Electromagnet core punching die device and method
By introducing leveling calibration module, continuous feeding module and collection module into the electromagnet core die equipment, the problem of lack of leveling calibration after the mold is replaced is solved, and a stable mold clamping between the die core and the molding lower die is achieved. Improved die quality and equipment efficiency.
Patent Information
- Application Number
- CN202411396642.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-09
AI Technical Summary
The existing electromagnet core die equipment lacks leveling and calibration measures after the mold is replaced, resulting in the inability to accurately close the mold, resulting in the problem of mold damage and poor punch quality.
An electromagnet core die punching equipment is designed, including a leveling calibration module, which uses the combination of screws and ball seats to achieve fast and convenient leveling and calibration of the die core, and improves the automation and continuity of the equipment through a continuous feeding module and a collection module. , ensure stable mold clamping between the die core and the molding lower die.
Through the use of leveling and calibration modules, the precise mold clamping between the die core and the molding lower die is ensured, and the mold bumps are avoided, and the mold quality and production efficiency are improved. The application of continuous feeding modules and collection modules reduces labor consumption and intermittent downtime , improves the full automation and output of the equipment.
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Figure CN118893121B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of punching die equipment, and in particular to an electromagnet core punching die equipment and method. Background Art
[0002] In the trial production of new products and small batch production of die parts, simple die structure has been widely used. This die is not only simple in structure, but also easy to manufacture and low in cost, and can meet certain processing quality requirements. The production process of the die is to process the raw materials into the die parts required by the design drawings through casting, forging, cutting and special processing, and then assemble the die parts into the mold according to the technical requirements of the design and process regulations.
[0003] After the existing electromagnet iron core die equipment replaces the mold on the equipment, there is a lack of leveling and calibration measures for the new mold, which results in the mold being unable to be accurately closed during the die punching operation, causing the molds to collide with each other, thereby causing problems such as mold damage or poor die quality. Summary of the invention
[0004] The invention discloses an electromagnet core punching die device and method, aiming to solve the technical problem that the existing punching die device in the background technology lacks leveling and calibration measures.
[0005] The present invention provides an electromagnet iron core die punching device, comprising an operating table, wherein the upper side of the operating table is fixedly connected to two symmetrical pillars, the upper sides of the two pillars are fixedly connected to the same top plate, and the side of the top plate away from the pillars is fixedly connected to a bracket, and the end of the bracket away from the top plate is fixedly connected to the outside of the operating table, the top plate is fixedly connected to a hydraulic rod 1, the output end of the hydraulic rod 1 is fixedly connected to an upper die seat, a leveling calibration module is arranged on the upper die seat, a mold core is arranged on the leveling calibration module, and an opening is provided on the upper side of the operating table, a forming lower die is fixedly connected in the opening, the leveling calibration module comprises four mutually symmetrical ball hole seats, the bottoms of the ball hole seats are fixedly connected to the upper side of the mold core, ball seats are clamped in the ball hole seats, a stabilizing plate is arranged above the mold core, four symmetrical circular openings are provided at the bottom of the stabilizing plate, screws are arranged in the four circular openings, the bottoms of the four screws are respectively fixedly connected to the outside of the four ball seats, a collecting module is arranged on the operating table, a plane plate is fixedly connected to the outside of the operating table, and a continuous feeding module is arranged on the plane plate.
[0006] By providing an operating table, a top plate, a hydraulic rod, a continuous feeding module, a leveling and calibration module, a collection module, a mold core, an upper mold base and a forming lower mold, the equipment can use the leveling and calibration module to promptly complete the leveling and calibration of the mold core after the equipment replaces the mold core, so that the equipment can ensure stable mold closing between the mold core and the forming lower mold during the punching operation, avoid mold damage caused by mold collision, and ensure the quality of the iron core formed by the punching die.
[0007] In a preferred embodiment, the outside of the screw is provided with a gear ring, the upper side of the gear ring is movably connected to the bottom of the stabilizing plate, the outside of the gear ring is provided with a translation ring, and the outside of the translation ring is slidably connected to a limit piece, the upper side of the limit piece is fixedly connected to the bottom of the stabilizing plate, and the bottom of the stabilizing plate is provided with four symmetrical openings, and cylinders are slidably connected in the openings, and springs three are surrounded on the outside of the cylinders, and a pressure plate is slidably connected to the outside of the mold core, one end of the spring three is fixedly connected to the upper side of the pressure plate, and the other end is fixedly connected to the bottom of the stabilizing plate; the inner wall of the translation ring is fixedly connected with a rack, and the racks are clamped with the gear ring, and the outside of the translation ring is fixedly connected with two symmetrical springs four, and the end of the spring four away from the translation ring is fixedly connected to the outside of the limit piece, and a knob is provided on the outside of the screw, and the upper side of the knob is fixedly connected to the bottom of the gear ring; a groove is provided on one side of the upper mold seat, and the groove is provided at the bottom of the upper mold seat, and a stabilizing The bottom of the stabilizing plate is fixedly connected to the upper side of the mold core, a round groove is provided on the upper mold base, the round groove is perpendicular to the cutting groove, a long rod is slidably connected in the round groove, both ends of the long rod are fixedly connected to the clamping plate, and a rectangular groove is provided on the inner wall of the round groove, a short plate is slidably connected in the rectangular groove, and an insertion bolt is fixedly connected to the side of the short plate close to the cutting groove; the outside of the stabilizing plate is provided with an engaging groove, the inner wall of the engaging groove is engaged with the outside of the insertion bolt, and a spring is surrounded at one end of the long rod close to the rectangular groove, One end of spring one is fixedly connected to a side of the upper die seat close to the rectangular groove, and the other end is fixedly connected to the outside of the positioning plate on the same side, and the outside of the long rod is fixedly connected to a crank, and the side of the crank close to the upper die seat is fixedly connected to an inclined plane semi-ring one, and the side of the inclined plane semi-ring one away from the crank is provided with an inclined plane semi-ring two, and the inclined plane semi-ring two is fixedly connected to the side opposite to the upper die seat, and both the inclined plane semi-ring one and the inclined plane semi-ring two are located on the outside of the long rod, and fit with the positioning plate on the same side of the crank and the side opposite to the crank.
[0008] By providing a leveling and calibration module, the equipment can realize fast and convenient leveling and calibration of the mold core. Through the cooperation of the screw and the ball seat, the mold core can be leveled more conveniently and accurately, reducing the tediousness of conventional leveling methods, saving physical exertion of personnel and improving the production efficiency of the equipment.
[0009] In a preferred embodiment, the collection module includes a transfer trough, which is opened on an operating table. A molding lower mold is arranged on the operating table, and the molding lower mold is located below the mold core. A drop hole is opened on the top inner wall of the transfer trough, and the drop hole is located below the molding lower mold. A rectangular hole is opened on the bottom inner wall of the transfer trough; a plurality of symmetrical springs 2 are fixedly connected to the bottom inner wall of the rectangular hole, and the top of the springs 2 are fixedly connected to the same buffer plate, and the buffer plate is located below the molding lower mold. A placement groove is opened on the inner wall of one side of the transfer trough, and a hydraulic rod 2 is fixedly connected to the inner wall of the side of the placement groove away from the transfer trough, and a push plate is fixedly connected to the output end of the hydraulic rod 2; the outer side of the push plate is slidably connected to the inner wall of the transfer trough, and an inclined guide groove is opened on the inner wall of the side of the transfer trough away from the placement groove, and a collection box is arranged on the outside of the operating table, and the collection box is located below the inclined guide groove. Two symmetrical foot supports are fixedly connected to the bottom of the operating table.
[0010] By providing a collection module, the collection module uses a buffer plate and a push plate to enable the device to automatically collect and store the formed plates, thereby improving the full automation of the device, reducing manpower consumption, and making the entire die stamping process of the device run more smoothly.
[0011] In a preferred embodiment, the continuous feeding module includes an interlocking frame, the bottom of the interlocking frame is fixedly connected to the upper side of the flat plate, a vertical groove is provided on the upper side of the interlocking frame, a storage frame is inserted in the vertical groove, an opening is provided on the side of the storage frame away from the operating table, a guide plate is fixedly connected to the inner wall of the opening, and narrow openings are provided on the side of the storage frame and the interlocking frame close to the operating table, a side groove is provided at the bottom of the flat plate, a push plate is slidably connected in the side groove, a convex plate is fixedly connected to the bottom of the flat plate, a hydraulic rod three is fixedly connected to the side of the convex plate away from the operating table, and the output end of the hydraulic rod three is fixedly connected to the outside of the push plate.
[0012] By providing a continuous feeding module, the continuous feeding module can continuously provide the plates in the storage frame to the equipment for punching by using the hydraulic rod three and the push plate, thereby improving the continuity of the equipment operation, reducing the intermittent downtime of the equipment during the punching process, and increasing the output of the equipment's die core.
[0013] An electromagnet core die punching method, using the electromagnet core die punching device as described above, comprises the following steps:
[0014] Step 1: After adding the sheet to be punched into the storage frame on the flat plate, use the continuous feeding module to push the sheet into the device, start the hydraulic rod 1, and the output end of the hydraulic rod 1 extends, so that the die core installed on the upper die seat on the device and the forming lower die on the operating table punch the sheet;
[0015] Step 2: Use the collection module to collect the iron cores obtained by the punching die. After replacing the die core, use the leveling calibration module to level the die core so that the die core can be perfectly matched with the forming lower die during punching.
[0016] From the above, it can be seen that the electromagnetic iron core punching die equipment provided by the present invention can promptly complete the leveling and calibration of the mold core after the mold core is replaced, so that the equipment can ensure the stable mold closing of the mold core and the forming lower mold during the punching operation, avoid mold damage caused by mold collision, and ensure the quality of the iron core formed by the die. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of an electromagnet core die punching device proposed by the present invention;
[0018] Figure 2 A schematic cross-sectional view of an electromagnet core die device proposed by the present invention;
[0019] Figure 3 A schematic diagram of the structure of a leveling and calibration module of an electromagnet core die device proposed by the present invention;
[0020] Figure 4 A schematic diagram of the structure of an upper die base of an electromagnet core die device proposed by the present invention;
[0021] Figure 5 A schematic diagram of the core structure of an electromagnet core punching die device proposed by the present invention;
[0022] Figure 6 A schematic diagram of the translation ring structure of an electromagnet core die device proposed by the present invention;
[0023] Figure 7 This is a schematic diagram of the structure of a collection module of an electromagnet core die punching device proposed by the present invention;
[0024] Figure 8 This is a schematic structural diagram of a continuous feeding module of an electromagnet core die device proposed by the present invention.
[0025] In the figure: 1. operating table; 2. pillar; 3. top plate; 4. bracket; 5. hydraulic rod 1; 6. foot support; 7. continuous feeding module; 701. fitting frame; 702. storage frame; 703. guide plate; 704. side groove; 705. push plate; 706. hydraulic rod 3; 8. leveling and calibration module; 801. cutting groove; 802. stabilizing plate; 803. round-mouth groove; 804. long rod; 805. positioning plate; 806. spring 1; 807. crank; 808. inclined semi-ring 1; 809. inclined semi-ring 2; 810. rectangular groove; 811. short plate; 812. insertion bolt; 813. fitting groove ;814, cylinder;815, pressure plate;816, spring three;817, ball hole seat;818, ball seat;819, screw;820, gear ring;821, translation ring;822, limiter;823, rack;824, spring four;825, knob;9, collection module;901, transfer slot;902, drop hole;903, rectangular hole;904, spring two;905, placement slot;906, hydraulic rod two;907, push plate;908, inclined guide slot;909, collection box;910, buffer plate;10, mold core;11, flat plate;12, upper mold seat;13, molding lower mold. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0027] The electromagnetic iron core die device disclosed in the present invention is mainly used in the scenario where the existing die device lacks leveling and calibration measures.
[0028] Reference Figure 1-8, an electromagnet core die punching device, comprising an operating table 1, two symmetrical pillars 2 are connected to the upper side of the operating table 1 by bolts, the upper sides of the two pillars 2 are connected to the same top plate 3 by bolts, and the side of the top plate 3 away from the pillars 2 is connected to a bracket 4 by bolts, and the end of the bracket 4 away from the top plate 3 is connected to the outside of the operating table 1 by bolts, a hydraulic rod 5 is connected to the top plate 3 by bolts, and the output end of the hydraulic rod 5 is connected to an upper die seat 12 by bolts, and a leveling calibration module 8 is arranged on the upper die seat 12, and a mold core 10 is arranged on the leveling calibration module 8, and an opening is opened on the upper side of the operating table 1, and the opening is connected by bolts It is connected to a molding lower mold 13, and the leveling and calibration module 8 includes four mutually symmetrical ball hole seats 817. The bottom of the ball hole seat 817 is connected to the upper side of the mold core 10 by bolts, and a ball seat 818 is clamped in the ball hole seat 817. A stabilizing plate 802 is arranged above the mold core 10, and four symmetrical circular openings are opened at the bottom of the stabilizing plate 802. Screws 819 are arranged in the four circular openings, and the bottoms of the four screws 819 are respectively connected to the outside of the four ball seats 818 by bolts, and a collecting module 9 is arranged on the operating table 1. The outside of the operating table 1 is connected to a flat plate 11 by bolts, and a continuous feeding module 7 is arranged on the flat plate 11.
[0029] Specifically, after adding the plate to be punched to the storage frame 702 on the flat plate 11, the continuous feeding module 7 is used to push the plate into the equipment, and the hydraulic rod 5 is started. The output end of the hydraulic rod 5 is extended, so that the core 10 installed on the upper die seat 12 and the forming lower die 13 on the operating table 1 on the device are used to punch the plate, and the collection module 9 is used to collect the iron core obtained by the punching die. After the core 10 is replaced, the leveling and calibration module 8 is used to level the core 10 so that the core 10 can be perfectly matched with the forming lower die 13 during punching; the equipment can use the leveling and calibration module 8 to promptly complete the leveling and calibration of the core 10 after the equipment replaces the core 10, so that the equipment can ensure the stable matching of the core 10 and the forming lower die 13 during the punching operation, avoid mold damage caused by mold collision, and ensure the quality of the iron core formed by the punching die.
[0030] Reference Figure 3 , Figure 4 , Figure 5 and Figure 6In a preferred embodiment, the screw rod 819 is provided with a toothed ring 820 on the outside, and the upper side of the toothed ring 820 is rotatably connected to the bottom of the stabilizing plate 802 through a bearing, and the toothed ring 820 is provided with a translation ring 821 on the outside, and the translation ring 821 is slidably connected to the limiter 822 on the outside, and the upper side of the limiter 822 is connected to the bottom of the stabilizing plate 802 through bolts, and the bottom of the stabilizing plate 802 is provided with four symmetrical orifices, and the orifices are slidably connected to the cylinder 814, and the outside of the cylinder 814 is surrounded by a spring three 816, and the outside of the mold core 10 is slidably connected to the pressure plate 815, and one end of the spring three 816 is connected to the upper side of the pressure plate 815 through bolts. The other end is connected to the bottom of the stabilizing plate 802 by bolts; the inner wall of the translation ring 821 is connected with a rack 823 by bolts, and the rack 823 is clamped with the gear ring 820. The outside of the translation ring 821 is connected with two symmetrical springs 824 by bolts, and the end of the spring 824 away from the translation ring 821 is connected to the outside of the limiter 822 by bolts, and the outside of the screw rod 819 is provided with a knob 825, and the upper side of the knob 825 is connected to the bottom of the gear ring 820 by bolts; a groove 801 is opened on one side of the upper mold base 12, and the groove 801 is opened at the bottom of the upper mold base 12, and the stabilizing plate 802 is slidably connected in the groove 801, and the stabilizing plate 80 The bottom of the mold 2 is connected to the upper side of the mold core 10 by bolts, and a round groove 803 is provided on the upper mold base 12, and the round groove 803 is perpendicular to the cutting groove 801. A long rod 804 is slidably connected in the round groove 803, and both ends of the long rod 804 are connected to the clamping plate 805 by bolts, and a rectangular groove 810 is provided on the inner wall of the round groove 803, and a short plate 811 is slidably connected in the rectangular groove 810. The side of the short plate 811 close to the cutting groove 801 is connected to the insertion bolt 812 by bolts; the outside of the stabilizing plate 802 is provided with an engaging groove 813, and the inner wall of the engaging groove 813 is clamped with the outside of the insertion bolt 812, and the end of the long rod 804 close to the rectangular groove 810 is surrounded by a spring 806, One end of spring 1 806 is connected to the side of the upper mold base 12 close to the rectangular groove 810 by bolts, and the other end is connected to the outside of the retaining plate 805 on the same side by bolts, and the outside of the long rod 804 is connected to the crank 807 by bolts, and the side of the crank 807 close to the upper mold base 12 is connected to the inclined surface half ring 1 808 by bolts, and the side of the inclined surface half ring 1 808 away from the crank 807 is provided with an inclined surface half ring 2 809, and the inclined surface half ring 2 809 is connected to the side opposite to the upper mold base 12 by bolts, and the inclined surface half ring 1 808 and the inclined surface half ring 2 809 are both located on the outside of the long rod 804, and the retaining plate 805 on the same side as the crank 807 is in contact with the side opposite to the crank 807.
[0031] Specifically, when it is necessary to disassemble and replace the mold core 10, hold the crank handle 807 and rotate it so that the crank handle 807 connected to the crank handle 807 is rotated 180 degrees, so that the inclined surface semi-ring 2 809 and the inclined surface on the inclined surface semi-ring 2 809 are matched with each other, and under the pull of the spring 1 806, the inclined surface semi-ring 1 808 moves in the direction of the upper mold base 12 and fits with the inclined surface of the inclined surface semi-ring 2 809, so that the long rod 804 can move in the direction of the spring 1 806 in the circular groove 803, so that the short plate 811 connected to the long rod 804 drives the insertion pin 812 to slide in the rectangular groove 810, thereby pulling out the insertion pin 812 engaged in the engaging groove 813, so that the upper mold base 12 releases the lock on the stabilizing plate 802, and the stabilizing plate 802 is pulled out to pull out the stabilizing plate 802 connected to the mold core 10, and according to the above operation, the replaced mold core 10 is replaced. Insert and lock it on the upper mold base 12, overcome the thrust of spring four 824 and push the translation ring 821 to slide on the limit piece 822 toward the center position of the mold core 10, so that the rack 823 on the translation ring 821 releases the lock of the gear ring 820, turn the knob 825, and the knob 825 drives the gear ring 820 to rotate, so that the screw 819 extends or shortens from the stabilizing plate 802, and the ball seat 818 on the extended or shortened screw 819 rotates slightly in the ball hole seat 817, so that the horizontal angle of a corner of the mold core 10 connected to the ball hole seat 817 changes, and according to the above steps, adjust the remaining three screws 819 until the mold core 10 is in a horizontal state, loosen the translation ring 821, and under the push of spring four 824, the translation ring 821 is reset, so that the rack 823 is re-engaged with the gear ring 820, and the screw 819 no longer rotates.
[0032] In specific application scenarios, the leveling calibration module 8 is mainly suitable for the leveling calibration link in the leveling calibration process, that is, the leveling calibration module 8 can enable the equipment to realize fast and convenient leveling calibration of the mold core 10. Through the cooperation of the screw 819 and the ball seat 818, the mold core 10 can be leveled more conveniently and accurately, reducing the tediousness of conventional leveling methods, saving personnel's physical exertion, and improving the production efficiency of the equipment.
[0033] Reference Figure 7In a preferred embodiment, the collecting module 9 includes a transfer trough 901, the transfer trough 901 is opened on the operating table 1, a molding lower mold 13 is arranged on the operating table 1, the molding lower mold 13 is located below the mold core 10, a drop hole 902 is opened on the top inner wall of the transfer trough 901, the drop hole 902 is located below the molding lower mold 13, and a rectangular hole 903 is opened on the bottom inner wall of the transfer trough 901; a plurality of symmetrical springs 904 are connected to the bottom inner wall of the rectangular hole 903 by bolts, and the tops of the springs 904 are all connected to the same buffer plate 910 by bolts, and the buffer plate 910 is located at the molding lower mold 13. Below the mold 13, a placement groove 905 is opened on the inner wall of one side of the transfer groove 901, and the inner wall of the placement groove 905 on the side away from the transfer groove 901 is connected to the hydraulic rod 906 by bolts, and the output end of the hydraulic rod 906 is connected to the push plate 907 by bolts; the outside of the push plate 907 is slidably connected to the inner wall of the transfer groove 901, and the inner wall of the transfer groove 901 on the side away from the placement groove 905 is opened, and a collection box 909 is arranged on the outside of the operating table 1, and the collection box 909 is located below the inclined guide groove 908, and the bottom of the operating table 1 is connected to two symmetrical foot supports 6 by bolts.
[0034] Specifically, during the punching process, the iron core formed by the punching die enters the transfer slot 901 through the drop hole 902 below the forming lower die 13. After the iron core falls onto the buffer plate 910, the impact force is absorbed by the spring 2 904 below the buffer plate 910, so that the iron core stops smoothly on the buffer plate 910, and the hydraulic rod 2 906 is started. The output end of the hydraulic rod 2 906 is extended to push the push plate 907 to push the iron core on the buffer plate 910 onto the inclined surface of the inclined guide groove 908, so that the iron core can slide through the inclined surface into the collection box 909.
[0035] In specific application scenarios, the collection module 9 is mainly suitable for the collection link in the collection process, that is, the collection module 9 uses the buffer plate 910 and the push plate 907 to enable the device to automatically collect and store the formed plates, thereby improving the full automation of the device, reducing manpower consumption, and making the entire die-cutting process of the device run more smoothly.
[0036] In a preferred embodiment, the continuous feeding module 7 includes an interlocking frame 701, the bottom of the interlocking frame 701 is connected to the upper side of the flat plate 11 by bolts, a vertical groove is provided on the upper side of the interlocking frame 701, a storage frame 702 is inserted in the vertical groove, an opening is provided on the side of the storage frame 702 away from the operating table 1, a guide plate 703 is connected to the inner wall of the opening by bolts, and a narrow opening is provided on the side of the storage frame 702 and the interlocking frame 701 close to the operating table 1, a side groove 704 is provided at the bottom of the flat plate 11, a push plate 705 is slidably connected in the side groove 704, a convex plate is connected to the bottom of the flat plate 11 by bolts, a hydraulic rod three 706 is connected to the side of the convex plate away from the operating table 1 by bolts, and the output end of the hydraulic rod three 706 is connected to the outside of the push plate 705 by bolts.
[0037] Specifically, before the equipment starts punching, the sheet is placed into the storage frame 702 through the guide plate 703, so that the bottom sheet falls into the interlocking frame 701, and the hydraulic rod three 706 is started. The output end of the hydraulic rod three 706 is shortened, so that the push plate 705 connected to the hydraulic rod three 706 is inserted into the side groove 704, and after contacting the bottom sheet, the sheet is pushed out from the side opening of the interlocking frame 701 close to the operating table 1. Repeat the above operation to push a sufficient number of sheets out of the storage frame 702 and arrange them in sequence between the mold core 10 and the molding lower mold 13.
[0038] In specific application scenarios, the continuous feeding module 7 is mainly suitable for the continuous feeding link in the continuous feeding process, that is, the continuous feeding module 7 uses the hydraulic rod three 706 and the push plate 705 to continuously provide the plate in the storage frame 702 to the equipment for punching, thereby improving the continuity of the equipment operation, reducing the intermittent downtime of the equipment during the punching process, and increasing the output of the equipment's die core.
[0039] An electromagnet core die punching method, using the electromagnet core die punching device as described above, comprises the following steps:
[0040] Step 1: After adding the sheet to be punched to the storage frame 702 on the flat plate 11, the continuous feeding module 7 is used to push the sheet into the device, and the hydraulic rod 1 5 is started. The output end of the hydraulic rod 1 5 is extended, so that the mold core 10 installed on the upper mold base 12 of the device and the forming lower mold 13 on the operating table 1 punch the sheet (before the device starts punching, the sheet is placed in the storage frame 702 through the guide plate 703, so that the lower sheet falls into the embedded frame 701, and the hydraulic rod 3 706 is started. The output end of the hydraulic rod 3 706 is extended. The push plate 705 connected to the hydraulic rod 3 706 is shortened, so that the push plate 705 connected to the hydraulic rod 3 706 is inserted into the side groove 704, and after contacting the lowest plate, the plate is pushed out from the side opening of the fitting frame 701 close to the operating table 1. The above operation is repeated to push a sufficient number of plates out of the storage frame 702 and arrange them in sequence between the mold core 10 and the forming lower mold 13. The hydraulic rod 15 is started, and the output end of the hydraulic rod 15 is extended, so that the mold core 10 installed on the upper mold base 12 of the device and the forming lower mold 13 on the operating table 1 punch the plate);
[0041] Step 2: Use the collecting module 9 to collect the iron cores obtained by the die. After replacing the die core 10, use the leveling calibration module 8 to level the die core 10 so that the die core 10 can be perfectly matched with the forming lower die 13 during the die punching process (in the process of die punching, the iron core formed by the die punching enters the transfer slot 901 through the drop hole 902 below the forming lower die 13. After the iron core falls onto the buffer plate 910, the spring 2 904 below the buffer plate 910 absorbs the impact force, so that the iron core stops steadily on the buffer plate 910, and the hydraulic rod 2 906 is started. The output end of the hydraulic rod 2 906 extends to push the push plate 907 pushes the iron core on the buffer plate 910 onto the inclined surface of the inclined guide groove 908, so that the iron core can slide through the inclined surface into the collection box 909. When it is necessary to disassemble and replace the mold core 10, hold the crank 807 and rotate it to rotate the crank 807 connected to the crank 807 by 180 degrees, so that the inclined surface semi-ring 2 809 and the inclined surface on the inclined surface semi-ring 2 809 match each other. Under the pull of the spring 1 806, the inclined surface semi-ring 1 808 moves toward the upper mold base 12 and fits with the inclined surface of the inclined surface semi-ring 2 809, so that the long rod 804 can move in the round-mouth groove 803 in the direction of the spring 1 806. The short plate 811 connected to the long rod 804 drives the insertion bolt 812 to slide in the rectangular groove 810, thereby pulling out the insertion bolt 812 engaged in the engaging groove 813, so that the upper mold base 12 releases the lock on the stabilizing plate 802, and the stabilizing plate 802 connected to the mold core 10 is pulled out. According to the above operation, the replaced mold core 10 is reinserted and locked on the upper mold base 12, and the thrust of the spring 4 824 is overcome to push the translation ring 821 to slide on the limit piece 822 toward the center position of the mold core 10, so that the rack 823 on the translation ring 821 releases the gear ring 823 from the gear ring 823. 20 is locked, and knob 825 is turned. Knob 825 drives gear ring 820 to rotate, so that screw rod 819 is extended or shortened from stabilizing plate 802, and ball seat 818 on the extended or shortened screw rod 819 is slightly rotated in ball hole seat 817, so that the horizontal angle of one corner of mold core 10 connected to ball hole seat 817 is changed, and the remaining three screw rods 819 are adjusted according to the above steps until mold core 10 is in a horizontal state, and translation ring 821 is loosened. Under the push of spring four 824, translation ring 821 is reset, so that rack 823 is re-engaged with gear ring 820, and screw rod 819 no longer rotates).
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An electromagnet core die punching device, comprising an operating table (1), characterized in that: The upper side of the operating table (1) is fixedly connected to two symmetrical pillars (2), the upper sides of the two pillars (2) are fixedly connected to the same top plate (3), and the side of the top plate (3) away from the pillars (2) is fixedly connected to a bracket (4), and the end of the bracket (4) away from the top plate (3) is fixedly connected to the outside of the operating table (1), the top plate (3) is fixedly connected to a hydraulic rod (5), the output end of the hydraulic rod (5) is fixedly connected to an upper die seat (12), a leveling calibration module (8) is provided on the upper die seat (12), and a mold core (10) is provided on the leveling calibration module (8), and an opening is opened on the upper side of the operating table (1), and a forming lower die (13) is fixedly connected in the opening, The leveling calibration module (8) includes four mutually symmetrical ball holes (817), the bottom of the ball holes (817) is fixedly connected to the upper side of the mold core (10), and the ball holes (818) are clamped in the ball holes (817). A stabilizing plate (802) is provided above the mold core (10), and the bottom of the stabilizing plate (802) is provided with four symmetrical circular openings, and screws (819) are provided in the four circular openings. The bottoms of the four screws (819) are respectively fixedly connected to the outside of the four ball holes (818), and a collecting module (9) is provided on the operating table (1), and a plane plate (11) is fixedly connected to the outside of the operating table (1), and a continuous feeding module (7) is provided on the plane plate (11); The screw rod (819) is provided with a gear ring (820) on the outside, and the upper side of the gear ring (820) is movably connected to the bottom of the stabilizing plate (802). The gear ring (820) is provided with a translation ring (821) on the outside, and the translation ring (821) is slidably connected to the limiter (822) on the outside, and the upper side of the limiter (822) is fixedly connected to the bottom of the stabilizing plate (802). The bottom of the stabilizing plate (802) is provided with four symmetrical openings, and the openings are slidably connected to cylinders (814), and the outside of the cylinders (814) is surrounded by springs (816). The outside of the mold core (10) is slidably connected to a pressure plate (815), and one end of the springs (816) is fixedly connected to the upper side of the pressure plate (815), and the other end is fixedly connected to the bottom of the stabilizing plate (802). The inner wall of the translation ring (821) is fixedly connected with a rack (823), and the rack (823) is clamped with the gear ring (820). The outside of the translation ring (821) is fixedly connected with two symmetrical springs (824), and the ends of the springs (824) away from the translation ring (821) are fixedly connected to the outside of the limiter (822). The outside of the screw (819) is provided with a knob (825), and the upper side of the knob (825) is fixedly connected to the bottom of the gear ring (820).
2. The electromagnet core die punching device according to claim 1, characterized in that: A cutting groove (801) is provided on one side of the upper die base (12), the cutting groove (801) is provided at the bottom of the upper die base (12), a stabilizing plate (802) is slidably connected in the cutting groove (801), the bottom of the stabilizing plate (802) is fixedly connected to the upper side of the mold core (10), a circular groove (803) is provided on the upper die base (12), the circular groove (803) is perpendicular to the cutting groove (801), a long rod (804) is slidably connected in the circular groove (803), both ends of the long rod (804) are fixedly connected to the positioning plate (805), and a rectangular groove (810) is provided on the inner wall of the circular groove (803), a short plate (811) is slidably connected in the rectangular groove (810), and an insertion bolt (812) is fixedly connected to the side of the short plate (811) close to the cutting groove (801).
3. The electromagnet core die punching device according to claim 2, characterized in that: The outside of the stabilizing plate (802) is provided with an engaging groove (813), the inner wall of the engaging groove (813) is engaged with the outside of the insertion bolt (812), and a spring (806) is wrapped around one end of the long rod (804) close to the rectangular groove (810), one end of the spring (806) is fixedly connected to one side of the upper die base (12) close to the rectangular groove (810), and the other end is fixedly connected to the outside of the positioning plate (805) on the same side, and a crank (807) is fixedly connected to the outside of the long rod (804). A bevel half ring 1 (808) is fixedly connected to the side of the handle (807) close to the upper die seat (12), and a bevel half ring 2 (809) is provided on the side of the bevel half ring 1 (808) away from the crank (807). The bevel half ring 2 (809) is fixedly connected to the side opposite to the upper die seat (12). The bevel half ring 1 (808) and the bevel half ring 2 (809) are both located outside the long rod (804), and the positioning plate (805) on the same side as the crank (807) is fitted with the side opposite to the crank (807).
4. The electromagnet core die punching device according to claim 3, characterized in that: The collection module (9) comprises a transfer trough (901), the transfer trough (901) being opened on the operating table (1), a forming lower die (13) being provided on the operating table (1), the forming lower die (13) being located below the die core (10), a drop hole (902) being opened on the top inner wall of the transfer trough (901), the drop hole (902) being located below the forming lower die (13), and a rectangular hole (903) being opened on the bottom inner wall of the transfer trough (901).
5. The electromagnet core die punching device according to claim 4, characterized in that: The bottom inner wall of the rectangular hole (903) is fixedly connected to a plurality of symmetrical springs (904), and the tops of the springs (904) are all fixedly connected to the same buffer plate (910). The buffer plate (910) is located below the forming lower die (13), and a placement groove (905) is provided on the inner wall of one side of the transfer groove (901). The inner wall of the placement groove (905) away from the transfer groove (901) is fixedly connected to a hydraulic rod (906), and the output end of the hydraulic rod (906) is fixedly connected to a push plate (907).
6. The electromagnet core die punching device according to claim 5, characterized in that: The outer portion of the push plate (907) is slidably connected to the inner wall of the transfer trough (901), and an inclined guide groove (908) is provided on the inner wall of the transfer trough (901) away from the placement groove (905). A collection box (909) is provided on the outside of the operating table (1), and the collection box (909) is located below the inclined guide groove (908). Two symmetrical foot supports (6) are fixedly connected to the bottom of the operating table (1).
7. The electromagnet core die punching device according to claim 6, characterized in that: The continuous feeding module (7) includes a fitting frame (701), the bottom of the fitting frame (701) is fixedly connected to the upper side of the plane plate (11), a vertical slot is provided on the upper side of the fitting frame (701), a storage frame (702) is inserted into the vertical slot, an opening is provided on the side of the storage frame (702) away from the operating table (1), a guide plate (703) is fixedly connected to the inner wall of the opening, and a narrow opening is provided on the side of the storage frame (702) and the fitting frame (701) close to the operating table (1), a side slot (704) is provided on the bottom of the plane plate (11), a push plate (705) is slidably connected in the side slot (704), a convex plate is fixedly connected to the bottom of the plane plate (11), a hydraulic rod three (706) is fixedly connected to the side of the convex plate away from the operating table (1), and the output end of the hydraulic rod three (706) is fixedly connected to the outside of the push plate (705).
8. A method for punching an electromagnet core die, using the electromagnet core die device according to claim 7, characterized in that: The steps include: Step 1: After adding the sheet to be punched to the storage frame (702) on the flat plate (11), the sheet is pushed into the device using the continuous feeding module (7), and the hydraulic rod (5) is started. The output end of the hydraulic rod (5) is extended, so that the die core (10) installed on the upper die base (12) of the device and the forming lower die (13) on the operating table (1) punch the sheet; Step 2: Use the collecting module (9) to collect the iron cores obtained by the die, and after replacing the die core (10), use the leveling calibration module (8) to level the die core (10) so that the die core (10) can be perfectly matched with the forming lower die (13) during the die punching.
Citation Information
Patent Citations
Efficient stamping device
CN212822023U
Sheet metal stamping die
CN213530486U
