonic probe 35 passes through the inside of the third conical cavity 321.
[0075] That is, when in use, the driving assembly 4 is arranged to drive the first rotating shaft 31 to rotate, thereby rotating the supporting frame 33 and the first conical block 32. Since the side of the first conical block 32 fits the inner wall of the second conical cavity 112, the annular opening 324 is connected to the branch channel 22, thereby allowing the inert gas to enter the annular opening 324 and the hollow cavity 323, and then spray out through the plurality of air holes 322 and be inside the third conical cavity 321. The plurality of air holes 322 divide the inert gas into fine bubbles. At this time, the ultrasonic generator is started to make the ultrasonic probe 35 emit ultrasonic waves. The ultrasonic waves further break the inert gas into smaller pieces, thereby contributing to the degassing and refining effect. Moreover, since the first conical block 32 is at the inner bottom end of the circular cavity 11, the tiny bubbles can move from top to bottom, thereby making the bubbles contact with the aluminum liquid for a longer time, thereby further improving the degassing effect.
[0076] Furthermore, an arc cover 36 is fixed on the top of the first conical block 32, and the longitudinal section of the arc cover 36 is an arc structure that spreads outward from the center of the first conical block 32, that is, Figure 5 and Figure 7It can be seen that when the first conical block 32 rotates, the arc cover 36 will rotate accordingly, and the tiny bubbles in the third conical cavity 321 inside the first conical block 32 will float up due to buoyancy. At the same time, under the action of the rotation of the first conical block 32, the tiny bubbles will generate centrifugal force. Through the arc cover 36 with an outward-expanding arc structure, the tiny bubbles are affected by the centrifugal force and guided by the arc cover 36 during the floating process and approach the inner wall of the circular cavity 11, so that the tiny bubbles located in the middle of the bottom end of the circular cavity 11 will diffuse outward and float upward, so that the tiny bubbles are dispersed more evenly, thereby increasing their contact range with the aluminum liquid and further ensuring the degassing effect.
[0077] At the same time, in order to help the aluminum liquid and the bubbles to achieve better combination, an auxiliary stirring component 5 is also arranged on the outside of the first rotating shaft 31, and the auxiliary stirring component 5 includes a stirring plate 51, a support plate 52, a first magnet 53 and a second magnet 54, wherein the stirring plate 51 is rotatably connected to the outside of the first rotating shaft 31, and the interior of the stirring plate 51 is a hollow structure, a second magnet 54 is eccentrically arranged on the top of the stirring plate 51, and the second magnet 54 is located at the end of the stirring plate 51 away from the first rotating shaft 31, the support plate 52 is fixed on the inner wall of the circular cavity 11 and is located above the second magnet 54, the first magnet 53 is arranged at the bottom of the support plate 52 and cooperates with the second magnet 54, then, when the first rotating shaft 31 rotates, the stirring plate 51 rotates accordingly, and when the stirring plate 51 During the rotation process, the second magnets 54 at the two edges of the top of the stirring plate 51 and the first magnets 53 at the bottom of the support plate 52 are affected by the magnetic force, and the two will attract each other or move away from each other, so that when the stirring plate 51 is rotated to the bottom of the support plate 52, the stirring plate 51 will be deflected. Since one second magnet 54 corresponds to the first magnets 53 at the bottom of two support plates 52, when the second magnet 54 is magnetically attracted to the first magnet 53 at the bottom of one of the support plates 52, the second magnet 54 will be magnetically attracted to the first magnet 53 at the bottom of the other support plate 52. Therefore, the stirring plate 51 will flip back and forth when passing through the first magnets 53 at the bottom of the two support plates 52 in sequence, and the flipping of the stirring plate 51 will make the contact between the aluminum liquid and the bubbles more uniform, so as to ensure the degassing effect.
[0078] Of course, in order to ensure the stability of the stirring plate 51, a torsion spring is also provided at the rotation connection between the stirring plate 51 and the first rotating shaft 31. The rotation performance of the torsion spring makes the stirring plate 51 turn over more smoothly.
[0079] In addition, in order to ensure subsequent material discharge, the mixing component 3 also includes a central cavity 325, pillars 37 and a second conical block 38, wherein the central cavity 325 is opened inside the first conical block 32, and the top of the central cavity 325 is connected to the inner bottom end of the third conical cavity 321, and the bottom end of the central cavity 325 extends to the outer bottom of the first conical block 32, the number of pillars 37 is the same as the number of circular cavities 11 and corresponds one to one, and the bottom of the pillars 37 is fixed to the inner bottom end of the discharge cavity 14, the top of the pillars 37 extends to the inside of the central cavity 325 and is fixed with the second conical block 38, and the outer side of the second conical block 38 cooperates with the inner side wall of the third conical cavity 321. A lifting assembly 6 is also provided at the top of the device barrel 1, and the lifting assembly 6 includes a telescopic cylinder 61, an electric telescopic rod 62 and a top plate 63, wherein the telescopic cylinder 61 and the electric telescopic rod 62 are both arranged at the top of the device barrel 1, and the telescopic ends of the telescopic cylinder 61 and the electric telescopic rod 62 are both connected to the bottom of the top plate 63, and the top end of the first rotating shaft 31 passes through the top plate 63 and is rotatably connected to the top plate 63.
[0080] Therefore, when in use, after the electric telescopic rod 62 is started, the electric telescopic rod 62 drives the top plate 63 to descend, so that the driving assembly 4 and the mixing assembly 3 are descended, and then the first conical block 32 begins to descend. When the first conical block 32 descends, a gap is generated between its outer side and the inner wall of the second conical cavity 112, and a gap is also generated between the inner wall of the third conical cavity 321 and the outer side of the second conical block 38, so as to complete the removal of the aluminum liquid. The degassed aluminum liquid will enter the inside of the discharge cavity 14, which is conducive to the subsequent unified discharge. In addition, it is worth mentioning that in order to ensure the feeding effect, a silicone one-way valve nozzle is provided inside the air hole 322 to prevent the aluminum liquid from entering the air hole 322 and the hollow cavity 323.
[0081] Furthermore, the driving assembly 4 includes a mounting frame 41, a motor 42, a second rotating shaft 43, a first gear 44 and a second gear 45, wherein the mounting frame 41 is fixed at the center of the top of the top plate 63, the motor 42 is mounted at the bottom of the mounting frame 41, the second rotating shaft 43 is vertically rotatably connected to the center of the mounting frame 41, and the bottom end of the second rotating shaft 43 is connected to the output end of the motor 42, the first gear 44 is sleeved on the outside of the second rotating shaft 43, and the second gear 45 is sleeved on the outside of the first rotating shaft 31 and meshes with the first gear 44. Then, after starting the motor 42, the motor 42 can drive the second rotating shaft 43 and the first gear 44 to rotate, and then the second gear 45 drives the first rotating shaft 31 to rotate, and only one motor 42 can drive multiple first rotating shafts 31 to rotate synchronously, and the use effect is better.
[0082] In addition, a heating component 7 is also provided on the top of the top plate 63, and the heating component 7 includes a fixed box 71, a fan blade 72 and a heating tube 73, wherein the number of the fixed boxes 71 is the same as the number of the circular cavities 11 and corresponds one to one, the bottom of the fixed box 71 is fixed to the top of the top plate 63, and an air inlet 711 is provided on the top of the fixed box 71, the top of the first rotating shaft 31 vertically penetrates the fixed box 71, the fan blade 72 is sleeved on the outside of the first rotating shaft 31 and is located inside the fixed box 71, the heating tube 73 is arranged inside the fixed box 71 and is located below the fan blade 72, and an annular cavity 312 is provided inside the first rotating shaft 31, and an air outlet 313 connected to the annular cavity 312 is provided on the outside of the first rotating shaft 31, and the air outlet 313 is located inside the fixed box 71 and below the heating tube 73. When the first rotating shaft 31 rotates, the fan blade 72 will rotate accordingly. When the heating tube 73 is started, a temperature within a certain threshold is generated inside the heating tube 73 (a temperature sensor is provided inside the fixed box 71 to ensure that its internal temperature is maintained within a certain threshold), and then the fan blows the air into the annular cavity 312 and into the hollow structure of the stirring plate 51. The heat-conducting material of the stirring plate 51 is used to heat the aluminum liquid during the stirring process to ensure the flow state of the aluminum liquid, thereby ensuring the degassing effect.
[0083] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A molten aluminum dehydrogenation device, characterized in that: include: A device barrel (1), wherein the device barrel (1) is a cylindrical structure, and at least four circular cavities (11) are provided at equal intervals inside the device barrel (1) along its circumferential direction, and a feed port (12) is provided at the top of the device barrel (1) and is connected to the four circular cavities (11) one by one, and the bottoms of the four circular cavities (11) are provided with a first conical cavity (111) and a second conical cavity (112) in sequence from top to bottom, and the cross-sectional area of the first conical cavity (111) gradually decreases from top to bottom, and the cross-sectional area of the second conical cavity (112) gradually increases from top to bottom, and the device barrel (1) is provided with a discharge cavity (14) located below the four circular cavities (11), and a discharge pipe (13) extending to the inside of the discharge cavity (14) is provided at the bottom of the side of the device barrel (1), and valves are provided inside the feed port (12) and the discharge pipe (13); A gas injection structure (2), the gas injection structure (2) is arranged inside the device barrel (1), and the gas injection structure (2) is used to inject inert gas into the inside of the circular cavity (11); Mixing components (3), the number of the mixing components (3) being the same as the number of the circular cavities (11) and being arranged one by one inside the circular cavities (11), the mixing components (3) being used to make the aluminum liquid in the circular cavity (11) contact with the inert gas; as well as A driving assembly (4), the driving assembly (4) being arranged above the device barrel (1), and the driving assembly (4) being used to drive the mixing assembly (3) to rotate; The gas injection structure (2) comprises: A main channel (21), a branch channel (22) and a trachea (23), The main channel (21) is vertically opened at the center of the device barrel (1), and the top of the main channel (21) extends to the outer top of the device barrel (1), the number of the branch channels (22) is the same as the number of the circular cavities (11) and corresponds to each other, the branch channels (22) are horizontally opened inside the device barrel (1), one end of the branch channel (22) is communicated with the second conical cavity (112), and the other end of the branch channel (22) is communicated with the inner bottom end of the main channel (21), and one end of the air pipe (23) is connected to the top of the main channel (21), and a valve is arranged inside the air pipe (23); The mixing assembly (3) comprises: A first rotating shaft (31), a first conical block (32) and a bearing frame (33), The first rotating shaft (31) is vertically arranged at the center of the circular cavity (11); a third conical cavity (321) is provided at the top of the first conical block (32); a hollow cavity (323) is provided inside the first conical block (32); the hollow cavity (323) is connected to the third conical cavity (321) via a plurality of air holes (322); an annular opening (324) is provided on the side of the first conical block (32); the annular opening (324) is used to connect the hollow cavity (323) with the branch channel (22); the supporting frame (33) is fixed to the inner top end of the first conical cavity (111); the bottom end of the first rotating shaft (31) is fixed to the top end of the supporting frame (33); and, The cross-sectional area of the first conical block (32) gradually increases from top to bottom, and the side edge of the first conical block (32) cooperates with the inner side wall of the second conical cavity (112).
2. The aluminum liquid dehydrogenation device according to claim 1, characterized in that: The mixing assembly (3) further comprises: An open cavity (311), an ultrasonic transmitter (34) and an ultrasonic probe (35), The opening cavity (311) is opened inside the first rotating shaft (31), the ultrasonic transmitter (34) is arranged inside the opening cavity (311), the ultrasonic probe (35) is arranged on the ultrasonic transmitter (34), and the bottom end of the ultrasonic probe (35) passes through the inside of the third conical cavity (321).
3. The aluminum liquid dehydrogenation device according to claim 1, characterized in that: An arc-shaped cover (36) is fixed on the top of the first conical block (32), and the longitudinal section of the arc-shaped cover (36) is an arc-shaped structure that spreads outward from the center of the first conical block (32).
4. The aluminum liquid dehydrogenation device according to claim 1, characterized in that: The mixing assembly (3) further comprises: The central cavity (325), the support column (37) and the second tapered block (38), The central cavity (325) is opened inside the first conical block (32), and the top of the central cavity (325) is connected to the inner bottom end of the third conical cavity (321), and the bottom end of the central cavity (325) extends to the outer bottom of the first conical block (32), the number of the pillars (37) is the same as the number of the circular cavities (11) and corresponds one to one, and the bottom of the pillars (37) is fixed to the inner bottom end of the discharge cavity (14), the top of the pillars (37) extends to the inside of the central cavity (325) and is fixed with the second conical block (38), and the outer side of the second conical block (38) cooperates with the inner side wall of the third conical cavity (321).
5. The aluminum liquid dehydrogenation device according to claim 1, characterized in that: An auxiliary stirring assembly (5) is also provided outside the first rotating shaft (31), and the auxiliary stirring assembly (5) comprises: a stirring plate (51), a supporting plate (52), a first magnet (53) and a second magnet (54), The stirring plate (51) is rotatably connected to the outside of the first rotating shaft (31), and the inside of the stirring plate (51) is a hollow structure. A second magnet (54) is eccentrically arranged on the top of the stirring plate (51), and the second magnet (54) is located at the end of the stirring plate (51) away from the first rotating shaft (31). The support plate (52) is fixed on the inner wall of the circular cavity (11) and is located above the second magnet (54). The first magnet (53) is arranged at the bottom of the support plate (52) and cooperates with the second magnet (54).
6. The aluminum liquid dehydrogenation device according to claim 1, characterized in that: A lifting assembly (6) is also provided on the top of the device barrel (1), and the lifting assembly (6) comprises: telescopic cylinder (61), electric telescopic rod (62) and top plate (63), The telescopic cylinder (61) and the electric telescopic rod (62) are both arranged on the top of the device barrel (1), and the telescopic ends of the telescopic cylinder (61) and the electric telescopic rod (62) are both connected to the bottom of the top plate (63), and the top end of the first rotating shaft (31) passes through the top plate (63) and is rotatably connected to the top plate (63).
7. The aluminum liquid dehydrogenation device according to claim 6, characterized in that: The driving assembly (4) comprises: A mounting frame (41), a motor (42), a second rotating shaft (43), a first gear (44) and a second gear (45), The mounting frame (41) is fixed at the center of the top of the top plate (63), the motor (42) is installed at the bottom of the mounting frame (41), the second rotating shaft (43) is vertically rotatably connected to the center of the mounting frame (41), and the bottom end of the second rotating shaft (43) is connected to the output end of the motor (42), the first gear (44) is sleeved on the outside of the second rotating shaft (43), and the second gear (45) is sleeved on the outside of the first rotating shaft (31) and meshes with the first gear (44).
8. The aluminum liquid dehydrogenation device according to claim 6, characterized in that: A heating assembly (7) is also provided on the top of the top plate (63), and the heating assembly (7) comprises: The fixing box (71), the fan blade (72) and the heating tube (73) are The number of the fixing boxes (71) is the same as the number of the circular cavities (11) and corresponds to each other; the bottom of the fixing box (71) is fixed to the top of the top plate (63); an air inlet (711) is provided on the top of the fixing box (71); the top of the first rotating shaft (31) vertically penetrates the fixing box (71); the fan blade (72) is sleeved on the outside of the first rotating shaft (31) and is located inside the fixing box (71); the heating tube (73) is arranged inside the fixing box (71) and is located below the fan blade (72); and An annular cavity (312) is provided inside the first rotating shaft (31), and an air outlet (313) communicating with the annular cavity (312) is provided outside the first rotating shaft (31), and the air outlet (313) is located inside the fixing box (71) and below the heating tube (73).
Citation Information
Patent Citations
Aluminum liquid smelting and dehydrogenation device for cast aluminum plate
CN111363932B
Molten aluminum gas exhauster
CN106119564A
Miniature degassing and impurity removing device for aluminum alloy smelting
CN106435233A